Advances in Skin-Inspired Sensors
Advances in Skin-Inspired Sensors
Title
Recent Advances in Skin-Inspired Sensors Enabled by Nanotechnology
Permalink
[Link]
Journal
JOM, 64(7)
ISSN
1047-4838
Authors
Loh, Kenneth J
Azhari, Faezeh
Publication Date
2012-07-01
DOI
10.1007/s11837-012-0358-5
Peer reviewed
Abstract
The highly optimized performance of nature’s creations and biological assemblies has inspired the
development of their bio-inspired artificial counterparts that can potentially outperform conventional
systems. In particular, the skin of humans, animals, and insects exhibit unique functionalities and
properties and has subsequently led to active research in developing skin-inspired sensors. This paper
presents a summary of selected work related to skin-inspired tactile, distributed strain, and artificial hair
cell flow sensors, with a particular focus on technologies enabled by recent advancements in the
nanotechnology domain. The purpose is not to present a comprehensive review on this broad subject
matter but rather to use selected work for outlining the diversity of current research activities.
Keywords: bio-inspired sensors; flow sensors; nanocomposite; nanotechnology; sensing; skin; smart
materials; tactile sensors.
1. Introduction
Nature’s creations, ranging from the most common household plants to large mammals such as
dolphins or humans, are complex designs optimized to survive and adapt to its surrounding environment.
Proteins, cells, microorganisms, and other functional structures are intricately weaved together to perform
specific purposes while working collectively to enable autonomous behaviors such as motor function
(e.g., swimming, running, and flying) and decision making for the living creature. It is the unique
functionalities performed by many living organisms that have historically inspired humans to mimic their
behavior for engineering applications [1].
Modern technology has enabled the design of complex and high performance biologically-inspired
systems such as morphing aircrafts [2], dynamic materials [3], control methodologies [4], algorithms [5],
and solar energy devices [6], among many others. Despite numerous attempts of biomimicry, most
artificial systems remain inferior to its natural counterparts and require expensive and tedious materials
processing. In addition, bio-inspired technology reaches beyond mimicking biological functionalities and
entails learning how nature assembles, organizes, and communicates with one another (e.g., ranging from
cellular activity at nano-/micro-scales to whale songs that can be received many miles away). It is not
until recently where the advent of nanotechnology has permitted the “bottom-up” assembly of molecules
similar to biological processes to form macro-scale devices. In addition, nanomaterials often possess
unique physical, mechanical, chemical, and electronic properties that greatly differ than their bulk state
[7]. Unlike micro-fabrication and micro-electromechanical systems (MEMS) that miniaturize macro-scale
designs, nano-fabrication mimics biological processes and assembles materials starting at the molecular
length scale, one building block at a time, thereby permitting intricate designs that can outperform
current-generation devices [8].
In the specific case of sensors, nature has perfected biological assemblies and functionalities to enable
touch, visual, auditory, olfactory, and taste sensing among its diverse creations. A recent review by Bar-
Cohen [9] has highlighted important advancements in sensor technologies inspired by the aforementioned
biological senses. These bio-inspired sensors have the potential to revolutionize and find applications for
structural health monitoring/damage detection [10], environmental monitoring [11], tactile sensing [12],
and artificial muscles [13, 14], to name a few [15-17]. Equally high interests from funding agencies have
also driven research productivity in bio-inspired sensors (e.g., from the National Science Foundation
(NSF), United States Department of Defense (DoD), and Defense Advanced Research Projects Agency
(DARPA)). For example, NSF’s dedication to advancing bio-inspired research and promoting
international collaboration has led to several joint workshops (e.g., US-Taiwan in 2009, US-China in
2011, and US-Japan in 2011) [18].
The purpose of this summary paper is to highlight recent advances in sensors research inspired by the
skin of living creatures. In particular, the human dermatological system is an incredible and highly
optimized multifunctional material, where it is capable of protecting bodily organs, absorb nutrients,
regulate temperature, and sense the external environment [19]. While many existing technologies have
been inspired by the skin or surfaces of living creatures, this paper will showcase recent developments
and technological breakthroughs that have been made possible by materials and tools derived from the
nanotechnology domain. Topics that will be covered range from skin-inspired distributed sensors to
functional or smart surfaces. This paper is not meant to serve as an exhaustive review on the subject
matter but is rather intended to provide the reader with a broad overview by highlighting selected work.
