Warning & Caution

Shown below are the caution items for using the product safely and avoiding
danger and damage to the user.
Brushless DC Motor Driver Caution items can be classified into danger, warning and caution as described
below.
【CB-016〔N6〕 〔ＢN6〕 〔P6〕 〔BP6〕】User Manual
Incorrect handling may lead to death or serious injury,
Thank you for purchasing a Itoh Denki CB-016 series Warning indicating potential danger.
motor driver. Please read this manual before operating Possible danger of light or medium injury, or only a
the product, and keep this manual readily accessible for Caution material damage.

reference.

1 Safety Instructions

Caution
● Maximum Surrounding Air Temperature 40℃.
● Switch off the power, when removing from conveyor, wiring or maintenance is
done, otherwise you have a risk of electrical shock or injury.
● Respect the electrical regulations of the site or the equipment, where the
product in installed. (Labour safety and sanitary regulations, electrical
equipment technical standard, etc)
● Operate the motor driver within its intended design and specifications to
Applicable MDR models Motor driver model avoid electrical shock, injury, fire, or damage to the equipment.
● Do not disassemble, repair nor modify the product (for which we do not
PM486FE・PM500FE CB-016N6/LT-UL warrant) It might cause electrical shock, injury or fire.
PM486FP・PM500FP ● Separately set the circuitry to monitor the important input and/or output signal
status, which might cause accident, because the signal may stay ON or OFF
PM570FE・PM605FE・PMT42FE UL : UL recognized
LT : Low Temp in case of the CB-016 driver card failure.
● Be sure to shut off the power before inserting or removing any connector. Do
N : For standard motor, not wire connector left in the CB-016 driver card.
NPN signal input and output
● Do not drop, give external impact nor pressure to the CB-016 driver card. If
P : For standard motor,
PNP signal input and output that happens, do not reuse it.
● Make sure all the connecters are properly engaged with wiring cables.
BN : For built-in brake motor,
NPN signal input and output ● Make sure the conveyor frame and control box where the CB-016 driver card

BP : For built-in brake motor, is mounted are grounded.

PNP signal input and output ● Do not switch on or off the relay or contactor in close proximity to power or
signal lines, or the CB-016 driver card as the generated noise could cause
malfunction.

ITOH DENKI CO.,LTD.

● Be sure to inject power or input signal for 15 milli-seconds or over to ensure
the proper reaction.
● Use the MDR with built-in brake option (BR) along with CB-016 driver card

No.490 〔ＢN6〕〔ＢＰ6〕 if holding effect is needed.

● Do not pull by force during operation. It causes the CB-016 driver card to
malfanction.
INDEX ● Do not force the MDR to turn. It may cause of damage to the driver card or
shorten its life cycle.
1 Safety Instructions （1）
<Described below are the precautions for using this product at freezing
2 Power （2）
temperature along with MDR having LT option:>
3 Before Operating the Product
3-1 Mounting （2）
● Connenctor may harden with low temperature. Do not insert and pull it by
force.
3-2 Wiring （2）～（3） ● Mount this product to the place where MDR can be properly connected
3-3 Direction Setting （3） without cable loose, extreme bend or pull, or move.
4 Functions （3）～（4） ● MDR speed may not reach immediately to the set speed if it is left long hours
5 Operation Instructions in 0 ℃ or below. In addition, the starting current may get larger to activate
5-1 Speed Variation （4） thermister, or under voltage error may be resulted. Therefore , warm up
5-1-1 Internal Speed Variation （4）～（6） operation is recommended before formal use.
5-1-2 External Speed Variation （4）～（6） ● Be careful for condensation or freeze in case the product is used in varying

5-2 Direction Setting （7） temperature particularly between below and above 0℃. If condensation is
generated, do not use the product until it is completely removed. Use of the
5-3 Acceleration and Deceleration （7）
product having condensation may result in malfunction or electrical accident.
6 Error Signal Output （7）
7 Motor Pulse Signal Output （8）
8 Error status, Reset, History （8）～（9）
8-1 Error History （9）
8-2 Indication of Error Occurrence Frequency （ 1 0 ） ～ （ 11 ）
9 Troubleshooting （12）
10 Dimensions （13）
11 Product specifications （13）
12 Applicable standards（ -UL） （13）

Standard Accessories
● Power connector (CN 1) 1pce
● Control connector (CN 2) 1pce
● Mounting screws and nuts
Screw M4 x 15 2pcs
Nut M4 2pcs

