Functionally Graded Beams Overview
Functionally Graded Beams Overview
PII: S0263-8223(18)33147-7
DOI: [Link]
Reference: COST 10622
Please cite this article as: Nikbakht, S., Kamarian, S., Shakeri, M., A Review on Optimization of Composite
Structures Part II: Functionally Graded Materials, Composite Structures (2019), doi: [Link]
[Link].2019.01.105
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Review
a. Department of Mechanical Engineering, Ilam Branch, Islamic Azad University, Ilam, Iran
b. Young Researchers Club, Ilam Branch, Islamic Azad University, Ilam, Iran
Contents
1. Introduction ………………………………………………………………….. 2
1.1. Volume fraction distribution functions 2
………………………………………
1.2. Material properties variation functions 5
………………………………………
1.3. Motivation 6
…………………………………………………………………...
2. Functionally graded beams …………………………………………………... 9
2.1. Transversely functionally graded beams 9
…………………………………….
2.2. Axially functionally graded beams 12
…………………………………………..
2.3. Functionally graded sandwich beams 13
………………………………………..
2.4. Functionally graded porous beams 14
…………………………………………..
3. Functionally graded plates …………………………………………………… 14
3.1. Transversely functionally graded plates 15
……………………………………..
3.2. 2D functionally graded plates 18
………………………………………………..
3.3. Functionally graded sandwich plates 19
………………………………………...
3.4. Step-formed functionally graded plates 20
……………………………………...
3.5. Multi-layered plates containing functionally graded layers 21
………………….
3.6. Functionally graded carbon nanotube plates 23
…………………………………
1
3.7. Functionally graded foam-filled plates 23
………………………………………
3.8. Other functionally graded plates 24
……………………………………………..
4. Functionally graded shells …………………………………………………… 24
4.1. Functionally graded cylindrical and conical shells 25
…………………………..
4.2. Functionally graded vessels and pipes 27
……………………………………….
4.3. Functionally graded spheres 28
…………………………………………………
5. Functionally graded tubes ……………………………………………………. 28
5.1. Functionally graded foam-filled tubes 29
……………………………………….
5.2. Functionally graded thickness tubes 31
…………………………………………
5.3. Functionally graded thickness inversion tubes 32
………………………………
6. Other functionally graded structures ………………………………………… 33
7. Conclusion …………………………………………………………………… 39
References …………………………………………………………………… 40
1. Introduction
In 1980s, a group of materials scientists in Japan introduced a new class of materials called
Functionally Graded Materials (FGMs) resistant to high temperatures and suitable for many
engineering applications, such as thermal barrier coatings, engine components or rocket nozzles.
FGMs are advanced composite materials whose equivalent properties vary gradually along one (or
more) direction(s), usually in the thickness direction, to obtain modified response to external
loadings. FG structures are used in a variety of engineering applications including aircraft,
construction and transportation where strong, stiff and light structures are required. The high
specific stiffness and strength of these structures along with their low weight can be mentioned as
the advantages of these materials over their homogeneous counterparts. Furthermore, in contrast
to conventional composites whose steep shifts in material properties cause the problem of
interfacial stresses, the strategy of changing the geometry or the volume fraction distribution
gradually through the FG structure avoids this problem. In the simplest form of FGMs, two
different material components change gradually from one surface to the other according to a certain
function. The most familiar FGM is compositionally graded from a refractory ceramic to a metal
(Fig 1).
2
Fig.1. A FGM slab with volume fraction distribution through the thickness direction
The variation in material properties of FGM is examined via two types of functions. The first set
of functions are related to the volume fraction distribution of these materials. The second group of
functions are associated with the relationship between material gradation and the material
properties variation through FGMs.
𝑝
Power-law model:
𝑉1 = +( )
1 𝑧
2 ℎ Eq.1
Where 𝑝 is the power-law index which defines the level of material inhomogeneity through the
FG structure.
𝑝
Trigonometric model: 2
𝑉1 = 𝑆𝑖𝑛 [( ) ]
1 𝑧
+
2 ℎ Eq.2
(
1 𝑧 1 𝑧
𝑉1 = ‒ + 𝑏 +
2 ℎ 2 ℎ ( )) Eq.3
( ( ) ( ))
1 𝑧 1 𝑧
𝑉1 = 1 ‒ 𝑎 ‒ + 𝑏 +
2 ℎ 2 ℎ
Eq.4
3
Where 𝑎, 𝑏 and 𝑐 are constant parameters which dictate the material propagation in the FG
structure.
Four-parameter model: 𝛽 𝛾
[ () ()]
𝑉1 = 𝐶 1 ‒
𝑧
ℎ
+𝛼
𝑧
ℎ
Eq.5
𝛾
Five-parameter trigonometric model:
[
1 𝛼
𝑉1 = 𝐶 ‒ sin
2 2
𝜂𝜋𝑧
ℎ
+𝜑 ( )] Eq.6.a
𝛾
Five-parameter trigonometric model
for 2D FGM: [ | (
𝑉1 = 1 ‒ sin
𝜂𝑥𝜋𝑥
𝐿𝑥 ) (
+ 𝜑𝑥 sin
𝜂𝑦𝜋𝑦
𝐿𝑦
+ 𝜑𝑦 )|] Eq.6.b
Where 𝐶, 𝛼, 𝛽, 𝛾, 𝜂 and 𝜑 are controlling parameters which determine the material variation pattern
through the FG structure. Two other functions for volume fraction distribution of 2D FG plates
have been recently introduced by Lieu et al. [2], [3] as follows.
