Print-Toyota Service Information 11/3/17, 6(33 pm
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1GD-FTV COOLING COOLANT REPLACEMENT
CAUTION / NOTICE / HINT
CAUTION:
·
Do not remove the radiator reservoir cap sub-assembly, vent plug, radiator drain cock plug while the
engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released
and cause serious burns.
·
To prevent injury due to contact with an operating fan and generator V-belt or cooling fan, keep your
hands and clothing away from the fan and generator V-belt and cooling fans when working in the engine
compartment with the engine running.
PROCEDURE
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Print-Toyota Service Information 11/3/17, 6(33 pm
[Link] NO. 1 ENGINE COVER SUB-ASSEMBLY 12601B
Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>DIESEL THROTTLE BODY>REMOVAL
[Link] ENGINE COOLANT
CAUTION:
Do not remove the radiator reservoir cap sub-assembly, vent plug, radiator drain cock plug while the engine and
radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious
burns.
a.
*a HOSE
Connect a hose with an inside diameter of 9 mm (0.354 in.) to the radiator drain cock as shown in the
illustration.
b. Loosen the radiator drain cock plug.
*1 Radiator Reservoir *2 Radiator Reservoir Cap Sub-Assembly
*3 Vent Plug *4 Cylinder Block Drain Cock Plug
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Print-Toyota Service Information 11/3/17, 6(33 pm
*5 Radiator Drain Cock Plug - -
HINT:
Collect the engine coolant in a container and dispose of it according to the regulations in your area.
c.
Using a wrench, remove the vent plug and radiator reservoir cap sub-assembly, and then drain the engine
coolant.
d. Loosen the cylinder block drain cock plug.
e.
Slide the hose clamp and remove the vent plug, and then drain the engine coolant from the water by-pass
pipe assembly.
f. Tighten the cylinder block drain cock plug.
Torque:
12.7 N*m (130 kgf*cm, 9 ft.*lbf)
g. Tighten the radiator drain cock plug by hand and remove the hose from the radiator drain cock.
[Link] ENGINE COOLANT
CAUTION:
· Do not remove the radiator reservoir cap sub-assembly, vent plug, radiator drain cock plug while the
engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released
and cause serious burns.
· To prevent injury due to contact with an operating fan and generator V belt or cooling fan, keep your
hands and clothing away from the fan and generator V belt and the fan when working in the engine
compartment with the engine running or the ignition switch to ON.
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Print-Toyota Service Information 11/3/17, 6(33 pm
a.
Add engine coolant to the radiator reservoir filler opening until it is filled to the B line at the base of the
radiator reservoir filler neck.
Standard Capacity:
Item Specified Condition
8.6 liters (9.1 US qts, 7.6
w/o DPF
for Manual Imp. qts)
Transmission 8.7 liters (9.2 US qts, 7.7
w/ DPF
Imp. qts)
w/o Viscous Heater
9.1 liters (9.6 US qts, 8.0
w/o DPF
for Automatic Imp. qts)
Transmission 9.2 liters (9.7 US qts, 8.1
w/ DPF
Imp. qts)
for Automatic 9.6 liters (10.1 US qts,
w/ Viscous Heater w/ DPF
Transmission 8.4 Imp. qts)
NOTICE:
Do not substitute plain water for engine coolant.
HINT:
· TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the
engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality
ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life
hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a
combination of low phosphates and organic acids).
· The B line is the lower edge of the inner wall of the filler neck.
b. Press the No. 1 radiator hose and No. 2 radiator hose several times by hand, and then check the level of
the engine coolant.
If the coolant level drops below the B line, add engine coolant to the B line.
c. Install the radiator reservoir cap sub-assembly.
d.
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Print-Toyota Service Information 11/3/17, 6(33 pm
*1 Vent Plug
*2 Hose Clamp
*a 1.0 to 3.0 mm (0.0394 to 0.118 in.)
Install the vent plug to the water by-pass pipe assembly and slide the hose clamp to secure the plug.
NOTICE:
Make sure the hose clamp is securely installed at the location shown in the illustration. Otherwise, coolant
may leak.
e. Using a wrench, install the vent plug.
Torque:
2.0 N*m (20 kgf*cm, 17 in.*lbf)
f. Bleed air from the cooling system.
i. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the engine
coolant for several minutes.
ii. Maintain the engine speed at 2500 to 3000 rpm.
iii. Press the No. 1 radiator hose and No. 2 radiator hose several times by hand to bleed air.
CAUTION:
· Wear protective gloves.
· Be careful as the radiator hoses are hot.
· Keep your hands away from the radiator fan.
iv. Stop the engine and wait until the engine coolant cools down to ambient temperature.
g. After the engine coolant cools down, check that the coolant level is at the F line.
If the coolant level is below the F line, add engine coolant to the F line.
[Link] FOR COOLANT LEAK
Click hereEngine / Hybrid System>1GD-FTV COOLING>COOLING SYSTEM>ON-VEHICLE INSPECTION
[Link] NO. 1 ENGINE COVER SUB-ASSEMBLY 12601B
Click hereEngine / Hybrid System>1GD-FTV ENGINE CONTROL>DIESEL THROTTLE BODY>INSTALLATION
© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.
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