4. Flow Sensing
Nature also offers many examples where organisms (such as fish, insects, and humans) are capable of
monitoring fluid flow fields in their vicinity using hairy surface structures. For instance, the spatially-
distributed lateral line system in various aquatic species can detect slow, uniform motions as well as
rapidly changing motions and is able to integrate and segregate spatial information through velocity-
sensitive superficial sensory organs (neuromasts) and acceleration- or pressure-gradient-sensitive canal
neuromasts, respectively [117]. The lateral line system not only can provide information on both large-
scale stimuli and fine spatial details, but it has also evolved to ensure improved signal-to-noise ratios in
different unexpected and expected behavioral contexts. Coombs [117] has reviewed the information
processing capabilities of the lateral line mechanosensory system with the objective of potentially
applying its design features and neural processing algorithms to aquatic robots to enhance their ability in
maneuvering, surveying, and manipulating objects in foreign, dark, and turbulent environments. Another
example is human hairs (cilia) which have the capability to detect minute changes in the direction and
magnitude of fluid flow [118]. Similarly, crickets are naturally equipped with sensory filiform hairs for
monitoring slight changes in low frequency acoustic signals and for detecting movements (i.e.,
displacements) of nearby predators [119]. Inspired by natural hair cells and their diversity, recent studies
have aimed at developing flow sensors that mimic the mechanisms evolved and perfected in sensory
hairs. Artificial hair cells (AHCs) perform electro-mechanical transduction [120] in response to air or fluid
flow similar to the way tilting of biological hair cells results in neuronal electrical signals [121].
Natural sensory hairs are small and exist in arrays, which make them ideal for flow sensing; their
small size enables them to optimally interact with their surroundings without creating any interference,
while their abundance enhances their spatial flow detection. Only recently has technology advanced in
micro- and nano-scale materials and circuits that have provided researchers with the tools for fabricating
artificial hair cells with dimensions comparable to those of biological species. The trajectory of these
developments will likely lead to flow sensors almost as robust and sensitive as those found in nature. For
instance, whiskers are effectively used by animals for sensing their environment and surroundings.
Recognizing this ability, Scholz and Rahn [122] has developed flexible actuated whiskers that can be used
for shape identification of swept objects. These sensors can potentially be used for obstacle avoidance and
object identification in unstructured environments such as harsh and murky underwater conditions [122].
While Scholz and Rahn [122] has developed active artificial whiskers, Liu [123] has developed
various generations of passive AHC sensors. One rendition of their AHC sensors can detect two-axis
deflection and consists of a polyurethane hair sitting over carbon-impregnated polyurethane force
sensitive resistors (FSRs), the conductivity of which changes as a function of mechanical stress [124]. In
another study, AHC sensors using photo-definable SU-8 epoxy as the cilium have been introduced.
Through piezoresistive sensing, these highly directional sensors can detect flow velocities in water and air
with high accuracy and sensitivity [121]. A recent review by Nawi et al. [125] presents the broad spectrum
of AHC-based flow sensors.
Comparable studies have also been performed by various researchers focusing on the sensory
capabilities of the filiform hairs of crickets as inspiration for developing next-generation biomimetic flow
sensors. Dijkstra et al. [126] and Wiegerink et al. [119] have designed and realized 1 mm-long arrays of
SU-8 photoresist hairs and have successfully demonstrated their viability and sensitivity as flow sensors
through capacitive measurements. Viscous drag acting on the artificial hair causes tilting in a membrane,
which in turn induces capacitance change. To date, an array of 144 columns each supported on an
individual membrane and connected in parallel has been successfully fabricated to increase the sensor’s
flow sensitivity. The flow can thus be measured by differentially determining the changes in capacitance
and acquiring the corresponding displacement angle [119]. Similar hair structures on flexible SU-8
membranes inspired by lateral lines in fish have also been studied for distributed flow sensing [127].
