Dimensionless Specific Speed in Turbines
Dimensionless Specific Speed in Turbines
2.1 Introduction
The Buckingham’s π theorem can be explained with the help of a turbine as shown in
Figure 2.1 The turbine blade rotates at a speed of N rpm developing a power of P KW
from a static head ‘h’ m of fluid having dynamic viscosity N-s/m2 and a flow
discharge of Q m3/s.
Power (P) H = gh
Speed (N)
Discharge (Q)
Step 1: Identify the physical variables that are into the physical process
Step 2: Prepare a table of dimensions.
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Dr K V Karanth, MIT Manipal
kgm
2 m m2
H = Specific energy =
Energy mgh
= = gh
Nm
= gh s
= gh 2
mass m kg kg s
Energy mgh mgh Nm
Also = = =h = hm
weight weight mg N
N
m2 = kgm / s m = kg
2 2
du
=μ or μ =
dy du / dy m / s du / dt 1/ s du / dt m s
m
TABLE OF DIMENSIONS
No. Variable Symbol Unit of Fundamental Remark
Name Measurements dimension
Geometric
1 Diameter D m L
Variable
RPM (rev/min or Kinematic
2 Speed N T-1
rad/sec) Variable
Dynamic
3 Density ρ Kg/m3 ML-3
Variable
Head
J/kg = N-m/kg Performance
4 (specific H L2T-2
m2/s2. Variable
energy)
Discharge Performance
5 Q m3/sec L3/T-1
(flow rate) Variable
Performance
6 Power P N-m/s = J/s ML2T-3
Variable
Physical
Dynamic
7 µ N-s/m2 = kg/m-s ML-1T-1 property of the
Viscosity
fluid
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M0L0T0 = (Lx) (T-1)y (ML-3)z (L3T-1)
= (M)z (L)x – 3z + 3 (T)-y -1.
Now,
Balancing the indices, by applying dimensional homogeneity,
M :0=z →z=0
L : 0 = x – 3z + 3 = x + 3 → x = -3
T : 0 = -y – 1 →y = -1
Similarly; π2 = Dx Ny ρz H
M0L0T0 = (L) x (T-1)y (ML-3)z (L2T-2)
= (M)z (L)x – 3z + 2 (T)-y -2.
Balancing indices,
z = 0, x = -2, y = -2
Again, π3 = Dx Ny ρz p
M0L0T0 = (L) x (T-1)y (ML-3)z (ML-2T-3)
= (M)z + 1 (L)x – 3z + 2 (T)-y -3.
Balancing indices;
z = -1; x = -5; y = -3
P
π3 = 3 5
N D
This non-dimensional number is called ‘Power coefficient’.
π4 = Dx Ny ρz µ
= (M)z + 1 (L)x – 3z - 1 (T)-y -1.
On balancing,
x = -2; z = -1; y = -1
Therefore π4 = D-2 N-1 ρ-1 µ
=
ND 2
1
=
Re
This characteristic number represents the inverse Reynolds number.
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Dr K V Karanth, MIT Manipal
There are two laws of affinity:
a) The law of corresponding speed ratio and
b) The law of corresponding diameter ratio.
Proof:-
Let 1 and 2 subscripts indicate the two operating conditions for the given turbo
machine.
2 3
Q N H N P N
i.e. 1 = 1 , 1 = 1 and 1 = 1
Q2 N2 H2 N2 P2 N2
H2 (Outlet Pressure)
H 2( Delivery head)
N (speed in rpm)
Q (flow rate)
)
Figure2.2 flow inside a centrifugal pump
Q
(i) We have, π1 = = Capacity coefficient (or discharge coefficient)
ND 3
Therefore the capacity coefficient corresponding to operating conditions 1 and 2,
is given as
Q1 Q
3
= 2 3 (Because non-dimensional numbers are unique)
N1D1 N2D2
For a given machine, D1 = D2.
Q N
Therefore 1 = 1 i.e. if the speed is doubled, the discharge also is doubled.
