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Ecotrol Brochure

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0% found this document useful (0 votes)
26 views20 pages

Ecotrol Brochure

Uploaded by

mahlakamali0927
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

®

Ecotrol
Operational Economy with Optimum Control
Control Valves for Process Optimization

Energy Conservation | Environment | Process Efficiency [Link]


Why the Ecotrol®

1 2
Reliability Develop what the
Customer Requires

On highest priority. We evaluated


This product is backed customer feedback
Operational by over 60 years of
experience
and incorporated the
result into the design
Economy with of this control valve

Optimum
Control

3 4
Progress Flexibility

A unique, compact,
A second generation pipeless and vibration
digital positioner with resistant positioner
the option of mounting which
bidirectional guarantees quick
Forbes Marshall ARCA ECOTROL® communication. assembly and high
valves are robust, compact, control reliability for all
valves that come with a pneumatically actuator functions
operated, easy field reversible
diaphragm actuator and a sturdy,
pipeless smart digital positioner. The

5 6
actuator can be optionally equipped Cost of Ownership Environmental
with a fully enclosed emergency hand Awareness
wheel which is in compliance with Reduction in operating
general safety precautions. and maintenance cost. A stem sealing that
The SWS-seat (quick meets today's
changeable trim requirements by
combination) offers the providing a corrosion
option of a double-side resistant stuffing box
use by reversing the area
seat ring

7 8
Efficiency Universal

Double use of auxiliary Design in accordance


energy by using the tried with ANSI standardised
and tested pneumatic trims
multi-spring diaphragm
actuator with the option
of permanent spring
case ventilation

9 10
Precision Control of the
"Magic Triangle”
State-of-the-art CNC
manufacturing techniques Shortening the
avoid misalignment delivery time,
between actuator and minimising costs and
valve guiding at the same time
greater technical
value, improvements
and quality
Upgraded Features
The highlight of this valve series is the Forbes Marshall ARCA-
double-life trim (quick-changeable trim combination) with the
option of a double-side use by reversing the seat ring. Because of
its simple geometry, the valve seat can be economically produced
in different materials with or without soft sealing. For soft seating,
the PTFE-element is flexibly supported by an additional Elastomer
O-Ring located in the seat ring. The additional metal-to-metal
sealing of plug and seat ring ensures that the PTFE-disc suitable
for double sided use is not plastically deformed by excessive loads.

The difference between the common screwed-in seat ring and this
unique quick-changeable trim combination, shown in the figures
hereinafter, is because of the principle of retaining and sealing the
seat ring in the valve body. With a screwed-in seat ring, the sealing
between seat and valve body is provided by the metal-to-metal
contact of two conical faces.

The conical counter-face in the valve body has a slightly different


angle so that there is only a theoretical circumferential line contact.
The required torque to screw-in the seat ring is individually different
depending on the construction and the operating conditions. With
the ECOTROL® valve series, the seat sealing is purely axial and
achieved by the method of initial compression.

The compression of the sealing elements (6, 11) is limited by the


precisely sized recess in the body for containment of the flat
gasket. This limits the gasket’s compressive loading and
guarantees a perfect alignment between the sealing surfaces of
plug and seat ring.

The self-aligning seat ring (10) is held by the retaining cage (9). The
tightness is achieved by transferring a portion of the bonnet-to-
body bolting force via the retaining cage to the seat ring. The valve
body (12), retaining cage, and seat ring are manufactured on
special CNC-machining centres to meet the stringent tolerance of
each part. This guarantees the required compression of the sealing
elements. Excellent stem guiding is performed by two special guide
bushings (4, 8) located as far as possible from each other.

"New”- the standard spring energised stem seal configuration


includes a PTFE-V-ring packing set (5) with an additional micro-
sealing element and wiper ring (3). The PTFE-V-ring packing set is
pre-loaded with a stainless steel spring and pressed against the
valve stem and the bonnet insert (7). The packing set acts as
primary sealing and as a wiper. The valve stem is guided at two
locations right before and behind the stem sealing (5). Besides, the
extremely reliable sealing performance even under varying
operating temperatures, the stem sealing provides minimised
static and sliding friction forces in comparison to conventional
stuffing box packing. Part No. Name
1 Handwheel assembly
2 Spindle
Cost Saving Benefits
3 Wiper ring
Excellent performance in liquid and gas applications
4 Slide bearing
Extended lifetime due to double-side use by reversing the seat 5 Packing set
ring (upper and lower side)
6 Body gasket
Easy and fast assembly, maintenance without any special tools
7 Bonnet
Prevention of leakage and bypass leakage by a limited
8 Guide bush
compressive load acting on both encapsulated gaskets
9 Cage
Optional: PTFE-soft seat sealing with back-up O-Ring and
metal-to-metal end stop 10 Seat
Alternate to the pipeless positioner mounting : mounting acc. 11 Gasket
to DIN IEC 534 T6 (NAMUR) 12 Body
Assembly Drawings for 8C,6N and 6H with Part List

