Environmental Impact Assessment for Krishna Chemicals Expansion
Environmental Impact Assessment for Krishna Chemicals Expansion
ASSESSMENT REPORT
for
Proposed expansion project of Synthetic
Organic Resin Manufacturing Unit
KRISHNA CHEMICALS
Plot No.1703/4, Phase-IV,
GIDC, Vitthal Udyog Nagar
Ta. & Dist.: Anand- 388121
TOR No. SIA/GJ/118107/2022, dated 0/07/2022
STUDY PERIOD : MARCH – MAY 2022
Baseline carried out by NABL approved Lab:
ADITYA ENVIRON, VAPI
Prepared By
August , 2022
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
INDEX
Page
Details
No.
Chapter-1 INTRODUCTION
1.1 Preamble 1.1
1.2 Purpose of the EIA report 1.1
1.3 Identification of project and project proponent 1.2
Brief Description of Nature, Size, Location of the Project and Its
1.4 1.2
Importance to the Country, Region
1.5 Scope of the Study 1.3
1.6 Regulatory Framework 1.14
1.7 Structure of EIA 1.16
Chapter-2 PROJECT DESCRIPTION
2.1 Introduction 2.1
2.2 Type of project 2.1
2.3 Need for the project 2.1
2.4 Project cost 2.2
2.5 Location of the project site 2.2
2.5.1 Land requirement details 2.5
2.5.2 Plant Layout 2.6
2.5.3 Environmental settings 2.7
2.6 Size or magnitude of operation 2.7
2.6.1 Products and Production Capacities 2.7
2.6.2 Raw Materials Requirement 2.8
2.7 Proposed schedule for approval and implementation 2.9
2.8 Manufacturing process 2.10
2.9 Plant Infrastructure and Basic requirements 2.15
2.9.1 List of Plant Machineries 2.15
2.9.2 Water requirement 2.15
2.9.3 Power requirement 2.18
2.9.4 Fuel requirement 2.18
2.9.5 Manpower requirement 2.18
2.10 Emission, Effluent Generation & Waste Generation With Control System 2.19
2.10.1 Air Emission 2.19
2.10.2 Effluent generation and its management 2.19
Index i
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Index ii
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Index iii
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Index iv
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Index v
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Index vi
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
List of Table
Table No. Page No.
1.1 Details of Partners 1.2
1.2 Compliance of Terms of Reference 1.4
1.3 Applicable Regulatory Provision 1.15
2.1 Area Details 2.5
2.2 Environmental settings of the project site 2.7
2.3 Products and production capacities 2.7
2.4 Details of Raw Materials 2.8
2.5 Storage details of Raw Materials 2.9
2.6 List of Proposed Plant Machineries 2.15
2.7 Water Consumption and Waste water generation details 2.16
2.8 Stream-wise characteristics of Effluent 2.18
2.9 Details of Fuel Requirement 2.18
2.10 Details of Fuel Gas Stacks 2.19
2.11 Details of ETP 2.20
2.12 Hazardous waste Management 2.21
2.13 Details of Surrounding Industries 2.23
3.1 Environmental Attributes & Frequency of Monitoring 3.2
3.2 Land use Distribution of the study area 3.8
3.3 Site Specific Climatic Conditions 3.11
Index vii
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Index viii
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
List of Figure
Figure No. Page No.
2.1 Project Location Map 2.3
2.2 Google Image of Project site (10 km radius) 2.4
2.3 Project location with boundary 2.4
2.4 Plant Layout 2.6
2.5 Water Balance Diagram 2.17
2.6 ETP Flow Diagram 2.16
3.1 Satellite Image of Study area 3.4
3.2 Hydrogeological map of Kutch District 3.5
3.3 Geological Structure of Gujarat State 3.6
3.4 Topomap of project site covering 10 km radius 3.7
3.5 Land Use Distribution of the study area (10 km radius) 3.9
3.6 Seismic Zones of Gujarat 3.10
3.7 Wind Rose 3.12
3.8 Google image showing Ambient Air Monitoring Location 3.14
3.9 Graphical presentation of PM10 Concentration in Ambient Air 3.16
3.10 Graphical presentation of PM2.5 Concentration in Ambient Air 3.17
3.11 Graphical presentation of SO2 Concentration in Ambient Air 3.18
3.12 Graphical presentation of NOx Concentration in Ambient Air 3.19
3.13 Ambient Noise Quality monitoring location 3.23
3.14 Google Image showing Ground Water Monitoring Location 3.27
3.15 Google Image showing Surface Water Monitoring Location 3.32
3.16 Google Image showing Soil Sampling Location 3.38
3.17 List of villages within 5 km & 10 km radius 3.46
3.18 Image showing Traffic Surveying Location 3.59
4.1 Ground Level Concentration of PM 4.7
4.2 Ground Level Concentration of SO2 4.9
4.3 Ground Level Concentration of NOX 4.11
4.4 Life Cycle Assessment (LCA) of Manufacturing Process 4.17
4.5 Life Cycle Assessment (LCA) for Utilities 4.18
4.6 Life Cycle Assessment (LCA) for Admin 4.18
4.7 Life Cycle Assessment (LCA) for ETP/Water Consumption 4.20
Index ix
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Index x
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
List of Annexure
Annexure
Details Page No.
No.
I Copy of Terms of Reference (ToR) A-1
II Land Possession Document A-12
III Partnership deed A-14
IV CCA obtained before 2006 A-20
V Copy of CCA & its Compliance Report A-24
VI Undertaking of Project Proponent A-33
VII Undertaking of Consultant A-36
VIII Plant layout A-38
IX Photograph of Project Site A-40
X NABET Certificate A-42
XI NABL Certificate and MoU between laboratory & consultants A-44
XII Certificate of no plagiarism of EIA/EMP report A-48
XIII Material Safety Data Sheet A-50
Index xi
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
CHAPTER - 1 INTRODUCTION
1.1 PREAMBLE
M/s. Krishna Chemicals is an existing unit located at Plot No. 1703/4, Phase IV, Vithal
Udhyog Nagar GIDC, Taluka & District: Anand in Gujarat State involved in
production of unsaturated polyester Resin @ 8 MT/Month.
Now, looking to the market demand, unit intends to expand production capacity of
existing product and also want to add some new product, after expansion capacity will
be increase from 8 MT/month to 310 MT/month.
Unit was established before 2006, copy of CCA obtained before 2006 is enclosed as
Annexure – IV. Unit has valid Consent to Operate (CTO) for the existing product vide
CCA order No. AWH-26616 dated 22/12/2017, which is valid up to 30/09/2027.
The proposed expansion project will be carried out in the existing premises located at
vithal Udhyog nagar GIDC of Anand taluka and district. Hence, being located inside the
notified industrial estate, as per the EIA Notification, 2006 & subsequent amendments
dated 25 June 2014 the proposed project comes under category ‘B’ , listed at item 5(f)
“Synthetic organic chemicals industry. Therefore, the unit requires obtaining
Environmental Clearance for the proposed activity from State level environment impact
Assessment Authority (SEIAA), Gujarat under Category ‘B’.
Thus, an application was made online on the PARIVESH portal dated 07/06/2022 for
obtaining the related TOR. The application was online accepted on 07/07/2022. The
standard TOR was issued by SEIAA, Gujarat vide their letter no. SIA/GJ/118107/2022,
dated: 07/07/2022. [Copy is attached as Annexure- I]
understand the likely impacts and to take Environment Protection measures during and
after the commissioning of the project.
Krishna Chemicals is a Partnership firm promoted by the following partners, having wide
experience of synthetic organic resin manufacturing;
TABLE 1.1: Details of Partners
Sr. Experience
Name of Partners
No. (In years)
1 Sureshbhai Bhikhubhai Korat 25
2 Pravinbhai Bavbhai Sardhara 28
3 Mukeshkumar Gokalbhai Gajera 22
1.4 BRIEF DESCRIPTION OF NATURE, SIZE, LOCATION OF THE PROJECT AND ITS
IMPORTANCE TO THE COUNTRY, REGION
The requirements of the resins are increasing day by day in domestic as well as
international market. Thus, the unit has decided to manufacture resins and looking to the
growing market demand, the proposed expansion project of the unit for the
manufacturing of these products is surely feasible. Finished products will be sold in the
domestic market as well as exported.
The proposed project will also contribute revenue to the Central & State exchequer in
the form of income tax, state sales tax or VAT, tax for interstate movement, corporate
taxes etc. Indirect contribution to the Central & State exchequer will be there due to
Income by way of registration of trucks, payment of road tax, income tax from an
individual as well as taxes from associated units. Thus, the proposed project will help the
Government by paying different taxes from time to time, which is a part of revenue and
thus, will help in developing the area. The demand of the products in a foreign market is
also significant, which will boost the export potential of the company as well as the
country.
The EIA study includes determination of baseline conditions, assessment of the Impacts
on the environment due to the construction and operation of the project and making
recommendations on the preventive measures to be taken, to minimize the impact on
the environment to acceptable levels. A suitable post-study monitoring program will be
outlined. Preparation of Environment Management Plan will be given based on the
emissions and feasibility report. As per the guidelines, the Generic structure of EIA is
given in EIA notification dated 14th September, 2006 is maintained.
ii. AAQ data (except monsoon) at 8 Refer section 3.8, page no. 3.13 to
locations for PM10, PM2.5, SO2, NOX, CO 3.21 of chapter-3.
and other parameters relevant to the
project shall be collected. The monitoring
stations shall be based on CPCB
guidelines and take into account the pre-
dominant wind direction, population zone
and sensitive receptors including
reserved forests. Study should
indicate minimum, maximum value of
different parameters for the period (3
months) collected. Collected data should
be supported by the reference data of
either CPCB or SPCB. AAQ data & GLC
of pollutants from stack emissions should
suggest technology/ measures - Best
Practiced Technology (BPT) indicating
best achieved results.
iii. Raw data of all AAQ measurement for 12 Refer section 3.8, page no. 3.13 to
weeks of all stations as per frequency 3.21 of chapter-3.
given in the NAQQM Notification of Nov.
2009 along with - min., max., average and
98% values for each of the AAQ
parameters from data of all AAQ stations
should be provided as an annexure to the
EIA Report.
iv. Surface water quality of nearby River Refer section 3.10.2, page no. 3.30 to
(100m upstream and downstream of 3.35 of chapter-3.
discharge point) and other surface drains
v. Details of stack emission and action plan For flue gas emission, refer section
for control of emissions to meet 2.10.1 on page no. 2.18 of chapter 2.
standards. There will be no process gas emission
occur due to proposed expansion
project.
vi. Measures
. for fugitive emission control Refer section 2.11.7 on page no. 2.22-
6 2.23 of chapter 2.
vii. Details
7 of hazardous waste generation Hazardous Waste: Section: 2.10.3,
and
. their storage, utilization and page no. 2.20-2.21 of chapter 2.
management.
7 Copies of MOU regarding Energy Conservation: Section:
utilization of solid and hazardous waste in 10.5.6 page no. 10.11-10.12 of chapter
cement plant shall also be included. EMP 10.
shall include the concept of waste-
minimization, recycle/reuse/ recover Water Conservation: Sub-Section:
techniques, Energy conservation, and 10.5.1, page no. 10.9 of chapter 10.
natural resource conservation.
viii. Proper
7 utilization of fly ash shall be Unit will use natural gas as a fuel for
ensured
. as per Fly Ash Notification, 2009. thermic fluid heater and HSD as a fuel
A8 detailed plan of action shall be in DG set. Hence, there will be no fly
provided. ash generation as no solid fuel will be
used.
ix. Action
7 plan for the green belt The unit will develop greenbelt in area
development
. plan in 33 % area i.e. land of 404 m2 (33% of the total area), out
with
9 not less than 2,500 trees per ha. of which unit has already developed
Giving details of species, width of greenbelt in area of 245 m2 (i.e. around
plantation, planning schedule etc. shall be 20% of the total area) inside the plant
included. The green belt shall be around premises and 159 m2 (i.e. 13%) of the
xi. Total
7 capital cost and recurring Refer section 10.11, table 10.4 on page
cost/annum
. for environmental pollution no. 10.17-10.18 of chapter 10.
control
1 measures shall be included.
1
xii. Action plan for post-project environmental Refer section 6.3, table 6.1 on page no.
monitoring shall be submitted. 6.2 of chapter 6.
xiii. Onsite and Offsite Disaster (natural and Refer section 7.2, page no. 7.11 to
Man-made) Preparedness and 7.25 of chapter 7.
Emergency Management Plan including
Risk Assessment and damage control.
Disaster management plan should be
linked with District Disaster Management
Plan.
7 Occupational health
i. Plan and fund allocation to ensure the Refer section 10.11, table 10.4 on page
occupational health & safety of all no. 10.18 of chapter 10.
contract and casual workers
ii. Details of exposure specific health status Unit will regularly carry out medical
evaluation of worker. If the workers' check-up of the workers and will
health is being evaluated by pre designed maintain records for the same.
format, chest x rays, Audiometry,
Spirometry, Vision testing (Far & Near
vision, colour vision and any other ocular
defect) ECG, during preplacement and
periodical examinations give the details of
the same. Details regarding last month
analyzed data of above mentioned
parameters as per age, sex, duration of
exposure and department wise.
iii. Details of existing Occupational & Safety There are no existing Occupational &
Hazards. What are the exposure levels of Safety hazards as for the existing unit
hazards and whether they are within and proposed unit will setup after
Permissible Exposure level (PEL). If receiving environment clearance from
these are not within PEL, what measures the authority. However, post execution
the company has adopted to keep them plan for Occupational & Safety
within PEL so that health of the workers measures is given Chapter – 7 and
can be preserved, Section 7.7.
This section of the report describes the features of the proposed expansion project in
detail to allow an assessment of its environmental impact. A complete description is
important to understand the potential environmental implications of the initiative and
accordingly addressing issues in an appropriate manner. Description of the proposed
expansion project components and activities are presented together with the aspects
during the construction and operation phase of the project which are also important
from the environmental perspective.
The proposed expansion project will be carried out in the same existing premises
located at Vithal Udhyog Nagar GIDC of Anand district. Hence, being located inside the
notified industrial estate, as per the EIA Notification, 2006 & subsequent amendments,
the proposed expansion comes under category B, listed at item 5(f) “Synthetic organic
chemicals industry. Therefore, the unit requires obtaining Environmental Clearance for
the proposed expansion activity from State level impact Assessment Authority (SEIAA),
Gujarat under Category ‘B’. As the unit is located in Notified GIDC, Public Hearing is
exempted for the proposed expansion project.
Unit was established before 2006, copy of CCA obtained before 2006 is enclosed as
Annexure – IV. Unit has valid Consent to Operate (CTO) for the existing product vide
CCA order No. AWH-26616 dated 22/12/2017, which is valid up to 30/09/2027.
The requirements of the synthetic resins are increasing day by day in domestic as well
as international market. Thus, unit has decided to manufacture unsaturated polyester
Resins, because of the growing market demand, the proposed expansion project of the
unit for the manufacturing of this product is surely feasible. Finished products will be sold
in the domestic market as well as exported.
The existing cost of the project is Rs. 0.80 Crore and for proposed expansion estimated
additional cost will be Rs. 2.78 Crore. Hence, total estimated cost after proposed
expsansion will be 3.58 Crores.
M/s. Krishna Chemicals is an existing unit located at Plot No.1703/4, Phase-IV, Vitthal
Udyog Nagar GIDC, Ta. & Dist.: Anand in Gujarat State for the production of unsaturated
polyester Resins @ 8 MT/Month. Now, looking to market demand unit intends to expand
their production capacity from 8 MT/Month to 310 MT/Month at the same existing
premises.
Area Bifurcation:
Built Up
1 577.00 47.22
area
Green belt
2 245.00 20.08
area
Open/ Road
3 400.00 32.70
area
O + OH + O
HO
O
propylene glycol
O
phthalic anhydride Maleic anhydride
Reaction
at 160 to 210°C
Fusion process
O CH3 O O
H
C O CH2 C O C CH CH C O C CH2O
H
O CH3 O O CH3
H
C O CH2 C O C CH CH C O C CH2O
H
Probable orthophthalate Resin structure CH3
+ by product water (H2O)
Mass balance:
Input Quantity Output Quantity
(Kg/Batch) (Kg/Batch)
Phthalic anhydride 1277 Product 5000.0
Maleic anhydride 764 Effluent 297.0
Propylene Glycol 795
Mono Ethylene Glycol 47
Di-Ethylene Glycol 282
MP-Diol 47
Styrene 2085
Total 5297.0 Total 5297.0
2) Isophthalic Resin (Iso phthalates)
Process Description:
The manufacture of iso phthalates involves reacting glycols such as propylene
glycol, Neo pentyl glycol and 2-methyl propane diol etc., with saturated acid
Isophthalic acid in I step at the temperature range of 160 to 210°C. In II step the
step I reaction mass is reacted with unsaturated anhydrides such as maleic
anhydride and propylene glycol at the same temperature range. During the reaction
the by-product evolved is water. After completion of the reaction, the reaction mass
is blended with styrene monomer below 65°C and properties are adjusted according
to customer requirement then supplied in MS epoxy coated drums.
