Variable Modulus Layer in Composites
Variable Modulus Layer in Composites
A R T I C L E I N F O A B S T R A C T
Keywords: Based on the nanomechanical analysis of aramid fibers and rubber, a variable modulus interfacial layer between
Aramid fiber aramid fibers and rubber was quantitatively constructed using a polymerizable deep eutectic solvents and gra
Polymer-matrix composites phene oxide. The effect of this variable modulus interfacial layer on the interfacial and mechanical properties of
Interface/interphase
aramid fiber/rubber composites was investigated. The interfacial properties of the composites were significantly
Modulus interfacial layer
improved as the modulus difference between the aramid fibers and the coating became smaller and the inter
phase increased. A modulus interfacial layer with a platform role was established between high-modulus aramid
fibers and low-modulus rubber. A schematic model of the reinforcement mechanism of the modulus interfacial
layer was proposed. This modulus interfacial layer with a platform in the aramid fiber and rubber composite
facilitated the transfer of stress concentration, inhibited microcrack expansion, and enhanced the interfacial
bonding properties between the aramid fibers and the rubber matrix. The method of constructing the coating is
characterized by fast reactions, minimal pollution, and the ability to be produced continuously and intelligently,
providing a novel approach to modifying aramid fiber and preparing high-performance composites.
1. Introduction alkalis and organic solvents, which cause pollution to the environment
[14,15]. (ii) long reaction time, low reaction efficiency, can not be
Aramid fiber belongs to the aromatic polyamide fibers, is a kind of continuous and intelligent production [16]. (iii) high-energy radiation is
ultra-high strength, high modulus, high temperature resistant organic costly and damaging to the fiber itself [17]. (iv) According to our
high-performance fibers, at the same time with acid and alkali resis nanomechanical analysis of aramid fibers and rubber, aramid fibers and
tance, light weight and other excellent properties, as the front-runner of rubber matrix, there is a huge modulus difference between the interface
the new materials revolution, is the materialization of new equipment, region is easy to cause stress concentration, affecting the efficiency of
the formation of subversive new capabilities of the strategic key mate stress transfer from the matrix to the fiber. Therefore, we can improve
rials, is one of the choices for the lightweight of the structural material the mechanical properties of aramid fiber/rubber composites if we can
materials in the field of high-end equipment, but also in the field of simply, quickly, non-pollutingly, continuously and intelligently
rubber reinforcement of the future is not a choice [1,2]. However, the construct a modulus interfacial layer with a platform effect between
chemical inertness of AF and the high crystallinity of the surface result in high-modulus fibers and low-modulus rubber, and understand its rein
poor interfacial adhesion between the fibers and the rubber matrix, forcement mechanism.
limiting the exerting efficiency of fibers performance [3,4]. At present, In recent research reports, many researchers have added inorganic
chemical modification of aramid fiber surface [5–8], surface coating nanomaterials (e.g., SiO2 [16], graphene [18], carbon nanotubes [19],
[9–11] and high-energy physical modification [12,13] are very effective zinc oxide [20], zinc chloride [21], and other nanoparticles [22,23]),
in improving interfacial adhesion, but the following problems inevitably organic macromolecules (polydopamine [24], polyethyleneimine [25],
exist in the treatment process: (i) the use of a large number of acids, latex [26], and polysiloxanes [27], etc.), and organic–inorganic
* Corresponding author at: College of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao, Shandong Province 266061, China.
E-mail address: wangcs07@[Link] (C. Wang).
[Link]
Received 21 January 2024; Received in revised form 16 March 2024; Accepted 20 March 2024
Available online 21 March 2024
0169-4332/© 2024 Elsevier B.V. All rights reserved.
H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 1. Schematic diagram of the fabrication process and cross-linking reaction of the AF surface coating.
Table 1
Rubber compound composition.
Component Content(phr)
NR 100
ZnO 5
SAD 2
Silica 35
TBBS 0.7
S 2.25
2
H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 3. Wide-scan XPS spectrum of different AF (a), N1s high-resolution XPS element spectra of different AF (b), O1s high-resolution XPS element spectra of different
AF (c), and C1s high-resolution XPS element spectra of (d) AF, (e) AF-PDES, and (f) AF-PDES-GO-6.
Fig. 4. (a) TG curves and (b) DTG curves of AF, PDES-GO-4, AF-PDES, AF-PDES-GO-2, AF-PDES-GO-4, AF-PDES-GO-6 and AF-PDES-GO-8.
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H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 5. TEM images of (a) AF-PDES-GO-6 and AFM images of (b) GO.
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H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 6. SEM and AFM images of AF with various surfaces: (a) AF, (b) AF-PDES, (c) AF-PDES-GO-2, (d) AF-PDES-GO-4, (e) AF-PDES-GO-6 and (f) AF-PDES-GO-8.