Power connector Control connector

(CN 1) (CN 2)
（1）
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 2 Power ① Wire 24VDC and 0V to the Power Connector CN 1(2P)
＊Connector current capacity is 10A. Avoid
24VDC battery or switching power (24VDC 5A) or
wiring causing excessive current.
smoothed and rectified power (≦10% ripple)
＊Make sure the +/- wiring is correct.
* Use stable power supply with 5A or over. The Power supply should not be affected by ＊Wiring should be made before inserting
peak current 20A for 1msec.
into the driver card.
In case of using UL recognized product.
* Battery shall not be used for power supply.
Accommodated DC power
DC power source supplied to the product need to be accommodated to the following 0V
conditions.
1) Recommended specification of power supply 24V DC
・Stabilized power supply that isolates between output and input.(24 V DC / 5A) 0.5∼1.5mm 2
7mm （AWG20∼14）
・Conforming to safety standards as below.
US: UL60950-1, IEC60950-1
② Wire to the Control Connector CN 2 (5P) per the diagram in section 3
Canada: CSA C22.2 No.60950-1
＊0V to CN2-1 and CN2-2 should be common
2) Power supply specification for the product.
to the power voltage. (connector current
Condition capacity is 4A)
Input voltage range 100 to 230 V AC (± 15%) ＊Analog voltage input to CN2-3 should not
Input frequency range 50 to 60 Hz (± 5%) exceed 10V. 0V should be common to the
Output voltage range 24 V DC (± 5%) power voltage.
Rated output current 5A or over ＊Error signal from CN2-4 is NPN open
Operating ambient temperature 0 to 40 deg. C collector.
Humidity 90% RH or less (No condensation) ＊Motor pulse signal from CN2-5 is NPN open
Conforming toUL60950-1 or IEC60950-1 collector.
0.08∼0.5mm 2
Safety standard in the US. 7mm （AWG28∼20）
CSA C22.2 No.60950-1 in Canada.
③ Insert the pre-wired Power Connector CN 1, Control Connector CN 2 and motor
* The installation of specific over current protection device in power source might connector respectively to the counter connectors in the driver card (motor
be requested by specification DC power source that would requests safety connector to CN 3) while the power is shut off.
standard (UL60950-1, etc.). In this case, install specified over current
protection device . 3-3 Direction setting
* Overcurrent protective device must be provided in 24VDC power input circuit,
Dip switch 1-3 is to select the motor turning direction viewed from the MDR's
when using a power supply other than Limited Power Source (LPS).
power cable side. The setting differs according to the MDR model. Check the
model from the circular label put on the MDR end housing.
Model nomenclature
3 Before Operating the Product Example
PM486FE-60-400-D-024
3-1 Mounting
Model
The product is defined as "Open Type" complying with UL508C standard.
Therefore, in order to conform to UL on the installation, the device must to
be installed in the proper enclosure.
① Drill mounting holes in the conveyor frame to fit the fixing holes in the product (see Dip Switch 1-3 setting
10 Dimensions ) SW 1-3
＊The product's back place should be affixed to metallic plate face to ensure the heat ON OFF
dissipation. Care must be paid to prevent the metallic dust entry to the product.
- 60 - 4 0 0 - D - 60 - 4 0 0 - D
6F E 6F E
＊Make sure the conveyor is adequately grounded.

- 02

- 02
P M 48

P M 48
FE type CW CCW

4
DC24V

DC24V
08

08
2

2
06 0

06 0
② Fix the product tightly to the conveyor frame with the supplied mounting screws
AN

AN
AP

AP
J J
E IN E IN
MAD MAD

and nuts with the recommended fastening torque between 1.5Nm ± 20%
- 60 - 4 0 0 - D - 60 - 4 0 0 - D
6F E 6F E

3-2 Wiring
- 02

- 02
P M 48

P M 48
FS/FP type CCW CW
4

4
DC24V

DC24V
08

08
2

2
06 0

06 0
AN

AN
AP

AP
J J

The product discharges an abnormal status data, when abnormal

E IN E IN
MAD MAD

circumstances such as overload or high temperature rising condition, but

does not block out the power . Therefore, if the power needs to be blocked
out, add a external device that detects abnormal circumstances and block
out the motor power or add a circuit breaker on motor power line that is 4 Functions
controlled by upper layer device (PLC etc.).
Motor overload and over-temperature sensing is not provided by the driver ④CN2
card. CB-016 6
STATUS/ERR/PWR

[Link]
・Wiring should be made while the product is not powered. SPEED
1. AUTO/MANU

3. DIRECTION

[Link]
2. INT/EXT

4. E/N-OUT

3.V-IN
・Switch for Run/stop or CW/CCW is an option and is not supplied. 9 0 1
5. L/H

[Link]
VR1-ACC

VR2-DEC

7 8

[Link]
2 3

・Relay contact or PLC output can be used instead of the above switch. 4 5 6

・Wiring to the supplied connectors should be made before inserting into the driver 0V
24V
card. 901
23
78