Chemical Reaction:
Step I
CH3 CH3
catalyst
HO OH + OH HOH2C HC H2C O O CH2 C CH2OH
HO 180 to 215°C H
O O O O
propylene glycol
Isophthalic acid + H2O
Step II
CH3 CH3 O
CH3
CH3 CH3 O O
Mass balance:
Input Quantity Output Quantity
(Kg/Batch) (Kg/Batch)
Iso Phthalic acid 210 Product 5000.0
Pure Terephthalic acid 896 Effluent Stream 439.0
Maleic anhydride 1088
Propylene Glycol 938
MP-Diol 488
Mono Ethylene Glycol 149
Di-Ethylene Glycol 67
Styrene 1603
Total 5439.0 Total 5439.0
3) Vinyl ester
Process Description:
The manufacture of vinyl ester involves selective ring opening epoxy group of epoxy
resin and subsequent addition of unsaturated acid such as acrylic or methacrylic acid
below 100°C.
Chemical Reaction:
O CH3 OH CH3 O
H2 H2
H 2C C C O C O CH2 C CH2 O C O C C CH2
H H H
CH3 n CH3
OH
Methacrylic acid
Catalyst, heat
CH3 O O CH3
CH3 OH CH3
H2 H H2 H2 H H2
CH2 C C O C C C O C O CH2 C CH2 O C O C C C O C C CH2
H
OH CH3 n CH3 OH
Mass balance:
Quantity Quantity
Input Output
(Kg/Batch) (Kg/Batch)
Epoxy 2390.00 Product 5000.0
Bis-phenol 300.00
Methacrylic acid 660.00
Maleic anhydride 150.00
Styrene 1500.00
Total 5000.0 Total 5000.0
OH OH
CH2OH
OH
O
CATALYST
+ + H2O
H C H F/P>1 CH2OH
OH
CH2OH
Mass balance:
Quantity Quantity
Input Output
(Kg/Batch) (Kg/Batch)
Phenol(92%) 691.00 Product 1000.00
Formaldehyde(37%) 803.00 Effluent 494.00
Total 1494.00 Total 1494.00
Mass Balance:
Quantity Quantity
Input Output
(Kg/Batch) (Kg/Batch)
Epoxy 590 Product 1000.0
Bis-phenol 175
Xylene 235
Total 1000.0 Total 1000.0
Sr. Capacity/Size of
Type of Equipment Quantity
no. equipment
1 Thermic Fluid Heater (TFH) 2 Nos. Cap.: 4 Lacs Kcal/Hr & 1
Lacs Kcal/Hr
2 Cooling Tower 1 Capacity 200 TR
3 Chiller Screw Type Having Delta is 6 Deg. 1 Capacity 100 TR
4 Compressor 1 Capacity 200 CFM
5 Deisel Generator 1 62 KVA
6 Vacuum Pump (Water Ring) 1 Cap. 220 M3/Hr., 10HP
7 Condenser 1 Capacity 50M2
8 Receiver 1 Capacity 750 Litres
9 Resin & Liquid Transfer Pump 3 --
Total water requirement after proposed expansion will be 52.6 KLD, out of which 12.8
KLD will be fresh water and 39.8 KLD (38 KLD Condenstae Water + 1.8 KLD Reuse
water) will be recycle water. Domestic wastewater generations will be 0.8 KLD, which
will be treated in ETP-1 consisting primary, secondary & tertiary treatment along with
industrial waste water generated from cooling blow down. Total 1.0 KLD industrial
wastewater generated from process and washing will be treated in ETP-2 consisting
fanton reactor where COD/BOD load will be reduced. After sludge separation it will be
stored in storage tank from where it will be evaporated in thermic evaporator. Hence, unit
will achieve Zero Liquid discharge (ZLD).
Table 2.7: Water Consumption and Waste water generation details
Water Consumption
Industrial
Gardening 50.1 KLD (10.3 KLD Fresh + 38 KLD
Domestic 1.5 KLD Condensate + 1.8 KLD reuse water)
1.0 KLD
38 KLD
Sewage (C)
Cooling (12 KLD) Washing
0.8 KLD Process
10.2 KLD (F) + 1.8 0.1 KLD
0 KLD
KLD (R)
Wastewater
Wastewater 0.1 KLD Wastewater
1.0 KLD 0.9 KLD
1.0 KLD
ETP 2
0.8 KLD ETP 1 1.0 KLD
1.8 KLD
Thermic
Evaporator
1.0 KLD
C : Condensate water
Recycle Water
Fresh Water
After ETP-2
Sr. Composite
Parameters Unit Process Washing (Evaporate in
No waste water
thermic evaporator)
Quantity KLD 0.9 0.1 1.0 1.0
1 pH -- 4.0-5.0 6.0-7.0 4.0-5.0 6.0 - 8.0
2 TDS mg/l 25000-30000 3000 - 4000 23000-27000 <30000
3 COD mg/l 5000 - 6000 700 - 800 4500 - 5500 <1000
4 BOD mg/l 1200 - 1500 150- 200 1100 - 1300 <300
5 SS mg/l 100 - 150 100 - 120 100 - 150 <50
Natural gas will be used as a fuel for Thermic Fluid Heaters and Diesel will be used as a
fuel for D.G sets. Detail of the same is given in below table.
Table 2.9: Details of Fuel Requirement
Sr. No. Name of utility Fuel & its requirement
Thermic Fluid Heater
1. 1250 SCM/Day
(1 Lac Kcal/hr & 4 Lac Kcal/hr)
2. D. G. Set (62 KVA) Diesel : 150 Lit/Day
Pollutants &
Sr. Stack Fuel
Stack attached to Permissible APCM
No. Height (m) Requirement
limit
Existing Scenario
11 LDO @ 5 PM, SO2, Adequate
Thermic Fluid Heater NOx
1. Liter/Day stack
(1 Lakh Kcal/hr)
height
Scenario after Proposed Expansion
1. Thermic Fluid Heater 25 Natural Gas @ PM, SO2, Adequate
(1 Lakh Kcal/Hr) 250 SCM/day NOx stack
2. Thermic Fluid Heater Natural Gas @ height
(4 Lakh Kcal/Hr) 1000 SCM/day
3. D. G. Set 11 HSD @ 150 Adequate
(62 KVA) L/Day stack
(Stand by) height
ETP-1 will be having primary chemical, secondary and tertiary treatment facility which
will treat domestic effluent and industrial effluents other than process wastewater.
Following are the details of both ETPs.
Effluent treatment plant-1:
Industrial effluent other than process like blowdown from cooling tower and domestic,
total @ 1.8 KLD will be treated in ETP-1. Effluent other than domestic will be collected in
collection tank where the same will be neutralized and chemically treated. After sludge
separation, it will be taken to aeration tank where domestic effluent will be mixed. All
effluents will be biologically treated and after sludge separation it will be reused for
cooling.
ETP Units:
Sludge to TSDF
Effluent treatment plant-2:
Total 1.0 KLD process & washing effluent will be treated in fanton reactor where
COD/BOD load will be reduced. After sludge separation it will be stored in storage tank
from where it will be evaporated in thermic evaporator.
ETP Units:
Collection cum
Settling Storage tank Thermic
treatment Tank
Tank Evaporator
(Fanton reactor) 1 KL
0.8 KL
1 KL
Sludge to TSDF
Discarded drums/Containers, used/spent oil will be the hazardous waste generated from
raw aterial storage and plant machineries respectively. ETP Sludge and evaporation salt
will be generated from effluent treatment plant. From manufacturing process sludge will
be the hazardous waste generated.
Empty drums/bags will be sent to authorized recycler for recycle purpose, while
used/spent oil will be sent to authorized re-processors. ETP waste evaporation salt will
be collected, stored and disposed at TSDF. Process sludge generated from process will
be dispose of to the CHWIF facility. The details of Hazardous wastes are shown in below
table:
Table 2.11: Hazardous waste Management
All electrical fitting and motors in the storage areas are flame proof.
Checking of all earthings, wiring & connection are carried out regularly.
Proper earthing is provided at all equipments and will be provided for additional
equipment.
Adequate Nos. of earth pits is provided.
Adequate types of personal protective equipment is provided and also safety training
is provided to workers.
Emergency showers and eye wash stations is provided at work place.
Arrangement for 24 hr. medical facilities by contact with nearest health care centre/
hospital.
Pre-employment medical check-up and annual medical check-up will be carried out
and its records will be maintained properly.
Safety audit is carried out regularly.
Extensive oiling and lubrication and preventive maintenance is carried out to reduce
noise generation at source to the permissible limit. However, at place where noise level
can exceed the permissible limit, Earplugs and Earmuffs are provided to those working in
such area.
2.11.7 Control of Fugitive Emission:
Airborne dust at all transfers operations/ points is / will be controlled either by spraying
water or providing enclosures.
Care will be taken to store construction material properly to prevent fugitive emissions,
if any.
Raw materials loading and unloading will be done in covered area.
Regular maintenance of valves, pumps, flanges, joints and other equipment will be
done to prevent leakages and thus minimizing the fugitive emissions of VOCs.
Entire process will be carried out in the closed reactors with proper maintenance of
pressure and temperature.
Periodic monitoring of work area will be carried out to check the fugitive emission.
Breather valves will be provided on solvent tanks.
To eliminate chances of leakages from glands of pumps, mechanical seal will be
provided at all solvent pumps.
Minimum number of flanges, joints and valves in pipelines.
Adequate ventilation will be provided.
Periodic monitoring of work area will be carried out to check the fugitive emission.
Raw materials will be stored in storage area on pallets on PCC flooring. Hazardous
chemicals will be stored in isolated storage area.
Pucca flooring will be provided on the inner roads of the factory to control SPM
concentration in ambient air.
The unit has already developed Green Belt in the industrial premises.
2.12 DETAILS OF SURROUNDING INDUSTRIES:
Proposed site is located in bhachau taluka having many different scale companies.
However, below are some surrounding working units.
Table 2.12: Details of Surrounding Industries
Study Period:
As part of EIA study, baseline environmental monitoring was done during the period of
March, 2022 to May, 2022 i.e. summer season. Various environmental components
were monitored and samples were analysed. The baseline quality of various components
of the environment, viz. air, noise, water, and land, biology, meteorological and socio-
economic is assessed within the impact zone of about 10 km around the proposed site.
Secondary data has also been incorporated from authentic sources viz.
Government/Non-Governmental Agencies, Universities, Indian Meteorological
Department (IMD), Ground Water Board etc.
Study Area:
The proposed project is located at Plot No. 1703/4, Phase IV, Vithal Udhyog Nagar
GIDC, Taluka & District: Anand in Gujarat State. The coordinates of the site is
22°31'30.44"N, 72°55'0.54"E. An area of 10 km radius from the boundary of the project
site is considered as study area for the EIA study as per the TOR issued by SEIAA,
Gujarat.
The baseline environmental study has been conducted for the study area within 10 km
radius of the project site.
3.2 METHODOLOGY
The methodology for conducting the baseline environmental survey has been obtained
from the guidelines provided in the “EIA Guidance Manual for Synthetic organic chemicals
Industry” issued by the Ministry of Environment and Forests (MoEF). Environmental
attributes and frequency of monitoring is given in below table:
Large areas of western part of the Anand district have shallow ground water levels and
face problem of water logging and ground water salinity. This area is formed of fine soil
and display poor drainage. Due to over application of canal irrigation there is a gradual
shallowing of water table over the years, this has caused increase in salinity of soils.
The Anand district lies in the Cambay basin situated between Saurashtra Crater and
Aravali Swell and Deccan Shield in the east. The basin comprises both marine and non-
marine formations. Major part of the district is underlain by alluvium which in turn is
underlain by Tertiary sedimentary formations within The Cambay Sedimentary Basin. The
alluvium mainly consists of fine to coarse grained sand, gravel, silt, clay and Kankar. The
thickness of alluvium gradually increases from piedmont zone in the northeast towards
west and south west. Maximum thickness of alluvium in the district is estimated to be
about 250-300min the south, central part.
3.4 TOPOGRAPHY
Topography of the study area is plain as there are no hills, hillocks or undulating land
within the study area. The topography of the study area is plain, the general elevation
ranges from 3 m to 67 m above msl. The study area falls in seismic zone III.
A systematic digital image interpretation approach was used to delineate the land use
classes. The present study was focused on demarcating boundaries of different land
use/land cover units from an analysis of different types of color registrations of land
use/land cover units from satellite imagery. Data Used in the land use map preparation is
the satellite Imagery of Indian Remote Sensing Satellite (IRS- ID, sensor P6, LISS III) of
24 m resolution.
The land use land cover has been prepared for study area of 10 km radius comprising
32270.87 ha. From the above table, Agriculture land is (23760.92 ha), Pond/Lake is
(136.73 ha), Settlement (1811.12 ha), Urban built up (3574.95 ha), Open scrub land
(901.34), Industry (519.99 ha), and mixed built up (717.25 ha). Land Use Distribution of
the Study Area (10 km Radius).
Figure 3.5: Land Use Distribution of the study area (10 Km Radius)
As per the earthquake sensitivity index the unit is situated in Zone-V referred as Very
High Damage Risk Zone. The seismic study shown in Figure 3.6.
The maximum temperature is in the month of May (42°C) and minimum temperature is in
the month of March (23°C).
The Maximum Relative Humidity is in the month of January (88 %) and minimum is also
in the month of December & February (12 %).
It can be observed that in the study period, wind blows mostly from West & SSW
direction. Average wind speed is 4.52 m/s. Wind rose diagram during study period is
shown in below figure:
Reconnaissance
The quality of ambient air depends upon the background concentrations of specific
contaminants, the emission sources and meteorological conditions. The study on
baseline ambient air quality status in the project area is an essential and primary
requirement for assessing the impacts on air environment due to any proposed
developmental activity.
The baseline studies on air environment include identification of specific air pollution
parameters expected to have significant impacts and assessing their existing levels in
ambient air within the impact zone. To assess the baseline status of ambient air quality in
the study area monitoring is undertaken to ascertain the baseline pollutant
concentrations in ambient air.
The locations for AAQM study were selected within the 10 km radius of the proposed
plant installation. Ambient air quality was monitored on 8 locations to generate
representative ambient air quality data. The sampling locations are shown in Figure 3.8
and listed in Table 3.4.
1 7
5
2
Table 3.5: Ambient Air Quality Monitoring for PM10 at Various Site Locations
Locations of
AAQ1 AAQ2 AAQ3 AAQ4 AAQ5 AAQ6 AAQ7 AAQ8
Sampling
Minimum, µg/m3 72.00 63.00 62.00 65.00 66.00 64.00 64.00 62.00
Maximum, µg/m 3
79.00 69.00 68.00 71.00 70.00 69.00 71.00 68.00
Average, µg/m 3
76.38 65.75 65.50 67.63 68.21 66.67 66.92 65.50
th
98 Percentile 79.00 68.54 68.00 70.54 70.00 69.00 70.08 68.00
NAAQS, µg/m 3 100
Source: Primary Data Collection and analysis during study period by NABL
accredited laboratory of Aditya Environ, Vapi
As shown in the Table PM10 levels were ranging from 62.0 to 79.0 µg/m3. The lowest
PM10 level was found at Bhatiel and highest PM10 level were observed at Project Site.
PM10 concentration was within the NAAQS level (i.e.100 µg/m3) at all locations.
Table 3.6: Ambient Air Quality Monitoring for PM2.5 at Various Site Locations
Locations of
AAQ1 AAQ2 AAQ3 AAQ4 AAQ5 AAQ6 AAQ7 AAQ8
Sampling
Minimum, µg/m3 44.00 40.00 41.00 38.00 39.00 40.00 36.00 34.00
Maximum, µg/m 3
49.00 45.00 45.00 44.00 45.00 46.00 40.00 40.00
Average, µg/m 3
45.79 42.58 42.54 41.88 42.88 43.46 38.42 37.83
th
98 Percentile 48.54 45.00 45.00 44.00 45.00 46.00 40.00 40.00
NAAQS, µg/m 3 60
Source: Primary Data Collection and analysis during study period by NABL
accredited laboratory of Aditya Environ, Vapi
Table 3.7: Ambient Air Quality Monitoring for SO2 at Various Site Locations
Locations of
AAQ1 AAQ2 AAQ3 AAQ4 AAQ5 AAQ6 AAQ7 AAQ8
Sampling
Minimum, µg/m3 18.80 16.80 10.00 10.60 9.60 9.20 9.00 8.60
Maximum, µg/m 3 23.80 20.60 15.80 13.80 12.60 12.20 11.60 11.20
Average, µg/m 3 21.98 19.33 13.03 12.55 11.22 10.59 10.38 10.04
th
98 Percentile 23.80 20.60 15.71 13.80 12.51 12.20 11.60 11.02
NAAQS, µg/m3 80
Source: Primary Data Collection and analysis during study period by NABL
accredited laboratory of Aditya Environ, Vapi
Table 3.8: Ambient Air Quality Monitoring for NOX at Various Site Locations
Locations of
AAQ1 AAQ2 AAQ3 AAQ4 AAQ5 AAQ6 AAQ7 AAQ8
Sampling
Minimum, µg/m3 18.90 17.80 14.20 11.80 16.05 14.80 16.60 16.20
Maximum, µg/m3 23.50 20.80 16.80 19.20 19.80 16.70 18.80 18.60
Average, µg/m3 21.21 19.17 15.88 16.21 18.22 15.95 17.68 17.55
th
98 Percentile 23.32 20.62 16.80 19.02 19.75 16.70 18.80 18.60
NAAQS, µg/m 3 80
Source: Primary Data Collection and analysis during study period by NABL
accredited laboratory of Aditya Environ, Vapi
Locations
AAQ1 AAQ2 AAQ3 AAQ4 AAQ5 AAQ6 AAQ7 AAQ8
of Sampling
Average, BDL BDL BDL BDL BDL BDL BDL BDL
µg/m 3 (DL:1.0) (DL:1.0) (DL:1.0) (DL:1.0) (DL:1.0) (DL:1.0) (DL:1.0) (DL:1.0)
Locations of Sampling AAQ1 AAQ2 AAQ3 AAQ4 AAQ5 AAQ6 AAQ7 AAQ8
Minimum, µg/m3 0.78 0.75 0.74 0.82 0.82 0.78 0.76 0.76
Maximum, µg/m3 1.08 0.98 0.92 0.98 0.98 0.96 0.94 0.92
Average, µg/m3 0.94 0.88 0.84 0.89 0.91 0.89 0.88 0.85
98th Percentile 1.08 0.97 0.92 0.98 0.98 0.96 0.94 0.91
As shown in the Table VOC levels were found ranging from 0.74 to 1.08 µg/m3. The
lowest VOC level was found at Bhatiel and highest VOC level were observed at Project
Site.
