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Manufacturing Note

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Rashedul0057
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12 views59 pages

Manufacturing Note

Uploaded by

Rashedul0057
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
A M anrracturIN & Lsumam Hassan [7-01-07 olf gS F vee of maa gn 2 QWhl is wl? ~ a Prsi- Costing is 0 Preeess Ma thich. rote mebdl Pleas by [grey]! on ethere rice info awelf where Hs selidiftes in the shope of the: weld cwvity » —s a “The Principle oF costing Seems shople ? melt the metak ~ pourn it inks aw moll ond leh th Col ord solidify; yet Were. ome rrevy -frelons ond Yoribles “thet must be leonsderved) tn order do 8 Successful costing eperestion | i. gy Alvortage ond Dis wdedeye oF Casting? = Ars |- Abiorlege 43 40 Costing com be wed te crete Gnplex part georretrics, ‘neluding beth exteraol ond infercne Shope - 7 si ; ~¥® Costing eon be Used fo produced — ee ea Deen) mode 4 ao a LO The costing ( PRoees Can Ese on ony metal fon con be hexled the Ugoid : Stobe. ig ag wh | do rms Prtoduetfons- Wsalvendage /~ Disa vonage. = a a <@ Lirathocllons Percfies- Y® Poor dimensional Aceortey - 0 “O Poor Surtfeee Finishing ee YG) Sofety, hazards 6 coordFers) due. do het) rotten. metals: %© Enviromental Problem - © Deenibe te -Retore of Porcing 2 Pr Ars | Porc deperds on. three -fector | st oO Pourivg temperedune. @ founiyg Pode © Trbolerce - : Pouniy tempenctune refers to te inital -tempertodune of the” molten medal used Rn the ooting oe TF of poured Indo the. mall. The +Fenpe- Feokene will @btously be higher thm the salldlleatin Date so : femperaone OF The ee He wolidiReection -ferperodore. ome a a tempe rid of the meld ts called feuper + aes be = ail Reon » Femperedore | Fer a 1 Super heal: 3 =. Nolameroel nade in which the. ligwd mela is itrodveed indo hm mold - Poordng Take nead +o be cored fy controlled donig the metal castin operation. TP the Pourting Rake te foo Rit then tunby- Jenee con Result TP the ae Take is too Slow, the met maz begin to Sl if _ belting. Aillig te tetal .mold- @ Turbulence '- ee “Tory lence is Mtansiskens+ ond aa Verigtions n the Speed ard director of Pow H hou! the liguid “met as 1+ “Hew though. dhe dhe. co. reardom impacts caused by turbulence » 7 amplified ro high density of liquid metal, ann covsed srold eresion Date. ‘i Su] Mo) Tu We) Th) Fr So @ Wher is Pudi 7 Deseride The clr ARE, Ars! [B_ mersume of the _cappbility of the melal fo Plow nly ond fl) He Creld, beRre_ Pheezig | Flor dity is the inverse of Viscos'ty toetor offecting Fluidity one | - @ Pouring ternperoctories JQ MetL compasition @ Viens @ tect tronsfer_ fo pate ee @ gy Deseride Solidfleadion_ Press ofa pine maps Prsi- [A_ pore medal solidifies at Seong temperature. eyat to [Hts Peering Poin), Whi js the fame oS tts melt point. The melting pinks of pue, melds ome well known. ond — documented . the. Process occurs over time 45 shun Tr the plod of? Hy called cooling enve- The octoal freezing “tres -time. callled toed sonatecne time in casting YO Be heel to rales them teenie 9 eae rel Point ( ms540) i D the beat oF (isin) to comes oF Pham woh lguid (my) " ee @ The heat fo phe the wollen mrelal fo the desn temperelure for Pouniveg - (mga This can be expnesseL, H= PV< ¢ [Tw To) th + Cap > H =-felel heal required to tise the er of the, nel to He otiry tempermtone 7 J S = Density » Alem? ; a & = Welght speefie nent Pn he (ald) mehl » T]g-< Tm « ire lting) temperxtote. of “the _mmelel ee “fo = Sheth n, hemp erefore. ane Hy = heat of fuislon_ I welAe Specitte heak oP the _ligedl mel Hse iptrre ei te, |Su/Mo) To Wel th) Fr | So) Ip = four me, et ae he 0 rae — Frekores’— SO Spectral ond Ser ther Sli metal vary with one — tredal Undergoes a chorge 0 of Phe VQ A melas specie. ent — ey be. dhe. sell me Iiguid si Stabe pecs shell rrollsg, wannwn—S oO oe aa fs a costing PRS | fae while vn matt | i a eS oS 2 oe ond held together by a then NRE ly Alva ’ ) wo) Shee of Shel] rot covddy I> Smothen then. X SPwentongd: Bree sms mel - YO Beten sircfoce Aik on Ne firaf catty FO, AEN siebacd fees Con jhe ahtained | ~ 6 brood. dimensional cog des Oo ser malig’ pelle ove: expen © Sell — molding — FRO Be mad, small pin O@ Boromegl Be Inve portities . NESS ae i @ Vecvem wold is called JV proces) The ies one i Wager Fyethen. 4 © NWI rescore) roche ene MRE alo Ph giles oteny al Aho @ Cot efedive. ® Design Flexibility i WO Dine fPelent- ‘abel Dis > O Ths proceess chy @ Nob adophdle— fore aca ' Pxpan ded Poly ot yrene Process ao @ The \~ expomded ole rears es process Uses roll of sand | pecles! around poly styrene. foom pattern poured Indo thd vaporizes olen fhe, rotten meal. b dhe veld @ the — poterm bo coaded with rao compoomd 45 provide. el omens / gor fore/ on the pattern ond resis hyn enperal ue. oy @ Am —> (the pale need rot be Removed fon the mole > if i ’ ‘ 6 Noss produce costing. Ra, | atomobiles agin: K & shin yy Ivertment- eet a patan mele. of war 1s oy t 3 _>—— —_ conded eth refRoclong mrateioh [7 “rake Pe 2old} afters RI he. watt non >. metbel aie to fas cea etal he strom. Preston comes Brom othe Woe uhh i, 4s | oven, completely a @[B i, called | preeblon coy) press peneael . . 1 Nek capable of ring casting oa hi mecunee owd Wrdrtleate detafl - Ana 1 is @ Coating with rrefimetony bs volts cceompl ished by slippey he pelle “free. holo 1 SM aa fred greined —sillen or ote. ecg ae with ploslen 4 eee is Shpe| Be rah gra'n gre of the relict Provertyl prev was ~ smoodi Surfeee and —captones the ‘rdnloade delaily oF te two Peller. Ae» —yQ fats of Grek complexity ond hdrdede: : Cos)» : i ce th nk, | Y® Che tried ve signe OP 6-075 wn pobseth i =~ ae. possible . t F n a bl { JA dibies Be ® bel sooo finish - i sds Se ater 3h bai is @ He wor com be — Meeoved_ ee neem : bo tyre pend” Als feavai bots 109 sisvor ) (ai ‘A —— age, Ms sete ane plved In thy Gasth ; ong) : opration FE Pemresient Told Coste Se ee RS) Confing — raletinfs by traually studded oreo hin ayer, hich Tesvll, He oh ae eneollny oe 4 - Yrlbw _ fatuidght coating © low Pressure Coting ae In. basie — pertmomen?- mold orto ee duh casting the flav of mek inte the. / MH govity is caused. by gravy In tow preessv@e Ces Hrg te Mid med > Rrecod indo the cavity Under ow pro, ain. pressore 1) Hof alt 9:3 Mh Jr this cect. ms Wed to Pre he meaf into The ladle upwmd iho he wold cavity » bras porosity ond Oxddtlon deferts one minimized - @ Vecoom — Permanent Ota He 234 - die Coding Wawra (pie Mon Pe | O( SH bth A ec pdindnent lorie ceding | ptetes> m | hick | ; whieh) the! roller mefal Ingeotel 4.1. [the covidy 4 Pig Pressurce “Tpit, Uh. presumed, is | to 250 TPa+ The prredbive |b) maintaned’ _sofidieatlon, efter... whieh] PERT ML LM Syenedltaied gti Pe? wilaball a + fes » MS PN ix ea criley perdi. on called ies or ve ae her veel tot chabert ene coring Pate —=9—> sot YlInden_ — guide rod > ray ploien - EU fo De cosivg geredion ane canned’ ot} In speclaf de coating machine. ! : @ heh bs deslped fo old ond “aceineit! dle the Wes) of of she ral and feos them loved. while HO lid meth f Greed bdo te coullyy @ tet —clorsher. Machines; —- ©. An het \vahobers, chines Rede >| rales br contig Pe wien Used rf.) smelters) pant NI a Othe | process “LA Foi Cendrinal — Casting ye Me eS 1) Co @ In Sem! cendnifial casting Process