Ecotrol Brochure
Ecotrol Brochure
Ecotrol
Operational Economy with Optimum Control
Control Valves for Process Optimization
1 2
Reliability Develop what the
Customer Requires
Optimum
Control
3 4
Progress Flexibility
A unique, compact,
A second generation pipeless and vibration
digital positioner with resistant positioner
the option of mounting which
bidirectional guarantees quick
Forbes Marshall ARCA ECOTROL® communication. assembly and high
valves are robust, compact, control reliability for all
valves that come with a pneumatically actuator functions
operated, easy field reversible
diaphragm actuator and a sturdy,
pipeless smart digital positioner. The
5 6
actuator can be optionally equipped Cost of Ownership Environmental
with a fully enclosed emergency hand Awareness
wheel which is in compliance with Reduction in operating
general safety precautions. and maintenance cost. A stem sealing that
The SWS-seat (quick meets today's
changeable trim requirements by
combination) offers the providing a corrosion
option of a double-side resistant stuffing box
use by reversing the area
seat ring
7 8
Efficiency Universal
9 10
Precision Control of the
"Magic Triangle”
State-of-the-art CNC
manufacturing techniques Shortening the
avoid misalignment delivery time,
between actuator and minimising costs and
valve guiding at the same time
greater technical
value, improvements
and quality
Upgraded Features
The highlight of this valve series is the Forbes Marshall ARCA-
double-life trim (quick-changeable trim combination) with the
option of a double-side use by reversing the seat ring. Because of
its simple geometry, the valve seat can be economically produced
in different materials with or without soft sealing. For soft seating,
the PTFE-element is flexibly supported by an additional Elastomer
O-Ring located in the seat ring. The additional metal-to-metal
sealing of plug and seat ring ensures that the PTFE-disc suitable
for double sided use is not plastically deformed by excessive loads.
The difference between the common screwed-in seat ring and this
unique quick-changeable trim combination, shown in the figures
hereinafter, is because of the principle of retaining and sealing the
seat ring in the valve body. With a screwed-in seat ring, the sealing
between seat and valve body is provided by the metal-to-metal
contact of two conical faces.
The self-aligning seat ring (10) is held by the retaining cage (9). The
tightness is achieved by transferring a portion of the bonnet-to-
body bolting force via the retaining cage to the seat ring. The valve
body (12), retaining cage, and seat ring are manufactured on
special CNC-machining centres to meet the stringent tolerance of
each part. This guarantees the required compression of the sealing
elements. Excellent stem guiding is performed by two special guide
bushings (4, 8) located as far as possible from each other.
Type 8C Type 6N
Type 6H
Depending on the operating conditions, the stem sealing consists of a special sealing configuration to ensure lowest
fugitive emission and minimised friction. The stem and the packing bore provide a super finished surface manufactured
by the so called roller burnishing process. This process compresses the surface and increases its hardness.
To guarantee sealing performance at very low pressures, the PTFE-V-ring packing set
is preloaded by a corrosion resistant spring. In a normal operation the sealing lips are
pressed against the stem and the packing bore relative to the fluid pressure (pressure
energised). To resist the internal pressure resulting from alternating operating
conditions the V-Ring set is made of different compounds. The outer packing consists
of PTFE with a graphite filling and the centre ring is made of pure PTFE.
The bottom base ring in the V-Ring set acts as a wiper and just allows a small amount
of fluid to reach the micro-sealing element. This final sealing element is made of a
special elastomer material. Its distance from the top wiper ring is equal to the
maximum stroke length. While the valve remains in open position, dirt or any kind of
stain may accumulate on the stem part right above the top wiper ring. When the stem
moves to the closed position some stain may pass the wiper ring, however, it will never
approach the micro-sealing element and cause this element to fail.
If the packing loading is simply done by tightening the screwed stuffing box there is a
risk of an unequal compression of each packing. In such a case, the upper rings are
compressed more than the lower ones due to frictional forces. This leads to an
unfavourable non-homogeneous compression of each ring. Since only the top
packing seals tightly, it comes to an early leakage in service and the torque demand
also increases. As a consequence, the torque transferred from the screwed stuffing
box must be applied with care, so that the packing sealing becomes effective, while the
hysteresis does not become too high.