456 ⑤CN1
【Wiring diagram】
CB-016〔N6〕〔BN6〕 CB-016〔P6〕〔BP6〕
②VR1 ②VR2 ③LED3 ③LED2 ③LED1 ①SW1 ⑥SW5
CN2 CN2
Motor pulse signal output
①Dip Switch (SW1)
[Link] [Link] Motor pulse signal output
[Link] Error signal output [Link] Error signal output No Function ON OFF Default Remarks
3.V-IN 0-10V IN 3.V-IN 0-10V IN
[Link] [Link]
[Link] CW/CCW [Link] CW/CCW SW1-1 Thermister/Under voltage reset Manual Automatic ON See section 8
RUN/STOP RUN/STOP
SW1-2 Speed variation External Internal OFF See section 5-1
0V 0V 0V 0V
24V DC24V 24V DC24V SW1-3 Turning direction See 5-2 OFF See section 5-2
Error signal Discharges in Discharges when See section 6
CN1 CN1 SW1-4 normal status error arises ON
SW1-5 Speed range High range Low range ON See section 5-1

CN2 ②Potentiometer (VR)

#1 Motor run and stop (mandatory) See section 5
#2 Motor direction (CW/CCW)* See section 5-2 Min Max Default Remarks
#3 External speed variation by analog voltage change See section 5-1 (To the CCW end.) (To the CW end.)
#4 Discharge of error signal See section 6 Acceleration from
１ 0 sec 2.5 sec Min
#5 Discharge of motor pulse See section 7 RUN signal
See section 5-3
＊ Motor turning direction setting and speed variation can also be done by Deceleration from
dip switch on the PCB. 2 STOP signal
0 sec 2.5 sec Min

（2） （3）
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 ③ LEDs PM486FE Speed deviation +/-3%
Color Status Remarks ＊1 MDR Nominal Speed (m/min)
Internal speed variation Analog voltage
1 Green Powered and functions normally SW1-5 SW 5 ＊2 210 60 17 input
See section 8
2 Red Indicates type of error ９ 193.0 ＊3 54.2 ＊3 15.2 9.6∼9.9
Indicates number of error occurrence form ８ 189.4 ＊3 53.2 ＊3 14.9 9.1∼9.4
3 Orange thermister reaction, motor stall or under voltage
See section 9
７ 186.9 ＊3 52.5 ＊3 14.7 8.6∼8.9
ON ６ 178.0 50.0 14.0 8.1∼8.4
④ Control Connector (CN 2)
５ 169.1 47.5 13.3 7.6∼7.9
Function Remarks
Motor pulse signal ooutput ４ 160.2 45.0 12.6 7.1∼7.4
5 See section 7
4 Error signal output See section 6 ３ 142.4 40.0 11.2 6.6∼6.9

3 External speed variation See section 5-1 ２ 133.5 37.5 10.5 6.1∼6.4
2 Motor turning direction See section 5-2 １ 124.6 35.0 9.8 5.6∼5.9
1 Motor Run/Stop See section 5 ０ 115.7 32.5 9.1 5.1∼5.4
９ 106.8 30.0 8.4 4.6∼4.9
⑤ Power Connector (CN 1)
８ 97.9 27.5 7.7 4.1∼4.4
2 0V
７ 89.0 25.0 7.0 3.6∼3.9
1 24VDC
６ 80.1 22.5 6.3 3.1∼3.4

⑥ Rotary Switch (SW 5) ５ 71.2 20.0 5.6 2.6∼2.9

10 index speed setting ４ 62.3 17.5 4.9 2.1∼2.4

OFF ３ 53.4 15.0 4.2 1.6∼1.9
２ 44.5 12.5 3.5 1.1∼1.4
１ 35.6 10.0 2.8 0.6∼0.9
０ 26.7 7.5 2.1 0.1∼0.4
5 Operation Instructions
PM486FS/PM486FP Speed deviation +/-3%
Ensure the following before operating the product ＊1 MDR Nominal Speed (m/min)
Internal speed variation Analog voltage
・MDR is adequately installed in compliance with the manual. input
SW1-5 SW 5 ＊2 255 55 15
・MDR shafts are adequately secured with the supplied brackets or accessories.
９ 251.7 ＊3 55.4 ＊3 14.7 9.6∼9.9
・Each connector on the driver card is adequately wired and inserted.
８ 251.7 ＊3 55.4 ＊3 14.7 9.1∼9.4
・Operating and environmental conditions are respected.
７ 251.7 ＊3 55.4 ＊3 14.7 8.6∼8.9
・Power supply has sufficient capacity (stable 24VDC, 5A or over) so as not to ON ６ 246.9 54.3 14.4 8.1∼8.4
be affected by varying load.
The protector for the power supply should not react with peak current 20A ５ 234.5 51.6 13.7 7.6∼7.9

1 milli-second or less. ４ 222.2 48.9 13.0 7.1∼7.4

３ 197.5 43.4 11.5 6.6∼6.9
２ 185.1 40.7 10.8 6.1∼6.4
① Supply 24VDC to the driver card, and the LED 1 (green) １ 172.8 38.0 10.1 5.6∼5.9
illuminates. RUN ０ 160.4 35.3 9.4 5.1∼5.4
② Close the contact of CN2-1 , and the MDR starts V-IN
123