Q2 N 2
H
(ii) We have, π2 = Head Coefficient = 2 2
DN
Therefore the head coefficient corresponding to operating conditions 1 and
2, can be written as
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H1 H
2 2
= 22 2
D1 N1 D2 N2
2
H1 N1
= i.e. the ratio of head is proportional to the square of the speed
H2 N 2
ratio
P
(ii) We have π3 = Power coefficient = 3 5
ND ρ
Power coefficient corresponding to operating condition 1 and 2 can be
written as
P1 P
3 5
= 3 25
N1 D1 ρ1 N2 D2 ρ2
For a given machine, D1 = D2 and if incompressible ρ1 = ρ2.
3
P N
Therefore 1 = 1 or the ratio of power is proportional to the cube of the
P2 N2
speed ratio”.
Proof:
H
a) We have π2 =
N 2D 2
For a set of geometrically similar turbo machines operating at constant speed (rated
speed N1 = N2 = N)
H1 H
2 2
= 22 2
N1 D1 N2 D2
2
H D
N1 = N2, Therefore 1 = 1
H2 D2
Q
b) We have π1 =
ND 3
For a set of geometrically similar turbo machine operating at same speeds,
Q1 Q
3
= 23
N1D1 N2D2
3
Q D
Therefore 1 = 1
Q 2 D2
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Dr K V Karanth, MIT Manipal
p
c) 3 =
N 3D 5
For a set of geometrically similar turbo machine operating at same speeds and
density being unchanged,
p1 p2
=
N1 D1 N23D 52
3 5
5
P D
Therefore 1 = 1
P2 D2
Remember:
• The law of corresponding speed is used to estimate the operating
performance of a given turbo machine at different speeds.
• The law of corresponding diameter is used to develop a prototype from a
model.
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Dr K V Karanth, MIT Manipal
N Q
Therefore, Ns = 3
4
h
This is called dimensional specific speed.
n Q n Q
p = = 3/4 N → rps; Q → m3/s; H → N-m/kg = J/kg
( gh)
3/4
H
N P
NT = 5 / 4 where N → rpm; P → Power in KW; h → Head in m.
h
i.e. when P = unity = 1 kW and h = 1m, we have, Ns = N
This is a characteristic number which is used to classify turbines. The specific speed
criterion is used in design, evaluation and prediction of the performance of turbines.
Proof:
H gh
We have, π2 = 2
= 2 2
2
ND ND
5/4 g 5/4 h5/4
π
Therefore 2 = N5/2 D5/2 ------ (2.1)
P
Also, π3 =
ρN 3D 5
P
Therefore π1/2
3 = ------ (2.2)
N D ρ1/2 3/2 5/2
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Dr K V Karanth, MIT Manipal
For hydraulic turbine, since ρ is a constant and g = 9.81 m/s2, it is industrial practice
to define specific speed of a turbine as
N P
NT = 5/4
h
Remember:
N Q N P
For dimensional specific speed Np = 3/4
, NT = 5/4
h h
Units: N → RPM; Q → m /S; h → m; P → kW.
3
n Q n P
For Non dimensional specific speed, p = , T = 1/2
( gh) ρ ( gh)
3/4 5/4
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Dr K V Karanth, MIT Manipal
Specific speed in
[Link] Head in meters Type of turbine SI units
8.5 to 47
1 Above 300 Pelton turbine, Single or multiple jet
30 to 85
2 150 to 300 Pelton or Francis
85 to 188
3 60 to 150 Francis or Driaz (or Diagonal)
180 to 860
4 Less than 60 Kaplan, Propeller, Deiaz or Tubular
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Dr K V Karanth, MIT Manipal
For a given machine, g and D are constants.
N
Therefore Nu =
h
2.53 Unit Power
It is defined as- “the power obtained when the head on a given turbo machine
is reduced to unity.” i.e. when H = 1, Pu = P
P
Pu = 3/2
h
We have,
H
π2 = 2 2 ,
ND
H3/2
Therefore π 3/2
2 = N3D3 ---- (a)
P
π3 = ---- (b)
ρN 3D 5
P
3 ρN 3D 5 P
3/2
= = 3/2
= 3/2 2
π2 H ρH D
3 3
ND
For a given machine, D an g are constants, and ρ for incompressible flow is also
constant.