Hermetically sealing bellows are available for process fluids when no stem leakage
can be tolerated (eg toxic fluids). The pressure-proof and elastic stainless steel
bellows is tightly seal-welded to the valve stem and the upper adapter ring. For safety
reasons, the construction includes a standard stem sealing as back-up in case of a
bellows failure. Between bellows and packing a tapped hole with a plug screw is
optionally supplied, either to be used as leak detection, bleed-off, or for inserting a
blocking gas.
To prevent galvanic corrosion between the bonnet stuffing box (carbon steel) and the
packing (graphite), all bonnets of valves larger than DN 50 (NPS 2") offer a special
treated stainless steel bushing. For valves equal or less than DN 50, the bonnet is
always made of stainless steel.
The bushing with a straight through bore allows a super finish of the surface which
ensures perfect sealing between packing or sealing ring and bushing. The stainless
steel bushing avoids or minimises any corrosion and spoiling in the vicinity of the
sealing.
The cross sectional drawing shows the principle design of the newly developed
ECOTROL® control valve for cryogenic service. The valve plug and stem extension
are double guided. The bottom guiding is located right below the valve seat. This
guarantees a reliable sealing performance, a vibration free guiding of the plug, and an
easy replacement of the guide bushing. Every part that is subject to wear can be
individually replaced. The seat is axially restrained by the retaining cage and the top
flange.
The bonnet extension prevents icing of the packing area. The thin walls of the
insulation column and of the stem extension allow only a very low conductive heat
flow. In addition, the stem extension pipe is filled with perlite to reduce convective heat
loss to a minimum. The bonnet extension length is based on customer requirements.
All cryogenic valves, apart from Forbes Marshall ARCA's standard valves, are
assembled in a clean-room environment. Here, the valves undergo a thorough
cleaning process in a subsonic bath followed by a complete dehydration in an air
circulating dryer.
In the centre of the cage, the jets impact and the vapour bubbles collapse. Here, they
do not cause any damage to the valve internals and the noise level is also
considerably reduced. For more noise abatement, a perforated low noise cage is
available for all trim designs.
Balanced Trim
Valves with balanced trims require much lower control forces than valves without
balancing. As sealing elements we offer:
This plug is designed where a significant flow rate must be quickly established; also
available with soft seat and top and bottom guiding.
Parabolic and perforated plug. Quick and easy exchange of throttle without any
special tools. Several material combinations possible, in particular for hard metal and
ceramic execution.
P3 Trim
The position of the 3-stage valve plug determines the free area between the valve
Seats and plugs and hence the pressure drop or flow rate through the valve. The
pressure drop occurs in stages so that critical operating conditions like cavitation,
excessive wear and high noise emissions are avoided. Additionally, the plug stem is
either top or dual guided for added stability and to limit vibrations.
Technical Data and Materials
Standard Trims
Parabolic plug
Material Parabolic plug P1 Perforated plug Seat Seat sealing Temperature of fluid
code no. Integrated L1 / L2 / L3 type
double guiding*
4 SS440C hardened SS440C hardened SS440C hardened SS440C hardened metal-to-metal acc. to stem sealing
5 1.4922 1.4922 nitrided 1.4922 nitrided 1.4922 metal-to-metal acc. to stem sealing
Description
This is a pneumatically operated multi-spring diaphragm actuator of the new
generation. The actuator is easily field reversible without the need of disassembly.
The instrument air supply between positioner and actuator is attained through bores
inside the yoke providing more reliability in comparison to conventional designs. This
method ensures a safe air supply to the actuator and enormously simplifies the
positioner mounting. Furthermore, the combination with the positioner provides the
option of a permanent ventilation of the spring case by clean exhaust instrument air.
Forbes Marshall universal diaphragm actuator series UI, UIII and UV features a
pneumatic actuator designed for applications that demand high actuating power.