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H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 7. Micro morphologies and C element distribution in cross-section of composites: (a) AF/NR, (b) AF-PDES/NR, (c) AF-PDES-GO-2/NR, (d) AF-PDES-GO-4/NR,
(e) AF-PDES-GO-6/NR and (f) AF-PDES-GO-8/NR.
surface. By calculating the residual carbon mass in Fig. 4(a), it was phase. In the pristine AF/NR composites (Fig. 7a), the carbon content
determined that the coating mass accounted for 8.5 %-9% of the decreased significantly from AF to NR. However, after constructed PDES
modified AF mass fraction, and the overall error was within a control (Fig. 7b) and PDES-GO-x (Fig. 7c-f) coating on the AF surface, the curves
lable range. Fig. 5 showed the TEM images of the cross-section of sample flattened out, and the interface layer thickness increased from 223.32
AF-PDES-GO-6 and the AFM images of GO, respectively. As shown in nm to approximately 1700 nm, respectively. This indicates that PDES
Fig. 5(b), the thickness of the GO flake layer we used is about 2 nm, and and PDES-GO-x form an interface layer at a certain scale between the
GO was uniformly dispersed in the coating (Fig. 5a), which further composite phases.
demonstrated that PDES and GO together constructed a high- To determine the interphase thickness, modulus platform and
performance composite coating on the AF surface. modulus gradient transition of AF/NR, AF-PDES/NR and AF-PDES-GO-
x/NR composites, we quantitatively characterized the composites
3.3. Surface morphology of AF after quantitatively constructing a using the QNM mode of AFM. Fig. 8 presented AFM images and modulus
modulus interfacial layer analysis of AF/NR, AF-PDES/NR and AF-PDES-GO-x/NR composites. As
can be seen in Fig. 8(a2), the modulus falls off a cliff from AF to NR
Fig. 6(a1-f1) and (a2-f2) showed the SEM images illustrating surface matrix. The modulus gap was large and the interphase thickness was
morphology of the AF after undergoing various treatments. Concur only 147.98 nm. In Fig. 8 (a2-f2), it can be seen that with the gradual
rently, Fig. 6(a3-f3) and (a4-f4) showcase AFM images the surface increase of GO content, there was a gradually increasing modulus
morphology of AF post different treatments. From Fig. 6(a1 and a2), it platform between the AF and NR, and the interphase thickness between
was evident that the AF surface appeared smooth, lacking significant the AF and the coating gradually became larger, from 283 nm to 346 nm.
concavity and convexity, with a diameter of approximately 11 μm. The interphase thickness between the coating and NR was large, about
Subsequent AFM surface roughness analysis (Ra) (Fig. 6a3) and step 600 nm, indicating better wettability and diffusivity between the
scanning analysis (a4) revealed that the Ra of the unmodified AF surface coating and NR. The increase in interphase thickness, the presence of a
measured 6.77 nm, and the step scanning curve was rounded and modulus platform and the transition in the modulus gradient will act as a
smooth. However, as demonstrated in Fig. 6(b-f), after constructed by buffer in the process of external stress transfer and improve the effi
surface coating, AF-PDES, AF-PDES-GO-2, AF-PDES-GO-4, AF-PDES-GO- ciency of stress transfer.
6 and AF-PDES-GO-8 exhibited an increased diameter compared to AF, To further investigate the influence of the modulus interfacial layer
reaching 12 μm-13 μm. With an escalating mass fraction of GO, Ra with a platform role on the interfacial bonding performance of AF/NR
exhibited a trend of initially increasing and then decreasing, reaching a composites, we conducted H pull-out tests to determine the maximum
peak value of 100.26 nm when the GO mass fraction was 6 %. Specif force required for interfacial debonding to reflect the influence of the
ically, AF-PDES-GO-6 (Figs. e1 and e2) showcased concave-convex modulus interfacial layer on the interfacial performance of the com
phenomena resembling riveted structures, enhancing physical entan posites. The test results are shown in Fig. 9. Compared with the un
glement with NR and improving the interfacial bonding properties be modified AF, as the size of the modulus interfacial layer approached the
tween AF and NR. modulus of the AF, the maximum force required for interfacial
debonding exhibited a trend of increasing and then decreasing, reaching
up to 20.35 N, marking a notable improvement of 230.4 %. This sug
3.4. Relationship between modulus interfacial layer and interface gested that the interfacial bond strength of AF/NR composites was
performance closely linked to the modulus interlayer with a platform role between AF
and NR.
As shown in Fig. 7, EDS linear scanning was employed to confirm the In order to further evaluate the influence of the modulus interfacial
distribution of carbon (C) elements in the interface region of the com layer with a platform role on the macroscopic mechanical properties of
posites and analyze the microstructure of the fiber-to-rubber interface
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H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 8. AFM images of the composites and Young’s modulus variation plots of the composite interfaces: (a1 and a2) AF/NR, (b1 and b2) AF-PDES/NR, (c1 and c2)
AF-PDES-GO-2/NR, (d1 and d2) AF-PDES-GO-4/NR, (e1 and e2) AF-PDES-GO-6/NR and (f1 and f2) AF-PDES-GO-8/NR.
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H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 10. DMA of NR and its composites: (a) storage modulus, (b) tan δ and (c) range reduction diagram for b-chart.
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H. Xu et al. Applied Surface Science 660 (2024) 159955
Fig. 11. Schematic model of interphase reinforcing mechanisms in (a) AF/NR (b) AF-PDES/NR and (c) AF-PDES-GO-6/NR composites.
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