P
Therefore Pu = 3/2
h
Unit quantity are used in the design, selection or estimation of a turbo machine and
also be used for performance prediction on different operating condition.
Blade
p
or vane
p
02
01
D 01
Sonic velocity
=> P
. N
m
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Dr K V Karanth, MIT Manipal
Step-1: Identifying a list of physical variables involved in a compressible flow turbo
machine. → D, N, , m, a0 , P, and pressure p0
Step-2: Prepare a table of dimension.
P
From the list of variables, we find that pressure ratio 01 by itself is a non-dimensional
P02
number.
P
Therefore π1 = 01 , by inspection.
P02
The remaining π terms are derived from Buckingham’s π theorem.
Variable Name Symbol Units Fundamental dimension Remark
Diameter D m L Geometric variable
Speed N RPM or RPS 1/T = T-1 Kinematic Variable
(rad/min)
(rad/sec)
Density ρ01 Kg/m3 ML-3 Dynamic Variable
Mass rate m Kg/sec MT-1 Performance
Variable
Sonic velocity a01 m/s LT-1 Flow variable
response for
compressibility
effect
Power P W=J/s = kgm2/s3 ML2T-3 Performance
variable
Dynamic µ N-s/m2 = kg/m-s ML-1T-1 Viscous friction
Viscosity flow property
Note:
1. Here we use mass rate m instead of volume flow rate Q, as the fluid is
compressible and hence density keeps changing from inlet to exit. Hence it is
appropriate to use mass flow rate for compressible flow analysis.
2. The sonic velocity a0 is used as fundamental variable in compressible flows
where the flow velocities are generally large compared to incompressible flow.
Step-3: Construct the π terms using Buckingham's π terms.
The number of physical variables involved = m = 7
The number of fundamental dimensions involved = n = 3
Therefore, the minimum number of π terms that can be formed = (m - n) = 7 – 3 = 4
P
Let π2, π3, π4, and π5 be these non-dimensional parameter (π1 = 01 ) from inspection.
P02
Now, we have
π2 = M0L0T0 = [D]x [N]y [ρ01]z [a01]
π3 = M0L0T0 = [D]x [N]y [ρ01]z [ m ]
π4 = M0L0T0 = [D]x [N]y [ρ01]z [P]
π5 = M0L0T0 = [D]x [N]y [ρ01]z [µ]
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Dr K V Karanth, MIT Manipal
Considering π2 term, we have
π2 = M0L0T0 = [L]x [T-1]y [ML-3]z [LT-1]
Therefore π2 = M0L0T0 = [M]z [L]x – 3z + 1 [T]-y-1
Apply the dimensional homogeneity principle, we have,
Balancing the indices of each fundamental dimension,
M = 0 = z => z = 0
L = 0 = x-3z + 1 => x = -1
T = 0 = - y – 1 => y = -1
a
Therefore π2 = D-1N-1ρ01 0
a01 = 01
ND
πDN
Since u = i.e u N.D
60
We can write,
a u
π 2 = 01 => π2 = . This is nothing but the Mach number of flow.
u a01
Now, we have,
u
π2 = M =
a01
ND
We know that, a01 = RT01 , Therefore π2 =
RT
01
For a given machine handling a specific fluid, D, R and are constants and hence we
N
have π2
T
. This is a characteristic number for any compressible flow turbo
01
machine and is called “speed parameter”. It is used in the performance estimation,
prediction and analysis of the turbo-machine..