Type 8C Type 6N

Type 6H

Part no. Description


1 Body
2 Bonnet
20 Seat ring
26 Plug
50 Stem
80 Bolts / nuts
143 Bonnet gasket
150 Slotted nut
156 Packing
165 Stem guide
169 Packing sleeve
180 Seat seal
182 Seat retainer
Stem Sealing

Depending on the operating conditions, the stem sealing consists of a special sealing configuration to ensure lowest
fugitive emission and minimised friction. The stem and the packing bore provide a super finished surface manufactured
by the so called roller burnishing process. This process compresses the surface and increases its hardness.

The Standard Maintenance-free PTFE-V-ring Packing with a Micro-sealing


Element

To guarantee sealing performance at very low pressures, the PTFE-V-ring packing set
is preloaded by a corrosion resistant spring. In a normal operation the sealing lips are
pressed against the stem and the packing bore relative to the fluid pressure (pressure
energised). To resist the internal pressure resulting from alternating operating
conditions the V-Ring set is made of different compounds. The outer packing consists
of PTFE with a graphite filling and the centre ring is made of pure PTFE.

The bottom base ring in the V-Ring set acts as a wiper and just allows a small amount
of fluid to reach the micro-sealing element. This final sealing element is made of a
special elastomer material. Its distance from the top wiper ring is equal to the
maximum stroke length. While the valve remains in open position, dirt or any kind of
stain may accumulate on the stem part right above the top wiper ring. When the stem
moves to the closed position some stain may pass the wiper ring, however, it will never
approach the micro-sealing element and cause this element to fail.

Graphite Stuffing Box

A reliable and safe packing assembly requires a homogeneous compression of the


entire set of graphite packing. The screwed stuffing box transfers the compressive
load to each packing in the stuffing box. This is similar to the hydro- static principle of
pressure distribution in a fluid. To achieve a steady homogeneous compression of all
packing, the lower rings must be compressed more than the upper ones during
assembly. To realise this, the patented ARCA-OPTIPRESS pre-loading device,
activated by the actuator, is recommended.

If the packing loading is simply done by tightening the screwed stuffing box there is a
risk of an unequal compression of each packing. In such a case, the upper rings are
compressed more than the lower ones due to frictional forces. This leads to an
unfavourable non-homogeneous compression of each ring. Since only the top
packing seals tightly, it comes to an early leakage in service and the torque demand
also increases. As a consequence, the torque transferred from the screwed stuffing
box must be applied with care, so that the packing sealing becomes effective, while the
hysteresis does not become too high.

Bellows Seal Bonnet

Hermetically sealing bellows are available for process fluids when no stem leakage
can be tolerated (eg toxic fluids). The pressure-proof and elastic stainless steel
bellows is tightly seal-welded to the valve stem and the upper adapter ring. For safety
reasons, the construction includes a standard stem sealing as back-up in case of a
bellows failure. Between bellows and packing a tapped hole with a plug screw is
optionally supplied, either to be used as leak detection, bleed-off, or for inserting a
blocking gas.

The voluminous bellows housing provides a The voluminous bellows housing


provides a reasonable flow velocity around the bellows and, therefore, reduces the
susceptibility of the bellows against crystallising fluids or polymers. The design is
equipped with a built-in twist protection that safely keeps the torque caused either by
fluid forces or by improper handling away from the bellows, a guarantee against
sudden bellows failure and the resulting shutdown and repair costs. Of course, the
Forbes Marshall ARCA bellows sealing is in full compliance with IS015848.
Stem Sealing

Wear Resistant Bushing

To prevent galvanic corrosion between the bonnet stuffing box (carbon steel) and the
packing (graphite), all bonnets of valves larger than DN 50 (NPS 2") offer a special
treated stainless steel bushing. For valves equal or less than DN 50, the bonnet is
always made of stainless steel.

The bushing with a straight through bore allows a super finish of the surface which
ensures perfect sealing between packing or sealing ring and bushing. The stainless
steel bushing avoids or minimises any corrosion and spoiling in the vicinity of the
sealing.