TABLE 3.11: AAQM for CO at Various Site locations
Locations of Sampling AAQ1 AAQ2 AAQ3 AAQ4 AAQ5 AAQ6 AAQ7 AAQ8
Minimum, mg/m3 0.48 0.58 0.54 0.56 0.52 0.60 0.58 0.66
Maximum, mg/m3 0.84 0.78 0.72 0.72 0.74 0.74 0.70 0.88
Average, mg/m3 0.71 0.67 0.64 0.64 0.65 0.67 0.65 0.77
98th Percentile 0.83 0.76 0.71 0.71 0.73 0.74 0.70 0.86
As shown in the Table CO levels were found ranging from 0.48 to 0.88 mg/m3. The
lowest CO level was found at project site and highest CO level were observed at Napa
Talpad. The CO level in all monitoring locations was under permissible limit i.e. NAAQS
level 2 mg/m3.
Table 3.12: National Ambient Air Quality Standards and Methods of Measurement
Noise can be defined as an unwanted sound. It interferes with speech and hearing. If
intense enough, it can damage hearing, or is otherwise irritating. Noise can also disturb
natural wildlife and ecological system.
Reconnaissance
In order to measure the existing noise sources and to identify the background noise
levels, the noise pollution survey around the proposed site was carried out.
1
2 7
5
Ambient Air Quality Standards in Respect of Noise is notified under Noise Pollution
(Regulation and Control) Rules, 2000
Note 1 Day time is reckoned in between 6.00 am and 10.00 pm.
Note 2 Night time reckoned in between 10.00 pm and 6.00 am.
Note 3 Silence zone is defined as areas up to 10 meters around such
premises as hospitals, education, institutions and courts. The silence zones are to
be declared by the Component Authority.
Note 4 Mixed categories of areas should be declared as one of the four above-
mentioned categories by the Component Authority and the corresponding standard
shall apply.
Based on the observations made during the studies, it is concluded that; the noise levels
recorded at various locations in the study area show considerable fluctuations because
of changes in traffic movement, commercial and other domestic activities in the study
area. Overall the ambient noise level in the monitored locations was found to be within
the permissible limits stipulated for residential, industrial areas, silence and commercial
zone.
Methodology of Monitoring
In order to establish the baseline water quality, water sampling locations were selected
based on availability, following standard norms and requirement. Surface water samples
were collected from village ponds. From village locality, samples were taken from tap
water utilized from drinking purpose.
The samples collected were preserved, stored and analyzed as per standards methods
of Analysis of Water and Waste water (APHA).
Distance &
Location Date of
Name of Location Direction from Coordinates
Code sampling
site
22°31'30.52"N,
GW-1 Project Site 11/03/2022 --
72°55'0.51"E
22°31'7.09"N,
GW-2 Sandesar 11/03/2022 4.12 km, W
72°52'38.51"E
22°29'10.01"N,
GW-3 Bhatiel 11/03/2022 7.82 km, SW
72°51'12.42"E
22°35'24.61"N,
GW-4 Vadtal 11/03/2022 8.29 km, NNW
72°52'29.19"E
22°31'38.53"N,
GW-5 Mogri 12/03/2022 1.32 km, E
72°55'46.18"E
Vallabh Vidhya 22°32'36.25"N,
GW-6 12/03/2022 2.56 km, NE
Nagar 72°55'54.81"E
22°31'29.58"N,
GW-7 Gopalpura 12/03/2022 8.01 km, E
72°59'40.93"E
22°28'38.05"N,
GW-8 Napa Talpad 12/03/2022 5.33 km, S
72°54'51.00"E
1
7
2 5
Total Dissolve
mg/L 1176 980 1054 864 950 1080 975 990 500 2000
Solids
Chlorides (as cl-) mg/L 228 198 215 185 177 208 210 182 250 1000
Sulphates (as
mg/L 155 125 132 108 125 134 142 102 200 400
SO4)
Nitrate mg/L 1.86 1.25 1.35 1.21 1.34 1.22 1.32 1.42 45 No Relaxation
Total Alkalinity
mg/L 280 270 225 210 205 221 223 231 200 600
(as CaCO3)
Total Hardness
mg/L 310 280 253 275 325 295 258 272 200 600
as CaCO3
Calcium as Ca+2 mg/L 110 120 125 115 132 108 118 132 75 200
Magnesium as
mg/L 145 138 128 132 118 136 142 113 30 100
Mg+2
Copper as Cu mg/L <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 0.05 1.5
All the samples meet the desirable standards (pH ranges from 7.25 to 7.81).
TDS in samples ranges from 864 mg/L (Vadtal) to 1176 mg/L (Project Site). All the
samples meet the permissible limit of 2000 mg/L.
Magnesium content in the water ranges from 113 mg/L (Napa Talpad) to 145 mg/L
(Project site). All the samples meet the permissible limit of 100 mg/L.
Sulphates content in the water ranges from 102 mg/L (Napa Talpad) to 155 mg/L
(Project site). All the samples meet the permissible limit of 400 mg/L for drinking
water.
Fluorides content in the water ranges from 0.05 mg/L (Vadtal) to 0.18 mg/L (Project
site). All the samples meet the permissible limit of 1.5 mg/L for drinking water.
Total alkalinity in the water samples ranges from 205 mg/L (Mogri) to 280 mg/L
(Project site). All the samples are within the permissible limit of drinking water (600
mg/L).
Chlorides range from 177 mg/L (Mogri) to 228 mg/L (Project Site), which are below
permissible limits (1000 mg/L).
Heavy metals like Copper, Nickel, Fluorides, Cadmium and Zinc are well below the
limit in all samples.
Hence, it can be observed that ground water qualities in terms of various essential and
desirable characteristics are found within the limits specified by IS 10500:2012. This
water is utilized in villages for domestic activities.
Distance &
Location Date of
Name of Location Direction from Coordinates
Code sampling
site
22°31'1.65"N,
SW-1 Pond of Sandesar 11/03/2022 4.72 km, W
72°52'19.26"E
22°29'20.58"N,
SW-2 Pond of Bhatiel 11/03/2022 8.02 km, WSW
72°50'56.55"E
Gomti Lake of Vadtal 22°35'40.75"N,
SW-3 11/03/2022 9.00 km, NW
Village 72°52'17.00"E
22°31'37.58"N,
SW-4 Pond of Mogri 11/03/2022 1.70 km, E
72°55'59.61"E
22°31'16.54"N,
SW-5 Pond of Gopalpura 12/03/2022 7.93 km, E
72°59'37.95"E
22°30'2.51"N,
SW-6 Pond of Navli 12/03/2022 5.32 km, ESE
72°57'41.34"E
22°30'29.42"N,
SW-7 Lake of Gana Village 12/03/2022 1.86 km, S
72°54'51.10"E
22°28'28.69"N,
SW-8 Pond of Napa Talpad 12/03/2022 5.6 km, S
72°54'53.17"E
5
1 4
7
6
2
The baseline quality of water based on the results of the surface water quality monitoring
within the study area, it is observed that,
Soil is our most important natural resource and a natural resource is anything that comes
from the earth and is used by us. We depend on the soil for food, clothing, shelter,
minerals, clay & water. Soil is the seat of many macro and micro flora like algae, fungi,
earthworms, bacteria etc. These are very beneficial in promoting soil reactions and
decomposing the organic matter by which essential nutrients for plants are liberated.
Most of the soil is made-up of two main parts:
Tiny bits of mineral particles which come from larger rocks, and humus, which is dark
brown in color and consists of decaying remains of plants and animals.
Soil also contains water, air and living organisms, such as fungi, bacteria, earthworms,
roundworms, insects, etc. Actually more living organisms live in the soil than above it.
Methodology
The soil samples were collected from 8 selected locations during summer season. The
samples collected were homogeneous representative of each sampling location. At
random sub-locations were identified at each location and soil samples were collected
from 5 to 15 cm below the surface. It was uniformly mixed before homogenizing the soil
samples. The samples about 2.0 Kg were packed in zip lock polythene bags labelled in
the field with location, number and sent to the laboratory for the analysis of
physicochemical parameters.
1
7
2 5
The soil samples were examined for various physicochemical parameters, to determine
the existing soil characteristics of the study area. Physicochemical characteristics of soil
are presented as follows:
Zinc as Zn mg/kg 14 12 10 14 11 17 15 15
Copper as Cu mg/kg BDL BDL BDL BDL BDL BDL BDL BDL
Hexavalent
Chromium as mg/kg <0.03 <0.03 <0.03 <0.03 <0.03 <0.03 <0.03 <0.05
Cr+6
Cadmium as
mg/kg BDL BDL BDL BDL BDL BDL BDL BDL
Cd
Mercury as
mg/kg <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.03
Hg
Particle Size Distribution
Slit % 82 84 76 78 82 84 88 80
Clay % 34 32 30 28 26 30 25 24
Sand % 12 14 18 10 16 12 20 22
Nature supports a great variety of living beings under a structural and functional unit
called ecosystem. In any natural ecosystem, there are several components which exist in
harmony and survive only by interdependence. These components may be either biotic
or abiotic. Developmental activities often have great impacts on the biodiversity both
ecosystems as well as species level. Present study has been carried out to inventories
the biodiversity exist in the study area of present project, to evaluate the possible
impacts on biodiversity due to project activities and suggest effective mitigation
measures against the negative impacts.
The ecological study was undertaken to understand the present status of ecosystem of
the area, to predict changes as a result of proposed activities and to suggest measures
for maintaining the conditions. This carried through primary survey and secondary data
collected from various Government agencies like Forest Department, Agriculture
Department, Scientific literatures etc.
In the study area, mangroves are observed in the swamp and mud flats of creaks.
Mangroves are dominated by Avicennia marina and show stunted growth. The intertidal
mud flats are mostly covered with algae while the upper sandy mudflats have halophytes
in abundance.
Floral diversity found in study area with Scientific name and common name with
family is given in Table 3.23.
Sr.
Local Name Species Name Family
No.
Hygrophila auriculata
1 Kanta Sherio Acanthaceae
(Schum.) Heine
2 Ketki, Ramban Agave Americana Agavaceae
3 Ankol Alangium Alangiaceae
4 Andhedi Achyranthes aspera Amaranthaceae
Fauna
Faunal diversity found in study area with zoological name and common name is given
in Table 3.24.
Sr.
Vernacular name Scientific name Family
No.
1 Black Shouldered Kite Elanus axillaris Accipitridae
2 Black Kite Milvus migrans Accipitridae
3 Small blue kingfisher Alcedo atthis Accipitridae
4 House Swift Apus affinis Apodidae
5 Little Egret Egretta garzetta Ardeidae
6 Indian Pond Heron Ardeola grayii Ardeidae
7 Great Egret Ardea alba Ardeidae
8 Cattle Egret Bubulcus ibis Ardeidae
9 Grey Heron Ardea cinerea Ardeidae
10 Spotted Dove Streptopelia chinensis Columbidae
11 Rock Pigeon Columba livia Columbidae
12 Little Brown Dove Spilopelia senegalensis Columbidae
13 Indian roller Coracias benghalensis Coraciidae
14 Eudynamys scolopaceus Eudynamys scolopaceus Cuculidae
15 House Crow Corvus splendens Corvidae
16 RufousTreepie Dendrocitta vagabunda Corvidae
White Breasted
17 Halcyon smyrnensis Halcyonidae
kingfisher
18 White wagtail Motacilla alba Motacillidae
19 Indian Robin Saxicoloides fulicatus Muscicapidae
20 Magpie Robin Copsychus saularis Muscicapidae
21 Purple Sunbird Cinnyris asiaticus Nectariniidae
22 Baya Weaver Ploceus philippinus Ploceidae
23 Common Crested Lark Galerida cristata Passeriformes
24 House Sparrow Passer domesticus Passeridae
Francolinus
25 Grey Francolin (Tetar) Phasianidae
pondicerianus
26 Indian Cormorant Phalacrocorax fuscicollis Phalacrocoracidae
27 Rose Ringed Parakeet Psittacula krameri Psittaculidae
28 Red Vented Bulbul Pycnonotus cafer Pycnonotidae
29 Little Tern Sterna albifrons Sternidae
30 Brahminy Starling Sturnia pagodarum Sturnidae
31 Common Myna Acridotheres tristis Sturnidae
32 Rosy Starling Sturnus roseus Sturnidae
33 Red-Naped Black Ibis Pseudibis papillosa Threskiornithidae
34 Common Babbler Turdoides caudata Timaliidae
Reptiles
1 Colubridae Ptyas mocosus Indian Rat Snake
2 Elapidae Naja naja Common cobra
3 Varnidae Varanus bengalensis Patala (Gho)
4 Viperidae Vipera russelli Russel
5 Agamidae Calotes versicolor Garden Lizard
Reconnaissance
Reconnaissance has been done to assess socio-economic status in the study area. The
study area is rural however basic amenities were observed.
Methodology
Detailed socio-economic data were collected within 10 km radius of the Project site.
Preliminary information was collected during field investigation followed by secondary
data from the census of India 2011.
Socioeconomic Assessment
Socio economic status of the population is the indicator of the change in the life style due
to the developmental activities taking place in the region. The villages which appears
within the 10 km radius from the centre of the proposed Project site are considered for
socioeconomic study.
Demography
The study there is 61 villages in the study area. The demographic pattern of all the
settlements as per 2011 census is given in below table. As per the Census 2011, the
average family size in the study area is 5 persons per family.
Sex Ratio
Sex ratio is number of females per 1000 males. In the study area the sex ratio is 971.5.
As per the Census 2011 the male population is 51% while female population is 49% of
the total population.
Population
Sr. Total Total Density
Village Male Female
No. Population Household (Person Per
Sq. mtr)
1 Sandesar 6418 3337 3081 1293 5
2 Valasan 8050 4118 3932 1682 5
3 Boriya 4959 2597 2362 1061 5
4 Meghva Gana 1712 910 802 359 5
5 Gana 4079 2164 1915 866 5
6 Vans Khiliya 2963 1550 1413 639 5
7 Jitodiya 4782 2468 2314 1064 4
8 Mogri 9851 5194 4657 2096 5
9 Navli 6750 3529 3221 1414 5
10 Morad 4576 2391 2185 985 5
11 Khandhali 1904 1005 899 431 4
12 Lambhvel 5578 2942 2636 1168 5
13 Gamdi 14582 7550 7032 3111 5
14 Bhatiel 2257 1177 1080 464 5
15 Vadtal 9767 5140 4627 2111 5
16 Rajnagar 2705 1358 1347 572 5
17 Chikhodara 15957 8269 7688 3363 5
18 Vadod 11996 6179 5817 2494 5
19 Jakhariya 2328 1210 1118 472 5
20 Gopalpura 2660 1376 1284 592 4
21 Napad Vanto 14260 7287 6973 2748 5
22 Napad Talpad 5630 2985 2645 1201 5
23 Kasumbad 3056 1562 1494 668 5
24 Naman 3114 1620 1494 653 5
Population
Sr. Total Total Density
Village Male Female
No. Population Household (Person Per
Sq. mtr)
25 Singlav 2651 1410 1241 594 4
26 Dahemi 5015 2588 2427 1055 5
27 Dedarda 5181 2671 2510 1099 5
28 Dhobikui 1030 538 492 198 5
29 Dhundakuva 2232 1164 1068 446 5
30 Surkuva 1534 788 746 333 5
31 Ashi 3946 2062 1884 829 5
32 Kavitha 6208 3212 2996 1276 5
33 Agas 2818 1472 1346 578 5
34 Fangani 3592 1910 1682 758 5
35 Sihol 6051 3178 2873 1245 5
36 Vatav 2484 1307 1177 514 5
37 Bhawanipura 3169 1656 1513 692 5
38 Ardi 3161 1641 1520 667 5
39 Vishnoli 3735 1908 1827 713 5
40 Porda 3836 2008 1828 852 5
41 Bandhni 9100 4737 4363 1922 5
42 Ghunteli 2447 1293 1154 481 5
43 Ravipura 1460 746 714 301 5
44 Ravli 4757 2442 2315 735 6
45 Nepa Talpad 11452 5845 5607 2170 5
46 Nepa Vanto 7914 4036 3878 1461 5
47 Harakhpura 2053 1093 960 411 5
48 Sanjaya 4014 2101 1913 825 5
49 Jol 5952 3093 2859 1278 5
50 Pamol 4804 2510 2294 940 5
51 Mogar 9028 4693 4335 1867 5
52 Simarada 2589 1366 1223 565 5
53 Sunav 5545 2897 2648 1260 4
54 Mahelav 12641 6601 6040 2572 5
55 Padgol 5951 3045 2906 1261 5
56 Bamroli 6305 3197 3108 1338 5
57 Vaghasi 5312 2779 2533 1168 5
58 Hadgood 14262 7389 6873 2846 5
59 Dantali 2100 1115 985 457 5
60 Samarkha 22712 11642 11070 4612 5
61 Narsanda 7136 3688 3448 1481 5
Total 354111 183739 170372 73307 --
Literacy
The overall percentage of literate in the area is 81.71%. Total literate population is
150133. The literacy rate of female is only 69.55% while literacy rate in male is 81.71%.
Amongst the total population 18.29 % are illiterate.