Its optional reinforced spring with compact air chamber delivers up to 14000 lbf thrust
force for extreme pressure control applications. These diaphragm actuators can be
fitted with standard accessories like positioner, feed-back transmitter, limit switches
and air-filter regulator. Optional hand wheel is provided for emergency operations.
H0
Principle dimensions (in mm) for flanged bodies acc. to ANSI class 150/300 RF
DN 1/2” 1” 1 1/2” 2” 2 1/2” 3” 4”
VBL
RF 178 184 222 254 276 298 352
Class 150
VBL
Valve RF 190 197 235 267 292 317 368
Class 300
Standard bonnet 114 105 156 181
Extended bonnet 170 167 248 267
VH Bellow bonnet 228 233 365 389
Balanced std. bonnet NA NA 196 221
Balanced ext. bonnet NA NA 261 286
VU 48 62 78 83 83 106 136
ØA MFI 270
MFIII 400
Actuator AH MFI 346 404
MFIII 489
AHV MFI 493 551
MFIII 651
B 130 150
Weight MFI 20.5 23 31 33 70 93
approx. kg MFIII 96 119
Principle dimensions (in mm) for flanged bodies acc. to ANSI class 150/300 RF
DN 6” 8” 10” 12” 14” 16”
VBL
RF 451 543 673 737 889 1016
Class 150
VBL
RF 473 568 708 775 927 1057
Class 300
Valve
Standard bonnet 260 292 357 394 462 518
Extended bonnet 355 407 506 543 611 667
Principle dimensions (in mm) for flanged bodies acc. to ANSI class 600/900/1500 RF
DN 1” 1 1/2” 2” 3” 4” 6” 8”
VBL
Class 600 RF 216 241 292 356 432 559 660
VBL
Class 900 RF 254 305 368 381 457 610 737
VBL
Class1500 RF 254 305 368 470 576 705 832
Valve Standard bonnet 132 159 178 220 255 342 357
Extended bonnet 167 239 243 300 332 402 447
Note : weight RTJ flanged and weld end connection available on request
Applicable Standards
Standards
ASME / ANSI B16.5 Flange dimensions for CI. 150, 300, 600, 900 and 1500 flanges (RF, RTJ)
ASME / ANSI B16.25 Valves - buttwelding ends
ASME / ANSI B16.34 Valves - flanged, threaded and welding ends
ASME / ANSI FCI 70.2 Control valve - Seat leakage
ISA / ANSI 75.01 Control valve sizing
Testing
Standard Kv Values
1”, 1 1/2”, 2” 16 25 10 50 40 NA NA NA
1 1/2”, 2” 16 30 16 3" 30 50 40 25 23.5 12.1
36 25 40 25
2” 16 46 40 3", 4" 30 80 63 40 35.3 18.2
2 ½” 16 36 25 100 55
46 40 63 40
50 63 4" 30 100 100 55 47.1 24.2
3” 30 46 40
120 63
3”, 4” 50 63
30 80 100
4” 30 100 160
Seat dia for Pr. Bal. valve (8C) Seat dia for Pr. Bal. (8C)
3”#150/300 – 80mm 3”#150/300 – 80mm
4”#150/300 – 100mm 4”#150/300 – 100mm
Standard Kv Values
Example
8C 3 L1
1 Standard bonnet.
3 Extended bonnet.
4 Bellow sealed.
7 Standard bonnet with pressure balancing.
8 Extended bonnet with pressure balancing.
Trim Design
P1 Parabolic plug, 1 stage pressure reduction
P3 Parabolic plug, 3 stage pressure reduction
L1 Perforated plug, 1 stage pressure reduction
L2 Perforated plug, 2 stage pressure reduction
L3 Perforated plug, 3 stage pressure reduction
S On/off plug
Ordering information
Type of fluid and its properties (density, viscosity, specific heat ratio, compressibility factor, etc.)
Line size
Material of construction
DOC#FMA/0317/1011/V3.R1