Bonnet Extension for Cryogenic Service

The cross sectional drawing shows the principle design of the newly developed
ECOTROL® control valve for cryogenic service. The valve plug and stem extension
are double guided. The bottom guiding is located right below the valve seat. This
guarantees a reliable sealing performance, a vibration free guiding of the plug, and an
easy replacement of the guide bushing. Every part that is subject to wear can be
individually replaced. The seat is axially restrained by the retaining cage and the top
flange.

The bonnet extension prevents icing of the packing area. The thin walls of the
insulation column and of the stem extension allow only a very low conductive heat
flow. In addition, the stem extension pipe is filled with perlite to reduce convective heat
loss to a minimum. The bonnet extension length is based on customer requirements.

All cryogenic valves, apart from Forbes Marshall ARCA's standard valves, are
assembled in a clean-room environment. Here, the valves undergo a thorough
cleaning process in a subsonic bath followed by a complete dehydration in an air
circulating dryer.

PED Top Flange Design (8C1)

To be in compliance with the European Pressure Equipment Directive (PED) the


valve's top flange and actuator yoke (material: austenitic stainless steel) are made of
two individual parts. The top flange is permanently attached to the body and untying is
unnecessary for dismounting the actuator.
Trim Styles

Parabolic Plug (Standard)


Metal-seated quick-changeable trim combination
Insensitive to impurities with low cavitation design
Fast and easy to produce due to its rotational symmetry

Parabolic Plug with Soft Sealing and Secondary Metal-to-metal Sealing

Soft-seated quick-changeable trim combination, the PTFE-soft sealing (for


unrestricted use on both sides) is flexibly supported by an additional Elastomer
O-Ring. The additional metal-to- metal sealing of plug and seat ring ensures that the
PTFE of plug and seat ring ensures that the PTFE disc is not plastically deformed by
excessive loads when the plug reaches its final closed position.

Parabolic Plug Double-guided


Metal-seated quick-changeable trim combination with top and bottom guiding.
This double guiding construction stabilizes stem and plug over the full travel range.
Therefore, it is recommended for high pressure drop applications.
The additional guiding is located right below the seat ring and can be easily replaced.
Most conventional body designs with top and bottom guided trim have a bolted bottom
flange which requires an extra body gasket plus the risk of additional external leakage.
The ECOTROL® one-piece body design eliminates this problem and ensures
optimum tightness.

Perforated Plug / Perforated Low Noise Cage

Metal-seated quick-changeable trim combination, particularly effective for liquids and


compressible fluids at high pressure drop ratios. Liquid flow can cause erosion by
cavitation. The flow, directed through the holes of the trim, is divided into numerous
jets of cavitating liquid.

In the centre of the cage, the jets impact and the vapour bubbles collapse. Here, they
do not cause any damage to the valve internals and the noise level is also
considerably reduced. For more noise abatement, a perforated low noise cage is
available for all trim designs.

Balanced Trim

Valves with balanced trims require much lower control forces than valves without
balancing. As sealing elements we offer:

Metallic piston rings


Elastomer quadrings with PTFE support
Pure graphite
Trim Design

Trim Type P1 Trim Type L1

Trim Type L2 Trim Type L3


Trim Styles / Precautions Against Wear and Tear

On/off Plug (soft-sealing / double-guided also available)

This plug is designed where a significant flow rate must be quickly established; also
available with soft seat and top and bottom guiding.

Stellited Seating Surfaces

(Hardened to 39-43 Rockwell C for elevated applications).

Excellent Wear Resistant Trim

Material SS440C (hardened to > 58 Rockwell C) other harder alloys or special


ceramics for extreme applications on request (hardened up to 2000/2600 HVI).

Quick Changeable Trim

Parabolic and perforated plug. Quick and easy exchange of throttle without any
special tools. Several material combinations possible, in particular for hard metal and
ceramic execution.