the old » ed aromd — Hs symmedny alo ®: at mney hoe, cote, aloo. GY The > “the of thee ae mold gives the Shope op the costing @ The: cerca Herons ots pet fo Geos Use. Be whe — prroeesses ait oleg Seperation , met felis © po process hve defects 45 well 08 Poresity. ] © he _ precess fy used” for, Py chee! » novvles > See al r B chyoninoy’s Role) PNR DAA (MMO ee GUN Wetgen ch exceed aterm oF 0 @ the mold conditlon ates / gamme- cnstiny So old onstonk, will eqn the main cast} fre risen md Nargere velom tad the mal, of ear) 08 By desi De wie Vibsen Wave Sh Is aren rao, We Caw Xk —— eae oat chs} ond te Peels me mimmi'zed — @ chverciney’» ule. nlewbe ct A cgotig oth Wiha Volum oneen will oo). and solidify Slower the lower aren, & € . € @ The promeple. bs ge to “i4 Tusen 2) jn 4 te woh - a HN ‘ i\uc ; e ae | rA\ ig © | i i rm vs Lb e “Peers of metal. Date De @® go)mo! Ty )We) Th | Fr So ro Rha 5 Pechiniy 7 Ans! Machmi\ is A mem elom Preoeess in whith Shep citing to] is Used fo away malenil $0 kaventhe desined sheype pond - | Suiting aelion tn Trnehint [ivalves) shear deferanbion| “othe work material -fo fonm chip. as the chip remove matejal, md a new sortdee generated. sutiy <— Noflon oF tool Disodvertn als - a “Waste fol of rroersia) @® Timo a gf kal 15 colli deol SZ ts! A cottirg tool May oe. one mone Shemp %y edge ord HE iy harder. than a work mrolental Cutting CY aie mnlrey) depth —> (43 +o osu) @ Fish cpls ae Use do complele_ fhe pond ad orehetvel fina dinmertion, —blerence, ond syrbre Bish. Finish evts ~ need (ee) feed and dep Feed > (125 —Yorm)ra) dey, > (75 = 20 mn) ad G) A adltirg fod Ie offer applied He the onndlining opett-Hea. “Jo add Rp ee a ® Cham Perey s a a ~The tool 15 Used = cut ow ample on the commen OF ow Minder. — © Tirending 1 Se Be folkd Ro] is Reaipeen ee The. ovtside onside sunfeee of rotating pots “fo produee external or Intern. Heads. OCS 7 @ Boring - ': ne ae Enlorging a hile. B single pola dod is fed Uineerily and. paralle| +o the axl of Iodetibn . 4 oa Z ® con be performed on a lathe dy Redig the drill into the, rroteteg work atong Hs els © Krurlfng }— NN" This ig not A mechinin, operotion beeause 1+ does not involve cv of moterial- Metal Prem} operetion_ used - preduee am g Megulan crtass - patierm in work sorefaee . @ who »- ca Ve" ~ the. folie sed Fed reodtally Into Tok Wonk ab a specfe bcotton along ts bength to d Gul off the end Of nA pote ’ Date. Sylvie) Tu Welt Fr So ; f ee lathe rrnebine ? _ a sy Prsi- O Hed stek < Hed stk oe ogee Wn eS Insti On the lef side of the lodhe machine. Sin Br tre drive_ Pulleys — and Geers: aa ae attached in Jhis pont. ® Feed Rod }- i Feed rod is Power Proms miss on. methonism_ whieh provides longitodinal ove: ment of the — Ganttiage « ® Lend Senew '~ QP ada pa eo Ssenew i's ~ feud Hust below the feed fod» TH also provides langity Judi Pak movement fo fhe canrlage . TF is ae hy -Ireod — cutth operation - @® Sed | j a [bel 5 the bse a He lothe. Ponts anes mone | i a @ Connnge'- : i ane pairs holds tools ard preville, Pavement of the fool sn Jot cree amd bgitulind ats 5) _—_— © Tailstoak j= — OT Thilateck 1s aed Bre Cente i then. a long hob is Filed on The chu. 4 RA so §3 [else S a + @& joke. > designed by “adomm eA LOLS an PE _Y EaTe Brs1— Che Cory is the_ Treaimoum_— worth. pan}. diameters ek en be Rolnted in the. [Link]. ming OS —Tesiee Fe Tistord between the center line OF fhe spindle ond the woys of the machi “the rroximym. distovee between Genter indieades the. Pesdmua erg th. of A wonk plece tha com be rounded belween hendstoek ond dail stork Genk) 350 mm x [Sm ae aie Soe on™ distance betwean Cenbecs . © deseribe work Polling method —Use- in