Social Structure
In the study area about 5.0% of the population belongs to the schedule caste and 2.0%
to schedule tribes. The population social structure is given in below table.
S. Total SC ST
Village % SC % ST
No. Population Population Population
1 Sandesar 6418 393 6 24 0
2 Valasan 8050 537 7 33 0
3 Boriya 4959 657 13 13 0
4 Meghva Gana 1712 135 8 0 0
5 Gana 4079 650 16 80 2
6 Vans Khiliya 2963 43 1 0 0
7 Jitodiya 4782 235 5 119 2
8 Mogri 9851 177 2 191 2
9 Navli 6750 335 5 86 1
10 Morad 4576 170 4 0 0
11 Khandhali 1904 81 4 0 0
12 Lambhvel 5578 289 5 296 5
13 Gamdi 14582 963 7 868 6
14 Bhatiel 2257 343 15 51 2
15 Vadtal 9767 307 3 161 2
16 Rajnagar 2705 38 1 0 0
17 Chikhodara 15957 413 3 669 4
18 Vadod 11996 287 2 258 2
19 Jakhariya 2328 33 1 28 1
20 Gopalpura 2660 188 7 166 6
21 Napad Vanto 14260 27 0 272 2
22 Napad Talpad 5630 8 0 523 9
S. Total SC ST
Village % SC % ST
No. Population Population Population
23 Kasumbad 3056 115 4 0 0
24 Naman 3114 78 3 8 0
25 Singlav 2651 105 4 0 0
26 Dahemi 5015 201 4 5 0
27 Dedarda 5181 279 5 6 0
28 Dhobikui 1030 5 0 0 0
29 Dhundakuva 2232 39 2 59 3
30 Surkuva 1534 7 0 0 0
31 Ashi 3946 471 12 79 2
32 Kavitha 6208 638 10 129 2
33 Agas 2818 118 4 5 0
34 Fangani 3592 434 12 2 0
35 Sihol 6051 296 5 17 0
36 Vatav 2484 235 9 7 0
37 Bhawanipura 3169 315 10 0 0
38 Ardi 3161 256 8 5 0
39 Vishnoli 3735 97 3 0 0
40 Porda 3836 146 4 5 0
41 Bandhni 9100 390 4 21 0
42 Ghunteli 2447 97 4 31 1
43 Ravipura 1460 0 0 6 0
44 Ravli 4757 72 2 25 1
45 Nepa Talpad 11452 431 4 0 0
46 Nepa Vanto 7914 68 1 0 0
47 Harakhpura 2053 98 5 0 0
48 Sanjaya 4014 248 6 0 0
49 Jol 5952 106 2 51 1
50 Pamol 4804 383 8 0 0
51 Mogar 9028 401 4 83 1
52 Simarada 2589 314 12 62 2
53 Sunav 5545 492 9 27 0
54 Mahelav 12641 658 5 204 2
55 Padgol 5951 115 2 16 0
56 Bamroli 6305 180 3 0 0
57 Vaghasi 5312 205 4 83 2
58 Hadgood 14262 579 4 508 4
59 Dantali 2100 197 9 69 3
60 Samarkha 22712 582 3 115 1
61 Narsanda 7136 547 8 202 3
Occupational Pattern
The Occupational profile has been classified based on the India census 2011
classification.
Traffic counts are important to calculate the existing and proposed load on the existing Road
for proposed expansion Project.
Project site is located at Viththal Udhyog Nagar GIDC, Anand. Unit will use the road passing
at the project site from internal road of V. U. Nagar GIDC which is connected to the Gujarat
State Highway-83 @ 1.0 km away. Thus, traffic survey has been carried out for the stated
route from internal road of Viththal Udhyog Nagar GIDC, Anand. Studied route is shown in
figure below:
State highway 83
Traffic counts observed during the above survey are tabulated below;
7 (Heavy) 21
5 (Medium) 7.5
Proposed Load per day 4 (Light) 4
7 (3 Wheeler) 7
10 (2 Wheeler) 5
Total Proposed Load per day 44.5
Proposed PCU per hour 1.85
Total PCU per hour after the
294.6
Proposed Project
Traffic survey has been carried out of from Internal road of GIDC of Vithal Udhyog Nagar to
SH-83. Based on the traffic survey hourly vehicular traffic has been calculated. Considering
worst case scenario, average number of vehicles observed during 4 hours has been taken as
hourly counts. Passenger Car Unit (PCU) has been calculated by applying PCU factor.
Proposed load of trucks due to the movement of raw materials, fuel and products has been
calculated. A design capacity of road has been taken from the Indian Road Code.
Assessment of proposed traffic load is given in below table. From the above table, it can be
concluded that even for considering the worst case; there will be minor increase in vehicular
load due to the proposed project. However, the total traffic load even after the proposed
project will be very low compare to the design capacity of roads. Adequate parking
arrangements will be provided within the industrial premises.
As no major increase in traffic due to the proposed project, there will be less chance in
increase in vehicular pollution. However, unit will take adequate measures by instructing
transporter for using only PUC certified trucks/vehicles and carrying out regular service and
maintenance of them.
This chapter identifies and predicts the potential impacts on different environmental
components due to the construction and operation of the proposed expansion project. It
details all the potential impacts on biophysical and socio-economic components of the
local environment due to the proposed activities and sub-activities.
This chapter presents identification and appraisal of the likely impacts due to the
proposed expansion project of synthetic resins manufacturing plant at Krishna
Chemicals located at Plot No. 1703/4, Phase IV, Vithal Udhyog Nagar GIDC, Taluka &
District: Anand in Gujarat State. Prediction of impacts is the most important component in
the Environmental Impact Assessment studies. Several qualitative and quantitative
techniques and methodologies are used to conduct analysis of the potential impacts
likely to build up as a result of the proposed development activities on physico-chemical,
ecological and socio-economic environments. Such predictions are superimposed over
the baseline (pre-project) status of the environmental quality to derive at the ultimate
(post-project) scenario of environmental conditions. The prediction and identification of
impacts helps to minimize the adverse impacts and maximize the beneficial impacts on
environmental quality during pre and post project execution.
The project activities will interact with various valued Environmental Components viz.,
Air Environment
Noise Environment
Water Environment
Land Environment
Terrestrial Ecology
Socio-economic Environment
Proposed expansion project will be carried out in the existing premises located in vithal
Udhyog nagar GIDC, Anand taluka. Potential impacts that may occur due to the
proposed expansion project activities in both construction and operation phase have
been identified and evaluated and are summarized in the following sections.
The key problem anticipated would be increase in dust contamination and noise.
However, these impacts would be for a limited period of time i.e. up to construction
period only. Potential impacts due to above construction activities and its mitigation
measures are given below.
Sr.
Environmental Component Potential Impact
No.
1 Air Short term negative impact
Mitigation Measures:
The emissions will be temporary and limited within project boundary. So, it
is not expected to contribute significantly to the ambient air quality.
However, unit will take following measures for control of dust emissions:
All transportation vehicles will be suitably covered with tarpaulin &
overloading of the vehicles will be avoided
Storage of sand and other such dispersible material by covering with
tarpaulin sheet
Keeping minimum inventory/stock of sand and other such dispersible
material at site
The heights, from which materials will be dropped, will be the minimum
practical height to limit fugitive dust generation.
Use of water sprinkling system at site for dust suppression
Provision of barricade of steel sheet/ tin sheet of minimum 3 m heights to
protect the surrounding area from the dust
Upwind portion of the project will be constructed first
PUC certified vehicles will be used to avoid the exhaust emission
The construction activity will be carried out during day time only.
Greenbelt is already developed at the project site, which will contribute to
control the fugitive emission occurred due to construction activity.
2 Noise Short term negative impact
Mitigation Measures:
The impacts will be temporary and limited within project boundary. So, it is
greenbelt development
Unit will develop green belt area in the 33% area of the total project land out of
which unit has already developed green belt @ 245 sq. mtr (20 %) inside plant
premises and unit will develop 159 sq. mtr. (13 %) outside plant premises at
GIDC allotted plot, which will have positive impact on local flora & fauna.
6 Socio-economic environment Short term positive impacts due to
employment generation
Temporary employment will be generated due to construction activities and
related services like transportation of construction materials, mechanical
erections etc.
Proposed expansion project related various activities during operation phase have been
identified as sources having potential to cause impact upon various environmental
attributes;
Potential impacts due to proposed plant operation w.r.t. environmental components are
discussed with the mitigation measures here below;
Long term impacts on the air quality are anticipated due to operational activities mainly
manufacturing of unsaturated polyester resins. Main source of air pollution will be flue
gas emission due to Thermic fluid heater (4 Lakh Kcal/Hr & 1 Lakh Kcal/Hr) and
occasional use of D. G. Set (62 KVA Stand by). The significant pollutants are PM, SO2 &
NOx in flue gas emission.
There will be no process gas emission occurred for the manufacturing Process of
unsaturated polyester resins.
There will be chances of fugitive emission due to manufacturing activities and chemical
handing & transportation.
The baseline ambient air quality status in the study area during monitoring season
indicates that pollutants are well within the prescribed National Ambient Air Quality
Standards. Impact of a source or a group of sources on air quality has been evaluated
using mathematical models as described in following topic.
The prediction results corresponding to PM, SO2, NOx, as shown above indicate that the
air quality impacts with respect to pollutants exclusively from the proposed expansion
projects would be insignificant and the post-project status shall remain under prescribed
NAAQS for Industrial, Residential and other areas.
Also, during the operation phase of the project, the impacts on air quality due to
vehicular emissions will be very less. Considering the nature of activities, which the
proposed project will be result, less number of vehicular movements within the site and
low threshold values, air pollution is not expected to be a major concern. It is for these
reasons that the ambient air quality predictions using models have not been carried out
for fugitive emissions from vehicles.
Mitigation measures:
For thermic fluid heater (4 Lac Kcal/hr & 1 Lac Kcal/hr), Natural gas will be used as a
fuel, hence adequate stack height will be provided.
For D.G. set (62 KVA) will be kept as standby and diesel will be used as fuel,
adequate stack height will be provided.
Unit will also take care of fugitive emission and will provide following measures;
The entire manufacturing activity will be carried out in closed reactors/ vessels
and regular checking and maintenance of the same will be carried out to avoid
any leakages.
All the motors of pumps for the handling of hazardous chemicals will be flame
proof and provided with suitable mechanical seal with stand-by arrangement.
Monitoring and control of all parameters on a continuous basis will be done by
adequate control valves, pressure release valves and safety valves etc.
All the flange joints of the pipe lines will be covered with flange guards.
All the raw materials will be stored in isolated storage area and containers will be
tightly closed.
Usage of closed handling system for odorous chemicals /solvents as far as
possible.
There will be a provision of adequate ventilation system in process plant and
hazardous chemical storage area.
A regular preventive maintenance will be carried out to replace or rectify all
gaskets, joints etc.
Precautionary measures will also be taken while handling various hazardous
chemicals although in case of any accidental spillage, attended immediately and
properly by collecting, absorbing, neutralizing, etc. as applicable
Carry out work area monitoring regularly to measure hazardous chemicals.
The unit will develop green belt within the factory premises which will control the
fugitive emissions from spreading into surrounding environment.
Thus, there will not be any significant adverse impact on ambient air due to provision
of adequate pollution control facilities and measures to be taken.
Operational phase impacts on noise level will mainly result from the operation of plant
machineries and D.G set. However, there will not be any larger types of machineries will
Mitigation measures:
Employees should be provided with Personal Protective Equipment like earplugs or
earmuffs, wherever required.
Periodic maintenance of machinery and vehicles should be undertaken to reduce the
noise impact.
Noise suppression measures such as enclosures, buffers and/or protective
measures should be provided (wherever noise level is more than 75 dB (A)).
Thus, there will not be any significant adverse impact on ambient noise due to proposed
activities.
At present, the source of fresh water is GIDC and the same source will be continued
after the proposed expansion. At present, water requirement is 0.30 KLD, which will be
increase up to 52.6 KLD, out of which 12.8 KLD will be fresh water and 39.8 KLD (38
KLD Condensate water + 1.8 KLD reuse water) will be recycle water. No bore well
will be dug in premises. There will a sewage generation of 0.8 KLD and industrial effluent
generation will be 2.9 KLD.
Mitigation measures:
Effluent generation from the process and washing will be treated in Fenton reactor of
ETP-2 where COD/BOD load will be reduced. After sludge separation it will be
stored in storage tank from where it will be evaporated in thermic evaporator.
Industrial effluent other than process like blowdown from cooling tower and
domestic, total @ 1.8 KLD will be treated in ETP-1. Effluent other than domestic will
be collected in collection tank where the same will be neutralized and chemically
treated. After sludge separation, it will be taken to aeration tank where domestic
effluent will be mixed. All effluents will be biologically treated and after sludge
separation it will be reused for cooling.
Flow meters will be provided at water intake and ETP inlet and outlet. Records of
water consumption, wastewater generation and evaporation will be maintained.
Water conservation practices will be adopted and latest technologies will be adopted
for optimum resources consumption with minimum waste generation.
Thus, the proposed project will not have any significant impact on surface as well as
ground water environment.
Discarded drums/Containers, used/spent oil will be the hazardous waste generated from
raw material storage and plant machineries respectively. ETP Sludge and evaporation
salt will be generated from effluent treatment plant. Process waste will be generated from
manufacturing process.
Mitigation Measures:
Designated hazardous waste storage area having separate storage part for each waste
will be provided with leachate collection system and top cover.
Empty drums/bags will be sent to authorized recycler for recycle purpose, while
used/spent oil will be sent to authorized re-processors. ETP waste and evaporation salt
will be collected, stored and disposed at TSDF.
Hazardous waste generated from the facility shall be disposed off in suitable manner as
per the Hazardous and Other Wastes (Management and Transboundary Movement)
Rules, 2016. Proper housekeeping practices will adopt to avoid any kind of land
contamination. The record of all the hazardous wastes generation and disposal shall be
maintained.
Hazardous chemicals will be stored in isolated storage with all the precautionary
measures. So, there will be no chance of any kind of land contamination from chemical
or waste spillage.
The proposed expansion project will have some positive impact on the industrial growth
in the region. It is anticipated that during the operation phase, the proposed expansion
project will generate direct employment as well as indirect employment due to sales /
transportation etc.
Mitigation Measures:
The overall project will have a long term benefit and hence no mitigation measure will be
required. However, as per the skills, preference to local people shall be given in
employment. After proposed expansion, project will provide direct employment to total 10
(existing 6 + proposed 4) people whereas it will provide employment to many others
indirectly.
Mitigation Measures:
Odour causing raw materials will be charged in closed chambers with exhaust of
chambers connected to ducting system.
Additional Measures
Odour rounds by non-plant personnel will hold regular meetings and “odour rounds”
in the factory premises for ensuring effective implementation of odour control
measures.
As a long term measure to improve the environment, plantation of trees within factory
premises as well as along the nearby roads is proposed.
De-odorizer solution will be sprayed through special network, which will be laid
around the plant. It will help in neutralizing the fugitive emissions.
Critical analysis of the existing physical and socio-economic profile of the area vis-à-vis
its scenario with proposed project activities, identifies the following impacts:
Positive Impacts
The positive impacts of the proposed project are as given below:
The proposed expansion project would enhance employment opportunities for the
local people.
There will not be any adverse impact on communication and transportation
Residential/Built up will not be acquired for the proposed expansion project as the
project will be carried out in the same premises and hence there is no
displacement of population.
Negative Impacts
There will be temporary negative impacts of the proposed project:
Air emissions and its impacts shall be properly minimize and taken care off.
Thus, no adverse impact is expected on surrounding environment and community health.
The Inventorization of GHG is done as per the GHG protocol under scope 1, scope 2,
Scope 3. These scopes are defined as under:
For this proposed unit, Scope 3 for GHG Inventorization is not taken into consideration
as the unit is not following the said activities.
For site balance and for individual process balance, the boundaries and the details of
inputs and outputs are furnished in the following figures. The balance for the Admin is
also in the scope of this study. These inputs and outputs would form the basis for
developing spreadsheets for detailed calculations and Inventorization of GHG.
Emissions to Atmosphere
SPM, SOx, NOx & VOC
Inputs: Products:
All the Raw All 7 number of
materials Process Products
Water
Electricity
Emissions to Atmosphere
PM, NOx & SOx Heat
loss, vapour loss
Inputs: By-Products/Waste:
Fuel (Natural gas & Blowdown
Diesel) Used oil from
Plant
Oil for machineries TFH and
machineries
Chemicals Used for and utilities machinery
descaling / Biocide (Cooling tower,
Water TFH, Boiler, DG
Electricity Set)
Emissions to Atmosphere
HFC, CO2, Heat loss
Inputs:
Electricity Admin (Air Cooling
System, Refrigerator)
The net emission factor is the value selected from default/custom emission factors and is
used for calculation purpose in the spreadsheets.