P3 Trim

The position of the 3-stage valve plug determines the free area between the valve
Seats and plugs and hence the pressure drop or flow rate through the valve. The
pressure drop occurs in stages so that critical operating conditions like cavitation,
excessive wear and high noise emissions are avoided. Additionally, the plug stem is
either top or dual guided for added stability and to limit vibrations.
Technical Data and Materials

Nominal size ½” - 16”


Pressure rating ANSI 150-1500
Material of body ASTM for temperatures
A 216 WCB -28ºC to 427ºC
A 351 CF8M -196ºC to 400ºC
A 351 CF8 -196ºC to 400ºC
A 352 LCB -50ºC to 400ºC
A 217 WC6 -28ºC to 500ºC
A 217 WC9 -28ºC to 550ºC
Material of bonnet ≤ DN 50 bonnet material CF8M (SS316) / CF8 (SS304)
≥ DN 80 bonnet material is same as body, but with sealing bushing of SS316
Characteristics of plug Standard: Equal percentage, linear and On / Off
Optional : Modified linear
Rangeability 1) 8C - 1:50 2) 6N, 6H - 1:40
Double guiding Optional : Integrated double guiding available 1½ - 16", Kvs > 40
Seat leakage Metal-to-Metal: Leakage Class IV (<0.01%kvs); optional leakage rate class V
Leakage Class VI (0 - 180ºC) (ANSI 150 and 300 only)
Bellows sealing SS316 weldless double layer or optional in Hastealloy C / Monel
Available for ANSI 150 and ANSI 300, other pressure classes on request
Heating jacket Connections ½" or 1" ANSI 300 socket screwed or flanged and other on request

Standard Trims

Parabolic plug
Material Parabolic plug P1 Perforated plug Seat Seat sealing Temperature of fluid
code no. Integrated L1 / L2 / L3 type
double guiding*

1 SS316 - - SS316 metal-to-metal acc. to stem sealing

2 - SS316 SS316 nitrided SS316 metal-to-metal acc. to stem sealing

3 - - SS440C nitrided SS410 metal-to-metal acc. to stem sealing

4 SS440C hardened SS440C hardened SS440C hardened SS440C hardened metal-to-metal acc. to stem sealing

5 1.4922 1.4922 nitrided 1.4922 nitrided 1.4922 metal-to-metal acc. to stem sealing

6 SS316 - - SS316 PTFE/EPDM -50 ~140ºC

7 SS316 SS316 PTFE -196 ~180ºC

* Only from ≥ DN50 ≥ kvs 40


Diaphragm Actuator (MF Series)

Description
This is a pneumatically operated multi-spring diaphragm actuator of the new
generation. The actuator is easily field reversible without the need of disassembly.
The instrument air supply between positioner and actuator is attained through bores
inside the yoke providing more reliability in comparison to conventional designs. This
method ensures a safe air supply to the actuator and enormously simplifies the
positioner mounting. Furthermore, the combination with the positioner provides the
option of a permanent ventilation of the spring case by clean exhaust instrument air.

During operation, there is a minimal overpressure against atmosphere on the rear of


the diaphragm plate (spring chamber). This guarantees that during stroke movement
no ambient air can be sucked into the spring chamber. This protects the essential
inner parts against aggressive atmosphere (like sea air).

Materials Technical Information


Component MOC Temperature range -20ºC to 80ºC
Diaphragm housing Press steel Max. operating 6 bar
Diaphragm Purbunan rubber pressure
Springs Oil tempered high Linearity < 3%
carbon stainless
steel Hysterisis Max. 3%
Spindle Stainless steel Air supply conn. 1/8” BSP for MFI
1/4” BSP for MFIII
Yoke Cast iron

Thrust force (kN) – Air to Open


Size Stroke No. of Diaphragm Air Pressure Range Thrust Force
(mm) springs area (cm)2 from(bar) to(bar) (kN)
3 0.8 1.5 2.4
MFI-20
20 6 1.5 3.0 4.8
MFI-30 3 320 1.0 1.5 3.3
(pre-loading) 6 2.0 3.0 6.5
3 0.8 1.5 2.4
MFI-30 6 1.5 3.0 4.8
3 0.7 1.5 5.0
6 1.5 3.0 10.0
MFIII-30 9 1.8 3.7 13.0
30
12 2.2 4.4 16.0
3 1.1 1.5 8.0
MFIII-60 6 720 2.2 3.0 16.0
9 2.7 3.6 19.0
12 3.1 4.3 23.0
3 0.7 1.5 5.0
6 1.4 3.0 10.0
MFIII-60 60 9 1.7 3.6 12.0
12 2.0 4.3 14.0
Thrust force (kN) – Air to Close
Size Stroke No. of Diaphragm Minimum Air Thrust Force (kN)
(mm) springs area (cm)2 pressure depending on air pressure
(bar) 2.0 3.0 4.0 5.0 6.0
bar bar bar bar bar

