AUTOMOBILE TECHNOLOGY
Module B – Engine Mechanical
TOYOTA 4AFE Engine, Corolla
Competitor Instructions - Automobile Technology
Competitor Name School Name Task
Competitor Instructions
Task Engine Mechanical
Familiarization Time 15 minutes
Task Duration 3 hours
Total Breaks 15 minutes
Marking Summary
Section Possible Mark
1. Health, Safety and Housekeeping 1.00
2. Remove Engine External and Internal Components 1.00
3. Cylinder Bore and Piston Measurements 7.00
4. Crankshaft and Bearing Measurements 11.00
5. Valve & Valve Mechanism Measurements 6.00
6. Assembling Engine External and Internal Components 4.00
Task Total 30.00
You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- No communication to the public while competing
- Comply with Experts instructions
- Ensure Name on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page
Remark: Vehicle/Model: Toyota 4AFE on stand.
Competitor Instructions - Automobile Technology
Competitor Name School Name Task
1. Prepare all necessary tools and equipment for measuring engine components.
2. Disassemble and re-assemble the engine.
Perform measurement work according to the report sheet.
3.
For cylinder bore and piston measurement perform in cylinder number one.
* Working procedures to follow according to workshop manual.
Competitor Report Sheet - Automobile Technology
Competitor Name School Name Task Marking Scale
B Engine Mechanical
Report Sheet
ENGINE MECHANICAL
a) Piston (One Only)
Description Specification Actual Serviceable Unserviceable
Piston No. 1 - Diameter
b) Cylinder Bore No.1 (One Only)
Description Specification Actual Serviceable Unserviceable
A1:
i)
ii)
Cylinder Bore iii)
B1:
i)
ii)
iii)
c) Piston No.1 Compression Ring No. 1 (One Set Only)
Description Specification Actual Serviceable Unserviceable
Piston Ring Side clearance
(No. 1 Compression Ring)
Piston Ring End Gap
(No. 1 Compression Ring)
d) Crankshaft (One Journal Only)
Description Specification Actual Serviceable Unserviceable
Crankshaft end play
Crankshaft Main Journal
Diameter
Oil Clearance
e) Crank Pin (One Crankpin Only)
Description Specification Actual Serviceable Unserviceable
Connecting Rod Side
Clearance
Crank Pin Journal Diameter
Oil Clearance
( 1 Cylinder)
f) Valve Mechanism (One Set Only)
Description Specification Actual Serviceable Unserviceable
No.1 -
INTAKE VALVE STEM No.2 -
DIAMETER
No.1 -
EXHAUST VALVE No.2 -
STEM DIAMETER
No.1 -
Intake
Valve spring No.2 -
height No.1 -
Exhaust
No.2 -
g) Camshaft
Description Specification Actual Serviceable Unserviceable
Cam Height (one only)
h) Cylinder Head Bolt
Description Specification Actual Serviceable Unserviceable
Cylinder Head Bolt Length