𝑘𝑥 𝑘𝑦
𝑉1 = ()()
𝑥
𝑎
𝑦
𝑏 Eq.7
𝑉1 = (𝑉1,𝑥)(𝑉1,𝑦) Eq.8.a
{
𝑘𝑥
𝑉1,𝑥 =
( 2𝑥
𝑎 ) ,0 ≤ 𝑥 ≤
𝑎
2
𝑘𝑥
( 𝑎 ) ,2 ≤ 𝑥 ≤ 𝑎
2 ‒
2𝑥 𝑎 Eq.8.b
{( )
𝑘𝑦
𝑉1,𝑦 =
( )2𝑦
𝑏
,0 ≤ 𝑦 ≤
𝑏
2
𝑘𝑦
2𝑦 𝑏 Eq.8.c
2‒ , ≤𝑦≤𝑏
𝑏 2
Where 𝑎 and 𝑏 are the dimensions of FG plates in 𝑥 and 𝑦 directions, respectively. 𝑘𝑥 and 𝑘𝑦 are
the constants which define the level of material inhomogeneity in the in 𝑥 and 𝑦 directions, respectively.
4
{(
𝑝
Sigmoid model: 1
𝑉1 =
1‒ 1‒
2 (2𝑧
ℎ
;0 ≤ 𝑧 ≤ )
ℎ
2
Eq.9
𝑝
1 2𝑧
2
1+
ℎ
ℎ
)
;‒ ≤𝑧≤0
2
There are a number of volume fraction approximating functions defined for FG structures
considering a certain number of control points through them. In other words, according to these
models, FGMs are assumed as multi-layered structures and the volume fraction distribution is
determined in each layer individually according to the volume fraction and/or the slope of volume
fraction gradation at the top and bottom of each layer. These functions are given as follows.
𝑛
B-Spline Basis Function:
𝑉1(𝜉) = ∑𝐵 𝑖,𝑝(𝜉)𝑉1,𝑖(𝑧) Eq.10
𝑖=1
Where 𝑉1,𝑖(𝑧), p and n are the volume fraction of the first phase at the ith control point, the number
of basis function and the polynomial order, respectively. 𝐵𝑖,𝑝(𝜉) are the B-Spline basis functions
defined via different formula and can be found in the literature.
Piece-wise cubic
interpolation 𝑉1(𝑧) = 𝑉𝑖𝐻1(𝑧) + 𝑆𝑖𝐻2(𝑧) + 𝑉𝑖 + 1𝐻3(𝑧) + 𝑆𝑖 + 1𝐻4(𝑧);𝑧𝑖 ≤ 𝑧 ≤ 𝑧𝑖 + 1 Eq.11
function:
Where 𝑉𝑖 and 𝑆𝑖 are the volume fraction and slope of volume fraction at the ith control point,
respectively. These values along with Hermite basis functions 𝐻𝑘(𝑧) can be found in a study
represented by Vel and Pelletier [4].
In all of the above mentioned functions, 𝑉1 is the volume fraction of the first phase and the volume
fraction of the second phase can be obtained as
𝑉2(𝑧) = 1 ‒ 𝑉1(𝑧) Eq.12
It is to be noted that all the above equations are defined in Cartesian coordinate system and it is
assumed that the volume fraction of each phase varies through the thickness direction (Fig. 1).
These formulations can be calculated for axially FG beams in which the volume fraction of
materials vary through longitudinal direction by applying a simple mathematical technique. For
FG hollow cylinders, these equations should be defined in cylindrical coordinate system. In order
to avoid any redundancy, the authors decided to only mention the functions related to plates in
which the material constituents vary through their thickness.
5
most important formulas in terms of material properties variation in FGMs are introduced. In order
to avoid any repetitive information, only the formulas related to the elastic modulus gradation are
mentioned here.
Rule of Mixture (ROM): 𝐸 = 𝐸1𝑉1 + 𝐸2𝑉2 Eq.13
Where 𝐾, 𝐺 and 𝜈 are the local bulk modulus, local shear modulus and Poisson’s ratio, respectively.
Exponential function [6]: 𝐸(𝑧) = 𝐴𝑒𝑥𝑝(𝐵𝑧) Eq.15
TTO model: The name of this model which was firstly represented by Tamura et al. [7] indicates
the initials of the names of the researchers who introduced it. The basic assumption of this model
is that the magnitude of stresses and strains in each area of a two-phased material (𝜎, 𝜀) depends
on the stresses and strains each phase undergoes (𝜎1, 𝜎2, 𝜀1, 𝜀2) and their volume fractions (𝑉1, 𝑉2).