3 1.5 1.6 4.8 8.0 11.2 14.4


MFI-20 20
6 320 3.0 3.2 6.4 9.6
3 1.5 1.6 4.8 8.0 11.2 14.4
MFI-30 6 3.0 3.2 6.4 9.6
3 1.5 3.6 10.8 18.0 25.2 32.4
30 6 3.0 7.2 14.4 21.6
9 3.7 2.2 9.4 16.6
MFIII-30
12 4.4 4.3 11.5
3 720 1.5 3.6 10.8 18 25.2 32.4
6 3.0 7.2 14.4 21.6
MFIII-60 60
9 3.6 2.9 10.1 17.3
12 4.3 5.0 12.2
Universal Diaphragm Actuator - Series UI, UIII and UV

High actuating power at affordable cost

Forbes Marshall universal diaphragm actuator series UI, UIII and UV features a
pneumatic actuator designed for applications that demand high actuating power.
Its optional reinforced spring with compact air chamber delivers up to 14000 lbf thrust
force for extreme pressure control applications. These diaphragm actuators can be
fitted with standard accessories like positioner, feed-back transmitter, limit switches
and air-filter regulator. Optional hand wheel is provided for emergency operations.

Actuator Technical Information Thrust force (Kgs) - Air to Open


Temperature range -13ºC to 90ºC Actuator Spring Diaphragm Air to Open With
Weight
Range (Bar g) Without
Maximum operating pressure 6 bar (g) Model Area Spring to Close Handwheel Handwheel
From To (sq. cm) Thrust Force (Kgs) Kgs Lbs Kgs Lbs
Linearity < 2%
Hysterisis Max. 3% UI-20.n 0.2 1 60
UI-20.n 0.4 1.2 125
Air supply connection ¼" NPT* UI-20.n 0.6 1.4 185
*Others available on request UI-20.n 0.8 1.6 250
UI-20.n 1 1.8 310
Materials UI-20.v 1.2 2.25 370
Diaphragm housing Diecast Aluminium UI-20.v 1.4 2.45 435
Diaphragm Purbunan Rubber UI-20.v 1.6 2.65 320 500 19 42 16.8 37
UI-20.v 1.8 2.25 560
Springs Stainless Chrome Steel
UI-30.n 0.2 1 60
Spindle Stainless Chrome Steel UI-30.n 0.4 1.2 125
Yoke S G Iron UI-30.n 0.6 1.4 185
UI-30.n 0.8 1.6 250
UI-30.n 1 1.8 310
D D
UI-30.v 1.2 2.8 370
H0

H0

UI-30.v 1.4 3 435


UIII-30.n 0.2 1 140
UIII-30.n 0.4 1.2 280
UIII-30.n 0.6 1.4 425
UIII-30.n 0.8 1.6 565
AIRIN
UIII-30.n 1 1.8 705
UIII-30.v 1.2 2 845
UIII-30.v 1.4 2.2 985
UIII-30.v 1.6 2.4 1130
H

UIII-30.v 1.8 2.6 720 1270 49 108 45 99


H

UIII-30.v 2 2.8 1410


UIII-30.v 2.2 3 1550
UIII-60.n 0.2 1 140
UIII-60.n 0.4 1.2 280
AIRIN UIII-60.n 0.6 1.4 425
UIII-60.n 0.8 1.6 565
UIII-60.v 1 2.6 705
AIR TO OPEN AIR TO CLOSE UIII-60.v 1.2 2.8 845
H - Without Hand wheel Fig. 4 H + HO - With Hand wheel UIII-60.v 1.4 3 990
UV-60.n 0.2 1 280
H+HO H D UV-60.n 0.4 1.2 565
UV-60.n 0.6 1.4 845
UI-20 630 495 270 UV-60.n 0.8 1.6 1130
UI-30 640 505 270 UV-60.n 1 1.8 1410
UIII-30 920 723 392 UV-60.v 1.2 2.45 1690
UIII-60 950 753 392 UV-60.v 1.4 2.65 1975
UV-60.v 1.6 2.85 1440 2255 105.6 233 99.8 220
UV-60 1290 995 530 UV-60.v 1.75 3 2465
UV-100 1300 1005 530 UV-60.v 2.4 4.5 2800
UV-120 1315 1020 530 UV-60.v 2.9 4.55 3000
UV-100.n 0.2 1 280
Features : UV-100.n 0.4 1.2 565
Field reversible - flexible control action UV-100.n 0.6 1.4 845
High thrust forces - usable in extreme pressure reductions UV-100.v 0.8 2.8 1130
Low maintenance - less inventory UV-100.v 1 3 1410
Cast aluminum housing - light weight and corrosion resistance For 10”,12” and 14”
UV-120.n 0.2 1 280
Thrust force (Kgs) - Air to Close UV-120.n 0.4 1.2 570
UV-120.n 0.6 1.4 1440 845 105.6 233 99.8 220
Air Supply Standard Standard Standard UV-120.v 0.8 2.8 1130
Range Bar UI-20 UI-30 UIII-30 UIII-60 UV-60 UV-100 UV-120.v 1 3 1410
0.2-1.0 Bar 0.2-1.0 Bar UV-120
0.2-1.0 Bar For 16”
2.8 560 1270 2540 UV-120.n 0.2 1.2 250
3.0 620 1410 2820 UV-120.n 0.4 1.5 1440 650 105.6 233 99.8 220
UV-120.v 0.6 3 840
3.5 776 1760 3525
4.0 930 2115 4230
4.5 1085 2470 4935 Note: 1) Side mounted handwheel available on request
5.0 1240 2820 5640 2) Actuator weight remains same irrespective of spring range and actuator action
5.5 1395 3170 6345 3) Above spring ranges are applicable for parabolic trims. For perforated, pressure
balanced and three way trims spring ranges will be selected on a case to case basis
6.0 1550 3525 7050
Dimensions and Weights

