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Reaction Engineering Midterm Exam

The document is a midterm exam paper for a reaction engineering course. It consists of 3 questions testing concepts related to reaction kinetics, conversion in continuous stirred tank and plug flow reactors, and a sterilization reaction in a batch reactor. Appendices provide relevant equations and values for parameters needed to solve some questions.
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0% found this document useful (0 votes)
104 views5 pages

Reaction Engineering Midterm Exam

The document is a midterm exam paper for a reaction engineering course. It consists of 3 questions testing concepts related to reaction kinetics, conversion in continuous stirred tank and plug flow reactors, and a sterilization reaction in a batch reactor. Appendices provide relevant equations and values for parameters needed to solve some questions.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

EP319 REACTION ENGINEERING AND DESIGN /

EP327 REACTION ENGINEERING

MIDTERM EXAM (MAY-AUGUST 2020)

Student ID :

Student Name : _________________________________________________________

Lecturer : Dr. Jecksin Ooi

Duration : 1 hr 30 mins

Instruction
Three (3) questions set. Attempt ALL questions. (Total = 30 marks)
This question paper consists of 5 pages, including cover page and 3 pages of appendices. Answers
to the questions are to be written in the papers. Candidates are required to upload written answer
in PDF form before the submission deadline. Any late submission will be imposed a penalty of
mark deduction, 1% per minute from total 20%.

Warning:
The University Examination Board of UCSI University regards cheating as a most serious offence
and will not hesitate to mete out the appropriate punitive actions according to the severity of the
offence committed, and in accordance with the clauses stipulated in the Students’ Handbook, up
to and including expulsion from UCSI University.

Question Marks Allocated Marks Obtained


16
1
(CLO1)
6
2
(CLO1)
8
3
(CLO1)
Total 30 marks
Total 20%

Page 1 of 5
1. Note: Students are required to obtain the parameter t from Appendix D based on their
respective student IDs in order to solve Q1(b) to Q1(d).

An elementary gas phase reaction, 2A → 2B + C is carried out isothermally in a flow reactor


with no pressure drop. Pure species A with molar flow rate of 2.5 mol min-1 enters the reactor
at 15 atm and t °C. The specific reaction rate constant at 60oC is 0.0002 min-1 and the activation
energy is 72 kJ/mol.
a. Write the rate law of the reaction.
(1 mark)
b. Calculate the initial concentration of species A.
(1 mark)

c. If the reaction takes place in a CSTR, calculate the reactor volume and space time needed
to achieve 85 % conversion.
(8 marks)

d. If the reaction takes place in a PFR, calculate the reactor volume and space time needed to
achieve 85 % conversion in a PFR.
(6 marks)

2. A first order liquid sterilization process takes place in a constant volume batch reactor. The
rate law of the reaction is -rm = ksCm, where -rm is the rate of microbial death and Cm is the
concentration of live microbes. The specific reaction rate constant, ks is 0.02 s-1. A sample of
liquid initially contains 104 mol of live microbes per dm3. Calculate the reaction time required
to boil the liquid sample in order to bring the concentration down to 10-2 mol of live microbes
per dm3.
(6 marks)

3. The non-elementary gas phase reaction, A → B + C is carried out in an isothermal packed bed
reactor (PBR). It is found out that the reaction is zero order with respect to species A. Pure
species A enters at a molar flow rate of 15 mol s-1. The rate constant, k is 45 mol kg-1 min-1.
a. Calculate the exit conversion if there is 9 kg of catalyst in the PBR.
(6 marks)

b. Calculate the mass of catalyst required to achieve exit conversion of 80%.