𝜎 = 𝜎1𝑉1 + 𝜎2𝑉2 Eq.16.a
𝜀 = 𝜀1𝑉1 + 𝜀2𝑉2 Eq.16.b
𝑉1𝐸1( 𝑞 + 𝐸2
𝑞 + 𝐸1) + 𝑉2𝐸2
Eq.16.c
𝐸=
𝑉1(𝑞 + 𝐸1 )
𝑞 + 𝐸2
+ 𝑉2
𝜎1 ‒ 𝜎2
𝑞= ;0 ≤ 𝑞 ≤ ∞ Eq.16.d
|𝜀1 ‒ 𝜀2|
Where 𝑞 is the stress to strain ratio. This parameter was proved to depend on the type of materials
and the microstructural interactions between the two phases. TTO model is also capable of
6
determining the yielding strength of FGMs as well as other material properties such as Young’s
modulus and thermal expansion coefficient.
[ ( )( )
𝜎𝑌 = 𝜎𝑌1 𝑉1 +
𝑞 + 𝐸1 𝐸2
𝑞 + 𝐸2 𝐸1
(1 ‒ 𝑉1) ] Eq.17
Where 𝜎𝑌1 is the yielding strength of the ductile phase. Fig. 2 clearly demonstrates the yielding
strength variation of a FGM constituted of metal (ductile phase) and ceramic (brittle phase).
Fig. 2. The stress-strain curves for an arbitrary two phased composite [8]
Bhattacharyya et al. [9] conducted an experimental study and claimed that TTO model
outperformed ROM in determining material properties of FGMs. Nikbakht et al. [10] and
Komarsofla et al. [11] exploited TTO scheme to obtain the yielding initiation of FG plates and
shells, respectively. More detailed information about this model could be found in the mentioned
references.
1.3. Motivation
Technological advances in engineering designs motivated many scientists to investigate the
mechanical behavior of novel materials such as FGMs under static, dynamic and impact loadings.
The huge number of studies in these fields convinced researchers to compile review articles
regarding FGMs with different perspectives. Liew et al. [12] presented a review paper in the area
of static, dynamic, free vibration and buckling analyses of FG structures with meshless methods.
Their main concentration was on Element Free Galerkin (EFG) and reproducing kernel particle
methods. The cons and pros of each study were represented and possible future works were
suggested in their article as well. A critical review on FG plates was carried out by Jha et al. [13]
in which the most publications in the field of vibration and thermo-elastic analyses of these
structures were reviewed. As a conclusion, the researchers compared 2D and 3D methods in terms
of their accuracy and computational costs. A bulk of publications associated with FG plates and
7
shells subjected to thermal and mechanical loads were gathered in a comprehensive review article
represented by Thai and Kim [14]. The main focus of their paper was on the implemented theories.
Classical, firs order shear deformation theories, higher order shear deformation theories and 3D
elasticity theory employed for analyzing FG structures were also detailed thoroughly in their
research. Compiling a review article on FG plates and shells, Gupta and Talha [15] discussed
different fabrication processes of FGMs, different adopted theories for static and dynamic analyses
of FG structures and the recent application of these novel materials. They also represented a
number of suggestions for future studies regarding FGMs. Swaminathan and Sangeetha [16]
attempted to gather most of the published researches on thermal analysis of FG structures under
various types of thermal loadings. After reviewing the studies regarding static, vibrational and
buckling analyses of FG structures, these authors compared different solution methods and
mentioned their positive and negative points.
Albeit numerous review studies on mechanical behavior of FG structures, lack of a comprehensive
review article on optimization of these materials can be seen in the literature. To this end, in the
present work, researches on the optimum design of various types of FG structures are reviewed
and the most prominent results of each publication are highlighted. According to the structural
classification in this research, firstly the publications related to FG beams are reviewed. Following
this, two sections are devoted to publications on optimization of FG plates and shells.
Subsequently, FG tubes which are advanced crash structures with vast application in industries are
investigated in the next section. Finally, other structures such as implants, disks, sport instruments,
etc. made of FGMs are detailed in the last section. For the convenience of the readers, all the
abbreviations exploited in this review article are gathered in Table 1. in alphabetical order.