Globe Valve Series 8C with Pneumatic Actuator (MF Series)

Principle dimensions (in mm) for flanged bodies acc. to ANSI class 150/300 RF
DN 1/2” 1” 1 1/2” 2” 2 1/2” 3” 4”
VBL
RF 178 184 222 254 276 298 352
Class 150
VBL
Valve RF 190 197 235 267 292 317 368
Class 300
Standard bonnet 114 105 156 181
Extended bonnet 170 167 248 267
VH Bellow bonnet 228 233 365 389
Balanced std. bonnet NA NA 196 221
Balanced ext. bonnet NA NA 261 286
VU 48 62 78 83 83 106 136
ØA MFI 270
MFIII 400
Actuator AH MFI 346 404
MFIII 489
AHV MFI 493 551
MFIII 651
B 130 150
Weight MFI 20.5 23 31 33 70 93
approx. kg MFIII 96 119

Note : weight = valve + actuator without handwheel


Dimensions and Weights

Globe Valve Series 6N with Pneumatic Actuator (MF Series)

Principle dimensions (in mm) for flanged bodies acc. to ANSI class 150/300 RF
DN 6” 8” 10” 12” 14” 16”
VBL
RF 451 543 673 737 889 1016
Class 150
VBL
RF 473 568 708 775 927 1057
Class 300
Valve
Standard bonnet 260 292 357 394 462 518
Extended bonnet 355 407 506 543 611 667

Bellow bonnet on request


VH
Balanced std. bonnet 260 292 357 394 462 518
Balanced ext. bonnet 355 407 506 543 611 667
VU 3FL 189 239 305 335 395 443
MFIII 400
Actuator ØA UV 530
MFIII 625
AH UV 1006 1135
AHV MFIII 888
UV 1323 1452
B 200 340
Weight MFIII 190 250
approx. kg UV 225 285 355 655 745 1395

Note : weight = valve + actuator without handwheel


Dimensions and Weights

Globe Valve Series 6H with Pneumatic Actuator (MF Series)

Principle dimensions (in mm) for flanged bodies acc. to ANSI class 600/900/1500 RF
DN 1” 1 1/2” 2” 3” 4” 6” 8”
VBL
Class 600 RF 216 241 292 356 432 559 660
VBL
Class 900 RF 254 305 368 381 457 610 737
VBL
Class1500 RF 254 305 368 470 576 705 832

Valve Standard bonnet 132 159 178 220 255 342 357
Extended bonnet 167 239 243 300 332 402 447

Bellow bonnet on request


VH
Balanced std. bonnet 220 255 342 357
Balanced ext. bonnet 330 332 402 447
3FL 68 103 113 153 178 228 260
VU 4FL 174 219 254 314 366
MFI 270
ØA MFIII 400
UV 530
MFI 361
MFIII 489 625
Actuator AH UV 1006
MFI 508
AHV MFIII 657 888
UV 1323
B 130 150 200
MFI 34 42 72 101 136
Weight MFIII 98 127 162 317 607
approx. kg UV 335 645

Note : weight RTJ flanged and weld end connection available on request
Applicable Standards