4.5.3 Carbon Sequestration study report and proposed mitigation measures:
RENEWABLE ENERGY:
The unit is planning to install Solar street lights and solar panel at roof top of industrial
shed within the premises. So this will also sequestrate CO2.
Emissions to Atmosphere
CO2 Heat loss, vapor loss, VOCs
Inputs:
Electricity
Water Effluent Treatment Plant Products:
Chemicals used for Treated effluent
treatment
Oil used as lubricant
By-Products/Waste:
ETP Sludge
Evaporation residue
Used Oil
As a part of Green Chemistry process, it mainly states “Source Reduction” at project site only.
The term “Source Reduction” includes:
Modifications to equipment or technology
Modifications to process or procedures
Modifications, reformulation or redesign of products
Substitution of raw materials
Improvements in housekeeping, maintenance, training, or inventory control
Unit has already taken effective steps to reduce source waste and effluent generation at project
site. As a part of process unit has initiated to recover solvent at project site and reuse in
manufacturing process. Due to this use of fresh solvent will be reduced and spent solvent
generation will be reduced.
We are working on to find better substitution of hazardous raw material. As a part of process, unit
will undergo all reactions in closed reactors, so energy loss and fugitive emission will be reduced.
Proper housekeeping and handling of chemicals will be done effectively to reduce spillage at
project site.
5.1 INTRODUCTION
It is the best practice that the EIA should consider project alternatives and
their relative potential impact on the environment. Alternatives must,
however, be both practical and reasonable, within the overall constraints of
the proposed project development. The project alternative is the way of action
in pace of another, that would meet the same purpose and need, but which
would avoid or minimize negative impacts and enhance project benefits.
The unit is manufacturing resins since last long. The unit has adopted latest
and best technology available so far in the market for the manufacturing of
the such products. Moreover, the unit is very concerns and conscious about
the product quality and equally about the environmental protection and
resource conservation; and hence they will put their efforts for
replacing/upgrading their plant and machineries from time to time with the
best available technology.
Environmental monitoring describes the processes and activities that need to take
place to characterize and monitor the quality of the environment. Environmental
monitoring is used in the preparation of environmental impact assessments, as well as
in many circumstances in which human activities carry a risk of harmful effects on the
natural environment. All monitoring strategies and program have reasons and
justifications which are often designed to establish the current status of an
environment or to establish trends in environmental parameters. Environmental
Monitoring program is operation phase of the project for monitoring of various
environmental parameters like air, water, noise, soil etc.
M/s. Krishna Chemicals proposed to expand capacity of the synthetic organics
chemicals manufacturing in the same plant premises. It has adequate environmental
monitoring programme.
Environmental Monitoring should be carried out on regular basis during operation phase
of the project. Environmental Monitoring plan for the project is given in Table 6.1.
Flow meters will be provided at fresh water intake and main usage lines and at the inlet
and outlet of ETP. In addition to this, regular monitoring will be carried out by NABL
approved laboratory as proposed in monitoring plan. Unit will develop occupational
health center inside the plant premises with first aid box, antidotes and general
medicines. Doctor will be appointed for regular checkup. All medical records will be
maintained as per the Factory Act in Form No. 33. The unit will also make necessary tie-
up with nearby hospitals for the medical assistance in case of any emergency.
EMC will monitor all project activities to ensure the appropriate implementation of all
environmental mitigation activities and to identify areas where environmental
management plan compliance is not satisfied. Responsibilities will be assigned to officer
from various disciplines to perform and co-ordinate the activities concerned with
management and implementation of environmental control measures. Director of the
company will be responsible for overall environmental management. Manager will inform
all the matter regarding environmental management including reporting of non-
compliances / violations of environmental norms.
Director
Manager
EHS Head
ETP ETP
Operator Chemist
Reporting of environmental performance with reference to EMP will be carried out. The
EHS officer will co-ordinate all monitoring programs and data to be generated will be
submitted regularly to the manager and ultimately to statutory agencies. Frequency of
reporting will be as per the monitoring plan and as per the requirement of GPCB and
MoEF&CC.
A three levels risk assessment approach has been adopted for M/s Krishna Chemicals
at Plot No.1703/4, Phase-IV, GIDC, Vitthal Udyog Nagar – 38812, Ta. & Dist.: Anand.
Unit proposes to manufacture synthetic organic chemicals having capacity of 310
MT/Month after expansion. The risk assessment levels are generally consistent with the
practices encountered through various assignments for medium and large chemical
complexes. The brief outline of the three tier approach is given below:
This is the stage of assessment of risks associated with all credible hazards (scenarios)
with potential to cause an undesirable outcome such as human injury, fatality or
destruction of property. The four basic elements include:
The hazard potential and estimation of consequences in case of its accidental release
are the issues of immediate relevance to be considered. It is therefore, imperative to
carry out Maximum Credible Accident (MCA) analysis at the first stage, which identifies
vulnerable areas around the facility and suggests a set of recommendations to improve
safety.
Mapping the process step by step in a specific workplace area, tasks in process or
activities making up a task by utilizing the existing company documentation. The actual
hazard likely to be encountered will vary depending upon equipment and structured
being design. A selection of principal hazard to be considered would include trapped by
something collapsing or overturning, stuck by moving vehicle, contact with electricity or
an electric discharge, stuck by falling/ flying objects, Contact with moving machinery,
leakage slippage of waste or raw material.
Sprinkler system will be installed near storage area. Safety permit system will be
followed for loading and unloading. Isolate storage will be provided with wire fencing
under lock and key.
Caution note, hazardous identification board will be provided. Only authorized person
will be permitted in storage area and register will be maintained. Wind Indicator and
siren will be provided.
The occupier of hazardous substance shall prepare seven copies of the manifest (transporting documents) in Form 10 (rule 19 (1))
comprising of colour code indicated below (all six copies to be signed by the transporter):
Copy 1 (White): To be forwarded by the sender to the State Pollution Control Board after signing all the seven copies.
Copy 2 (Yellow): To be retained by the sender after taking signature on it from the transporter and the rest of the five signed copies
to be carried by the transporter.
Copy 3 (Pink): To be retained by the receiver (actual user or treatment storage and disposal facility operator) after receiving the
waste and the remaining four copies are to be duly signed by the receiver.
Copy 4 (Orange): To be handed over to the transporter by the receiver after accepting waste.
Copy 5 (Green): To be sent by the receiver to the State Pollution Control Board.
Copy 6 (Blue): To be sent by the receiver to the sender.
Copy 7 (Grey): To be sent by the receiver to the State Pollution Control Board of the sender in case the sender is in another State.
Disasters can be divided into two main groups. In the first, are disasters resulting from
natural phenomena like earthquakes, volcanic eruptions, storm surges, cyclones, tropical
storms, floods, avalanches, landslides, forest fires. The second group includes
disastrous events occasioned by man, or by man's impact upon the environment.
Examples are armed conflict, industrial accidents, radiation accidents, factory fires,
explosions and escape of toxic gases or chemical substances, river pollution, mining or
other structural collapses, air, sea, rail and road transport accidents which can reach
catastrophic dimensions in terms of human loss.
There can be no set criteria for assessing the gravity of a disaster in the abstract since
this depends to a large extent on the physical, economic and social environment in which
it occurs. However, all disasters bring in their wake similar consequences that call for
immediate action, whether at the local, national or international level, for the rescue and
relief of the victims. This includes the search for the dead and injured, medical and social
care, removal of the debris, the provision of temporary shelter for the homeless, food,
clothing and medical supplies, and the rapid re- establishment of essential services.
The Disaster Management Plan should reflect the probable consequential severalties of
the undesired event due to deteriorating conditions or through 'Knock on' effects. Further
the management should be able to demonstrate that their assessment of the
consequences uses good supporting evidence and is based on currently available and
reliable information, incident data from internal and external sources and if necessary the
reports of outside agencies.
7.2.3 Emergencies
a) General, Industrial, Emergencies
The emergencies that could be envisaged in the plant and fuel storage are as follows:
1. A situation of fire at the process plant;
2. A situation of fire at the storages area;
3. Slow isolated fires;
4. Fast spreading fires;
5. Structural failures;
6. Release of toxic gas/vapour;
7. Contamination of food/water; and
8. Sabotage/Social disorder.
Each Incident Controller, by himself, organizes a team responsible for controlling the
incidence with the personnel under his control. Shift In-charge would be the reporting
officer, who would bring the incidence to the notice of the Incidence Controller and Site
Controller.
In each shift, electrical supervisor, electrical fitters, pump house in-charge, and other
maintenance staff would be drafted for emergency operations. In the event of power or
communication system failure, some of staff members in the office/plant offices would be
drafted and their services would be utilized as messengers for quick passing of
communications. All these personnel would be declared as essential personnel.
1. In the event of failure of electric supply and thereby internal telephone, sets up
communication point and establishes contact with the ECC;
2. Organizes medical treatment to the injured and if necessary will shift the injured to
nearby hospitals;
3. Mobilizes extra medical help from outside, if necessary;
4. Keeps a list of qualified first aid providers for the plant and seeks their assistance;
5. Maintains first aid and medical emergency requirements;
6. Makes sure that all safety equipment is made available to the emergency team;
7. Assists Site Controller with necessary data to coordinate the emergency activities;
8. Assists Site Controller in updating emergency plan, organizing mock drills,
verification of inventory of emergency facilities and furnishing report to Site
Controller;
9. Maintains liaison with Civil Administration;
10. Ensures availability of canteen facilities and maintenance of rehabilitation center.
11. Liaises with Site Controller/Incident Controller;
12. Ensures transportation facility;
13. Ensures availability of necessary cash for rescue/rehabilitation and emergency
expenditure;
14. Controls rehabilitation of affected areas on discontinuation of emergency; and
15. Makes available diesel/petrol for transport vehicles engaged in emergency
operation.
2. Assembly Point
One assembly points, depending upon the plant location, would be identified wherein
employees who are not directly connected with the disaster management would be
assembled for safety and rescue. Emergency breathing apparatus, minimum facilities
like water etc. would be organized.
In view of the size of plant, different locations would be ear marked as assembly points.
Depending upon the location of hazard, the assembly points are to be used.
6. Ambulance
There is availability of personal vehicles to transport injured or affected persons to the
a) Emergency Warning
The emergency would be communicated both to the personnel inside the plant and the
people outside. An emergency warning system shall be established for this purpose.
b) Emergency Shutdown
There are number of facilities, which can be provided to help deal with hazardous
conditions, when a tank is on fire. The suggested arrangements are:
1. Stop feed;
2. Dilute contents;
3. Remove heat;
4. Deluge with water; and
5. Transfer contents.
Whether a given method is appropriate depends on the particular case.
c) Evacuation of Personnel
There could be a number of persons in the storage area and other areas in the vicinity.
The area would have adequate number of exits, staircases. In the event of an
emergency, unconnected personnel have to escape to assembly point. Operators have
to take emergency shutdown procedure and escape. Time Office shall maintain a copy
of deployment of employees in each shift, at ECC. If necessary, persons can be
evacuated by rescue teams.
7.2.9 General
a) Employee Information
During an emergency, employees would be warned by raising siren in specific pattern.
Employees would be given training of escape routes and taking shelter. Employees
would be provided with information related to fire hazards, antidotes and first aid
measures. Those who would be designated as key personnel and essential employees
should be given training for emergency response.
d) Mutual Aid
Mutual aid in the form of technical personnel, runners, helpers, special protective
equipment, transport vehicles, communication facility etc. would be sought from the
neighbouring industries.
e) Mock Drills
Emergency preparedness is an important part of planning in Industrial Disaster
Management. Personnel would be trained suitably and prepared mentally and physically
in emergency response through carefully planned, simulated procedures. Similarly, the
key personnel and essential personnel would be trained in the operations.
a) Introduction
Off-site emergency plan would follow the on-site emergency plan. When the
consequences of an emergency situation go beyond the plant boundaries, it becomes an
off-site emergency. Off- site emergency is essentially the responsibility of the public
administration. However, the plant management will provide the public administration
The off-site plan in detail will be based on those events, which are most likely to occur,
but other less likely events, which have severe consequence, will also be considered.
Incidents which have very severe consequences yet have a small probability of
occurrence would also be considered during the preparation of the plan. However, the
key feature of a good off-site emergency plan is flexibility in its application to
emergencies other than those specifically included in the formation of the plan.
The roles of the various parties who will be involved in the implementation of an off-site
plan are described below. Depending on local arrangements, the responsibility for the
off-site plan would either rest with the plant management or with the local authority.
Either way, the plan would identify an emergency co-ordinating officer, who would take
the overall command of the off-site activities. As with the on-site plan, an emergency
control center would be setup within which the emergency co-ordination officer can
operate.
An early decision will be required in many cases on the advice to be given to people
living "within range" of the accident - in particular whether they should be evacuated or
told to go indoors. In the latter case, the decision can regularly be reviewed in the event
of an escalation of the incident.
In the case of a major fire but without explosion risk (e.g. an oil storage tank), only
houses close to the fire are likely to need evacuation, although a severe smoke hazard
may require this to be reviewed periodically; and
Although the plan will have sufficient flexibility built in to cover the consequences of the
range of accidents identified for the on-site plan, it will cover in some detail the handling
of the emergency to a particular distance from each major hazard works.
Organization
Detail of command structure, warning systems, implementation procedures,
emergency control centres. Names and appointments of incident controller, site main
controller, their deputies and other key personnel.
Communications
Identification of personnel involved, communication centre, call signs, network, list of
telephone numbers.
Specialized Knowledge
Details of specialist bodies, firms and people upon whom it may be necessary to call
e.g. those with specialized fuel knowledge, laboratories.
Voluntary Organizations
Details of organizers, telephone numbers, resources etc.
Fuel Information
Details of the hazardous substances stored and a summary of the risk associated with
them.
Meteorological Information
Arrangements for obtaining details of weather forecasts and weather conditions
prevailing at that time.
Humanitarian Arrangements
Transport, evacuation centres, emergency feeding, treatment of injured, first aid,
ambulances and temporary mortuaries.
Public Information
Arrangements for (a) Dealing with the media press office; (b) Informing relatives, etc.
It will be the responsibility of the EPO to ensure that all those organizations which will be
involved off site in handling the emergency, know of their role and are able to accept it by
having for example, sufficient staff and appropriate equipment to cover their particular
responsibilities. Rehearsals for off-site plans should be organized by the EPO.
e) Role of Police
Formal duties of the police during an emergency include protecting life and property and
controlling traffic movements.
Their functions should include controlling bystanders, evacuating the public, identifying
the dead and dealing with casualties, and informing relatives of death or injury.
For major fires, injuries should be the result of the effects of thermal radiation to a
varying degree, and the knowledge and experience to handle this in all but extreme
cases may be generally available in most hospitals.
Major off-site incidents are likely to require medical equipment and facilities additional to
those available locally, and a medical "mutual aid” scheme should exist to enable the
assistance of neighbouring authorities to be obtained in the event of an emergency.
2. Eye Protection
Employees will use splash-proof goggles while dealing with hazardous chemicals. An
eye- wash fountain or eyes wash kit for in case of emergency.
3. First Aid:
Prompt action will be taken in case of any kind of spillage or leakage. In case of any kind
of chemical spill or leak, following actions will be taken:
Breathing
Person will be moved to the fresh air at once (in case of inhalation). If breathing stops,
artificial respiration will be performed. Affected person will be kept warm and resting and
medical attention will be provided immediately.
Skin Exposure
Skin contaminated with acid or any kind of chemical will be flushed with soap and water
for at least 15 minutes (or as recommended in the MSDS of the chemical). If strong
concentrations of gas or solution penetrate clothing, then cloths will be removed and skin
will be flushed with water. Medical attention will be provided immediately.
Swallowing
In case of swallowing, if the person is conscious, large amounts of water or milk will be
given. Medical attention will be provided immediately. Material safety data sheet (MSDS)
will be referred or a physician will be called.
Spill Management
If any solvents spill or leak occurs, following actions will be taken:
Fire officer or the local fire department will be intimated. Untrained persons or those
without proper personal protective equipment will not allowed enter in affected areas.
Evacuation and restriction of people from the hazardous area of release of chemical.
Stop or control the source of exposure.
Ventilation of contaminated atmospheres by opening windows to disperse the fumes.
If the exposure is from the spill of a solution, collection of the spilled material. Dilution
and neutralize of the spill if possible and disposal in a secured landfill.
Sr.
Authority/Agency Contact No.
No
1. District Collector & District Magistrate Office of 02692261575,
the Collector, Anand 02692 262 271
2. 9725018102, 9825365502,
Anand Fire Station
02692-2431101
3. Common Fire Service Contact, Hot Dial 101
4. Vitthal Udyog Nagar Police Stations/control
9879549942, 02692 241 233
room
5. 0269-23251907
Mamlatdar, Disaster Management dept., Anand
7567001153
6. National Disaster Management Authority
1077
24 x 7 Disaster Helpline No.
7. GPCB–Anand 02692-2223660, 9825524249
8. Community health Center, Anand 7567870001
9. Shri Krishna Hospital 02692 228 411
10. Ambulance & Emergency, Hot Dial 108, 9978912456
11. Blood Bank
1. Indu Blood Bank, Anand Ranjanben Patel 992493652, 02692-259596
2. Indian Red Cross, Anand 9428437123, 02692-243406
3. Rotri club Anand, 9825274796, 02692-269124
The industrial planner, therefore, has to properly plan and take steps to minimize the
impacts of industrialization and to ensure appropriate occupational health and safety
including fire plans. All these activities again may be classified under construction and
erection, and operation and maintenance.