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Dr K V Karanth, MIT Manipal
m 1 1
Therefore π3 = ×
p01 N×D D2
RT01
m RT01
N×D
π3 = × RT01
p01D2
m RT01 RT01
=
p01D2 N×D
×
We have already shown that, for a given compressible flow machine handling a
specified fluid,
RT01 T N
01 or speed parameter =
ND N T01
m RT0 1
Now let π3 =
p01 D 2 ( )
For a given compressible flow machine, D and R are constants.
m T0
The term, =
p01
is defined as “mass parameter”
π3 = f ( , )
The mass parameter is an important characteristic number for any compressible flow
machine. This is also used in the performance estimation, design and prediction of
performance at off-design conditions.
g
sin
os
cr
In
Surge line
( Increasing)
Unstable region
p p
02
01
p01 p02
Stable region 4 4
3
2 3
1
2
1
Choking limit
Fig 2.3 Performance curve of an air Fig. 2.4 Performance curve of a gas
compressor turbine
➔As can be seen from the above performance graph, there is clearly a marked surge
line, which represents the limit of stable operating range for a given pair of and φ.
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Dr K V Karanth, MIT Manipal
m T01 N p
In the graph X – Axis → = = and Y – Axis → 02
p01 T p01
01
➔ As can be seen from the above performance graph, there is clearly a marked choke
line, which represents the limit of the stable operating range for a given pair of and
φ, for a turbine.
P
Now, π 4 =
ρ01 N3 D5
P
Therefore, π4 = and is called the “Power coefficient”.
ρ01 N3 D5
We know that P = m CpΔT0.
mCpΔT0 m
π4 = Mass rate =
(ρ01D ) (ND )(ND )2
2
ρ01 (ND )
v12 v2 v2
h01 = h1 + => Cp T01 = Cp T1 + 1 => T01 = T1 + 1
2 2 2Cp
2
m= ρAV , ρ01N3D5 = ρ01D2 (ND)(ND)2 = m(V )
mc ΔT
Therefore π 4 = p 2
mv
v12
We have, T01 = T1 + where; T01 is called the stagnation temperature or total
2cp
temperature.
v2
i.e. T01
c
p
ΔT
Therefore π4 = => Temperature ratio
T01
μ 1 ρ01ND2
Lastly,, π 5 = 2
→ = → Reynolds number of flow.
ρ01ND π 5 μ
P ΔT
We can write; 01 , = f , , Re
P02 T01
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Dr K V Karanth, MIT Manipal
2.71 Efficiency of pump:
h
h = Manometric head M - Motor P - Pump
PI P0
M P
PI = Power Input
to the pump Energy flow diagram for a pump
P0
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Dr K V Karanth, MIT Manipal
2.8 The Effect of Friction and Reynolds number on Flow through a Turbo Machine
When the flow inside a turbo-machine is at high speeds, the flow tends to become
turbulent due to high velocity of the flow. Apart from this, there are dissipative losses
inside turbo machine such as losses due to viscous effect, roughness, leakage losses
etc. Hence a strict kinematic similarity between model and prototype cannot be
expected under such conditions though a geometric similarity exists between them.
The efficiency of the model and prototype may not correspond same values under
such circumstances. Hence there is a need to develop a relationship concerning the
loss of efficiency of model and prototype based on dissipative effect. Moody
suggested an empirical formula for relative effect of model and prototype as given
below.
Let ‘H’ be the ideal head available for a turbo-machine and ΔH be the flow loss in it.
Actual Head
Therefore Efficiency= η =
Ideal Head
(h - Δh) Δh
= = 1-
h h
fLV2 1
From assumption 1, we have Δh = and from assumption 2, we have f n
2gD D
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Dr K V Karanth, MIT Manipal
k 2
Dn LV k L V
2
Δh = or Δh = n
2gD D D 2g
Δh
η= 1 -
h
Now, let subscripts 1 and 2 represent model and prototype respectively.
k L V2
Therefore (1 - η1 ) = n 1 1
D1 D1 2gH1
k L V2
And (1 - η2 ) = n 2 2
D2 D2 2gH2
L1 V1
2
(1 - η1 ) D2 D1 2gh1
n
Therefore =
(1 - η2 ) D1 L2 V22
D 2gh
2 2
Now, imposing a strict geometric similarity between the model and prototype,
L1 L 2
=
D1 D2
V12 V22
And for dynamic similarity, =
2gh1 2gh2
n
1 - η1 D2
Then, = where n is an empirical constant and is to be determined
1 - η2 D1
from experiment (n = 0.2)
Question:
What is the significance of specific speed as applicable to turbo machines? Explain
with neat sketches how the specific speed influences the shape and size of pump
impeller.