Standards

ASME / ANSI B16.5 Flange dimensions for CI. 150, 300, 600, 900 and 1500 flanges (RF, RTJ)
ASME / ANSI B16.25 Valves - buttwelding ends
ASME / ANSI B16.34 Valves - flanged, threaded and welding ends
ASME / ANSI FCI 70.2 Control valve - Seat leakage
ISA / ANSI 75.01 Control valve sizing

Testing

Unmachined NDT in accordance with applicable technique ASME B 16.34


material following of the order specification
Finished Visual testing ASME B 16.34
component Hydrostatic test of all pressure containing parts ( 1, 5 x PN )
ASME Valves - Seat leakage ASME B 6.104

Standard Kv Values

8C (1/2”- 4”#150 / #300) Parabolic 8C (1/2”- 4” #150/#300) Perforated L1, L2, L3

Valve size Lift


Seat Maximum Kv values Valve Seat Available Kv values Max available Kv values
dia Linear and Equal percentage Lift
dia size dia Linear (L1) Equal percentage (L1) Linear (l2) Linear (l3)
3 0.06 1.25
1/2", 1" 20 20 4.1 2.6
4 0.1 2.5
0.16
- 4
0.25 1", 1 1/2" 20 25 6.1 3.2
6.3
1/2”, 1” 16 5 0.4
10
0.63 1 1/2", 2" 20 36 10.6 5.4
16
8 1
46 25 12.2 6.4
10 1.6 2" 20
50 40 NA NA
12 2.5
15 4 2 ½” 20 36 16 16 NA NA

1”, 1 1/2” 16 20 6.3 46 25 25 NA NA

1”, 1 1/2”, 2” 16 25 10 50 40 NA NA NA
1 1/2”, 2” 16 30 16 3" 30 50 40 25 23.5 12.1
36 25 40 25
2” 16 46 40 3", 4" 30 80 63 40 35.3 18.2
2 ½” 16 36 25 100 55
46 40 63 40
50 63 4" 30 100 100 55 47.1 24.2
3” 30 46 40
120 63
3”, 4” 50 63
30 80 100
4” 30 100 160

Seat dia for Pr. Bal. valve (8C) Seat dia for Pr. Bal. (8C)
3”#150/300 – 80mm 3”#150/300 – 80mm
4”#150/300 – 100mm 4”#150/300 – 100mm
Standard Kv Values

6N (6”-16”#150/#300) Parabolic 6N (6”-16”#150/#300) Perforated L1, L2, L3


Maximum Kv values Available Kv values Max available Kv values
Valve size Lift Seat dia Valve Lift Seat
Linear and Equal percentage Linear (L1) Equal percentage (L1) Linear (l2) Linear (l3)
Size Dia
6” 60 90 150
6”, 8” 60 113 260 6” 60 90 170 125 103 53
143 380 113 260 150 132 67
8” 60 172 650 6", 8" 60 170 125
10” 100 143 380 143 260 150 171 88
172 650 380 210
10”, 12” 100
220 900 260 150
14” 100 220 900 8" 60 172 380 210 209 107
12”,14” 100 282 1300 450 260
14” 100 313 1800 10" 100 143 380 320 270 140
282 1300 172 650 380 395 203
16” 120 313 1800 380 320
400 2500 10", 12" 100 220 650 380 476 245
900 520
Seat dia for Pr. Bal. (6N)
14” 100 220 900 520 476 245
6”#150/300 – 143mm 12”#150/300 – 282mm
8”#150/300 – 172mm 14”#150/300 – 313mm 650 380
10”#150/300 – 220mm 16”#150/300 – 400mm 12", 14" 100 282 900 520 687 353
1300 720
6H (1”-12”#600/#900/#1500) Parabolic 900 520
Maximum Kv values 14" 100 313 1300 720 * *
Valve Size Lift Seat dia Linear and Equal percentage
1800 850
0.04 282 1400 750 * *
3 0.06 313 1800 900 * *
0.1 16" 120 1400 750
0.16 400 1800 900 1180 507
4 0.25 2500 1250
5 0.4
1” 20 6 0.63 Seat dia for Pr. Bal. (6N)
6”#150/300 – 143mm 12”#150/300 – 282mm
7 1 8”#150/300 – 172mm 14”#150/300 – 313mm
8.5 1.6 10”#150/300 – 220mm 16”#150/300 – 400mm
11 2.5
6H (1”-12”#600/#900/#1500) Perforated L1, L2, L3
16 4
Max available Kv values Max available Kv values
19 7 Valve Size Lift Seat dia Linear (L1) Equal percentage (L1)
Linear (l2) Linear (l3)
24 11
19 4 4.1 2.6
24 11 1” 20 24 7
1 1/2” 20 32 18 24 10 - 6.1 3.2
37 26 18 11
32 18 1 1/2” 20 37 10.6 5.4
27 16
2” 30 37 26 37 26 21 17.9 9.7
48 43 2” 30
48 43 35 23.5 12.1
3” 30 48 43 3” 30 48 55 38 23.5 12.1
62 68 62 60 43 30.6 15.7
3", 4" 30 73 100 3”, 4" 30 73 80 55 35.3 18.2
4” 30 90 150 4” 30 90 110 68 47.1 24.2
6” 60 90 150 6” 60 90 170 125 103 53
113 260 113 260 150 132 67
6", 8" 60 6", 8" 60 143 380 210 171 88
143 380
8” 60 172 650 8” 60 172 450 260 209 107
* Please contact for Kv values of 10” and 12”. * Please contact for Kv values of 10” and 12”.
Seat dia for Pr. Bal. (6H) Seat dia for Pr. Bal. (6H)
3”#600/900/1500 – 73mm 3”#600/900/1500 – 73mm
4”#600/900/1500 – 90mm 4”#600/900/1500 – 90mm
6”#600/900/1500 – 143mm 6”#600/900/1500 – 143mm
8”#600/900/1500 – 172mm 8”#600/900/1500 – 172mm
ECOTROL® Codification Guide