8
FEM Finite Element Method
FG Functionally Graded
FGCNT Functionally Graded Carbon Nanotube
FGF Functionally Graded Foam
FGFCS Functionally Graded Foam-filled Cellular Structure
FGFGT Functionally Graded Foam-filled Graded Thickness
FGFTT Functionally Graded Foam-filled Tapered Tubes
FGH Functionally Graded Honeycomb
FGM Functionally Graded Materials
FGPT Functionally Graded Piezoelectric Transducers
FGS Functionally Graded Sandwich
FGT Functionally Graded Thickness
FGTIT Functionally Graded Thickness Inversion Tube
FLGFT Functionally Lateral Graded Foam-filled Tubes
GA Genetic Algorithm
GDO Goal Driven Optimization
GLODS Global and Local Optimization using Direct Search
GS Golden Section
HAP Hydroxyapatite
HFT Heterogeneous Feature Tree
HSDT Higher order Shear Deformation Theory
ICA Imperialistic Competitive Algorithm
MBB Messerschmitt-Bolkow-Blohm
MC Monte-Carlo
MIGA Multi-Island Genetic Algorithm
MOGA Multi-Objective Genetic Algorithm
MOPSO Multi-Objective Particle Swarm Optimization
mSOS modified Symbiotic Organisms Search
MWCNT Multi-Walled Carbon Nanotube
NN Neural Network
NSGA Non-dominated Sorting Genetic Algorithm
NURBS Non-Uniform Rational Basis Spline
PCF Peak Crushing Force
PRS Polynomial Response Surface
PSACO Particle Swarm with Ant Colony Optimization
PSO Particle Swarm Optimization
PSOPC Particle Swarm Optimization with Passive Congregation
PSPCACO Particle Swarm with Passive Congregation and Ant Colony Optimization
PSOSM Particle Swarm Optimization Sliding Mode
PVDF Polyvinylidene Fluoride
PZT Lead Zirconate Titanate
RBDO Reliability Based Design Optimization
RBF Radial Basis Function
RCGA Real Coded Genetic Algorithm
ROM Rule of Mixture
RSM Response Surface Methodology
SA Simulated Annealing
SCM Simple Cell Mapping
SEA Specific Energy Absorption
SGO Social Group Optimization
SLP Sequential Linear Programming
SMOSA Suppapitnarm Multi-Objective Simulated Annealing
SOS Symbiotic Organisms Search
SQP Sequential Quadratic Programming
SVR Super Vector Regression
TDFGFT Two Dimensional Functionally Graded Foam-filled Tube
9
TSM Traditional Sliding Mode
UF Uniform Foam-filled
UFCS Uniform Foam-filled Cellular Structure
UHF Uniform Honeycomb Filled
Beams are one of the main structures in mechanical engineering that primarily resist loads applied
perpendicular to their longitudinal axis. They are traditionally descriptions of civil engineering
structural elements. However, many primary and secondary structural elements such as helicopter
rotor blades, turbine blades, robot arms and space erectable booms can be assumed as beams in
accordance with their geometry. As beams are vastly implemented in industries, a wide range of
materials, from homogeneous to composite and FGM, are utilized to construct them. FG beams
are divided into two main categories with regard to the direction of material variation. These two
categories are referred to as transversely and axially FG beams which can be seen in Fig. 3. Many
researchers have investigated optimization of FG beams for different objectives which are
mentioned in this section.
11
study. They also revealed results associated with FG nano beams with different boundary
conditions and proved the efficiency and accuracy of their methodology. Pham et al. [26]
employed the novel Social Group Optimization (SGO) algorithm to maximize the first natural
frequency of FG beams. Three different material models with 3, 4 and 5 variables were utilized in
their study and the last case was demonstrated to be the most efficient in representing the best
optimal material distribution leading to maximum fundamental frequency. Taati and Sina [27]
employed NSGA-II to optimize the thickness and the level of inhomogeneity in FG-micro beams
resting on elastic foundation. The objective functions of their study were to minimize the
maximum stress and deflection and to maximize the fundamental frequency and critical buckling
load. The coefficient of elastic foundation and internal length scale parameter were found to have
noticeable influence on the optimal design. Selecting lateral and flexural-torsional buckling of I-
shaped FG beams as the objective function, Nguyen and Lee [28] conducted a GA-based
optimization approach in which the material distribution and geometrical parameters were the
design variables. A piece-wise cubic interpolation function was utilized in their study to examine
the material distribution through the thickness of the beams. The researchers claimed that although
both geometrical and material parameters are influential on buckling of FG beams, the latter was
more dominant for shorter beams. Composite box beams with variable volume fraction of fibers
and ply thickness were optimized by Maalavi [29] using MATLAB optimization toolbox. The
volume fraction of materials was assumed to vary according to a power-law function. Maximizing
the natural frequency and harnessing them to certain target values were the key objective functions,
and the fiber orientation angle and volume fraction along with the ply thickness distribution formed
the design variables.
With the aim of minimizing the compliance of FG beams and bridge structures, Xia and Wang
[30] developed a level set based optimization approach and found the optimal topology and volume
fraction distribution of these structures. The material was assumed to vary through these structures
from a soft material to a stiff material smoothly. According to their results, although the FG designs
had more compliance than their homogeneous counterparts made of the stiff material, FG
structures contained less volume fraction of stiff material and this could lead to a design with lower
cost. Maleki Jebeli and Shariat Panahi [31] integrated their Bi-directional Evolutionary Structural
Optimization (BESO) method with GA to prove the outperformance of their methodology over
that of Xia and Wang [30] when the design variables, objective function and the type of structures
in the two aforementioned researches were the same. Less computational time, less minimized
compliance and design manufacturability after the optimization process were of virtues of their
approach over Xia and Wang’s.
Multi-material L-shaped brackets and Messerschmitt-Bolkow-Blohm (MBB) beams constituted
from three material phases were optimized by Taheri and Suresh [32] utilizing perimeter
penalization technique. As the volume fraction of material phases varied through these structures
smoothly, they were considered as FG structures. However, there was no regular material
gradation pattern in the optimized results. The total mass and volume fraction of particular phases
were chosen as the design variables in this topology optimization research whose aim was to
minimize the compliance of the mentioned beams and brackets. The authors noticed that this
technique led to more efficient and manufacturable designs than the other conventional methods
12
in the literature. A comprehensive multi-resolution topology optimization approach based on
isogeometric analysis on different types of structures namely MBB beams, cantilever beams,
bridge structures, curved beams and L-shaped beams was conducted by Lieu and Lee [33]. All of
these structures were multi-material and the objective function was to minimize their compliance.