(2 marks)

END OF QUESTION PAPER

Page 2 of 5
APPENDIX A: LIST OF FORMULAE
𝑉 𝑑𝑁𝑗
𝐹𝑗0 − 𝐹𝑗 + ∫ 𝑟𝑗 𝑑𝑉 =
0 𝑑𝑡

𝑘 = 𝐴𝑒 −𝐸𝑎/𝑅𝑇

𝑘1 𝐸𝑎 1 1
= 𝑒𝑥𝑝 [ ( − )]
𝑘2 𝑅 𝑇2 𝑇1

APPENDIX B: IDEAL GAS CONSTANT

J [Link] 3 . 3
. dm .atm
R = 8.314 = 8.314 = 0.082
mol.K mol.K mol.K
cal Btu ft 3 .atm
R = 1.987 = 1.987 = 0 . 73
mol.K lb mol.o R lb mol.o R

APPENDIX C: INTEGRALS

xdx 1
0 1− X
= ln
1− X
x2 dx 1 1
x1 (1 − X) 2 = 1 − X 2 − 1 − X1
x dx X
0 (1 − X) 2
=
1− X
x dX 1
0 1 + X =  ln(1 + X)
x 1 + X 1
0 1 − X dX = (1 + ) ln 1 − X − X
x 1 + X (1 + )X 1
0 (1 − X) 2 dX = 1 − X −  ln 1 − X
x (1 + X) 2 (1 + ) 2 X
 dX = 2(1 + ) ln(1 − X) +  X +
2
0 (1 − X) 2 1− X

Page 3 of 5
Appendix D: Parameter t for Q1
Note: Students are required to identify parameter t based on their respective student IDs in order
to solve Q1(b) to Q1(d).
Student ID t (°C) Student ID t (°C)
1001232007 227 1001644868 222
1001437812 187 1001644882 223
1001438355 197 1001644935 224
1001438713 207 1001645008 225
1001539512 217 1001645060 226
1001540160 237 1001645159 228
1001540165 247 1001645195 229
1001540413 257 1001645260 230
1001540798 267 1001645321 231
1001540933 277 1001645686 232
1001541578 287 1001645762 233
1001541779 297 1001746273 234
1001542197 307 1001746442 235
1001542324 317 1001746538 236
1001542411 327 1001746562 238
1001542563 337 1001746588 239
1001642817 347 1001746648 240
1001642848 190 1001746670 241
1001643008 200 1001746682 242
1001643170 201 1001746726 243
1001643344 202 1001746787 244
1001643597 203 1001746883 250
1001643631 204 1001746885 252
1001643669 205 1001746902 254
1001643754 206 1001746907 260
1001643791 208 1001747020 270
1001643817 209 1001747074 280
1001644038 210 1001747083 290
1001644061 211 1001747169 300
1001644132 212 1001747218 262
1001644135 213 1001747282 272
1001644147 214 1001747314 282
1001644192 215 1001747474 292
1001644289 216 1001747508 302
1001644539 218 1001747521 264
1001644568 219 1001747544 274
1001644608 220 1001747637 284
1001644699 221 1001747677 294

Page 4 of 5
Student ID t (°C) Student ID t (°C)
1001747755 304 1001850471 332
1001747825 245 1001850522 333
1001747848 255 1001850634 336
1001747880 265 1001850775 338
1001747890 275 1001850816 326
1001748091 285 1001850871 316
1001748107 295 1001850879 302
1001748246 305 1001851034 306
1001748255 310 1001851319 308
1001748263 320 1001851385 309
1001748359 330 1001851420 192
1001748412 340 1001851448 246
1001748423 315 1001851476 263
1001748528 325 1001851621 273
1001748641 335 1001851760 283
1001748761 345 1001851933 293
1001748943 312 1001851942 303
1001849315 322 1001851949 276
1001849336 332 1001852027 278
1001849527 342 1001852075 271
1001849638 352 1001852138 281
1001849733 191 1001852505 291
1001849799 193 1001852608 311
1001850131 195 1001852815 334
1001850251 331 1001852950 335
1301643808 185

Page 5 of 5

Common questions

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Strict late submission penalties, such as a 1% mark deduction per minute, emphasize the importance of time management and adherence to deadlines, fostering a professional discipline among students. However, excessively harsh penalties might disproportionately affect students facing unforeseen circumstances, potentially disadvantaging them and impacting their overall performance unfairly. While aiming to uphold assessment integrity, such policies should balance fairness and allow for genuine predicaments beyond students' control .

