Monthly Foundry Defect Summary
Monthly Foundry Defect Summary
23 Foundry M/C
# Defect Defectives Rej (Tonne) #
1 SAND DROP 827 8.471363 1
2 SLAG 628 3.705602 2
3 BH 368 3.875831 3
4 K/O DAMAGE 272 1.983352 4
5 BOX LEEK 269 3.044942 5
6 CORE INCLUS 263 1.630778 6
7 EXTRA METAL 253 1.574443 7
8 FETT DAMAGE 219 1.580311 8
9 MOLD CRACK 207 2.434463 9
10 SAND INCLUS 153 0.817314 10
11 SHRINKAGE 117 2.598651 11
12 SHORT POUR 81 0.773919 12
13 EXCESS FETTL 46 0.41924 13
14 COLD 42 0.380209 14
15 CORE SHIFT 20 0.209225 15
16 SCABBING 14 0.24259 16
17 FUSED SAND 14 0.136078 17
18 CUT SECTION 11 0.081042 18
19 PIN HOLE 10 0.05776 19
20 CORE SHIFT 0 0 20
21 CASTING SHIF 0 0 21
22 HIGH BHN 0 0 22
23 LOW BHN 0 0 23
24 LESS WALL/ Ru 0 0 24
25 Other 88 0.680922 25
Total 3902 34.698035
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 1489 9.56214 1 BH 1739
SLAG 619 5.601453 2 SLAG 1058
CASTING SHIF 494 3.360236 3 SHRINKAGE 867
SHRINKAGE 426 5.745562 4 SAND DROP 719
PIN HOLE 400 3.123731 5 CASTING SHIF 498
FETT DAMAGE 274 2.124615 6 FETT DAMAGE 466
SAND DROP 185 1.859247 7 PIN HOLE 447
CORE SHIFT 151 1.457582 8 K/O DAMAGE 264
EXCESS FETTL 106 0.983356 9 BOX LEEK 229
EXTRA METAL 78 0.640596 10 SAND INCLUS 225
SAND INCLUS 57 0.315932 11 EXTRA METAL 216
CORE SHIFT 56 0.8621 12 CORE INCLUS 156
CORE INCLUS 48 0.260492 13 CORE SHIFT 151
LESS WALL/ Ru 23 0.146822 14 EXCESS FETTL 151
MOLD CRACK 12 0.140298 15 MOLD CRACK 98
HIGH BHN 8 0.16119 16 CORE SHIFT 69
SHORT POUR 4 0.043648 17 SCABBING 60
COLD 2 0.011488 18 SHORT POUR 59
BOX LEEK 0 0 19 COLD 41
SCABBING 0 0 20 FUSED SAND 27
FUSED SAND 0 0 21 CUT SECTION 25
K/O DAMAGE 0 0 22 LESS WALL/ Ru 24
LOW BHN 0 0 23 HIGH BHN 8
CUT SECTION 0 0 24 LOW BHN 0
Other 763 6.801728 25 Other 815
Total 5195 43.202216 Total 8412
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 1607 10.920394 1 BH 1895
SLAG 808 8.045952 2 SLAG 1442
SHRINKAGE 644 7.389195 3 SAND DROP 826
PIN HOLE 547 3.175144 4 SHRINKAGE 804
FETT DAMAGE 291 3.175092 5 PIN HOLE 587
CORE SHIFT 218 1.402598 6 FETT DAMAGE 558
SAND DROP 210 2.635092 7 SAND INCLUS 376
LESS WALL/ Ru 208 1.294326 8 BOX LEEK 325
CASTING SHIF 190 1.272688 9 CORE INCLUS 302
CORE INCLUS 100 0.748868 10 EXTRA METAL 292
EXCESS FETTL 85 0.855116 11 COLD 221
EXTRA METAL 75 0.643618 12 CORE SHIFT 218
HIGH BHN 27 0.23713 13 LESS WALL/ Ru 208
SAND INCLUS 16 0.089214 14 CASTING SHIF 191
MOLD CRACK 7 0.093554 15 SHORT POUR 184
COLD 5 0.03104 16 MOLD CRACK 157