The researchers changed each multi-phase optimization problem containing several volume
fraction constraints into a number of 2-phase sub-problems with one volume fraction constraint.
Every sub-problem was subsequently solved by optimality criteria method. The authors finally
demonstrated the outperformance of their methodology over conventional topology approaches in
terms of computational costs. The weight of FG lattice beams and L-shaped brackets were
minimized in a topology optimization approach conducted by Cheng et al. [34] with the stress as
the constraint. The researchers implemented a modified Hill’s yield criterion and asymptotic
homogenization method to obtain the yielding strength and effective elastic properties of these
structures, respectively. After conducting experimental tests, they proved the accuracy of the
utilized scheme. According to their results the optimized FG structures showed significantly better
elastic properties than their uniform counterparts.
13
with other boundary conditions such as clamped-clamped and clamped-simply supported.
Secondly, the slenderness has negligible influence on the maximization of fundamental frequency
of the beams.
In recent years, many researchers have been motivated to optimize the FGS structures. In order to
illustrate the applicability of PSO method in optimizing FGM and exploiting re-initialization
strategy in this very algorithm, Loja [39] attempted to optimize FGS beams using this algorithm.
The objective function of this research was to maximize the bending stiffness of these beams. To
this end, two case studies with different sets of design variables were chosen. In the first case
which was a symmetric sandwich beam, the thickness of ceramic core and the material distribution
of FG face sheets were the design variables. The second case was an asymmetric FGS beam and
the thickness and material distribution of face sheets were taken as the design variables. The author
finally noted the importance of re-initialization in the process of PSO method. The material
distribution of FGS beams and plates was optimized by Shi and Shimoda [40] to minimize their
compliance using traction method. In these structures, face sheets and cores were constituted of
metal and ceramic, and the shape of interfaces between the core and face sheets were assumed to
14
vary according to a shape gradient function, considering the total volume of the structure as the
constraint. This function was the design variable of their study. The authors realized that the larger
the differences between the Young’s moduli of the ceramic and metal phases, the more
optimization procedure could lead to lower values of compliance. In a comprehensive optimization
study provided by Correia et al. [41] FGS plates with FG cores were optimized considering several
conflicting objective functions such as weight and cost minimization, natural frequency
maximization and stress reduction. The thickness of core and face sheets along with the material
inhomogeneity were chosen as the design variables while manufacturing limitations were also
taken into account. GLODS and DMS were the implemented optimization methods in their study.
Various shapes of plates such as circular, square, rectangular, trapezoidal and skew plates have
been investigated by the scientists since these structures are remarkably applicable in engineering
designs. The splendid thermo-mechanical behavior of FGMs have inspired many researchers, over
the last twenty years, to probe the optimal design of FG plates with regards to different objective
functions. Fig. 5 depicts a schematic of an arbitrary rectangular FG plate and its coordinate system.
15
Fig.5. Schematic of transversely FG plate and the corresponding coordinate system
16
to decrease the total volume fraction of ceramic from 0.5 to 0.44 and maximum temperature that
the metal experienced from 500°C to 275°C while the amount of effective stress was considered
as the constraint. Mori-Tanaka and self-consistent homogenization models were utilized in their
study to obtain the material properties variation. The maximum Von Mises stress, shear stress and
deflection of rectangular FG plates were minimized in a research performed by Helal and Shi [47]
employing ANSYS Parametric Design Language (APDL). The volume fraction distribution
through the thickness of these plates was chosen as the design variable. The researchers used
different types of material models namely power-law, exponential and sigmoid models to
investigate the influence of these models on the optimal design and finally managed to decrease
the deflection, Von Mises stress and shear stress by 24%, 22% and 11%, respectively.
Additionally, the best optimal results were related to those following sigmoid and power-law
models. Ding and Wu [48] adopted a GA-based optimization approach to minimize the peak
thermal induced stress of FG plates whose surfaces were imposed to particular temperatures and
heat convention. The plates were artificially assumed as multi-layered plates and four different
material distribution models namely power-law, sigmoid, linear layer-wise and step layer-wise
models were taken into account. Regarding this specific objective function, the results proved that
the best material model was the linear layer-wise scheme and the authors suggested that a higher
order layer-wise model would lead to even better optimum results.
Na and Kim [49] provided an optimization research related to thermo-mechanical buckling of FG
plates. They calculated the best volume fraction distribution through the thickness of these plates
which resulted in minimum temperature of the metal phase and the minimum total stress both
phases experienced. Improving the thermo-mechanical loads was another objective of their study.
