ANNEX N AWS D1.1/D1.
1M:2010
WELDING PROCEDURE SPECIFICATION (WPS) Yes
Yes
PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
ACME-WP-123
Identification # _________________________________
Revision _______ Date __________ By ____________
Company Name N/A_______________________________ Authorized by __________________ Date __________
SMAW
Welding Process(es) ____________________________ Type—Manual Semiautomatic
PREQIALIFIED
Supporting PQR No.(s) __________________________ Mechanized Automatic
JOINT DESIGN USED POSITION
Type: Position of Groove: FLAT
______________ Fillet: 2F
__________
Single Double Weld Vertical Progression: Up Down
Backing: Yes No
Backing: Backing Material: ELECTRICAL CHARACTERISTICS
Root Opening N/A N/A
______ Root Face Dimension ________ ______________________
___________ Radius (J–U) N/A
Groove Angle: N/A _________ Transfer Mode (GMAW) Short-Circuiting
Back Gouging: Yes No N/A
Method _______ Globular Spray
Current: AC DCEP DCEN Pulsed
BASE METALS Power Source: CC CV
ASTM A36
Material Spec. _________________________________ Other ________________________________________
NOTE 1
Type or Grade _________________________________ Tungsten Electrode (GTAW)
Thickness: Groove ____________ Fillet 1.4"(6.4mm)
N/A __________ Size: N/A
______________
N/A
Diameter (Pipe) ________________________________ N/A
Type: ______________
FILLER METALS TECHNIQUE
AWS A5.1
AWS Specification______________________________ WEAVE BEAD
Stringer or Weave Bead: _________________________
E7018
AWS Classification _____________________________ MULTI-PASS
Multi-pass or Single Pass (per side)_________________
1
Number of Electrodes ___________________________
Electrode Spacing N/A
Longitudinal ____________
SHIELDING N/A
Lateral_________________
Flux N/A N/A
___________________ Gas _________________ N/A
Angle _________________
N/A
Composition __________ Contact Tube to Work Distance N/A
____________________
N/A N/A
Electrode-Flux (Class)_____ Flow Rate ____________ Peening NO______________________________________
N/A
______________________ Gas Cup Size _________ WIRE BRUSH
Interpass Cleaning: _____________________________
PREHEAT POSTWELD HEAT TREATMENT
120C
Preheat Temp., Min. ____________________________ Temp. N/A
________________________________________
Interpass Temp., Min. 120C 200C
___________ Max. _________ Time N/A
_________________________________________
WELDING PROCEDURE
Filler Metals Current
Pass or
Weld Type & Amps or Wire Travel
Layer(s) Process Class Diam. Polarity Feed Speed Volts Speed Joint Details
1.4" 1,4" E7018 2.5mm DCEP 90-105 26-28 8-10
Form N-1 (Front)
354
ANNEX N AWS D1.1/D1.1M:2010
Procedure Qualification Record (PQR) # __________
Test Results
TENSILE TEST
Specimen Ultimate Tensile Ultimate Unit Character of Failure
Width Thickness Area
No. Load, lb Stress, psi and Location
GUIDED BEND TEST
Specimen
Type of Bend Result Remarks
No.
VISUAL INSPECTION
Appearance___________________________________ Radiographic-ultrasonic examination
Undercut _____________________________________ RT report no.: __________ Result ________________
Piping porosity ________________________________ UT report no.: ___________ Result ________________
Convexity_____________________________________ FILLET WELD TEST RESULTS
Test date _____________________________________ Minimum size multiple pass Maximum size single pass
Witnessed by__________________________________ Macroetch Macroetch
1. _______ 3. ________ 1. ________ 3. ________
2. _______ 2. ________
Other Tests All-weld-metal tension test
Tensile strength, psi _____________________________
Yield point/strength, psi __________________________
Elongation in 2 in, % ____________________________
Laboratory test no. _________________________
Welder’s name ________________________________ Clock no. ______________ Stamp no. _____________
Tests conducted by _________________________________________________________ Laboratory
Test number ___________________________________
Per __________________________________________
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (__________ ) Structural Welding Code—Steel.
(year)
Signed _______________________________________
Manufacturer or Contractor
By ___________________________________________
Title _________________________________________
Date _________________________________________
Form N-1 (Back)
358