Sarles et al. [120] have used a gel-supported lipid bilayer as the transduction element in their AHC
sensors, which is inspired by membrane structures in mammalian hearing. The physical structure
incorporates a polymeric hydrogel synthetic fiber (as the hair structure). The properties of the measured
current across the bilayer, induced by cilia vibration due to air flow, can be directly correlated to the
trans-membrane voltage, flow rate, and hair dimensions [120]. On the hand, the stimuli-responsive dermis
of sea cucumbers have been the inspiration for developing a new series of mechanically dynamic
nanocomposites, using cotton cellulose whiskers, that change their mechanical properties when exposed
to thermal and chemical stimuli [128].
While polymer-based sensors are more mechanically robust, silicon-based sensors provide superior
sensitivity [123]. Silicon nanowire sensors have been configured as field-effect sensor by Kim et al. [129]
for flow velocity measurements. Nanowire conductance changes in response to modifications in the
streaming potential, which is due to changes in the flow velocity. These sensors can not only probe flow
velocity but can also distinguish different electrolytic solutions and their ionic strength [129]. Tonisch et
al. [130] have drawn on a bottom-up approach in their proposal and development of nanowire nano-
electromechanical flow sensors, in which freestanding nanowires on top of a AlGaN/GaN heterostructure
are deflected due to flow, causing strain, and thus resistance change. On the other hand, inspired by inner
ear’s cochlea and cilia, McGary et al. [131] has fabricated artificial cilia transducers using
magnetostrictive nanowires that magnetically respond to bending loads. Special attention has been given
to Galfenol nanowires as they are able to retain appreciable magnetostriction in both tension and
compression [131]. These Galfenol nanowires have been coupled with giant magnetoresistive sensors for
acoustic sensing [132]. Alternatively, Lin et al. [133] has adopted a hydrothermal synthesis method and
has successfully grown vertically-aligned piezoelectric lead zirconate titanate (PZT) nanowire forests.
The aligned nanowires exhibit potential for flow sensing or even actuation applications, particularly
because PZT nanowire strain coupling coefficients are two orders of magnitude higher as compared to
ones based on zinc oxide. In fact, Yu et al. [134] has shown that piezoelectric micro-fibers have the
potential for use as real-time flow sensors. Research is ongoing for developing higher performance flow
sensors and to apply these technologies for various applications [135-137].
Similar to Section 4, carbon nanotubes have also attracted attention and have been applied for
fabricating novel flow sensors. Early studies by Ghosh et al. [138] has revealed that SWNT bundles
respond to water flow by a corresponding flow-induced voltage. A logarithmic relationship between
laminar flow velocity and generated voltage has been experimentally [138] and theoretically confirmed
[139]. Liu et al. [140] has conducted an extended study investigating SWNT and MWNT arrays as well as
how their relative alignment with respect to flow affects the measured flow-induced voltages. It has been
found that aligned nanotubes can generate up to 70 times higher voltage (i.e., for a sample subjected to
water flowing at 0.0005 m-s-1), and SWNTs have generated higher voltages versus MWNTs. In addition,
these nanotubes have also been subjected to NaCl solutions flowing at different velocities, and it has been
found that there is a linear relationship between flow-induced voltages and NaCl concentrations (i.e., for a
fixed flow velocity). Instead of using pristine nanotubes, Cao et al. [141] has verified that flow sensing is
possible using SWNT/PDMS composite thin films. Pinto et al. [142] has also studied the flow sensing
response of PDMS-based films embedded with SWNTs and single-walled nanohorns (SWNH). Electrical
impedance spectroscopy has been conducted for characterizing sample response to air and fluid exposure,
and small changes in sensor voltage has been measured due to varying flow conditions.