Occupational Health
Occupational health needs attention both during construction, erection, operation and
maintenance phases. However, the problem varies both in magnitude and variety in the
above phases.
Full-fledged hospital facilities will be available round the clock for attending emergency
arising out of accidents, if any. All working personnel will be medically examined at least
once in every year and at the end of his term of employment. Pre and Post-Employment
Medical check-up is being already carried out and the same shall be followed after the
said expansion. This is in addition to the pre-employment medical examination.
Keeping in view the safety requirement during construction, operation and maintenance
phases, and the plant has formulated safety policy with the following regulations:
Chapter-7: Additional Studies 7.29
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
1. To allocate sufficient resources to maintain safe and healthy conditions of work;
2. To take steps to ensure that all known safety factors are taken into account in the
design, construction, operation and maintenance of plants, machinery and
equipment;
3. To ensure that adequate safety instructions are given to all employees;
4. To provide wherever necessary protective equipment, safety appliances and clothing
and to ensure their proper use;
5. To inform employees about materials, equipment or processes used in their work
which are known to be potentially hazardous to health or safety;
6. To keep all operations and methods of work under regular review for making
necessary changes from the point of view of safety in the light of experience and up
to date knowledge;
7. To provide appropriate facilities for first aid and prompt treatment of injuries and
illness at work;
8. To provide appropriate instruction, training, retraining and supervision to employees
in health and safety, first aid and to ensure that adequate publicity is given to these
matters;
9. To ensure proper implementation of fire prevention methods and an appropriate fire-
fighting service together with training facilities for personnel involved in this service;
10. To organize collection, analysis and presentation of data on accident, sickness and
incident involving people injury or injury to health with a view to taking corrective,
remedial and preventive action;
11. To promote through the established machinery, joint consultation in health and
safety matters to ensure effective participation by all employees;
12. To publish/notify regulations, instructions and notices in the common language of
employees;
13. To prepare separate safety rules for each type of occupation/processes involved in a
plant; and
14. To ensure regular safety inspection by a competent person at suitable intervals of all
buildings, equipments, work places and operations.
Apart from the above, the following general safety precautions will be implemented in the
plant.
1. Shielding guards will be provided to all belt pulleys, couplings and all moving parts of
the machinery.
2. All electrical cables and electrical equipment will be properly grounded and earthed.
3. Poster display regarding safety, health and environmental protection will be arranged
in the plant to make awareness of safety and health.
4. All responsible employees will be educated and trained to handle the firefighting
equipment.
5. NO SMOKING policy will be strictly implemented in the entire plant area.
6. Emergency exits will be provided at the selected places.
7. No employee will be allowed to expose to a noise level greater than 85 dB (A) for a
period of more than 8 hours per day without hearing protection.
8. Periodical health check-up of employees will be held as a part of occupational health
Chapter-7: Additional Studies 7.31
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
surveillance.
9. One shower type eye wash will be provided in the plant area.
10. Fire extinguisher will be provided where ever is needed.
11. All flammable chemicals and solvents will be kept away from ignition sources and
heat.
12. Storage of chemicals will be as per their compatibility.
13. Proper exhaust ventilation will be provided to the process area to maintain the
airborne concentrations and solvents below their TLV values.
As most of the people will be employed locally, therefore, there will be less influx of
people from outside in the study area. As the local people will be employed there will be
minimal impact on the population of the study area. However, a significant increase in
population can be expected through indirect jobs as and when the proposed new project
will expand.
The proposed new will generate various indirect employments which will help people
locally, regionally mainly and later nationally. They will be involved in various job
activities such as packing, warehousing, transportation, advertisement, direct selling,
bulk selling etc. This will involve many people to generate income.
The Government of India has finalized plans to ensure that Public Sector companies
actively participate in CSR initiatives. It was expected that 2-5 per cent of the company's
net profits would be funded in such projects.
The project proponent has planned various Corporate Social activities in the study area
for the proposed project. The unit will provide funds to install solar panels or Solar street
light as per reuiremnt at nearby village.
7.5 Details of occupational health program.
The Industry will strive to develop and implement best practices in occupational and
environmental hygiene principles.
This program outlines how worker exposures hazards will be addressed in the workplace
including the interpretation of technical data, conducting research, and assist in the
development of guidelines and procedures that support workplace health and wellness.
A hazard may be chemical, biological or physical in nature:
1. Chemical hazard - is any chemical capable of causing bodily injury or illness;
2. Biological hazard - is any biological organism that is infectious or pathological to
humans; and
3. Physical hazard - arises from the interaction of matter and energy related to the
science of physics such as sounds, light, vibration, and radiation that could result in
an occupational injury or illness.
Hazard Assessment
Formal Hazard Assessment & Control Process
The document specifies the responsibilities, procedures, and requirements for
proactively completing job hazard assessments. The occupational hygiene process is
engaged when a chemical, biological, or physical hazard is identified on this hazard
assessment.
Reporting a Hazard
Basic steps -
1. Hazard Identification
2. Hazard Recognition
3. Hazard Evaluation
4. Hazard Control
Level of Risk
A competent person must conduct the hazard assessment and include a qualitative
evaluation of the risk associated with the identified occupational hygiene hazard.
Hazards that pose an acceptable level of risk will not be addressed further. The criterion
for determining if the risk level is acceptable is based on the potential health effects that
would result from the quantities being used and the duration of exposure. If the
substance/agent poses an unacceptable risk, or the risk level is unknown, further action
is required.
Exposure Assessment
Sampling Strategy
The information collected during the walkthrough survey will be used to determine what
action is required to quantitatively determine worker exposure. A quantitative evaluation
of exposure will require some degree of monitoring. The exact type of monitoring
conducted will be determined by evaluating the:
Chapter-7: Additional Studies 7.36
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
1. Duration of worker exposure;
2. Number of exposed workers;
3. Sampling methods available and their limits of detection;
4. Degree of accuracy required in the results;
5. Number of samples required to achieve representative results;
6. Cost; and,
7. Regulatory requirements.
Using these factors, Environment, Health and Safety will develop a sampling strategy
outlining how, where, and the number of samples that will be collected. Environment,
Health and Safety will work collaboratively with the supervisor to determine the best
method for conducting the sampling. Where appropriate resources and equipment are
available, internal resources may be used to conduct the sampling. External
occupational hygiene contractors and resources may be required as determined on a
case-by-case basis.
Sampling Methodology
Before sampling is conducted, the supervisor is required to notify their workers of the
pending monitoring. If personal sampling is required, the workers must also be made
aware that they will be required to wear sampling equipment. The workers are required
to cooperate with monitoring and not intentionally contaminate collected samples.
Sampling methods shall be conducted in accordance with the National Institute for
Occupational Safety and Health (NIOSH) Manual of Analytical Methods or any other
relevant standards. For sampling techniques that require the use of an external
laboratory for analysis, only accredited laboratories may be used.
Written Documentation
The final sampling results may be made available in report or memo format depending
on the extent of sampling conducted. Where Environment, Health and Safety conducted
the sampling, the consultant will interpret the analysis results and provide the written
report or memo.
Where the exposure results are below the action level, the exposure level will be
deemed acceptable. However, recommendations for controls may still be made to
address workers’ comfort or due diligence issues.
Where the exposure results are above the action level, the implementation of, or
modification to, hazard controls must be made. Where an OEL has been exceeded, the
affected worker is to be informed of the nature and extent of the excess exposure and
immediately protected from further excess exposures.
Where the exposure results cannot be clearly interpreted, further exposure assessment
will be required.
Implementation of Controls
When recommending controls for identified and assessed hazards, the hierarchy of
controls will be used; preference will first be given to Engineering controls, then
Administrative controls, and lastly Personal Protective Equipment. Each supervisor is
responsible for notifying the Occupational Hygiene Consultant, in writing, when the
recommended controls have been implemented. The hazard assessment form must also
be updated to reflect any changes in control measures.
Monitoring Schedules
Monitoring schedules must be developed for substances/agents that cannot be
eliminated and require additional exposure assessments. A monitoring schedule will
specify the substance/agent(s) to be monitored, the frequency of monitoring, and how
the monitoring is to be conducted. This schedule may specify continuous monitoring or
periodic follow-up monitoring as a means to evaluate the applicable operation. The
affected department/supervisor and Environment, Health and Safety will keep a copy of
the monitoring schedule. The schedule may be adjusted if changes are made to the
operation, resulting in a change in the hazard assessment.
Ensure that all potentially exposed workers are provided with appropriate controls,
including personal protective equipment.
Workers
Attend required training sessions on workplace hazards;
Participate in personnel monitoring, audiometric testing and respiratory fit testing,
where required;
Wear personal protection equipment, where required (also applies to students,
visitors and guests);
Ensure that personal protection equipment is in a sanitary condition and proper
working order by following proper maintenance procedures and inspections; and,
Report workplace hazards and defective or damaged personal protective equipment
to the appropriate supervisor.
Department Responsibility
Each department is responsible for maintaining and inspecting their own hygiene
equipment, such as gas monitors. Guidance on maintaining the equipment can be
obtained by referencing the manufacturer’s instructions or contacting Environment,
Health & Safety Dept. Environment, Health and Safety dept. will maintain and inspect
their own equipment.
Equipment Storage
Hygiene equipment will be stored in a manner that keeps it free from damage and
contamination. A competent worker may perform minor repairs and preventative
maintenance. The equipment’s manufacturer or an approved vendor will complete major
repairs and regular factory calibrations as needed.
Calibration & Documentation
Records of maintenance, repairs, and calibration must be kept on file for the life of the
instrument.
Definitions:
Administrative Control: Encompasses the use of management involvement, training,
job rotation, reduction of exposure time, preventive maintenance, and housekeeping in
an effort to control worker exposures. Examples include safety rules and enforced safe
work procedures, training, lock-out tag out processes to de-energize equipment prior to
working on it, immunizations, etc.
Biological Hazard: is any biological organism that is infectious or pathological to
humans.
Chemical Hazard: is any chemical capable of causing bodily injury or illness.
Engineering Control: Encompasses the use of process change, substitution, isolation,
ventilation and source modification in order to control worker exposures by reducing the
quantity of contaminants released into the workplace. Examples include chemical fume
hoods, biological safety cabinets, interlock systems, automated systems, etc.
Hazard: is a situation, condition, process, material or thing that may cause an injury or
illness to a worker.
Material Safety Data Sheets (MSDSs): are technical bulletins which provide detailed
hazard and precautionary information on a controlled product.
Occupational Exposure Limit (OEL): Refer to the definition of Threshold Limit Value
(TLV).
Personal Protective Equipment (PPE): Involves the use of devices designed to protect
individuals from hazards in the workplace. Examples include gloves, goggles or safety
glasses, hearing protection, steel-toed shoes, lab coats, etc.
Physical Hazard: Arises from the interaction of matter and energy related to the science
of physics such as sounds, light, vibration, and radiation that could result in an
occupational injury or illness.
Route of Exposure: The way in which a substance/agent enters the body. The four
primary routes of exposure/entry are inhalation, absorption (through skin and eyes),
ingestion and injection.
Chapter-7: Additional Studies 7.42
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Supervisor: An individual that directs or oversees a person, group, department,
organization, or operation.
Threshold Limit Value (TLV): A term used by ACGIH to express the airborne
concentration of a material to which nearly all persons can be exposed day after day,
without adverse effects. A maximum limit of exposure to an air contaminant.
Three types of limits in common use are:
Exposure Limit - TWA - The Time-Weighted Average concentration for a normal
8-hour work day or 40-hour work week to which nearly all workers can be
repeatedly exposed without adverse effect.
Exposure Limit - STEL - The Short-Term Exposure Limit, i.e. the maximum
concentration to which workers can be periodically exposed for a period up to 15
minutes without suffering from irritation, chronic or irreversible tissue change, or
narcosis of sufficient degree to increase accident proneness, or impair ability for
self-rescue.
Exposure Limit - C - The Ceiling concentration of an airborne substance that must
not be exceeded at any time. This limit is applied to substances that are
predominantly irritant or fast-acting and for which the TWA is inappropriate.
Walkthrough Survey: A technical review of the operations, workers, and materials in a
workplace used to more clearly identify potential health hazards and help guide a
qualitative assessment of their severity.
Worker: Any person engaged in work at the industry, including workers, contracted
workers.
Don’ts:
Do not smoke in restricted areas.
Unauthorized entry into battery limits of every plant is prohibited.
Moving in the plant area without wearing safety helmet and safety shoes is not
permitted.
Do not follow shortcuts, use proper roads, pathways, wherever provided.
Do not make vague statements, do not overrule supervisor, do not adopt shortcuts.
No automobile vehicle should be allowed to enter in the plant area without muffler or
exhaust.
7.8 Plan and fund allocation to ensure the occupational health & safety of all contract
and casual workers
Company has prepared Safety Plan and implemented for the project activity. Also,
management has allotted enough funds to ensure the occupational health & safety of all
contract & causal workers and also allotted a special budget for employee’s appreciation
for proactive and rescue operations. The same shall be followed for the expansion
facilities also.
Details of the same are as follows:
To allocate sufficient resources (like PPEs) to maintain safe and healthy conditions of
work;
To take steps to ensure that all known safety factors are taken into account in the
design, construction, operation and maintenance of plants, machinery and
equipment;
CHEMICAL DATA:
Chemical Name: STYRENE MONOMER
CAS Number: 100-42-5 Molecular Weight: 104.15 g/mol
AEGL-1 (60 min): 20 ppm AEGL-2 (60 min): 130 ppm AEGL-3 (60 min): 1100 ppm
IDLH: 700 ppm LEL: 11000 ppm UEL: 61000 ppm
Ambient Boiling Point: 145.2° C
Vapor Pressure at Ambient Temperature: 0.0067 atm
Ambient Saturation Concentration: 6,711 ppm or 0.67%
SOURCE STRENGTH:
Direct Source: 10.4 tons/sec Source Height: 0
Release Duration: 60 minutes
Release Rate: 157 kilograms/min
Total Amount Released: 9,435 kilograms
THREAT ZONE:
Model Run: Heavy Gas
Red : 194 meters --- (1100 ppm = AEGL-3 [60 min])
Orange: 630 meters --- (130 ppm = AEGL-2 [60 min])
Yellow: 2.0 kilometers --- (20 ppm = AEGL-1 [60 min])
SITE DATA:
Location: ANAND, INDIA
CHEMICAL DATA:
Chemical Name: STYRENE MONOMER
CAS Number: 100-42-5 Molecular Weight: 104.15 g/mol
AEGL-1 (60 min): 20 ppm AEGL-2 (60 min): 130 ppm AEGL-3 (60 min): 1100 ppm
IDLH: 700 ppm LEL: 11000 ppm UEL: 61000 ppm
Ambient Boiling Point: 145.2° C
Vapor Pressure at Ambient Temperature: 0.0067 atm
Ambient Saturation Concentration: 6,711 ppm or 0.67%
SOURCE STRENGTH:
Direct Source: 10.4 tons/hr Source Height: 0
Release Duration: 60 minutes
Release Rate: 157 kilograms/min
Total Amount Released: 9,435 kilograms
THREAT ZONE:
Threat Modeled: Flammable Area of Vapor Cloud
Model Run: Heavy Gas
Red : 78 meters --- (6600 ppm = 60% LEL = Flame Pockets)
Yellow: 194 meters --- (1100 ppm = 10% LEL)
SITE DATA:
Location: ANAND, INDIA
CHEMICAL DATA:
Chemical Name: STYRENE MONOMER
CAS Number: 100-42-5 Molecular Weight: 104.15 g/mol
AEGL-1 (60 min): 20 ppm AEGL-2 (60 min): 130 ppm AEGL-3 (60 min): 1100 ppm
IDLH: 700 ppm LEL: 11000 ppm UEL: 61000 ppm
Ambient Boiling Point: 145.2° C
Vapor Pressure at Ambient Temperature: 0.0067 atm
Ambient Saturation Concentration: 6,711 ppm or 0.67%
SOURCE STRENGTH:
Direct Source: 10.4 tons/sec Source Height: 0
Release Duration: 60 minutes
Release Rate: 157 kilograms/min
Total Amount Released: 9,435 kilograms
THREAT ZONE:
Threat Modelled: Overpressure (blast force) from vapor cloud explosion
Type of Ignition: ignited by spark or flame
Level of Congestion: congested
Model Run: Heavy Gas
Red : LOC was never exceeded --- (8.0 psi = destruction of buildings)
Orange: 60 meters --- (3.5 psi = serious injury likely)
Yellow: 97 meters --- (1.0 psi = shatters glass)
SITE DATA:
Location: GUJARAT, INDIA
CHEMICAL DATA:
Chemical Name: PROPYLENE GLYCOL Molecular Weight: 76.10 g/mol
LEL: 2.6 ppm UEL: 12.6 ppm
Ambient Boiling Point: 186.8° C
Vapor Pressure at Ambient Temperature: 6.44e-004 atm
Ambient Saturation Concentration: 649 ppm or 0.065%
Note: Not enough chemical data to use Heavy Gas option
SOURCE STRENGTH:
Direct Source: 4.7 tons/hr Source Height: 0
Release Duration: 60 minutes
Release Rate: 71.1 kilograms/min
Total Amount Released: 4,264 kilograms
THREAT ZONE:
Model Run: Gaussian
Red: 47 meters --- (2500 ppm)
Note: Threat zone was not drawn because effects of near-field patchiness
make dispersion predictions less reliable for short distances.