Utilizing GA and PSO method, Ashjari and Khoshravan [50] optimized the material distribution
of simply supported FG plates under sinusoidal and uniformly distributed transverse loads in order
to minimize the total mass. Deflection and stress were considered as the constraints individually
and simultaneously through three case studies. The best results were achieved when both
constraints were imposed on the process of optimization. The researchers demonstrated that the
best performance was associated with symmetrical sandwich plates with homogeneous cores and
FG face sheets. They also claimed that PSO method was slightly more efficient than GA. Hossein
and Mulani [51] chose to analyze the shear and uniaxial buckling of simply supported and clamped
FG plates. These plates were actually made up of aluminum reinforced with silicon carbide nano-
particles. The authors subsequently decided to minimize the required amount of reinforcing
material which led to the minimum cost of these structures. They let material distribution be the
design variable which was determined by an in-plane polynomial function. The researchers
claimed that this function outperformed other schemes such as power-law since it was capable of
controlling the material distribution more efficiently. Finally, they managed to minimize the
amount of ceramic powder approximately 55% after the optimization process. A similar approach
was taken by the same authors [52] to decrease the cost and total volume fraction of silicone
carbide in these types of simply supported FG plates under uniformly distributed loading, non-
uniform loading, central point loading and flutter speed constraint. After the optimization process,
this value decreased by 16.3%, 22%, 82% and 18.6% for these four load cases, respectively. These
authors [53] also tried another optimization approach towards minimization of the reinforcement
material (silicon carbide) in three types of FG plates namely unstiffened, stiffened and plates with
17
cutouts with critical buckling load as the constraint. The impact of several parameters such as
boundary conditions, the type of structure, the direction of material variation and the type of
imposed loads on the optimal design were demonstrated. It was proved when looking at the final
optimal results that the most decrease in the amount of reinforcement material was related to
clamped rather than simply supported boundary conditions, vertical (perpendicular to the direction
of stiffeners) rather than horizontal material variation direction and shear rather uniaxial loadings.
The largest amount of silicon carbide saving was found to be up to 200% compared to that of
homogeneous panels.
In order to obtain a certain desired temperature distribution through FG plates, Golbahar Haghighi
et al. [54] assumed the six surfaces of these structures to be imposed to heat fluxes. Accordingly,
these authors employed CG method combined with Differential Quadrature Method (DQM) to
minimize the discrepancy between the desired and actual temperatures in the presence of heat
fluxes. They also provided different examples dealing with various shapes, material distributions
and desired temperature domain distributions to show the efficiency of their method. Chiba and
Sugano [55] utilized GA to optimize the material variation of FG plates under temperature loads
with regard to the microstructural morphology and microstresses into consideration. The objective
function was to maximize the safety index defined as the relationship between microstress domains
and phase-specific failure criteria. The researchers claimed that exploiting the knowledge of
microstresses in the optimization process had considerable influence on the final optimal volume
fraction distribution of the material constituents. Chen et al. [56] performed an elastic analysis of
FG plates via a meshless collocation method. This method was founded on generalized multi-
quadrics Radial Basis Functions (RBF) which was defined by a function with two parameters
referred to as the shape parameter and exponent. These authors then employed GA to minimize
the discrepancies between the results of their study and those obtained by Zenkour’s research [57].
Both of these studies were based on Higher order Shear Deformation Theory (HSDT). The optimal
design variables in their study were the exponent and shape parameter which were found to be
0.73 and 1.3, respectively. Lieu and Lee [58] approximated the volume fraction of ceramic of a
FG plate at specific grid points along the thickness using Greville abscissae and material
distribution through the thickness via a B-spline basis function. The constituent materials were
assumed to be temperature dependent. The plates were subjected to thermo-mechanical loads, and
the optimum material distribution which led to the minimum compliance was determined using
Adaptive Hybrid Evolutionary Firefly Algorithm (AHEFA). According to the optimal results, the
middle plane was metal-rich and the surfaces were ceramic-rich. Additionally, the mentioned
algorithm resulted in more accurate results with less computational costs.
18
Fig.6. In-plane volume fraction distribution in a 2D-FG plate. [59]
Gradual variation of materials in two or more directions can be seen in many different natural
phenomena. This can be seen nowhere clearer than the microstructure of bones. Although bones
contain a lot of holes, they could carry huge loads while maintaining their low weight. These
significant features are attributed to the multi-directional material distribution around these holes.