Example

8C 3 L1

Low pressure DN 15-100 / Extended Bonnet Perforated plug,


PN 10-40, ASME 1/2"- 4" 1 stage pressure reduction
class 150 and 300

Valve Series and Size / Pressure Class


8C Low pressure DN 15-100 / PN 10-40, ASME 1/2"- 4" class 150 and 300
6N Low pressure DN 150-400 / PN 16-40, ASME 6"-16" class 150 and 300
6H High pressure DN 25 to 300 / PN 63-160, ASME 1" – 12" class 600, 900 and 1500

1 Standard bonnet.
3 Extended bonnet.
4 Bellow sealed.
7 Standard bonnet with pressure balancing.
8 Extended bonnet with pressure balancing.

Trim Design
P1 Parabolic plug, 1 stage pressure reduction
P3 Parabolic plug, 3 stage pressure reduction
L1 Perforated plug, 1 stage pressure reduction
L2 Perforated plug, 2 stage pressure reduction
L3 Perforated plug, 3 stage pressure reduction
S On/off plug

Ordering information

Type of fluid and its properties (density, viscosity, specific heat ratio, compressibility factor, etc.)

Fluid flow rate, inlet pressure and temperature (min/nor/max)

Fluid outlet pressure / pressure drop in case of pressure control

Line size

Material of construction

Accessories and their make (if any specific)

Actuator air failure action


Valves with Various Actuations

Valve with E/P positioner Valve with electric actuator


(with external tubing)

Valve with std. bonnet Valve with U-Series actuator


FM Smart Positioner + hand wheel. and Roboter-902

Section view of valve with Valve with sandwich


smart positioner (Tubeless mounting) bonnet with hand wheel
Opp 106th Milestone B-85, Phase II, Chakan Indl Area A-34/35, MIDC H Block
Bombay Poona Road Sawardari, Chakan, Tal. Khed Pimpri, Pune - 411 018. INDIA.
Kasarwadi, Pune - 411 034. INDIA Dist. Pune - 410 501. INDIA Tel : 91(0)20-27442020, 39851199
Tel : 91(0)20-27145595, 39858555 Tel : 91(0)2135-393400 Fax : 91(0)20-27442040
Forbes Marshall Fax : 91(0)20-27147413
Krohne Marshall CIN No.: U28996PN1985PTC037806
Forbes Marshall Arca Email : vmktg@[Link], ccmidc@[Link] [Link]
Codel International © All rights reserved. Any reproduction or distribution in part or as a whole without written permission of Forbes Marshall Pvt Ltd, its associate
Forbes Solar companies or its subsidiaries (“FM Group”) is prohibited.
Information, designs or specifications in this document are subject to change without notice. Responsibility for suitability, selection, installation, use,
Forbes Vyncke operation or maintenance of the product(s) rests solely with the purchaser and/or user. The contents of this document are presented for informational
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DOC#FMA/0317/1011/V3.R1

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