DNFT Installation and Adjustment Guide
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Saleh AlomariDNFT Installation and Adjustment Guide
Uploaded by
Saleh AlomariCommon questions
Powered by AIIf the LED fails to blink even when the divider valve is cycling, adjust the DNFT by sliding it back on the hex of the magnet housing in 1/16-inch increments until a blinking LED is observed. This adjustment ensures that the magnet in the DNFT is correctly aligned with the cycle of the valve's piston, allowing for proper cycle detection and ensuring accurate monitoring of the lubrication system .
Improper insulation and grounding can lead to unreliable operation or failure of the monitoring system. To avoid these issues, unused wires should be insulated from each other, the ground, and the case. Additionally, the green ground wire must be secured to 'earth ground' in the control panel, not to electrical conduit or skid, to ensure effective grounding and prevent electrical faults .
When selecting the correct magnet assembly for DNFT installation, it is important to match the assembly to the specific divider valve manufacturer. Compatibility is crucial to ensure proper alignment and function, as using the wrong assembly could result in improper positioning, leading to incorrect cycle detection or mechanical failure. Moreover, variations in magnet assemblies can affect the force required to register cycles, impacting the accuracy and efficiency of the monitoring system .
When integrating multiple DNFTs with control panels, it is crucial to wire each DNFT to a separate alarm circuit of the control panel, annunciator, or PLC. This setup simplifies troubleshooting by isolating each DNFT's signals, allowing for precise identification of issues within the lubrication system. Proper support for conduits and connections is also vital to prevent mechanical strain on sensor components. Ensuring correct grounding and avoiding the use of conduits for grounding is critical to maintain reliable operation .
It's crucial not to install a DNFT on Lincoln divider valves with cycle indicator pins because the cycle indicator pins would interfere with the DNFT’s functioning. Ignoring this instruction could lead to incorrect readings or mechanical interference, as the physical structure of the pins might block or misalign the DNFT magnet assembly, causing ineffective cycles or damaging components .
To verify that a DNFT is correctly adjusted, observe the LED indicator during compressor operation. A blinking LED indicates that the DNFT is correctly adjusted and the division valve is cycling properly. If the LED does not blink, further adjustment is needed by sliding the DNFT on the magnet housing hex in 1/16-inch increments until proper blinking is observed .
The purpose of using a purge pump during DNFT installation is to remove all air from the divider block lubrication system. If air is not purged, it can lead to insufficient lubrication distribution, as air pockets could block oil flow, leading to increased wear or damage to the compressor components. Proper air purging ensures consistent and effective lubrication throughout the system .
Manual pumping of oil into the divider valve is necessary when the compressor is not running but the DNFT needs to be adjusted or tested. This process allows the lubrication system to cycle, verifying correct DNFT adjustment and LED function, ensuring the monitor is calibrated to detect valve cycles accurately. It is particularly useful in initial setups or when troubleshooting .
The mechanical components involved in DNFT installation include the divider valve piston, magnet, magnet housing, set screws, LED, control housing, wire leads, O-ring, and piston enclosure plug. The magnet assembly interacts with the piston to detect valve cycles. The magnet housing provides structural support, with set screws securing the DNFT. The LED indicates operation cycles, aiding in adjustments. The O-ring or metal gasket ensures a tight seal, preventing leaks. The wire leads connect the system electrically, and the piston enclosure plug seals the valve end .
To install a DNFT onto a divider valve, begin by loosening the Allen set screws on the DNFT and removing the magnet housing without taking out the magnet, spring, or spacer. Remove the piston enclosure plug from the chosen divider valve. Ensure the correct magnet assembly for the valve type, and verify that an O-ring or metal gasket is in position. Thread the magnet housing into the divider valve and tighten to 15 lbs x ft (20 N•m) maximum. Slide the DNFT onto the magnet housing hex and torque the set screws to 25 lbs x inch (2.8 N•m) maximum. For adjustment, confirm the divider valve cycles, and check the LED indicator. If it does not blink, adjust the DNFT incrementally and tighten appropriately. For proper adjustment, the LED must blink, indicating correct cycles .