Inspired by the structure of bones, Huang and Rapoff [60] analyzed plates with a circular hole in
the middle when the material around the hole was assumed to vary according to a power-law
function. They demonstrated that this design led to a higher ratio of strength to weight of the plates
compared to the homogeneous plates. Another optimization study on FG plates with a hole in the
middle was performed by Venkataraman and Sankar [61] employing GA. The hole was assumed
to be encircled by a number of rings when the material type and properties of these rings varied
gradually. Thus, this design was considered as a 2D-FG plate with a hole. The objective function
in this study was to minimize the failure index by finding the best material distribution around the
hole. The authors compared their design with perforated homogeneous plates and proved the
significant influence of gradually varying materials around the hole on the strength of the plate. A
2D-FG plate, constituted from tungsten and copper, with a hole near to its southern edge was
optimized by Vel and Goupee [62] implementing NSGA-II. The northern edge was the tungsten
rich edge which was assumed to have 500°C while the cutout edge’s temperature was 0°C. The
researchers’ goal was to maximize the dynamic and static safety factors of these plates under the
mentioned temperature gradient. To this end, they tried to find various optimal results and
represented a Pareto front regarding the objective functions. According to the final optimal design,
as the volume fraction of tungsten increased, the static safety factor increased while the dynamic
safety factor showed an opposite downward trend. Nemat-allah [63] conducted an optimization
approach to minimize the thermal and residual stresses of 2D-FG plates composed of ZrO2/6061-
T6/Ti-6Al-4V subjected to several thermal loading cycles. The volume fraction of material
constituents were assumed to vary via power-law functions in both directions. Thus, the power-
law exponents were considered as the design variables and the optimum values for these
parameters which led to minimized maximum temperature and minimized maximum equivalent
stress were found. A plate with semicircular cutouts on one edge, made up of 2D-FGM, was
optimized by kou et el. [59] to minimize the mass and maximum equivalent Von Mises stress. This
plate was subjected to a linear temperature gradient. The main objective of this study was to
illustrate the superiority of PSO method over mathematical programming methods such as
19
attractive set and trust region algorithms. The material distribution of the mentioned FG plates was
determined by a Heterogeneous Feature Tree (HFT) model which allowed the researchers to
approximate a versatile material propagation via a number of explicit functions. The authors finally
managed to decrease the mentioned objectives by nearly 4% and 24%, respectively. In order to
demonstrate the outperformance of modified Symbiotic Organisms Search (mSOS) method over
DE and Symbiotic Organisms Search (SOS) methods Do et al. [64] conducted two optimization
studies on 2D FG plates. The fundamental frequency and buckling load were maximized by
obtaining the optimum material gradation through these structures. These authors also proved that
combining mSOS with Deep Neural Network (DNN) method decreased the computational time
significantly and outperformed the mSOS in the framework of isogeometric analysis. Lieu and Lee
[65] exploited AHEFA in the framework of isogeometric multi-mesh design to maximize the
fundamental frequency of multi-directional FG plates. Different plates with constant and variable
thickness were analyzed in their study and the material inhomogeneity as well as thickness
variation profile were taken as the design variables. The aforementioned method enabled the
researchers to generate two independent NURBS surfaces which led the optimization process to
have remarkably lower computational costs.
20
B-spline basis function was employed to determine the thickness of each layer and the volume
fraction of ceramic at each control point. The set of control points was examined by Greville
abscissae. Two different problems with different objective functions and constraints were
explored. The objective function of the first problem was to maximize the natural frequency having
total volume as the constraint. The second problem dealt with minimizing the mass imposing
constraints on fundamental frequencies. The authors employed DE method and FA as well as
AHEFA and demonstrated the outperformance of the last case in terms of accuracy and
convergency speed. Moreover, they revealed that the B-Spline functions led to a totally different
optimal design compared to their power-law counterparts. It is to be noted that utilizing B-spline
functions in determining the material propagation of FG plates resulted in more feasible and
convenient manufacturing process.
Fig.7. (a) Geometry of a step-formed FG plate. (b) An arbitrary volume fraction distribution of ceramic in the step-
formed FG plate. [70]
Ootao et al. [71] applied GA to optimize the material composition of ten-layered step-formed FG
plates whose ceramic rich surface was subjected to uniform heating. The objective function was
to decrease the maximum thermal stress in the transient state. Three different cases were
considered in this study. In the first one, eight design variables associated with the volume fraction
of the eight middle layers were chosen while the volume fractions of metal in the first and tenth
layers were 0 and 1 as the constraints. These constraints were omitted in the second case. In the
third case, the material distribution of layers through the thickness was assumed to follow a power-
21
law function and the number of design variables declined to only the power-law index. The
researchers noted that the best stress reduction was related to the second design. The material
distribution of step-formed FG plates was optimized by Na and Kim [70] to reduce the stress and
to enhance their thermo-mechanical buckling. These types of structures were composed of several
layers made up of homogeneous materials and the material properties of the layers were assumed
to be temperature-dependent and vary gradually from layer to layer by controlling the volume
fraction of their material constituents. A similar optimization approach was performed by these
authors [72] on FGS plates consisting of an FG core and homogeneous face sheets considering
core to face sheet thickness ratio and material variation pattern as the design variables. Comparing
these plates with a two-layered composite plate made up of the same ceramic and metal, the best
results were related to those of FGS plates. However, the optimum results of step-formed FG plates
were found to be close to those of the aforementioned FGS plates.