SHORT POUR 1 0.005606 17 EXCESS FETTL 155
CORE SHIFT 1 0.01257 18 K/O DAMAGE 114
BOX LEEK 0 0 19 LOW BHN 113
SCABBING 0 0 20 SCABBING 59
FUSED SAND 0 0 21 FUSED SAND 52
K/O DAMAGE 0 0 22 CUT SECTION 36
LOW BHN 0 0 23 HIGH BHN 27
CUT SECTION 0 0 24 CORE SHIFT 16
Other 637 5.114017 25 Other 671
Total 5677 47.141214 Total 9829
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 1903 11.748029 1 BH 2147
SLAG 901 7.902776 2 SLAG 1322
PIN HOLE 724 3.837219 3 SAND DROP 1233
SHRINKAGE 556 7.220881 4 SHRINKAGE 954
EXCESS FETTL 376 3.165569 5 PIN HOLE 744
FETT DAMAGE 303 2.716374 6 FETT DAMAGE 578
SAND DROP 209 2.488411 7 EXCESS FETTL 442
LESS WALL/ Ru 164 1.059203 8 CORE INCLUS 311
CASTING SHIF 115 0.812188 9 BOX LEEK 281
CORE SHIFT 92 1.133898 10 SAND INCLUS 268
CORE INCLUS 80 0.714786 11 MOLD CRACK 265
EXTRA METAL 57 0.438474 12 EXTRA METAL 209
SAND INCLUS 15 0.103509 13 LESS WALL/ Ru 164
MOLD CRACK 10 0.099717 14 COLD 151
HIGH BHN 10 0.056517 15 SHORT POUR 126
CORE SHIFT 7 0.136948 16 CASTING SHIF 115
COLD 4 0.026638 17 CORE SHIFT 99
BOX LEEK 3 0.0576 18 CORE SHIFT 92
SHORT POUR 3 0.020496 19 K/O DAMAGE 85
FUSED SAND 2 0.021556 20 SCABBING 63
SCABBING 0 0 21 FUSED SAND 34
K/O DAMAGE 0 0 22 HIGH BHN 19
LOW BHN 0 0 23 CUT SECTION 3
CUT SECTION 0 0 24 LOW BHN 0
Other 456 4.263749 25 Other 525
Total 5990 48.024538 Total 10230
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 1645 12.872584 1 BH 1818
SLAG 895 8.071014 2 SHRINKAGE 1472
SHRINKAGE 891 9.900049 3 SLAG 1156
PIN HOLE 335 2.001038 4 SAND DROP 910
FETT DAMAGE 284 2.474116 5 FETT DAMAGE 563
SAND DROP 252 3.049412 6 PIN HOLE 352
EXCESS FETTL 165 1.634426 7 BOX LEEK 348
EXTRA METAL 122 1.02929 8 EXTRA METAL 264
CORE INCLUS 100 1.308707 9 EXCESS FETTL 246
LESS WALL/ Ru 58 0.797852 10 CORE INCLUS 238
CASTING SHIF 47 0.439771 11 COLD 204
CORE SHIFT 41 0.551327 12 SHORT POUR 188
SAND INCLUS 36 0.215066 13 MOLD CRACK 147
HIGH BHN 28 0.241942 14 HIGH BHN 85
MOLD CRACK 14 0.109456 15 SAND INCLUS 81
COLD 6 0.031632 16 FUSED SAND 81
SCABBING 1 0.040736 17 LESS WALL/ Ru 58
FUSED SAND 1 0.00706 18 CASTING SHIF 52
CORE SHIFT 1 0.019822 19 CORE SHIFT 41
CUT SECTION 1 0.024233 20 CORE SHIFT 31
BOX LEEK 0 0 21 SCABBING 23
K/O DAMAGE 0 0 22 LOW BHN 13
SHORT POUR 0 0 23 CUT SECTION 12
LOW BHN 0 0 24 K/O DAMAGE 4
Other 408 4.273377 25 Other 424
Total 5331 49.09291 Total 8811
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 2523 18.218683 1 BH 2789
SLAG 662 6.054281 2 SHRINKAGE 1261
SHRINKAGE 568 9.25475 3 SLAG 1094
