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Egg Processing: Freezing & Drying Methods

1. Eggs can be preserved through freezing or drying of the contents. Freezing requires separating the yolk and white due to the shell cracking otherwise. Pasteurization is recommended to reduce bacteria like Salmonella. 2. Drying is another preservation method where the liquid egg is spray dried into a powder. Dried eggs have similar nutrition to fresh eggs if properly stored. 3. Heat causes egg proteins to coagulate starting around 52°C for white and 65°C for yolk. Coagulation temperature is affected by various factors like heating rate and added ingredients.
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0% found this document useful (0 votes)
31 views2 pages

Egg Processing: Freezing & Drying Methods

1. Eggs can be preserved through freezing or drying of the contents. Freezing requires separating the yolk and white due to the shell cracking otherwise. Pasteurization is recommended to reduce bacteria like Salmonella. 2. Drying is another preservation method where the liquid egg is spray dried into a powder. Dried eggs have similar nutrition to fresh eggs if properly stored. 3. Heat causes egg proteins to coagulate starting around 52°C for white and 65°C for yolk. Coagulation temperature is affected by various factors like heating rate and added ingredients.
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Unit IV Processing & Preservation of EGGS

Egg Processing

a. Egg Freezing

 Eggs, in addition to storage in the shell, may be preserved by freezing or by the drying of them
contents. An egg cannot be frozen in the shell since the egg shell would crack with the expansion of
liquids when frozen. Therefore, the whole of the liquid contents of the egg is frozen or it is separated
into yolk and white, and frozen.
 One of the important problems in freezing is the control of micro-organisms. To reduce
contamination, the shells are usually washed just before the eggs are broken from the shell, and then
freezing is done as quickly as possible. Because of the prevalence of Salmonella, which are
pathogenic, it is better to pasteurize the white, yolk, or whole egg.
 Egg-white is very sensitive to heat, being easily coagulated very near the pasteurization temperature. By
heating for 2 min. at 58°C, albumen becomes turbid and viscous and loses its foaming properties. Whole
egg or yolk, in contrast, can be pasteurized at 60°-61.5°C for 3.5 to 4.0 min., without significant changes
in physical and functional properties. The pasteurized whole or separated eggs are placed in cans or
suitable containers and frozen in a sharp freezer room with circulating air at -29°C. Freezing may take
from about 48 to 72 hours.
 While frozen egg-white retains its qualities fairly well, yolk and whole egg cannot be frozen
satisfactorily. On freezing, the yolk or whole egg becomes viscous and gummy, a condition known as
"gelation" resulting in altered functional properties. Yolk gelation is due to the formation of ice
crystals on the lowering of storage temperature to below - 6°C (the freezing point of yolk is about
0.58°C). Freezing also reduces the distance between reactants, such as lipoproteins, which enhances
their aggregation. This is prevented by the addition of sugar, salt, or corn syrup to the egg-yolk and
whole egg before freezing. Sugared yolk is used satisfactorily in dessert products, confectionery and
other products that tolerate sugar, while salted yolk is used in the manufacture of mayonnaise. By
enzyme treatment with pepsin it is claimed that egg-yolk maintains functional properties during frozen
storage.

b. Dried Eggs

 Drying is another method of egg preservation and there is a demand for egg powder for the
preparation of commercial egg products. The white, yolk or whole egg, after pasteurization, may be
dried by any of the several methods of drying.
 The most common method employed for drying eggs is spray drying. The liquid egg is forced through an
atomizer as a fine spray into a drying chamber through which hot air is blown. The powdered egg is
cooled, collected and packaged.
 Egg-white contains traces of glucose. When the dehydrated white or whole egg is stored at
temperatures much above freezing, the glucose combines with egg proteins resulting in browning. To
prevent this, glucose is to be removed with glucose oxidase or by fermentation with yeast prior to
drying.
 The functional properties of an egg are not adversely affected by drying. The heat coagulation
properties remain practically the same. Dried eggs keep best when the moisture content is low and if
they are kept in tightly sealed containers.
 Dried egg-white is quite stable during storage.
 However, objectionable changes in colour, flavour, odour and solubility occur when either dried
yolks or whole eggs are held at temperatures higher than 5°C. A lower temperature retards the
undesirable changes, until at -18°C when very little change occurs.
 Dried eggs may be reconstituted before use by mixing with an appropriate quantity of water.
The nutritive value of frozen eggs and dried eggs will practically be the same as shell eggs, if
properly stored.

Egg substitutes: Because of the high cholesterol content of egg-yolk, several commercial egg
substitutes have been introduced for a cholesterol-free diet. The basic principle of these substitutes is
to eliminate the egg-yolk and to retain the natural egg-white. Various ingredients are added to
egg-white to simulate whole fresh egg. Egg substitutes are available in fresh, refrigerated or frozen
forms. The nutritional and caloric value of the substitute depend upon the ingredients. Though they
are used in various products where the whole fresh egg is an ingredient, the result is not frequently
identical to the product made using fresh egg. However, for some preparations like scrambled egg and
French omelet they are found quite satisfactory.