Activation energy (Ea) is a key determinant in the Arrhenius equation, affecting how the reaction rate constant (k) varies with temperature. As temperature increases, even a small difference in Ea can cause significant changes in k, since k = Ae^(-Ea/RT). This exponential dependence indicates that reactions with higher activation energies are more sensitive to temperature changes, critical for designing reactors to maintain optimal reaction conditions .

In the context of this reaction engineering exam, the parameter 't' is a temperature value specific to each student ID, used to personalize problem scenarios (e.g., temperature conditions in a flow reactor). This allows each student to engage with unique data, reducing opportunities for academic dishonesty and ensuring individualized assessments. The personalized parameter affects calculations such as reaction rates and volumes in solving exam problems .

In zero-order reactions, the rate of reaction is independent of the concentration of reactant A, meaning the rate is constant. Therefore, the conversion in a PBR relies solely on the residence time and catalyst weight, rather than the initial concentration. The zero-order kinetics imply that the changes in reactant concentration do not affect the rate as they would in first- or second-order reactions .

The specific reaction rate constant, k, and activation energy, Ea, are critical in determining how the reaction rate changes with temperature. The rate constant can be calculated using the Arrhenius equation: k = Ae^(-Ea/RT). As temperature increases, the rate constant k typically increases, thereby increasing the reaction rate, given that Ea remains constant. In a flow reactor, these parameters directly affect the time and volume required to achieve a desired conversion. In the given scenario, the activation energy is 72 kJ/mol and influences the temperature dependence according to the Arrhenius equation .

The zero-order reaction model can effectively predict reactor behavior when the reaction rate remains constant regardless of reactant concentration changes, which is suitable for systems where reactants are at excess or catalysts are saturated. While simplifying calculations, it may not represent scenarios where reactant depletion or other dynamic factors occur, limiting its applicability compared to higher-order models under varied operational conditions .

For first-order reactions, a CSTR ensures continuous reactant feed and product removal, maintaining steady-state operations and often requiring larger volumes to achieve the same conversion as batch reactors due to its back-mixing nature. In contrast, batch reactors operate in unsteady states with higher initial reactant concentrations potentially increasing initial rates, but requiring downtime between cycles. This design difference impacts operational efficiency, with CSTRs suited for large-scale, continuous operations and batch reactors for small-scale or intermittent processes .

A first-order sterilization process follows the kinetics where the rate of microbial destruction is directly proportional to the concentration of live microbes. Effective sterilization requires maintaining specific conditions, such as temperature and reaction time, to achieve sufficient logarithmic reduction of microbial concentration. Since the rate constant (k) is determined by these conditions, precise control is necessary to ensure desired outcomes like reducing microbe concentration to safe levels (e.g., 10^-2 mol/dm^3 from 10^4 mol/dm^3).

For a CSTR (Continuous Stirred Tank Reactor), the reactor volume is determined using the relation V = F*(X)/(k)*(-rA), where F is the molar flow rate, X is the conversion rate, and (-rA) is the rate of reaction. This calculation is based on steady-state assumptions and continuous flow. For a PFR (Plug Flow Reactor), the calculation involves integrated rate laws, often requiring numerical or analytical methods to resolve, with volume determined from V = ∫(F0)dx/(-rA) with F0 being the inlet molar flow rate. The designs inherently assume different mixing and flow patterns, impacting the volume needed for the same conversion .

In a PBR, the mass of the catalyst directly influences the extent of reaction and the conversion achieved, as it provides surface area for the reaction to occur. More catalyst mass typically increases the reaction rate, enhancing conversion up to the target level before reaching a saturation point due to limitations like mass transfer resistance. Achieving a specific conversion, such as 80%, necessitates optimizing catalyst mass in line with the reaction kinetics and reactor operating conditions .

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