PIN HOLE 458 2.564544 4 SAND DROP 916
SAND DROP 294 3.526894 5 FETT DAMAGE 539
FETT DAMAGE 292 2.486933 6 PIN HOLE 524
EXCESS FETTL 231 2.098307 7 BOX LEEK 454
LESS WALL/ Ru 183 2.020101 8 EXTRA METAL 450
CASTING SHIF 168 1.889397 9 EXCESS FETTL 340
EXTRA METAL 125 0.630733 10 CORE INCLUS 287
CORE INCLUS 93 0.882207 11 SAND INCLUS 278
SAND INCLUS 92 0.55253 12 SHORT POUR 217
LOW BHN 74 0.486624 13 LESS WALL/ Ru 183
HIGH BHN 69 0.750596 14 CASTING SHIF 173
CORE SHIFT 32 0.173324 15 MOLD CRACK 171
CORE SHIFT 15 0.293922 16 COLD 167
MOLD CRACK 11 0.196716 17 CUT SECTION 114
COLD 5 0.050732 18 LOW BHN 100
BOX LEEK 1 0.003062 19 FUSED SAND 86
FUSED SAND 1 0.021988 20 HIGH BHN 82
CUT SECTION 1 0.039632 21 K/O DAMAGE 78
SCABBING 0 0 22 CORE SHIFT 32
K/O DAMAGE 0 0 23 SCABBING 19
SHORT POUR 0 0 24 CORE SHIFT 18
Other 564 4.962454 25 Other 938
Total 6462 57.15841 Total 11310
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 3458 23.047478 1 BH 3677
PIN HOLE 718 3.742867 2 SLAG 1984
SLAG 708 7.575711 3 SAND DROP 1201
SHRINKAGE 706 13.365988 4 SHRINKAGE 906
FETT DAMAGE 343 2.837322 5 FETT DAMAGE 865
SAND DROP 326 3.977819 6 PIN HOLE 747
CASTING SHIF 277 2.180645 7 CORE INCLUS 534
EXCESS FETTL 229 1.906072 8 BOX LEEK 442
CORE INCLUS 111 0.863342 9 SAND INCLUS 439
EXTRA METAL 82 0.592154 10 EXCESS FETTL 340
CORE SHIFT 75 0.641997 11 EXTRA METAL 330
LESS WALL/ Ru 61 0.59001 12 MOLD CRACK 323
SAND INCLUS 54 0.362052 13 CASTING SHIF 286
HIGH BHN 46 0.388028 14 SHORT POUR 229
MOLD CRACK 15 0.228578 15 K/O DAMAGE 198
SHORT POUR 5 0.056192 16 COLD 172
FUSED SAND 4 0.05403 17 CORE SHIFT 76
COLD 3 0.018562 18 HIGH BHN 76
CORE SHIFT 3 0.063264 19 FUSED SAND 65
BOX LEEK 0 0 20 CUT SECTION 64
SCABBING 0 0 21 LESS WALL/ Ru 61
K/O DAMAGE 0 0 22 SCABBING 16
LOW BHN 0 0 23 CORE SHIFT 14
CUT SECTION 0 0 24 LOW BHN 0
Other 644 5.550359 25 Other 708
Total 7868 68.04247 Total 13753
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 3009 20.179065 1 BH 3267
CASTING SHIF 865 4.626799 2 SLAG 1429
SHRINKAGE 678 13.00535 3 SHRINKAGE 1257
SLAG 624 5.821642 4 SAND DROP 1224
SAND DROP 336 4.037373 5 CASTING SHIF 866
PIN HOLE 321 1.355728 6 FETT DAMAGE 746
FETT DAMAGE 292 2.770676 7 SAND INCLUS 555
EXCESS FETTL 233 1.701885 8 CORE INCLUS 366
SAND INCLUS 191 1.082668 9 PIN HOLE 356
LESS WALL/ Ru 106 1.238084 10 MOLD CRACK 351
CORE SHIFT 98 0.905456 11 EXCESS FETTL 328
CORE INCLUS 55 0.457544 12 SHORT POUR 304
EXTRA METAL 54 0.3727 13 BOX LEEK 293