DIR ９ 148.1 32.6 8.6 4.6∼4.9

running. RUN
８ 135.7 29.9 7.9 4.1∼4.4
* 0V should be common to the power voltage. ７ 123.4 27.1 7.2 3.6∼3.9
* 3mA current is drawn to CN2-1.
６ 111.1 24.4 6.5 3.1∼3.4
* Wait 1 second after the driver card is powered before
STOP ５ 98.8 21.7 5.8 2.6∼2.9
running MDR.
V-IN
123

４ 86.4 19.0 5.0 2.1∼2.4

DIR
③ Open the contact of CN2-1 , and the MDR stops. RUN OFF ３ 74.1 16.3 4.3 1.6∼1.9
* MDR run/stop should be manipulated only by CN2-1 ２ 61.7 13.6 3.6 1.1∼1.4
and 0V, not by the 24VDC power to the driver card.
１ 49.4 10.9 2.9 0.6∼0.9
④ To vary the motor speed, follow the section 5-1. ０ 37.0 8.1 2.2 0.1∼0.4

⑤ To reverse the motor, follow the section 5-2.

⑥ To accelerate or decelerate the motor, follow the section 5-3. PM570FE Speed deviation +/-3%
Internal speed variation ＊1 MDR Nominal Speed (m/min)
Analog voltage
SW1-5 SW 5 ＊2 210 60 17 input

９ 226.3 ＊3 63.6 ＊3 17.9 9.6∼9.9

5-1 Speed Variation ８ 222.1 ＊3 62.4 ＊3 17.5 9.1∼9.4
Speed of the MDR can be varied either internally by integral dip switch or externally by ７ 219.2 ＊3 61.6 ＊3 17.3 8.6∼8.9
analog voltage input. ON ６ 208.7 58.6 16.5 8.1∼8.4
５ 198.3 55.7 15.6 7.6∼7.9
・Range of speed variation differs according to the MDR model. Check the nominal
speed of the model from the circular label put on its end housing. ４ 187.9 52.8 14.8 7.1∼7.4
３ 167.0 46.9 13.2 6.6∼6.9
Example ２ 156.5 44.0 12.4 6.1∼6.4
PM486FE-60-400-D-024 １ 146.1 41.0 11.5 5.6∼5.9
０ 135.7 38.1 10.7 5.1∼5.4
Model Nominal Speed
９ 125.2 35.2 9.9 4.6∼4.9
８ 114.8 32.2 9.1 4.1∼4.4
７ 104.3 29.3 8.2 3.6∼3.9
【5-1-1 Internal Speed variation 】 ６ 93.9 26.4 7.4 3.1∼3.4
①Set the SW1-2 OFF to effect the internal speed variation. ５ 83.5 23.5 6.6 2.6∼2.9
②With the combination of SW1-5 and Rotary Switch SW5, speed can be varied in 20 ４ 73.1 20.5 5.8 2.1∼2.4
steps. OFF ３ 62.6 17.6 4.9 1.6∼1.9
【5-1-2 External Speed Variation 】 ２ 52.2 14.7 4.1 1.1∼1.4
① Set the SW1-2 ON to effect the external speed variation. １ 41.8 11.7 3.3 0.6∼0.9
② Inject and vary the analog voltage between 0 and 10V to CN2-3 to vary the motor ０ 31.3 8.8 2.5 0.1∼0.4
speed in 20 steps.
＊ Max 2mA current is consumed at CN2-3.
＊ The analog voltage input should not exceed 10V. Its 0V should be common to ＊1 Consult local ITOH DENKI representative in case you use MDR with
the Power voltage. nominal speed not in the above table.
＊2 It is not available for Low temperature applications(LT)
＊3 It is not available at temperatures of -30 to 0 degrees or less for LT.
（4） （5）
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 PM500FE Speed deviation +/-3% 5-2 Direction Setting
Internal speed variation ＊1 MDR Nominal Speed (m/min)
Analog voltage Reverse direction by external DIR signal can be permitted even while motor is running.
input
SW1-5 SW 5 ＊2 210 60 17 MDR turning direction can be set or changed either internally by integral dip switch or
９ 198.5 ＊3 55.8 ＊3 15.7 9.6∼9.9 externally by optional switch.
８ 194.8 ＊3 54.7 ＊3 15.4 9.1∼9.4
Setting for Turning Direction
７ 192.3 ＊3 54.0 ＊3 15.2 8.6∼8.9
ON ６ 183.1 51.4 14.4 8.1∼8.4 SW1-3
５ 174.0 48.9 13.7 7.6∼7.9
４ 164.8 46.3 13.0 7.1∼7.4 ON OFF
1 2 3 4 5 1 2 3 4 5
３ 146.5 41.1 11.6 6.6∼6.9
２ 137.3 38.6 10.8 6.1∼6.4

1234
ERR
V-IN
１ 128.2 36.0 10.1 5.6∼5.9 DIR CW/CCW CW CCW
RUN
０ 119.0 33.4 9.4 5.1∼5.4 Open contact
FE
９ 109.8 30.9 8.7 4.6∼4.9
type