Orange: 79 meters --- (900 ppm)
Yellow: 218 meters --- (130 ppm)
Figure: 7.6 TOXIC AREA FOR EACH THREAT ZONE (PROPYLENE GLYCOL)
SITE DATA:
Location: ANAND, INDIA
CHEMICAL DATA:
Chemical Name: M-XYLENE
CAS Number: 108-38-3 Molecular Weight: 106.17 g/mol
PAC-1: 130 ppm PAC-2: 920 ppm PAC-3: 2500 ppm
IDLH: 900 ppm LEL: 11000 ppm UEL: 64000 ppm
Ambient Boiling Point: 139.1° C
Vapor Pressure at Ambient Temperature: 0.0093 atm
Ambient Saturation Concentration: 9,284 ppm or 0.93%
SOURCE STRENGTH:
Leak from hole in vertical cylindrical puddle
Flammable chemical escaping from puddle (not burning)
Puddle Diameter: 0.6 meters Puddle Length: 4.24 meters
Puddle Volume: 1200 liters
Puddle contains liquid Internal Temperature: 22° C
Chemical Mass in Puddle: 1.03 tons Puddle is 90% full
Circular Opening Puddle: 0.2 meters
Opening is 0.0014 meters from puddle bottom
Ground Type: Concrete
Ground Temperature: equal to ambient
Max Puddle Diameter: Unknown
Release Duration: ALOHA limited the duration to 1 hour
Max Average Sustained Release Rate: 2.33 kilograms/min
(averaged over a minute or more)
Total Amount Released: 129 kilograms
Note: The chemical escaped as a liquid and formed an evaporating puddle.
The puddle spread to a diameter of 16.6 meters.
THREAT ZONE:
Model Run: Heavy Gas
Red: LOC was never exceeded --- (2500 ppm = PAC-3)
Orange: 17 meters --- (920 ppm = PAC-2)
Note: Threat zone was not drawn because effects of near-field patchiness
make dispersion predictions less reliable for short distances.
Yellow: 96 meters --- (130 ppm = PAC-1)
XYLENE- BLEVE
SITE DATA:
Location: ANAND, INDIA
CHEMICAL DATA:
Chemical Name: M-XYLENE
CAS Number: 108-38-3 Molecular Weight: 106.17 g/mol
PAC-1: 130 ppm PAC-2: 920 ppm PAC-3: 2500 ppm
IDLH: 900 ppm LEL: 11000 ppm UEL: 64000 ppm
Ambient Boiling Point: 139.1° C
Vapor Pressure at Ambient Temperature: 0.0093 atm
Ambient Saturation Concentration: 9,284 ppm or 0.93%
SOURCE STRENGTH:
BLEVE of flammable liquid in vertical cylindrical Puddle
Puddle Diameter: 0.6 meters Puddle Length: 4.24 meters
Puddle Volume: 1200 liters
Puddle contains liquid
Internal Storage Temperature: 22° C
Chemical Mass in Puddle: 1.03 tons Puddle is 90% full
Percentage of Puddle Mass in Fireball: 100%
Fireball Diameter: 57 meters Burn Duration: 5 seconds
THREAT ZONE:
Threat Modelled: Thermal radiation from fireball
Red: 62 meters --- (37.5 kW/ (sq m))
Orange: 79 meters --- (25 kW/ (sq m))
Yellow: 202 meters --- (4 kW/(sq m))
SITE DATA:
Location: GUJARAT, INDIA
CHEMICAL DATA:
Chemical Name: PHENOL Molecular Weight: 94.11 g/mol
AEGL-1 (60 min): 15 ppm AEGL-2 (60 min): 23 ppm AEGL-3 (60 min): N/A
IDLH: 250 ppm LEL: 17000 ppm UEL: 86000 ppm
Ambient Boiling Point: 182.0° C
Freezing Point: 40.5° C
SOURCE STRENGTH:
Direct Source: 0.8 tons/sec Source Height: 0
Release Duration: 60 minutes
Release Rate: 12.1 kilograms/min
Total Amount Released: 726 kilograms
THREAT ZONE:
Model Run: Gaussian
Red: 48 meters --- (250 ppm = IDLH)
Note: Threat zone was not drawn because effects of near-field patchiness
make dispersion predictions less reliable for short distances.
Orange: 107 meters --- (50 ppm = ERPG-2)
Yellow: 241 meters --- (10 ppm = ERPG-1)
SITE DATA:
Location: GUJARAT, INDIA
CHEMICAL DATA:
Chemical Name: FORMALDEHYDE Molecular Weight: 30.03 g/mol
AEGL-1 (60 min): 0.9 ppm AEGL-2 (60 min): 14 ppm AEGL-3 (60 min): 56 ppm
IDLH: 20 ppm LEL: 73000 ppm UEL: 730000 ppm
Ambient Boiling Point: -21.1° C
Vapor Pressure at Ambient Temperature: greater than 1 atm
Ambient Saturation Concentration: 1,000,000 ppm or 100.0%
SOURCE STRENGTH:
Evaporating Puddle (Note: chemical is flammable)
Puddle Diameter: 0.2 meters Puddle Mass: 0.8 metric tons
Ground Type: Concrete Ground Temperature: 22° C
Initial Puddle Temperature: -21.1° C
Release Duration: ALOHA limited the duration to 1 hour
Max Average Sustained Release Rate: 87.7 grams/min
(averaged over a minute or more)
Total Amount Released: 4.59 kilograms
THREAT ZONE:
Model Run: Gaussian
Red: 143 meters --- (20 ppm = IDLH)
Orange: 205 meters --- (10 ppm = ERPG-2)
Yellow: 699 meters --- (1 ppm = ERPG-1)
Incident % Magnitude of
Level of Treat zone Likelihood of
Chemical outcome fatality Impact/ Affected Areas
concern distance occurrence
case (pfi) Damage
Nearby fields & industries of GIDC- Vitthal
Toxic AEGL-3 Udyog Nagar, Mogri Gana Road, Ipcowala
194 Meter -- Very Unlikely High College of Pharmacy and Adit Cricket ground
dispersion 1100 ppm
would be affected
Styrene Nearby fields & industries of GIDC- Vitthal
(5 MT x 2 BLEVE 3.5 psi 60 Meter -- Very Unlikely Low Udyog Nagar would be affected
drums)
Nearby fields & industries of GIDC- Vitthal
Pool/Jet Fire 6600 ppm 78 Meter -- Very Unlikely Low Udyog Nagar and Adit Cricket ground would
be affected
Propylene
Glycol Toxic 2500 pm Nearby fields & industries of GIDC- Vitthal
(PAC-3)
47 meters -- Very Unlikely Low Udyog Nagar would be affected
(5 MT x 1 dispersion
Tank)
Quarterly VOC monitoring would be conducted by NABL approved laboratory and six-
monthly workplace VOC monitoring would be carried out to identify areas with VOC
levels greater than the threshold limits. In case of any identified area appropriate controls
would be put in to identify the reasons for VOC /fugitive emissions and rectify the same.
Documentation of procedures for the monitoring and inspecting of emission control
equipment are prepared.
Chapter-7: Additional Studies 7.65
Krishna Chemicals
Rapid Environmental Impact Assessment Report for
Plot no. 1703/4, Phase – IV,
Proposed expansion project of Synthetic Organic Chemicals
V.U. Nagar GIDC, Ta. & Dist. Anand, Guajrat
Sr. Frequency of
Component Preventive Maintenance Schedule
No. Monitoring
Pump seals with
1 Daily Immediately
visible liquid dripping
2 Valves/Flanges Quarterly
3 Compressor seal Quarterly
Immediately (On the same day)
Pressure relief
4 Yearly
devices
Pipeline Thickness Repair shall be started within 2 working days and
5 Yearly shall be completed within 5 working days after
Testing
detection of leak.
8.1 INTRODUCTION
Growth in the industrial sector creates new opportunities for employment and can also
help diversify the economy. This chapter describes about benefits of the project to the
region in terms of improvements in the physical infrastructure, social infrastructure,
Employment potential.
The expansion Project will create direct & indirect employment opportunities within the
surrounding region. The Unit will use good faith efforts to employ local people from the
nearby villages depending upon the availability of skilled & un-skilled manpower
surrounding the project site. In construction phase many people will get temporary
employment. In operation phase, the proposed project would require significant workforce
of non-technical and technical persons at around 10 (Existing 06 + Proposed 04).
Migration of highly education and skilled experience will result in increase of literacy in the
surrounding Villages. The employed people will be benefited financially. This financial
gain will fulfill their monetary requirements, which in turn will increase their standard of
living.
Unit has plans to institutionalize the Corporate Social Responsibility (CSR) activities so
that the CSR transforms itself into personal Social Responsibility for the personnel
manning the factory.
Funds will be provided to arrange extra-curricular activities for nearby school and
colleges.
School uniforms, notebooks and scholarship will be provided to poor students.
Regular medical camps in the surrounding villages to provide treatment with free
supply of medicines and highlight the aspects of hygiene and good health.
Tree Plantation in rural areas.
Free education material for school girl of nearby villages.
Provision of sanitation (toilets) facility.
Initially CSR budget commitment is approximately 2% of company’s annual net profit. The
activities in which CSR fund will be used are covered under schedule VII of the
company’s act 2013.
8.5.2 ECONOMIC DEVELOPMENT
Proposed expansion project will increase the economic activities around the area,
creating avenues for direct/indirect employment during operation phase of the project.
Proposed expansion project will contribute additional revenue to the Central & State
exchequer in the form of income tax, GST, corporate taxes etc. Indirect contribution to the
Central & State exchequer will be there due to Income by way of registration of trucks,
payment of road tax, income tax from individual as well as taxes from associated units.
Thus, the proposed project will help the Government by paying different taxes from time
to time, which is a part of revenue and thus, will help in developing the area. Demand of
the products in foreign market is also significant, which will boost the export potential of
the company as well as country. Export oriented units plays vital role in development of
economy as well as local physical infrastructure for further boosting of industrial
development with sustainable approach as the industries need to maintain good
environment & safety condition to get better foreign market.
Tree plantation is one of the effective remedial measures to control the air pollution and
noise pollution. It also causes aesthetics improvement of the area as well as sustains and
supports the biosphere. Total land area is 1222 m2. The unit will develop greenbelt in
area of 404 m2 (33% of the total area), out of which unit has already developed greenbelt
in area of 245 m2 (i.e. 20% of the total area) inside the plant premises and unit will
develop green belt @ 159 m2 (i.e. 13%) on GIDC allotted plot. Thus total of 33% green
belt would be developed by the unit.
As per MoEF&CC OM [Link].22-65/[Link] dated 1st May, 2018 industry will provide
1% of the additional project cost i.e. 2.78 Lakh (1% of additional cost 2.78 Crores)
towards the Corporate Environmental Responsibility (CER). Following is the five years’
action plan for carrying out various activities under CER in nearby villages:
Table 8.1 : Action Plan for Activities under CER
Total 2.78
The baseline settings of different relevant environmental components in the study area
are analyzed and potential impacts on those components due to the proposed activity
are documented. The impacts on environment are found to be minimal during the study;
however additional measures are documented for operation phase for further
improvement of Environmental Quality in the form of an Environmental Management
Plan (EMP).
Due to its complexity and implications, the implementation of the EMP must be executed
utilizing a specific EMS framework. Once an EMP has been approved, it should provide
the basis for environmental considerations of all the activities carried out on the site by
the appointed personnel.
With respect to the various environmental impacts identified during the EIA stage,
mitigation measures to prevent or minimize the impacts are suggested for all the
environmental components.
The environmental management plan for the proposed activity aims to mitigate the
potentially detrimental impacts on the environment, both during construction and
operation phases of the project. It is also necessary that continued compliance with
existing environmental regulations is ensured. The construction and associated activities
have been planned so as to minimize impacts on the physical, biological and socio-
economic-cultural environments. Even though it would be naive to expect that all
detrimental impacts can be avoided, it is apparent that most of the impacts will be
localized and temporary in nature.
The operational phase activities due to proposed expansion activity have the potential to
cause long-term environmental impacts. Cumulative impacts due to the air pollution are
predicted using simulation models as discussed in chapter 4.
Several control measures have been incorporated to minimize the generation of wastes
and subsequent environmental impacts during the operational phase. Strict adherence to
these pollution prevention and control measures will moderate the environmental impacts
to the minimum possible level during operational phase. In general, the environmental
management plan during operational phase of the plant will be directed to the following:
It will be ensured that all the pollution control / environment management systems are
commissioned before the commencement of operation of the project.
Wherever possible, the control systems will be interlinked with the operational units,
so that failure of the control system will shut down the respective operational unit.
Regular performance evaluation of the control systems will be undertaken to ensure
their optimum performance.
Preventive maintenance schedule of the control systems will be matching with that of
the respective operational unit.
Regular monitoring for various components of environment will be undertaken to
ensure effective functioning of pollution control measures as well as to safe guard
against any unforeseen changes in environment.
Efforts will be made to ensure the maximum utilization of wastes to be generated.
During the operational phase, there will not be any significant impacts on various
environmental components. Hence, the following Management Plan is recommended
to mitigate adverse impacts during operation phase:
Total water requirement after proposed expansion will be 52.6 KLD, out of which 12.8
KLD will be fresh water and 39.8 KLD (38 KLD Condensate Water + 1.8 KLD Reuse
water) will be recycle water. Domestic wastewater generations will be 0.8 KLD, which
will be treated in ETP-1 consisting primary, secondary & tertiary treatment along with
industrial waste water generated from cooling blow down. Total 1.0 KLD industrial
wastewater generated from process and washing will be treated in ETP-2 consisting
fanton reactor where COD/BOD load will be reduced. After sludge separation it will be
stored in storage tank from where it will be evaporated in thermic evaporator. Hence, unit
will achieve Zero Liquid discharge (ZLD).
The mitigation measures for minimizing the impacts on water environment in general
includes following:
Solid waste management is one of the most essential services for maintaining the quality
of life in the plant and for ensuring better standards of health and sanitation. Solid waste
generated in the plant area can be handled under two main categories, namely domestic
wastes and industrial wastes. Effective measures will be taken to effectively implement
the solid waste management systems in the plant. Solid waste will be handed over to
authorized vendor for disposal.
The Hazardous waste will be handled as per Hazardous and other Wastes (Management
and Transboundary Movement) Rules, 2016. Used/Spent Oil will be sent to registered
recycler. Discarded Containers/bags are sell to GPCB approved recyclers. ETP Sludge
and evaporation salts will be disposed at TSDF site. Process sludge will be disposed off
by sending it to common Incineration facility.
Waste Management:
1. Solid Waste
The solid waste shall be segregated as bio-degradable and non-biodegradable.
The organic waste will be segregated and handed over to outside agency for
disposal.
The non-biodegradable (inorganic) waste shall be handed over to authorized recycler
for further handling and disposal.
Reuse of paper and plastic waste.
Planned system for waste collection, segregation and disposal.
2. Hazardous waste
Hazardous waste will be stored in proper storage room and handed over to
authorized vendor for final disposal.
The collection, treatment and disposal of hazardous waste will be as per Hazardous
and other Wastes (Management and Transboundary Movement) Rules, 2016, and
hence no adverse impact on land environment is envisaged.
Flow of traffic is eased out by providing adequate entries and exits space.
Entry and exit will be managed by security personnel who will also regulate traffic.
Thus the traffic management will be easily and smoothly monitored without any
hindrances to the regular flow of traffic on the main road.
Management Measures
Reduce toilet cistern volume in single flush models.
Promote awareness on water conservation and reducing water wastage.
Quick fixing of leaking taps, pipes and toilet cisterns;
Sweep with a broom and pan where possible, rather than hose down external areas;
Remedial Measures
Better management to avoid staling.
Use of sanitation biocides to minimize the growth of aerobic/anaerobic micro–
organisms.
Steaming of major pipe lines.
Proper cleaning of drains.
Regular use of bleaching powder in the drains to avoid growth of sulphur
decomposing micro-organisms to control H2S generation.
2. Input Substitution:
Use biodegradable detergents and cleaners
Use higher purity materials
Substitute input materials by renewable materials
By using adjunct materials which have a longer service lifetime in production.
Using Energy efficiently to reduce the environmental impact from energy use by
improved energy efficiency.
5. Product modification:
Environmentally preferred packaging (e.g. less or reusable packaging, recyclable
materials)
10.5.6 Energy Conservation
Energy conservation measures are often the easiest, quickest and cheapest way to
reduce costs and be environmentally pro-active. Energy conservation will be one of the
focuses during planning and operation stages. The conservation efforts would consist of
the following:
Architectural design
Public areas will be cooled by natural ventilation as opposed to air-conditioning.
Maximize the use of natural lighting through design.
Company will adopt good maintenance practices and will maintain good
housekeeping which will help in better illumination levels with least number of
fixtures.
On most of roofs transparent acrylic sheets will be provided to use day light and to
stop use of lights during day time.
CFL/LED lamps will be provided, wherever applicable.
To the extent possible and technically feasible, energy efficient equipment will be
selected.
Gravity flow will be preferred wherever possible to save pumping energy.
Recycling of water will be done.