CORE SHIFT 18 0.586613 14 EXTRA METAL 228
HIGH BHN 16 0.18412 15 COLD 203
MOLD CRACK 7 0.038284 16 K/O DAMAGE 196
COLD 5 0.064196 17 FUSED SAND 146
SHORT POUR 4 0.039822 18 LESS WALL/ Ru 116
BOX LEEK 0 0 19 CORE SHIFT 98
SCABBING 0 0 20 HIGH BHN 74
FUSED SAND 0 0 21 CUT SECTION 37
K/O DAMAGE 0 0 22 CORE SHIFT 20
LOW BHN 0 0 23 SCABBING 10
CUT SECTION 0 0 24 LOW BHN 0
Other 437 2.992913 25 Other 625
Total 7349 61.460918 Total 13095
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 2524 19.490004 1 BH 3138
CASTING SHIF 1541 7.99344 2 SLAG 2039
SLAG 916 8.069979 3 SAND DROP 1762
SHRINKAGE 655 11.578528 4 CASTING SHIF 1542
FETT DAMAGE 461 3.800031 5 FETT DAMAGE 1126
EXCESS FETTL 451 3.166562 6 EXCESS FETTL 1009
SAND DROP 444 4.754536 7 MOLD CRACK 985
SAND INCLUS 274 1.372434 8 SHRINKAGE 920
CORE SHIFT 180 1.224328 9 SAND INCLUS 809
LESS WALL/ Ru 138 1.185202 10 EXTRA METAL 622
CORE INCLUS 116 0.862143 11 CORE INCLUS 507
PIN HOLE 92 0.440587 12 SHORT POUR 342
EXTRA METAL 91 0.734767 13 COLD 284
CUT SECTION 58 0.415338 14 BOX LEEK 281
HIGH BHN 19 0.174395 15 HIGH BHN 266
CORE SHIFT 10 0.32852 16 K/O DAMAGE 198
MOLD CRACK 7 0.096768 17 CORE SHIFT 180
SCABBING 5 0.05604 18 LESS WALL/ Ru 143
SHORT POUR 4 0.028209 19 PIN HOLE 132
COLD 2 0.0128 20 CUT SECTION 73
BOX LEEK 0 0 21 SCABBING 63
FUSED SAND 0 0 22 FUSED SAND 58
K/O DAMAGE 0 0 23 CORE SHIFT 27
LOW BHN 0 0 24 LOW BHN 0
Other 618 4.634115 25 Other 1174
Total 8606 70.418726 Total 17680
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
CASTING SHIF 2206 11.303639 1 BH 2275
BH 1824 13.579425 2 CASTING SHIF 2220
SHRINKAGE 823 9.591347 3 SLAG 1541
SLAG 705 6.996843 4 SAND DROP 1268
SAND DROP 447 6.183134 5 SHRINKAGE 1095
FETT DAMAGE 358 3.1795 6 FETT DAMAGE 1025
EXCESS FETTL 215 1.384214 7 SAND INCLUS 580
SAND INCLUS 172 0.985084 8 CORE INCLUS 562
PIN HOLE 157 0.662452 9 MOLD CRACK 364
CORE INCLUS 108 0.888552 10 SHORT POUR 337
CORE SHIFT 98 1.07402 11 EXCESS FETTL 306
EXTRA METAL 72 0.725132 12 EXTRA METAL 271
LESS WALL/ Ru 17 0.070476 13 PIN HOLE 207
HIGH BHN 16 0.294855 14 FUSED SAND 185
CORE SHIFT 12 0.255398 15 BOX LEEK 141
MOLD CRACK 4 0.044038 16 HIGH BHN 140
SHORT POUR 3 0.051014 17 CORE SHIFT 115
COLD 3 0.013618 18 COLD 100
CUT SECTION 3 0.013564 19 CORE SHIFT 68
SCABBING 1 0 20 LOW BHN 50
FUSED SAND 1 0 21 K/O DAMAGE 37
BOX LEEK 0 0 22 CUT SECTION 34
K/O DAMAGE 0 0 23 SCABBING 28
LOW BHN 0 0 24 LESS WALL/ Ru 17
Other 475 3.70978 25 Other 688
Total 7720 61.006085 Total 13654