Effect of Heat on Egg Proteins-


 An egg finds numerous uses in food preparations because of its fundamental properties, which,
in turn, depend on the proteins of the egg. Coagulation of egg proteins is valuable in many
different cooking processes.
 Use of egg as a thickening agent, binding agent, and clarifying agent (red wine), are all based on
the coagulation of its proteins when heated.
 Various proteins coagulate at different temperatures. The coagulation of the undiluted proteins
of an egg depends on the combination of proteins present. Egg-white proteins begin to
coagulate at 52°C if the heating conditions are controlled carefully. When the white is heated
more rapidly, coagulation begins at 60°C and is completed at 65°C. The coagulation of egg-yolk
begins at 65°C and is completed at 70°C.
 The rate and extent of coagulation depend also on time and added ingredients. A rapidly heated
egg mixture coagulates at a higher temperature than a slowly heated one. The egg-white
coagulated at a high temperature is firm and tough when compared with the soft and tender
product obtained when coagulation takes place at a lower temperature. A slow rate of heating
and, consequently, a lower coagulation temperature, are preferable in food preparations.
 Ingredients added to eggs affect the temperature of coagulation of egg proteins. Dilution by the
addition of water or milk raises the temperature of coagulation. Sugar in an egg mixture also
elevates the coagulation temperature. Acids, such as cream of tartar or lemon juice, reduce the
coagulation temperature by helping reduce the pH of the egg mixture to the isoelectric point.
The presence of salt lowers the temperature of coagulation. Salt causes coagulation to occur
because the charges of the ions neutralize the charges on the protein molecule. The presence of
salt, thus, aids the coagulation of a dilute egg mixture.

Common questions

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Glucose removal is necessary because when dehydrated, glucose reacts with proteins leading to browning, which affects both appearance and flavor. The process is achieved using glucose oxidase or by fermentation with yeast, which effectively removes glucose before drying. This step prevents the Maillard reaction during storage at temperatures above freezing, which could otherwise lead to undesirable changes in the egg's properties .

Pasteurization is crucial for egg products to eliminate pathogens like Salmonella, ensuring food safety. The temperature requirement differs between egg components because of their sensitivity to heat. Egg-white, being highly sensitive, coagulates easily near pasteurization temperatures and requires precise control to prevent it from losing its functional properties. Therefore, whole egg or yolk can be pasteurized at slightly higher temperatures (60°-61.5°C) for a longer period (3.5 to 4 minutes) without significant physical change, whereas egg-white requires more care to avoid altering its properties .

Freezing affects the functional properties of egg yolk and whole egg by causing a condition known as 'gelation,' making them viscous and gummy, and altering their functional properties such as emulsification and foaming. This occurs due to ice crystal formation which enhances aggregation of components like lipoproteins when temperatures decrease below the yolk’s freezing point of about -6°C. In contrast, egg-white retains its qualities relatively well after freezing and does not experience the same level of functional alteration . To prevent these issues, additives such as sugar, salt, or corn syrup are used for yolk and whole egg before freezing .

Spray drying is the most common method for drying eggs, involving the atomization of liquid egg into a drying chamber with hot air. This method does not adversely affect the functional properties of the egg, preserving its heat coagulation properties. However, issues like browning due to glucose interaction occur when dehydrated eggs are stored at high temperatures, requiring glucose removal beforehand. Egg properties remain stable when moisture content is low and stored in sealed containers. Nonetheless, dried yolks and whole eggs can undergo unwanted changes in color, flavor, odor, and solubility if stored above 5°C, though these are minimized at -18°C .

When properly stored, the nutritional and caloric value of frozen and dried eggs are practically the same as fresh shell eggs. This preservation of nutritional properties makes them viable alternatives to fresh eggs in many applications, offering similar benefits without significant degradation of nutrients during processing if proper storage conditions are maintained .

The primary considerations in the egg freezing process include controlling microorganisms and ensuring rapid freezing to maintain quality. To reduce contamination, eggshells are washed before breaking the eggs from their shell, followed by quick freezing. The prevalence of pathogens like Salmonella requires pasteurization of the white, yolk, or whole egg. Egg-white is sensitive to heat and requires careful temperature control to avoid coagulation, while whole egg or yolk can be pasteurized at slightly higher temperatures without affecting their properties . Additionally, additives like sugar, salt, or corn syrup are used to prevent gelation during freezing, which affects the yolk and whole egg's functional properties .

The functional differences between egg powders result mainly from the method of drying, such as spray drying. Spray drying preserves the heat coagulation properties of the egg, ensuring that the dried egg retains its ability to coagulate effectively when reconstituted. The product is cooled, collected, and packaged in a way that minimizes moisture content, thus preserving its shelf stability. However, glucose removal prior to drying is necessary to prevent browning, which does not affect coagulation but influences appearance and possibly flavor. Low-storage temperatures minimize changes to dried yolk and whole eggs in terms of color, flavor, and solubility .

Egg substitutes primarily differ from whole fresh eggs by being cholesterol-free as they eliminate the egg yolk while retaining the egg-white. Their nutritional and caloric value depends on the additional ingredients used to simulate the properties of fresh eggs. While egg substitutes perform satisfactorily in certain preparations like scrambled eggs and omelets, they often do not replicate the exact results of fresh eggs in all products. This variance is due to differences in structural and functional properties, which affect the texture and appearance of the final product .

The coagulation temperature of egg proteins is influenced by several factors including the rate of heating, presence of diluting agents, and added ingredients. Fast heating leads to coagulation at higher temperatures compared to slow heating. Dilution with water or milk raises the coagulation temperature. Sugar also increases it, while acids like cream of tartar or lemon juice reduce it by lowering the pH to the isoelectric point. Salt lowers the coagulation temperature due to ion interactions that neutralize protein charges, facilitating coagulation. These factors influence the final texture of egg-based dishes, with soft textures achieved at lower temperatures and firmer textures at higher coagulation temperatures .

The addition of ingredients such as water, milk, sugar, acids, and salt affects the coagulation process by altering the temperature at which coagulation occurs. Water or milk dilutes the mixture, thereby raising the coagulation temperature. Sugar also elevates the temperature required for coagulation. In contrast, acids like cream of tartar or lemon juice lower the coagulation temperature by reducing the pH. Salt assists coagulation by neutralizing charges on the protein molecules, which lowers the temperature needed. These changes in coagulation temperature can affect the texture of the egg, influencing whether it is soft or firm after cooking .

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