B ENGINE
EX
SECTION
EXHAUST SYSTEM C
E
CONTENTS
PREPARATION ........................................................... 2 EXHAUST SYSTEM .................................................... 3 F
Special Service Tool ................................................. 2 Removal and Installation .......................................... 3
Commercial Service Tool ......................................... 2
G
EX-1
PREPARATION
PREPARATION PFP:00002
Special Service Tool EBS00CDR
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV10114400 (J38365) Heated oxygen Loosening or tightening rear heated oxygen
sensor wrench sensor
a: 22 mm (0.87 in)
NT636
Commercial Service Tool EBS00CDS
Tool name Description
(J-43897-18) Reconditioning the exhaust system threads
(J-43897-12) before installing a new oxygen sensor. Use
Oxygen sensor thread cleaner with anti-seize lubricant shown in Commercial
Service Tools.
a: J-43897-18 18mm diameter, for Zirconia
Oxygen Sensor
b: J-43897-12 12mm diameter, for Titania
AEM488 Oxygen Sensor
Anti-seize lubricant Lubricating oxygen sensor thread cleaning
Permatex™ 133AR or equivalent tool when reconditioning exhaust system
meeting MIL specification MIL-A-907 threads.
AEM489
EX-2
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Removal and Installation EBS00CDT
CAUTION:
● Always replace the exhaust tube gaskets with new ones when reassembling the system. EX
● With the engine running, check all of the exhaust tube connections for exhaust gas leaks, and the
entire system for any unusual noises.
● Check to ensure that the mounting brackets and mounting insulators are installed properly and C
are free from undue stress. Improper installation could result in excessive noise or vibration.
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor, replace it with a new one. D
● Before installing a new oxygen sensor, clean the exhaust tube threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
● Do not over-tighten the oxygen sensor. Over-tightening may cause damage to the oxygen sensor, E
resulting in the MIL coming on.
EX-3
EXHAUST SYSTEM
KA24DE Models
WBIA0226E
1. Three way convertor (under floor) 2. Gasket 3. Heated oxygen sensor 2 (rear)
EX-4
EXHAUST SYSTEM
VG33E 2WD Models
A
EX
WBIA0230E
1. Gasket 2. Front tube 3. Heated oxygen sensor 2 (bank 1)
4. Heated oxygen sensor 2 (bank 2) 5. Gasket 6. Mounting rubber
7. Mounting bracket 8. Center muffler 9. Three way convertor
EX-5
EXHAUST SYSTEM
VG33E 4WD Models
WBIA0231E
1. Gasket 2. Front tube 3. Heated oxygen sensor 2 (bank 1)
4. Heated oxygen sensor 2 (bank 2) 5. Gasket 6. Mounting rubber
7. Mounting bracket 8. Center muffler 9. Three way convertor
EX-6
EXHAUST SYSTEM
VG33ER Models
A
EX
WBIA0229E
1. Gasket 2. Front tube 3. Heated oxygen sensor 2 (bank 1)
4. Heated oxygen sensor 2 (bank 2) 5. Gasket 6. Mounting rubber
7. Mounting bracket 8 Center muffler 9. Three way convertor
EX-7
EXHAUST SYSTEM
EX-8