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 1310 12.331077 1 BH 1670
SHRINKAGE 889 9.055925 2 SLAG 1560
SLAG 688 7.880845 3 SAND DROP 1502
SAND DROP 298 3.945931 4 SHRINKAGE 1311
CASTING SHIF 297 1.653374 5 FETT DAMAGE 846
FETT DAMAGE 221 2.447482 6 MOLD CRACK 657
EXCESS FETTL 169 1.57375 7 SHORT POUR 403
PIN HOLE 153 0.668956 8 EXCESS FETTL 391
CORE SHIFT 124 0.826776 9 SAND INCLUS 346
SAND INCLUS 98 0.595844 10 CASTING SHIF 305
CORE INCLUS 78 0.810074 11 COLD 292
EXTRA METAL 17 0.276684 12 CORE INCLUS 290
CUT SECTION 16 0.118864 13 BOX LEEK 251
LESS WALL/ Ru 12 0.119496 14 EXTRA METAL 235
MOLD CRACK 7 0.060816 15 PIN HOLE 209
SCABBING 4 0.082028 16 FUSED SAND 207
SHORT POUR 2 0.002844 17 CORE SHIFT 128
COLD 2 0.013256 18 CUT SECTION 87
HIGH BHN 1 0.02829 19 HIGH BHN 74
BOX LEEK 0 0 20 K/O DAMAGE 71
FUSED SAND 0 0 21 LESS WALL/ Ru 67
K/O DAMAGE 0 0 22 SCABBING 42
LOW BHN 0 0 23 CORE SHIFT 7
CORE SHIFT 0 0 24 LOW BHN 0
Other 398 2.707074 25 Other 504
Total 4784 45.199386 Total 11455
Overall
Defect Defectives Rej (Tonne) # Defect Defectives
BH 2595 18.688065 1 BH 2978
SHRINKAGE 1585 15.004641 2 SHRINKAGE 1924
SLAG 922 9.273212 3 SLAG 1745
CASTING SHIF 573 3.364255 4 SAND DROP 1498
FETT DAMAGE 437 4.18651 5 FETT DAMAGE 974
SAND DROP 427 5.470002 6 FUSED SAND 788
EXCESS FETTL 236 1.73645 7 CASTING SHIF 610
PIN HOLE 175 1.24116 8 EXCESS FETTL 438
EXTRA METAL 153 1.09336 9 EXTRA METAL 404
CORE INCLUS 104 1.277954 10 SHORT POUR 360
CORE SHIFT 91 1.385831 11 SAND INCLUS 359
HIGH BHN 88 0.66327 12 MOLD CRACK 329
LESS WALL/ Ru 71 0.922202 13 CORE INCLUS 313
CUT SECTION 13 0.021426 14 BOX LEEK 247
MOLD CRACK 11 0.141452 15 PIN HOLE 220
SCABBING 9 0.300546 16 COLD 174
SAND INCLUS 4 0.022272 17 CUT SECTION 154
COLD 3 0.030732 18 K/O DAMAGE 144
FUSED SAND 2 0.061654 19 HIGH BHN 113
BOX LEEK 0 0 20 CORE SHIFT 109
K/O DAMAGE 0 0 21 LESS WALL/ Ru 74
SHORT POUR 0 0 22 SCABBING 36
LOW BHN 0 0 23 LOW BHN 0
CORE SHIFT 0 0 24 CORE SHIFT 0
Other 1017 6.773359 25 Other 1061
Total 8516 71.658353 Total 15052
Rej (Tonne)
13.293761
9.211445
10.655819
4.850988
8.377674
2.033175
1.960708
5.090607
1.983352
3.044942
1.609966
1.163951
2.454607
1.201838
0.771074
0.804242
0.71374
0.410411
0.268545
0.1394
0.286585
0.24259
0.136078
0.090806
9.386536
80.18284
Rej (Tonne)
12.677811
8.149325
14.336792
9.163545
3.387588
3.788967
3.561293
2.353505
3.791492
1.307484
1.41938
1.299024
1.457582
1.441248
1.964012
1.018452
1.757372
0.685912
0.73596
0.290768
0.228044