Tote? | 7 . brs! @ Chuek 1 - | Wweer~~"“Ghuehy arte effluent and ac f devitos fora holding the. annk on the lathe dori | the operetlons The eek “15 ovallable in Severn . deshn, with -thnee or our jaw chiek - D selF hak seni fe OuF — slmulfaneoushy , ths centering the won at the 5p? ax | ® Gilet "ae “OS™ Collet ahve ts eyfindrriewt bush Krown as collee# H+ bs made oF SPIIig Stee] and es slots Rut) Feng dee on ts cineumfeneng, So, i+ hols non with rone_ ane : ® Foee Plate ' ee ae (races Plate. is Used -lo bold brge, heny and Inneglan hoped workpieces which connah be conventently held. between_ centers), THis Aa Cirewlor, dise bored ovt ond threaded fe HE fe the nase of the Spindle Lathe — @ ) Moonting fhe_ work belween the center! a Holding the work between centers tens to the use of two center (3-59) oo Date. SUG WS Drill, Goring, Brall bi? Se Frs\~ O) Drilling 1 fremon Dring is rrachining —opertodton_ Used +0 cneate a round bole in ~ work pany. & ® Boring Boning which can only be wed fo enlorge on. existing hole» ® Dui bit s- Z OT Drilling is usvabhy percforime with X feolating cylindric “too! Fhe hes two cult edge on Hs Wording end. The_-teol ts oe drill bH. = Le Describe. se epertestion ? = Bi am Ans’ noe oO Resmlng - fo NT Resting wed Clghhh) entry a hole) pride a better tolererce an. iis dan Mekn , ord fo Improve its tuntece finish . The eb] is called — enmen « ; j ate B jo) Tu We! Th | Fr) Sa © Topphty = Thi Operation. onl is used to provide on existing hole - @ Counter boning : \ Is y perfrmed Counter. borin 4 Prtovidos ~ (Hepped) hole. In which an lovig ec diameter. follows a sma diameterc /parcHally into the hole- A ‘countertboned hele. ts deed to fy bole heads by “ep serew threads on into a bole 56 the heeds do not PR raio) above the surtdee HGS) Eat) QdroY © rte shiRiy Ths ig “Br Pld hed Serew ond bois. © Spor feng = Spot Being is osed to | pieovide. a Wore k Ze port simi lor. fo counlen. « expect tht the step in the hole 2 rd i bs Sheila fo milling. Tt Pak )mach ined surelece. ond Cone Shaped | Date Cenbertiy : Oras Thls operation. drills a sorting Fr) 80 accurately establish ids lecodion. Pr. Support fas. /@ Describe differen? dri) Press 7 ‘Y a “Ast @ Radtal Driil) ;- This type of drilling mochines 4s designed Pr, mediraum to large ond hear mo Plees. Te rracking is owing a verHeak Colum — tmovmrled on -the lange base. The eolumn is supported by Tidiah arm whith cr be raised or lowered to qecommodate Bene Plees of di Frerent heights. Te on os Ol, een arond the_ (@olumn—) ovo. the work |) The dinjII head Mechanim fir ralating the spinlle ond. Reeling Phe drut mounted on he). am er be moved bonizonta “e omd tom the. Column then HH is Clomped ot ony desired Poston. a ® Gong anil); Py — $22. ON J eecee! 1 Datey/ «co nyu wel Th Fr ® (o} DéFRenentide x “belween comben. bokhy aa ea Aainking 2 = "oO eer tana Counler barcieg Gunter, Sinking oO Instrument vse Br eal Instromend- use. Per dere borcing is known | Sinkh & Krewn_ ceunter center. bone aan a ® Counter. bore fs st HO Counter sink Comat 6 Streit on. Soe ore a Fixe le do fF ix ake} Spine ee © Coftirg edge ey, hyve @). eyes iat fel one Ee roight or also conved brs ot “he [sechrecdion Fe teeth. [Serection Pee ue == : re er @ Penighereall @ fre - fe, Describe Peripheral roiling opertetion i Sf — Bos’. 3 Tn peripherof rillng also | plain) milling > the ass of fe foo! fs peralle| ~to sundeee Deng aroe hined ord the operotion is performed a cutting ~ef plese on both sides of te dob- nN Speck, prtotila tht detertmne The shope OF the slob dint Is cut th the ai , = al a TF; whieh the milling teeth hae a iS & ae

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