1234
８ 100.7 28.3 7.9 4.1∼4.4 ERR
V-IN
７ 91.5 25.7 7.2 3.6∼3.9 DIR CW/CCW CCW CW
RUN
６ 82.4 23.1 6.5 3.1∼3.4 Close contact

５ 73.3 20.6 5.8 2.6∼2.9

1234
４ 64.1 18.0 5.1 2.1∼2.4 ERR
V-IN
OFF ３ 54.9 15.4 4.3 1.6∼1.9 DIR CW/CCW CCW CW
RUN
Open contact
２ 45.8 12.9 3.6 1.1∼1.4 FS/FP
１ 36.6 10.3 2.9 0.6∼0.9 type

1234
０ 27.5 7.7 2.2 0.1∼0.4 ERR
V-IN
DIR CW/CCW CW CCW
RUN
Close contact
PM500FS/PM500FP Speed deviation +/-3%
Internal speed variation ＊1 MDR Nominal Speed (m/min)
Analog voltage ＊ Turning direction viewed from the MDR's power cable side.
SW1-5 SW 5 ＊2 255 55 15 input ＊ 0V should be common to power voltage.
９ 259.0 ＊3 57.0 ＊3 15.1 9.6∼9.9 ＊ 3mA current is drawn at CN2-2
８ 259.0 ＊3 57.0 ＊3 15.1 9.1∼9.4
Reverse motor direction by external DIR signal.
７ 259.0 ＊3 57.0 ＊3 15.1 8.6∼8.9
ON ６ 254.0 55.9 14.8 8.1∼8.4 RUN
５ 241.3 53.1 14.1 7.6∼7.9 STOP
４ 228.6 50.3 13.3 7.1∼7.4 ON
C N2#2
３ 203.2 44.7 11.8 6.6∼6.9 OFF
0.5S
２ 190.5 41.9 11.1 6.1∼6.4 Reverse
１ 177.8 39.1 10.4 5.6∼5.9
Turning direction
０ 165.1 36.3 9.6 5.1∼5.4 Acceleration setting time (VR1)
Normal
９ 152.4 33.5 8.9 4.6∼4.9 Deceleration setting time (VR2)
８ 139.7 30.7 8.1 4.1∼4.4
７ 127.0 27.9 7.4 3.6∼3.9
Reverse direction by DIP switch is prohibited while motor is running. Motor must be
６ 114.3 25.1 6.7 3.1∼3.4 stopped first, and then reverse a direction by DIP switch.
５ 101.6 22.3 5.9 2.6∼2.9
４ 88.9 19.6 5.2 2.1∼2.4 5-3 Acceleration and Deceleration
OFF ３ 76.2 16.8 4.4 1.6∼1.9 ① Integral potentiometer VR 1 allows the acceleration adjustment from 0 to 2.5 seconds.
２ 63.5 14.0 3.7 1.1∼1.4 ② Integral potentiometer VR 2 allows the deceleration adjustment from 0 to 2.5 seconds.
１ 50.8 11.2 3.0 0.6∼0.9
・The adjustable range of time is on the control basis, thus may differs on actual
０ 38.1 8.4 2.2 0.1∼0.4 transfer speed.

PM605FE VR(1) VR(2) VR1・VR2

Speed deviation +/-3%
Internal speed variation ＊1 MDR Nominal Speed (m/min)
Analog voltage Set speed
SW1-5 SW 5 ＊2 210 60 17 input

９ 240.2 ＊3 67.5 ＊3 19.0 9.6∼9.9

８ 235.8 ＊3 66.2 ＊3 18.6 9.1∼9.4
７ 232.6 ＊3 65.4 ＊3 18.4 8.6∼8.9
ON RUN signal Stop signal 0 sec 2.5 sec
６ 221.6 62.2 17.5 8.1∼8.4
Input Input （min） （max）
５ 210.5 59.1 16.6 7.6∼7.9
４ 199.4 56.0 15.7 7.1∼7.4
３ 177.2 49.8 14.0 6.6∼6.9
２ 166.2 46.7 13.1 6.1∼6.4 6 Error Signal Output
１ 155.1 43.6 12.2 5.6∼5.9
０ 144.0 40.4 11.4 5.1∼5.4
９ 132.9 37.3 10.5 4.6∼4.9 Caution
８ 121.8 34.2 9.6 4.1∼4.4
●To monitor the error signal, a protective resistor should be mounted to
７ 110.8 31.1 8.7 3.6∼3.9
suppress 24VDC to 25mA or less.
６ 99.7 28.0 7.9 3.1∼3.4 ●The driver card has 100Ω protective resistor.
５ 88.6 24.9 7.0 2.6∼2.9
Error signal is discharged from CN2-4
４ 77.6 21.8 6.1 2.1∼2.4
OFF ・Disregard the error signal discharged when power is injected to the driver card
３ 66.5 18.7 5.2 1.6∼1.9
(for 0.5 sec) and when power to the driver card is shut off (for 2 seconds)
２ 55.4 15.6 4.4 1.1∼1.4
１ 44.3 12.5 3.5 0.6∼0.9 ① SW1-4 allows the selection of the error signal discharge timing: discharge on normal status or
discharge when error arises. Error signal is NPN open collector in cace of CB-016N6/BN6.
０ 33.2 9.3 2.6 0.1∼0.4
＊See section 8 for error status, reset and history.
SW1-4 ON SW1-4 OFF
＊1 Consult local ITOH DENKI representative in case you use MDR with Error signal discharges in normal status Error signal discharges when error arises
nominal speed not in the above table. Open on error Open on normal
＊2 It is not available for Low temperature applications(LT)
＊3 It is not available at temperatures of -30 to 0 degrees or less for LT.
（6） （7）
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 7 Motor Pulse Signal Output Discharge Open Stop
Connector Shut off the power
and replug in the
see
unplugged 5 Operation Instructions
connector properly