Tree plantation is one of the effective remedial measures to control the air pollution
and noise pollution. It also causes aesthetics improvement of the area as well as
sustains and supports the biosphere. Total land area is 1222 m2. The unit will
develop greenbelt in area of 404 m2 (33% of the total area), out of which unit has
already developed greenbelt in area of 245 m2 (i.e. 20% of the total area) inside the
plant premises and 159 m2 (i.e. 13%) of the green belt would be developed on GIDC
allotted plot. Thus total of 33% green belt would be developed by the unit.
Design of greenbelt:
As far as possible, following guidelines will be considered in greenbelt development.
The spacing between the trees will be maintained as per guideline, so that the trees
may grow vertically and slightly increase the effective height of the green belt.
The short trees (<10 m height) will be planted in the first two rows (towards plant
side). The tall trees (>10 m height) will be planted in the outer three rows (away from
plant side).
The harvested rain water can be used for flushing, washing, gardening, irrigation, fire-
fighting, etc. Rain water is the purest form for water available to us.
Unit proposes to manufacture synthetic organics chemicals, which will require some
hazardous chemicals as raw material. Due to handling and storage of such chemicals,
unit is planning to store rain water and use the same for activities like washing, cooling,
greenbelt etc. Calculation of rain water to be harvested based on yearly rainfall and
runoff is given in below table.
TABLE 10.2: Details of Rain Water Harvesting
Particular Details
Annual Rainfall (mm) 687
Catchment area available (sq. m) 900.0
Total volume of Rain water can be harvested (KL/year) 438.9
Volume of under-ground water tank (KL) 100
To maintain high standard in Health, Safety and Environment, necessary key mitigation
measures & action plan as EMP has been suggested as described below.
Post-employment health check-up programs will be carried out on annually and all
records & documents related with employee health check-up program will be
maintained.
Necessary PPEs, safety equipments/materials to ensure healthy & safe work
conditions will be provided to employees.
All employees will be provided with required set of PPEs like ear plug, ear muff etc.
where noise levels in excess of 80 dB(A) are regularly generated.
It is recommended that Pre-employment health check-up programs shall be carried
out for every new employee and all records & documents related with employee
health check-up program shall be maintained by the proponent.
Safety documents, procedures, guidelines along with MSDS shall be provided to the
associated/concerned personnel engaged in respective operational activities.
Training programs & safety audit shall be done on regular basis to prevent impacts of
the operational activities on occupational health as well as to improve workplace
condition & safe work system.
Proponent shall also ensure proper implementation & functioning as well as assess
effectiveness of this safety & emergency system on regular basis throughout the
project operation phase.
Potential
Environmental Potential Controls though EMP Impact
S. No. source of
Component Impacts and Design Evaluation
Impact
again reused in cooling
tower.
Surface Rain water will be stored
Positive
runoff from and utilized in domestic
impact
site activities
Generation Proper treatment and
No adverse
of industrial evaporated in in-house
impact
waste water thermic evaporator
From flue
Flue gas gas stacks Providing APCM followed
No significant
Emission from (details are by Adequate Stack height
impact
(PM, SO2, NOx) given in ch- (details are given in ch-2)
2)
Potential
Environmental Potential Controls though EMP Impact
S. No. source of
Component Impacts and Design Evaluation
Impact
Operational
Phase
Vehicular movement will
Traffic due
Increase of be regulated inside the
to
6. Traffic Pattern vehicular site with adequate roads Minor impact
commercial
movements and parking will be
once the site
provided.
is
operational
Socio-economic
Socio- Increase in Job Operational Positive
7. development through
Economic opportunities Phase impact
CSR activity will be made.
10.13 FINDINGS
From the foregoing sections it is clear that environmental considerations are foremost
during development of the project, at all the following levels:
Project sitting
Planning and design
Project construction
Post project operations
The EMP also provides for establishing, and maintaining a system of environmental
monitoring and auditing to ensure strict compliance of all the measures identified in the
EMP, and minimize adverse environmental and social impacts. Suitable provisions
related to environmental management will also be made in the construction contract
agreement.
10.14 CONCLUSIONS
The project can cause minor impacts due to the various activities involved during
operational phase. However, strict adherence to the various mitigation measures as
identified under the EMP, strengthened by adequate environmental monitoring using
best available technology (BAT) and auditing will go a long way in effectively reducing
the impacts as to negligible levels.
During operation phase of the project, none of the routine activities will cause any
noticeable impact on any component of the environment, including the socio-economic
component. Provision of green belt and rain water harvesting, storm water management
and energy conservation will further facilitate in overall scenario management of
Environment.
Thus, it can be concluded on a positive note that after the implementation of the
mitigation measures and Environmental Management Plan, the proposed project will
have negligible impact on environment and will benefit the local people and economy.
Now, looking to the market demand, unit intends to expand production capacity of
existing products and is proposing new products from 8 MT/Month to 310 MT/Month
at the same existing premises.
Sr.
Environmental Sensitivities Actual Distance
No.
1 Residential Vitthal Udyog nagar @ 2.0 Km, NE
Mogri @ 1.25 km, ENE
Public buildings None within 10 km
Vitthal Udyog nagar @ 2.0 Km, NE
Inhabited sites
Mogri @ 1.21 km, ENE
Protected monuments, None within 10 km
Heritage sites None within 10 km
National / State Highway Gujarat SH-83 @ 1.68 km, N
NH-228 / SH-75 @ 3.8 km, SE
District roads / Public roads None within 10 km
Railway line / area Karamsad railway station @ 0.8 Km, N
Ropeway or Ropeway trestle or station None within 10 km
Bridges None within 10 km
Dams/ Reservoirs/ River/ Canal None within 10 km
Lakes / Tanks Mogri Lake @ 1.7 km, E
Gana Lake @ 1.9 km, S
2 Eco-Sensitive Zone None within 10 km
3 Distance of Coastal line from the site None within 10 km
Quantity (MT/Month)
Sr.
Name of Products CAS No. Total after Uses
No. Existing Proposed
expansion
Unsaturated 8 242 250
1 --
Polyester Resin Micro coating
Orthophthalic Resin doors, water park
2 100-42-5
(Ortho phthalates) rides, anticorrosive
Isophthalic Resin tanks, photo
3 100-42-5
(Iso phthalates) lamination, FRP
4 Vinyl Ester Resin 100-42-5 industries & Home
Polyethylene décor industries.
5 100-42-5
terephthalate Resin
Phenol
6 9003-35-4 00 10 10 FRP Industries
Formaldehyde Resin
Solution Epoxy
7 25085-99-8 00 50 50 Paint Industries
Resin
Total 8 302 310
AAQM was carried out and AAQM locations were monitored on 24 hourly average bases
twice in a week as per guidelines of CPCB and NAAQS. The conventional and project
specific parameters such as particulate matter PM10, PM2.5, SO2, NOx, HC, VOC and CO
were monitored. Results are summarized below.
PM10 levels were ranging from 62.0 to 79.0 µg/m 3. The lowest PM10 level was found at
Bhatiel and highest PM10 level were observed at Project Site. PM10 concentration was
within the NAAQS level (i.e.100 µg/m3) at all locations.
PM2.5 levels were ranging from 34 to 49 µg/m3. The lowest PM2.5 level was found at
Napa Talpad and highest PM2.5 level was observed at Project Site. PM2.5
concentrations was found within the NAAQS level (i.e.60 µg/m 3) at all the locations.
SO2 levels were ranging from 8.60 to 23.80 µg/m 3. The lowest SO2 level was found at
Napa Talpad and highest SO2 level was observed at Project Site. The SO2 level in all
the monitoring locations is within permissible limit i.e. NAAQS level 80µg/m 3.
NOx levels were found ranging from 11.8 to 23.5 µg/m 3. The lowest NOx level was found
at Vadtal and highest NOx level were observed at Project Site. The NOx level in all
monitoring locations was under permissible limit i.e. NAAQS level 80 µg/m 3.
VOC levels were found ranging from 0.74 to 1.08 µg/m 3. The lowest VOC level was
found at Bhatiel and highest VOC level were observed at Project Site.
CO levels were found ranging from 0.48 to 0.88 mg/m 3. The lowest CO level was found
at project site and highest CO level were observed at Napa Talpad. The CO level in all
monitoring locations was under permissible limit i.e. NAAQS level 2 mg/m 3.
Conclusion:
The quality of ambient air in the study area is compared with AAQM Standards
prescribed by CPCB & found below the prescribed standards.
Based on the observations made during the studies, it is concluded that; the noise levels
recorded at various locations in the study area show considerable fluctuations because of
changes in traffic movement, commercial and other domestic activities in the study area.
Overall the ambient noise level in the monitored locations was found to be within the
permissible limits stipulated for residential, industrial areas, silence and commercial zone.
Hence, it can be observed that ground water qualities in terms of various essential and
desirable characteristics are found within the limits specified by IS 10500:2012. This water
is utilized in villages for domestic activities.
Total Hardness in the samples ranges from 105 mg/L (Gomti Lake of Vadtal Village)
to 145 mg/L (Pond of Gopalpura). Samples from all the monitoring location were
found to be higher than the desirable limit but are within the permissible limit.
Calcium content in the sample ranges from 58 mg/L (Gomti Lake of Vadtal Village) to
82 mg/L (Pond of Bhatiel). Samples from Bhatiel Pond and Pond of Gopalpura were
found to be higher than the desirable limit but are within the permissible limit.
Sulphates content in the water ranges from 75 mg/L (Pond of Mogri) to 128 mg/L
(Pond of Napa Talpad). All the samples meet the permissible limit of 400 mg/L for
drinking water.
Chlorides content in the samples were monitored to be within the desirable limits as
per IS: 10500 - 2012
Heavy metals like Copper, Nickel, Fluorides, Cadmium and Zinc are well below the
limit in all samples.
Hence, it can be observed that surface water qualities in terms of various essential and
desirable characteristics are found within the limits specified by IS 10500:2012, except
Sea water sample. It is observed from the surface water analysis of the study area and
compared with classes for designated use of fresh Water Standards, that samples of
study area at all the villages are suitable for “D Class” i.e. Propagation of Wild life and
Fisheries.
Total nitrogen ranges from 165 to 215 mg/kg, Available potassium ranges from 2.6 to
4.2 mg/kg and phosphorous ranges from 1.28 to 1.86 mg/kg, which shows soil of the
study area found semi fertile.
proposed project. For the total production, required facilities will be utilized like storage tank
and pumps etc. will be installed & some foundation work will also be carried out as per
requirement.
The prediction results corresponding to PM10, SO2 and NOx indicate that the air quality
impacts with respect to pollutants exclusively from the projects would be insignificant and
the post-project status shall remain under prescribed NAAQS for Industrial, Residential and
other areas.
Also, during the operation phase of the project, the impacts on air quality due to vehicular
emissions will be very less. Considering the nature of activities, which the project will result,
less number of vehicular movements within the site and low threshold values, air pollution
is not expected to be a major concern.
Total water requirement after proposed expansion will be 52.6 KLD, out of which 12.8
KLD will be fresh water and 39.8 KLD (38 KLD Condensate Water + 1.8 KLD Reuse
water) will be recycle water. Domestic wastewater generations will be 0.8 KLD, which will
be treated in ETP-1 consisting primary, secondary & tertiary treatment along with industrial
waste water generated from cooling blow down. Total 1.0 KLD industrial wastewater
generated from process and washing will be treated in ETP-2 consisting fanton reactor
where COD/BOD load will be reduced. After sludge separation it will be stored in storage
tank from where it will be evaporated in thermic evaporator. Hence, unit will achieve Zero
Liquid discharge (ZLD).
c) Impacts on Land Environment and its mitigation measures
The Project site is located in Anand District. Out of total area of the project site is 1222 m2.
The unit will develop greenbelt in area of 404 m 2 (33% of the total area), out of which unit
has already developed greenbelt in area of 245 m2 (i.e. 20% of the total area) inside the
plant premises and 159 m2 (i.e. 13%) of the green belt would be developed on GIDC
allotted plot. Thus total of 33% green belt would be developed by the unit.
The green area development and tree plantation will help in reducing soil erosion and noise
pollution.
There are no major sources of land contamination from waste spillage. Designated
hazardous waste storage area having separate storage part for each waste will be
provided with leachate collection system and top cover.
Empty drums and bags will be sent to authorized vendors for further recycle purpose, while
used oil will be sold to registered recycler. ETP sludge and evaporation salt will be sent to
TSDF site.
Hazardous waste generated from the facility shall be disposed-off in suitable manner as
per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules,
2016. Proper housekeeping practices will adopt to avoid any kind of land contamination.
The record of all the hazardous wastes generation and disposal shall be maintained.
Hazardous waste generated from the facility shall be disposed-off in suitable manner as
per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules,
2016.
Used/Spent Oil are disposed to registered recycler. Discarded Containers/bags are sell to
authorized vendor. ETP sludge and evaporation salt will be disposed at TSDF site.
Mitigation Measures:
A total of 404 m2 area has been earmarked for greenbelt development, which will help in
development of biodiversity. Out of which unit has already developed greenbelt in area of
245 m2 (i.e. 20% of the total area) inside the plant premises and 159 m 2 (i.e. 13%) of the
green belt would be developed on GIDC allotted plot. Thus total of 33% green belt would
be developed by the unit.
The indigenous plants shall be planted along with ornamental trees/shrubs to provide an
aesthetic environment within and around the plant. The maintenance of the greenbelt
developed shall be ensured and survival rate of the plants shall also be studied every half
yearly.
Unit processes to collect rain water during the monsoon and use for various purpose.
11.8.4 Management of Land Environment
It is recommended that plantation be made on sites, road sides and on barren land. Such a
development of greenbelt and plantation of shrubs and trees will not only significantly
reduce or mitigate adverse impacts due to aerosols and gaseous pollutants, noise, odor
and nuisance etc., but also, serve as shelter belts for avifauna, stabilize and improve soil
permeability and aesthetic environment.
Solid waste management is one of the most essential services for maintaining the quality of
life in the plant and for ensuring better standards of health and sanitation. Solid waste
generated in the plant area can be handled under two main categories, namely domestic
wastes and industrial wastes. Effective measures will be taken to effectively implement the
solid waste management systems in the plant. Solid waste will be handed over to
authorized vendor for disposal.
The Hazardous waste like Discarded Containers, Bags with liner, ETP sludge, evaporation
sludge, process sludge etc. will be handled as per Hazardous and other Wastes
(Management and Transboundary Movement) Rules, 2016. Discarded Containers and
Bags will be sold to registered recycler having decontamination facility.
11.9 CONCLUSIONS
It can be concluded on a positive note that due to the adequate provision and efficient
operation of proposed environmental management systems and after implementation of
the proposed mitigation measures and environmental management plans, the project
activities would have negligible impacts on the environment, and on balance the project
would be beneficial to surrounding communities and the region.
Ambient air quality is monitored using GC-based continuous analysers, while water quality is assessed through sampling and analysis as per APHA standards. These methodologies enable accurate data collection on pollutants, aiding in compliance with the Noise Pollution Rules and ensuring water quality meets regulatory standards .
The project complies with environmental norms by maintaining reports on non-compliances, taking action on any violations, and implementing management plans that adhere to the Hazardous and Other Wastes Rules, 2016. Further, regular environmental audits and adherence to EIA notifications ensure ongoing compliance .
The hazardous waste management will comply with the Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016. Designated hazardous waste storage areas with leachate collection systems and top coverings will be provided to mitigate potential land contamination. Furthermore, manual handling of waste will be minimized, and PPEs will be provided to workers handling hazardous materials .
The project proposes to develop 20% of the area as greenbelt within the premises and an additional 13% outside. This greenbelt aids in absorbing emissions, reducing noise, and preventing soil erosion, contributing to the overall environmental quality. Tree survival rates will be monitored to ensure effectiveness .
The project has established protocols including raising sirens for warnings, training employees on escape routes, and providing PPE for emergencies. It has assembly points and facilities such as emergency medical equipment and breathing apparatuses to manage incidents. Regular mock drills ensure preparedness and coordination with local authorities and neighboring industries .
The expected noise levels in the study area during the day range from 48.2 dB(A) Leq to 71.5 dB(A) Leq and during the night from 38.4 dB(A) Leq to 64.2 dB(A) Leq. The project site has the highest recorded noise level of 71.5 dB(A) during daytime. To manage the noise impact, the project will provide employees with Personal Protective Equipment (PPE) like earplugs or earmuffs, and periodic maintenance of machinery and vehicles will be conducted to reduce noise .
The expansion project's water usage is structured to require 52.6 KLD, where 12.8 KLD is fresh water and 39.8 KLD is recycled water. Effluent from processes will be treated in Fenton reactors and ETPs, with treated water reused for cooling. Flow meters ensure accurate monitoring of water intake and effluent discharge, supporting sustainable practices .
The use of green fuel like natural gas in the project, specifically for the thermic fluid heater, reduces reliance on traditional fossil fuels and decreases greenhouse gas emissions. This initiative is part of the effort to avoid using coal, improving environmental sustainability. The project's energy plan prioritizes natural gas integration for its cleaner combustion properties .
The project incorporates a risk management strategy that includes hazard identification and proposed safety systems, such as fire alarms and emergency shutdown procedures. PPE and first aid facilities are provided to manage chemical hazards effectively, minimizing risks to workers and the environment .
The expansion project is expected to boost industrial growth and create both direct and indirect employment opportunities. Mitigation includes giving employment preference to local residents, providing job-oriented skill training, and establishing social welfare measures to gain public goodwill. This approach aims to enhance local socio-economic conditions while maintaining project benefits .