0.153922
0.16119
0
7.189508
82.320176
Rej (Tonne)
14.109242
11.538948
10.735709
9.746583
3.472678
5.228191
3.17843
7.951402
2.5561
2.137136
1.671355
1.402598
1.294326
1.281148
1.847838
2.889404
1.355954
1.422316
0.866256
2.13206
0.613106
0.347638
0.23713
0.329306
5.462087
93.806941
Rej (Tonne)
14.838755
11.667574
13.909591
11.728839
4.022182
5.712049
3.883509
3.860417
5.406727
1.876048
4.678564
2.249426
1.059203
1.241377
2.141757
0.812188
1.415814
1.133898
1.027179
1.564264
0.348107
0.370779
0.042564
0
4.835395
99.826206
Rej (Tonne)
14.780004
16.907004
10.869241
11.585239
5.149048
2.135148
6.969068
2.662893
2.603734
3.408434
1.657077
1.802492
3.02161
0.682666
0.920444
0.819728
0.797852
0.479987
0.551327
0.478298
0.652234
0.229372
0.140213
0.150104
4.42193
93.875147
Rej (Tonne)
23.04925
17.458662
9.601104
12.694674
5.176216
3.238656
9.01922
2.381966
2.958457
3.263195
1.939396
2.113819
2.020101
1.941927
3.470947
1.875926
0.994589
0.563324
1.004654
0.873988
1.143496
0.173324
0.620992
0.348668
6.896763
114.823314
Rej (Tonne)
25.819778
15.01259
14.822491
16.587635
7.943428
3.915592
3.322789
7.36904
2.469353
2.747659
2.568818
5.094496
2.277669
2.984438
1.966636
1.438903
0.646794
0.646108
0.66804
0.798181
0.59001
0.273035
0.299984
0
6.060837
126.324304
Rej (Tonne)
23.711809
11.023885
19.233954
14.368991
4.635143
6.712986
2.88391
2.401547
1.579078
3.271103
2.522556
3.24639
4.398672
1.856101
1.599001
2.027316
1.255003
1.268084
0.905456
0.698166
0.336701
0.610261
0.199093
0
3.994966
114.740172
Rej (Tonne)
24.513519
14.572566
18.033822
7.99887
9.415657
5.86453
9.067084
14.360311
4.133233
3.927606
3.17183
4.058446
2.021294
4.619271
1.691685
1.431038
1.224328
1.2565
0.666149
0.554698
1.88172
0.547329
0.413512
0
7.757122
143.18212
Rej (Tonne)
17.805185
11.496405
12.361549
16.527764
14.820412
9.351448
3.369434
3.961598
3.820847
3.76848
2.072004
2.207338
0.821042
1.928429
2.917998
0.584155
1.25701
0.865896
0.518646
0
0.463253
0.033178
0.782293
0.070476
5.555274
117.360114
Rej (Tonne)
15.182854
14.12078
16.754515
12.496562
7.741748
6.200093
5.258104
3.302044
2.438641
1.732381
1.970665
2.408246
3.503305
1.980634
1.077804
1.683675
0.8809
0.4985
0.441426
0.49593
0.140732
1.276315
0.090469
0
3.464333
105.140656
Rej (Tonne)
22.142764
16.593307
14.525454
19.446929
8.751065
4.445588
3.754011
3.958834
2.838148
4.725163
2.332588
3.149021
3.148392
3.373591
1.672402
1.217918
0.839647
0.898746
0.708134
1.657031
0.925164
0.979602
0
0
7.020907
129.104406