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Dr K V Karanth, MIT Manipal
Dimensional Analysis and Similitude Analysis
Tutorial 1
Problem3: A reservoir has a head of 40 m and a channel leading from the dam
permits the flow rate of 35 m3/s. If the rotational speed of the rotor is 150 RPM,
what is the most suitable type of turbine required?
Problem 5: In a proposed hydraulic power plant site, the available discharge in the
river is 70 m3/s under a net Head of 15 m. Assuming a turbine efficiency of 90 % and
the Speed as 100 RPM, compare the following two proposals, both of the same size
in so far as the number of turbines are concerned.
(i) Francis turbines with a Specific Speed of 150.
(ii) Kaplan Turbines with a Specific Speed of 350.
Problem 6: A single stage centrifugal pump lifts 50 liters/s of water at 1800 RPM.
The diameter of the impeller is 250 mm and power required to run the same is 20
kW. Determine diameter of each impeller of multistage pump which has
dynamically similar impellers and which delivers 75 liters/s of water running at 1200
RPM. Determine the number of stages required of the multistage pump if the total
head developed by this pump is 155 m.
Problem 7: An axial flow compressor is designed to run at 4200 rpm, when ambient
atmosphere conditions are 101.3 kPa and 150C with mass flow rate of 70 kg/s. On
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Dr K V Karanth, MIT Manipal
the day when the performance characteristics are obtained the atmospheric
temperature is 300C. What is the correct speed at which the compressor must be
run? If the entry pressure is changed to 62 kPa, compute the mass flow rate obtained
in the test. Assume given conditions correspond to stagnation conditions.
Problem 10: A multi stage Centrifugal Pump is required to lift 2 m3/ min of water
from a mine, the total head including friction being 180 m. If the speed of the pump
is 6000 RPM, find the least number of stages if the specific speed per stage is not to
be less than 100.
Problem 11: A multi stage centrifugal pump having six stages with 225 mm
diameters impellers develop a head of 120 m when running at 1500 RPM and
discharging 5.45 m3/min. Four geometrically similar stages 300 mm diameter is used
to build a multi stage pump, which is to run at 1000 RPM. Assuming that each stage
in each pump operates under dynamically similar conditions, find
Problem 12: The specifications for an axial flow coolant pump for a pressurized
nuclear reactor are:
1, Head = 85 m.
2. FloW rate =20,000 m3/ hr.
3. Speed = 1490 RPM.
4. Diameter 1200 mm.
5 Power = 5 MW.
The manufacturer plans to build the model. The test conditions are:
- Available electric power = 500 kW,
- Flow rate = 0.5 m3/ s of cold water.
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Dr K V Karanth, MIT Manipal
If the model and the prototype efficiencies are same, find the head, speed
and scale ratio of the model. Calculate the dimensionless specific speed of the
prototype
Problem 13: Two geometrically similar pumps are running at same speed of 1000 rpm. One
pump has an impeller diameter of 0.3 m and lifts water at the rate of 20 lit/s against a head
of 15 m. Determine the head and the impeller diameter of the other pump to deliver half
the discharge.
Problem 14: A small scale model of a hydraulic turbine runs at 360 rpm under a head
of 22 m and produces 10 kW output. By assuming turbine efficiency as 80%,
Determine: i) Unit discharge ii) Unit speed iii) Unit power. If a prototype turbine of
12 times the model size with its efficiency same as that of model is used, i) What is
the power output of the prototype? ii) What is the dimensionless specific speed if
the head available for the prototype is 250 m.
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Dr K V Karanth, MIT Manipal