Caution Discharge Open Stop

Motor cable
Shut off the power
then replace the
see
5 Operation Instructions
disconnection MDR
●Protective resistor should be mounted to suppress the output to be Inject signal RUN-STOP-RUN order to
25mA or less, otherwise the driver card's integral transistor may be CN2-1 to reset the error and to restart
Motor stall for
damaged. Discharge Open Stop 4 seconds Inject signal Inject signal
●100Ω resistor is built-in the driver card's output section for motor pulse (Stall error) ON-OFF-ON or RUN-STOP-RUN order
OFF-ON-OFF order
signal. to CN2-2
to CN2-1 to restart

Overload
・MDR's motor pulse signal is discharged from CN2-5. Open Discharge Run Remove the causes of overload.
operation
・2 pulses/motor rotation, NPN open collector output. Speed deviation +/-3%
Automatic recovery setting
Internal speed variation Frequency Motor speed Analog voltage Secure the stable
SW1-5 SW5 (Hz) (rpm) input supply voltage 18V Restarts immediately
or over
９ 155 4638 9.6∼9.9
Manual recovery setting
８ 152 4556 9.1∼9.4 Supply voltage First secure the stable supply voltage 18V
７ 145 4349 8.6∼8.9 less than 18VDC or over, then inject signal RUN-STOP-RUN
ON Discharge Open Stop
order to CN2-1 for error reset and restart
６ 138 4141 8.1∼8.4 (under voltage
５ 131 3934 7.6∼7.9 error) First secure the
stable supply
４ 124 3727 7.1∼7.4 voltage 18V or over, Inject signal
then inject signal RUN-STOP-RUN order
３ 110 3313 6.6∼6.9 to CN2-1 to restart
ON-OFF-ON or
２ 104 3106 6.1∼6.4 OFF-ON-OFF order
１ 97 2899 5.6∼5.9 to CN2-2

０ 90 2692 5.1∼5.4 * Error can also be reset by shutting off the power 2 seconds or over.
９ 83 2485 4.6∼4.9
８ 76 2278 4.1∼4.4
７ 69 2071 3.6∼3.9 8-1 Error History
６ 62 1864 3.1∼3.4
If thermister, motor stall or under voltage error arises while the MDR is running,
５ 55 1657 2.6∼2.9 the error status and frequency of error occurrence are identified by LED 2 and LED 3.
４ 48 1450 2.1∼2.4
・LED of error history will not illuminate during normal operational condition, but
OFF ３ 41 1242 1.6∼1.9 when motor stops with next error.
２ 35 1035 1.1∼1.4 ・Please see section 8-2 for other type of error.
１ 28 828 0.6∼0.9
０ 21 621 0.1∼0.4
LED indication

：Illuminates ：blinks at 1Hz ：blinks at 6Hz ：off

8 Error Status, Reset and History

Motor stall error / under voltage error / thermister error
・When error arises, the error can be identified either by LED 1 (green) and LED 2 (red),
green
or by the error signal discharged from CN2-4. stall error
LED1
・To reset the error status, first remove the cause of error, and then switch the under voltage error
direction signal at CN2-2. red
・To restart the MDR, first remove the cause of error, and then re-inject
LED2 thermister error
run signal at CN2-1.
・Please have 100ms or more intervals between each switch for ON→OFF→ON /
OFF→ON→OFF / RUN→STOP→RUN to release error signal or restart MDR. orange
LED3 Shows the error history since the card is powered. See the below chart.
LED indication Error occurred at first time
Error occurred at second time
：Illuminates ：blinks at 1Hz ：blinks at 6Hz ：off
(same error as the first one)
Error occurred at second time
LED 1 CN2-4 (Error signal) (different error from the first one)
(green) Reset Restart
MDR Symptom/Causes Error occurred at third time
LED 2 SW1-4 SW1-4 the error signal the MDR
(red) OFF ON (same error as the first or second one)
Error occurred at third time
Open Discharge n.a. Normal operation n.a.
(same error in series)
Supply 24VDC see
Open Open Stop No power 5 Operation Instructions
power