5. Smart Surfaces
In addition to the aforementioned skin- and cilia-inspired sensors, a plethora of other bio-inspired
“smart” surfaces have been developed, as have been summarized by Singh et al. [143] and Xia and Jiang
[144]. For example, the ability of lizards and geckos to climb and attach to various surfaces has inspired
the development of reversible and highly adhesive functional surfaces [145]. The ability of biological
creatures to attach and detach from surfaces is due to their unique nano-/micro-hair structures, which has
subsequently inspired the investigation of artificial hair structures for smart adhesives [146]. Bhushan and
Sayer [147] has fabricated polyvinylsilaxane micro-pillars and has shown that such structured surfaces are
characterized by enhanced static and kinetic coefficients of friction and roughness for greater surface
adhesion. Similarly, the adhesion response of polyurethane microfiber arrays have also been studied by
Aksak et al. [148]. Murphy et al. [149] has demonstrated that arrays of angled “mushroom-tipped”
microfibers exhibit anisotropic adhesive properties. Enhanced adhesion can be achieved from a particular
orientation, whereas peeling can be attained in the opposite direction, which is similar to the repeatable
and reversible adhesive properties of gecko’s feet. A numerical approach using the classical JKR model
for investigating the reversible adhesion and detachment of a rigid cylinder in contact with an isotropic
elastic surface at different angles has been performed by Chen and Gao [150]. More recently, polymeric
nanohairs have also been investigated [151]. Continued future research in smart adhesives can lead to the
development of gecko-inspired robots, such as the mobile wireless sensing robot (which is equipped with
magnetic wheels rather than smart adhesives) that has been designed by Zhu et al. [152]. While this
section has only presented selected work relevant to smart reusable adhesive surfaces, it should be
mentioned that countless other bio-inspired surfaces are also being actively studied. For examples, lotus
leaf-inspired super-hydrophobic and/or self-cleaning surfaces have gained widespread attention [153-155].
Other examples include, anti-reflective [156], self-healing [157], ultra-strong [158], adaptive [159], and
other functional surfaces [160].
6. Conclusions
In summary, this paper has highlighted recent research on skin-inspired sensors that take advantage of
nanotechnology derived materials and fabrication tools. The scope of this paper has been limited to
presenting an overview of tactile sensors for robotic systems, distributed strain sensors for strain
monitoring and damage detection, flow sensors for environmental sensing, and smart adhesive surfaces.
In general, a wealth of other skin-inspired sensors have also been investigated, namely systems that are
capable of achieving self-cleaning, self-healing, actuation, and ones that can morph/adapt due to various
external applied stimuli. It is expected that bio-inspired sensors research will continue to expand,
especially with the discovery of new materials, fabrication methodologies, and enhanced understanding of
fundamental nano-scale physics and chemistry. In parallel to these engineering advancements, a more in-
depth understanding of biological systems and their assemblies will be just as important for creating new
opportunities for scientific and technological breakthroughs in bio-inspired sensor research.
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Fig. 1. (a) A pH-sensitive layer-by-layer film is mounted with plastic wells and exposed to different pH
buffer solutions. EIT has been used to map the thin film’s spatial conductivity distribution for identifying
localized changes in film conductivity due to different pH buffers, namely (b) from pH 7 to 9 and (c) from
pH 7 to 5. Image provided courtesy of the Institute of Physics Publishing.
(a) (b)
Fig. 2. (a) An aluminum plate has been coated with a piezoresistive layer-by-layer carbon nanotube-based
thin film, and the plate has been impacted at four different locations, each with different impact energies.
(b) The EIT spatial conductivity map of the sensing skin clearly identifies the location and severity of
impact damage. Image provided courtesy of Springer.
1 0%
Normlalized amplitude
0.8 0.0058%
Interrogating 0.6
0.0115%
Horn
0.0173%
0.4
Antenna
0.0231%
Sensor 0.2
0.0288%
Light 0
Source 5.54 5.545 5.55 5.555
(a) Frequency (GHz) (b)
Fig. 3. (a) A sensor skin patch antenna is mounted in a testing coupon for strain sensing validation
testing. (b) Wireless sensor readout plots clearly show that sensor resonant frequency increases in
tandem with induced structural strains. Image provided courtesy of Prof. Haiying Huang, University of
Texas-Arlington.