Shut off the power see

Discharge Open Stop PCB damaged then replace the 5 Operation Instructions
driver card
Automatic recovery setting
MDR restarts immediately 1 minute after
thermister recovery from cooling off
MDR restarts by injecting RUN signal followed by
STOP signal to CN2-1 to reset the error signal then
inject RUN signal to CN2-1 to restart, 1 minute after
thermister recovery
Inject signal
After thermister recovery, RUN-STOP-RUN order to
Thermister inject signal ON-OFF-ON CN2-1
or OFF-ON-OFF order to
Discharge Open Stop reacted Restarts automatically
CN2-2
(Thermister error) in a minute
Manual recovery setting
MDR restarts by injecting RUN signal followed by
STOP signal to CN2-1 to reset the error signal then
inject RUN signal to CN2-1 to restart, 1 minute after
thermister recovery
After thermister recovery,
Inject signal
inject signal ON-OFF-ON
RUN-STOP-RUN order to
or OFF-ON-OFF order to
CN2-1
CN2-2

（8） （9）
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 8-2 Indication of Error Occurrence Frequency LED2(red) LED3(orange) Occurrence Status
Shows the occurrence frequency of thermister error, motor stall error or under voltage error. first time under voltage error

LED indication second time under voltage error

：Illuminates ：blinks at 1Hz ：blinks at 6Hz ：off ≧ 3 times under voltage error

first time thermister error

LED2(red) LED3(orange) Occurrence Status second time thermister error

0 normal ≧ 3 times under voltage error

first time stall error first time thermister error

second time stall error second time under voltage error

≧ 3 times stall error ≧ 3 times thermister error

first time stall error first time thermister error

second time stall error second time under voltage error

≧ 3 times thermister error ≧ 3 times under voltage error

first time stall error first time under voltage error

second time thermister error second time thermister error

≧ 3 times stall error ≧ 3 times thermister error

first time stall error first time under voltage error

second time thermister error second time thermister error

≧ 3 times thermister error ≧ 3 times under voltage error

first time thermister error first time under voltage error

second time stall error second time under voltage error

≧ 3 times stall error ≧ 3 times thermister error

first time thermister error first time stall error

second time stall error second time thermister error

≧ 3 times thermister error ≧ 3 times under voltage error

first time thermister error first time stall error

second time thermister error second time under voltage error

≧ 3 times stall error ≧ 3 times thermister error

first time thermister error first time thermister error

second time thermister error second time stall error

≧ 3 times thermister error ≧ 3 times under voltage error

first time stall error first time thermister error

second time stall error second time under voltage error

≧ 3 times under voltage error ≧ 3 times stall error

first time stall error first time under voltage error

second time under voltage error second time stall error

≧ 3 times stall error ≧ 3 times thermister error

first time stall error first time under voltage error

second time under voltage error second time thermister error

≧ 3 times under voltage error ≧ 3 times stall error

first time under voltage error

second time stall error

≧ 3 times stall error

first time under voltage error

second time stall error

≧ 3 times under voltage error

first time under voltage error

second time under voltage error

≧ 3 times stall error

（10） （11）
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 9 Troubleshooting 10 Dimensions
＊Follow the procedures below without removing plastic cover or modifying the driver 129
card, in case any problem happens. 122

Symptom 1: MDR does not run

CB-016 6
• Check if only LED 1 (green) illuminates.

STATUS/ERR/PWR
[Link]

4.5
SPEED

1. AUTO/MANU

3. DIRECTION
[Link]
• Check if 24VDC stable voltage is adequately supplied from

2. INT/EXT

4. E/N-OUT
3.V-IN
9 0 1

5. L/H
[Link]
CN2

VR1-ACC

VR2-DEC
the power supply.

7 8
[Link]

2 3
52

40
52
Power
4 5 6

• Check if the wiring to CN1 connector is made correctly. 0V

24V
• Check if 24VDC cable is adequately wired to the CN 1 901 CN1

23
78
connector.
456

• Check if 0V is injected to CN2-1.

4.5
• Check if the 0V injected to CN2-1 is common to 0V injected 38.5 47
RUN signal to CN1-2.
• Check if the wiring is adequately made to CN2-1 connector.
• Check if the SW2 is set to NPN.

23
3
• Check if LED 2 is illuminating or blinking.
Error
» If this is the case, see section 8 and remove the cause of
error.
• Check if the MDR is adequately installed and its shafts are
adequately fixed with the supplied mounting brackets or 11 Specifications
accessories.
• Check if the MDR end housing is NOT contacting conveyor Power voltage 24VDC ±10%（±5%）
＊5 Type of brake Dynamic brake ＊1
MDR frame. Rated voltage 24VDC P/N 734-102 (10A max)
• Check if the MDR's connector is properly inserted to the Power
Static current 0.03A Connector (Wire diameter : AWG20∼14)＊7
driver card. (wiring side)
Peak current 20A , 1msec or less P/N 733-105 (4A max)
• Check if the o-ring or belt tension is not too strong. Control (Wire diameter : AWG28∼20)
Starting current 4.0A
Check if the number of slaved idler rollers is adequate.
＊2
MDR connector JST P/N S9B-XH-A
Motor starts running
≦15msec
Symptom 2 : Speed variation is not achieved, or speed is slower than expected from RUN signal Ambient ＊4

temperature 0 to +40℃
• Check if the nominal speed of the MDR to see if the right NPN (or PNP)
MDR model is used to achieve the speed variation or to reach Error signal Open collector output Relative ≦90%RH

Environment
expected speed. discharge (should be set to 25mA to humidity (no condensation)
less max output current) Atmosphere No corrosive gas
• Check if the SW1-2 is set properly: ON for external speed Power (green)
SW1-2 setting Vibration ≦0.5G
variation and OFF for internal speed variation. LED Error (red)
Installation Indoor
Frequency (red/orange)
• In case of external speed variation, check if the 0V is common Pollution level 2 ＊6
to the 0V input to CN1-2. Protections Integral 6.3A fuse (+ side)
Power Diode against miss-wiring Overvoltage
• Check if the stable 24VDC is supplied. category 2 ＊6
95℃ on PCB or
• Check if the wiring is adequately made to CN2-3 connector. Thermister

＊3
Timing of brake

Mechanical Brake
105℃ in motor
CN2-3 • Check if the analog voltage input is made between 0 and 10V. effected after 200msec
stop signal
Brake 0.2A from start to
Symptom 3 Reversing is not achieved 100msec and
current
• Check if 0V is injected to CN2-2, and it is common to the 0V 0.125A thereafter
CW/CCW input to CN1-2. ＊1 No holding effect. In case holding effect is required, use MDR with built-in brake option (BR)
• Check if the wiring is adequately made to CN2-1. together with CB-016[BN6][BP6].
＊2 In case of CB-016[BS6][BP6], connector P/N is S10B-XH-A
＊3 ElectroMagnetic brake, which is disengaged from the motor when powered, and is engaged
Symptom 4 Error Signal Not Discharged
to the motor to stop inertia when power is off.
• Check if the setting is made properly for discharge on normal ＊4 CB-016 driver card having LT option is used in the ambient temperature range between -30
SW1-4 or discharge when error arises. and 10 ℃. (no condensation)
＊5 In case of using UL recognized product.
• Check if the external voltage is 24VDC or less and its 0V is ＊6 Conforming to IEC60640-1 and UL840
Voltage common to the 0V input to CN1-2. ＊7 Please select and use an appropriate cable according to the voltage used, the current, and
• Check if the resistor larger than 1kΩ is mounted. the environment. There is a fear of a leak or a fire when an inappropriate cable is used.

CN2-4 • Check if the wiring is adequately done to CN2-4.

Symptom 5 Error Signal is often Discharged

• Check if the LED 2 is blinking. 12 Applicable standards（-UL）
» If this is the case, see section 8 in page 7 and remove the
cause of error. UL and CSA
• Check if the wire diameter of the power supply is appropriate UL508C and CSA C22.2-No.274 (Recognized component)
LED 2 (red) (0.5 to 1.5mm2).
Also, check if there is no failure in wiring or no looseness at - Category Code No. (CCN) : NMMS2, NMMS8
connectors. - File No. : E333970
» Check the wire diameter and wirings.
• Check if CB-016 is too far from the power supply.
(Check if the voltage is dropped.)
• Check if the product is used in the ambient temperature range
between 0 and 40℃. ＊1
Environment • Check if the driver card back plate is affixed to the metallic
plate face for better heat dissipation.
• Check if the MDR is stalled in the conveyor line.
• Check if the MDR end housing is contacting the conveyor Contacts:
frame.
• Check if the MDR's connector is properly inserted to the
MDR driver card.
• Check if the Poller cable is disconnected, or about to
disconnect. Headquarters: Itoh Denki Co.,Ltd.
Phone: +81 (0)790 47 1225 Fax: +81 (0)790 47 1325 [Link]
＊1 CB-016 driver card having LT option is used in the ambient temperature range
between -30 and 10 ℃. (no condensation) Europe, Middle East, Africa: Itoh Denki Europe SAS
Phone: +33 (0)4 50 03 09 99 Fax: +33 (0)4 50 03 07 60 [Link]

North & South America: Itoh Denki USA, Inc

Phone: +1 570 820 8811 Fax: +1 570 820 8838 [Link]

Asia/Oceania: Itoh Denki Asia Limited

Phone: +852 2427 2576 Fax: +852 2427 2203

China: Itoh Denki Shanghai Company Limited

Phone: +86 21 6341 0181 Fax: +86 21 6341 0180 [Link]

Specifications are subject to change without prior notice. 3-00K-1710

（12） （13）
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