22
thickness of the plate, overlap length, material composition of plate and the thickness of the
adhesive layer on the mentioned objectives were investigated, and the last parameter had negligible
influence in contrast with the first two variables. According to the optimum design, when the
overlap length increased, the thickness of the plates had to be decreased and when the overlap
length decreased, the thickness of plates had to be increased. Additionally, increasing the volume
fraction of ceramic in plates led to higher natural frequencies. In order to demonstrate the
outperformance of plates constituted from two homogeneous face sheets and a FG core over a two-
layered composite made up of the same metal and ceramic in terms of thermo-mechanical buckling
behavior, Na and Kim [77] compared these two types of plates and carried out an optimization
study on the former case to obtain the best volume fraction distribution of ceramic through the
thickness. The constituent materials were assumed to be temperature dependent varying through
the thickness via a power-law function. Protecting the battle vehicle bodies against radar
surveillance and blast waves motivated Zhu et al. [78] to design an elaborate type of sandwich
plates constituted from a glass composite face sheet at the top, a carbon composite face sheet at
the bottom and an Functionally Graded Foam (FGF) core. Additionally, these authors conducted
an optimization approach based on Response Surface Methodology (RSM) to find the best material
variation in the core which led to the minimum vulnerability of this intrinsic structure against
electro-magnetic or shock wave mitigation. The material distribution of the core was assumed to
follow a power-law index and the optimum value of this design variable was found to be between
8 and 10. Moreover, the ascending gradient model (increasing the stiffness of the FGF from the
bottom to the top of the core) led to the best performance of these plates. Utilizing Particle Swarm
Optimization Sliding Mode (PSOSM) control system, Moghaddam and Bagheri [79] optimized a
three-layer composite made up of an FG panel sandwiched between two piezo-electric layers at
the top and bottom as the actuator and sensor, respectively. The aim of their study was to suppress
the vibration of these structures which were imposed to three free and one clamped boundary
conditions. The researchers also compared the results with those of Traditional Sliding Mode
(TSM) control system and demonstrated the efficiency and outperformance of PSOSM over TSM
in terms of convergency speed. Utilizing the combination of GA and ANN, Daynes et al. [80]
conducted a topology optimization on flat sandwich panels containing an FG lattice core. They
calculated the best orientation and geometrical properties of the lattice cells which led to the
highest ratio of strength to weight. According to the final results of this research, the stiffness and
strength of FG lattice panels could be increased significantly through the optimization process.
The stiffness and strength of the optimum FG lattice panels were found to be 101% and 172%
more than those of their uniform lattice counterparts, respectively, while their weights were equal.
23
conditions on the buckling of these plates were also demonstrated. The best results were related to
the plates in which the volume fraction of the CNTs at the center and surfaces of the plate was
maximum and minimum, respectively. Vo-Duy et al. [82] proposed an optimization method based
on Adaptive Elicit Differential Evolution Algorithm (AEDEA) to optimize the fiber orientation
angles of CNTs in FGCNT reinforced composite quadrilateral plates considering maximization of
fundamental frequency as the objective function. The influences of other parameters such as
volume fraction distribution of CNTs through the thickness, number of layers and boundary
conditions on the optimal design were illustrated the last of which was found to be the most
influential. Hussein and Mulani [83] employed RBDO method and a deterministic optimization
approach based on SQP to determine the best possible material gradation of in-plane FGCNT-
reinforced polymer composite plates aiming at improving the stiffness of these structures.
Accordingly, these researchers calculated the optimum volume fraction distribution through plates
which led to the minimum amount of required stiffening CNT considering deflection as the
constraint. A comparison between the optimized FGCNT plates with homogeneous CNT
composites made evident that the former case required 45% less amount of CNT for the same
values of stiffness. Additionally, the optimal volume fraction of CNT in the FGCNT plates
examined by RBDO method was 48% more than that of the deterministic approach.
24
3.8. Other functionally graded plates
A commercial optimization program named DOT helped Aboudi et al. [87] to optimize FG
composite plates in which the fiber volume fraction varied through the thickness. These plates
were assumed to be under temperature gradient. The optimization problem was solved with and
without constraint on fiber spacing and the objective function in both problems was to minimize
the moment resultants attributed to thermal loading. Moreover, the researchers entered generalized
plane strain and plane strain boundary conditions into the optimization formulations and compared
the results. According to the final results, the boundary conditions and the mentioned constraint
had great influence on the reduction of the objective function and the pattern by which the volume
fraction of fibers varied in the optimal designs. Increasing the buckling load of rib stiffened FG
plates, Birman and Byrd [88] decided to add some stringers to these plates. After investigating the
positive influence of these stringers on the critical buckling load of FG plates, the researchers
minimized the mass of the stringers letting critical buckling load be the constraint. Considering
neither the local buckling nor the buckling of stringers is the flaw which can be seen in this
research. Putting these two objectives aside, the best optimized results were achieved when the
minimum number of stringers were widely situated. Hedia et al. [89] utilized the ANSYS package
to optimize the material distribution of a perforated porous FG plate aiming at minimizing stress
concentration near the hole when undergoing thermal and pressure loads individually and
simultaneously. A non-liner function was employed to determine the effective material properties
of these plates. This non-linearity is attributed to the porosity distribution through these materials.
After obtaining the optimized results, the authors claimed that while one of the loads (thermal or
pressure) was imposed, a ceramic-rich design was optimum. On the other hand, a metal-rich plate
was found to be the best optimized design when both loads were applied on the plates.
Shell structures are vastly employed in different engineering designs such as fluid containers or
conveyers, aerospace and naval construction industries. Their curvature helps them to carry out
huge loadings effectively. Therefore, they are often used as load bearing structures for aircrafts,
rockets, submarines and missile bodies. As FGMs have extraordinary features, many researchers
have been encouraged to optimize FG shells with different purposes recently. There are several
types of shells namely cylindrical, conical and spherical shells. In this section, these types of shells
along with cylinders, vessels and pipes made of FGM are investigated.
25
Fig.8. Geometry of an FG cylindrical shell and the corresponding coordinate system
26
231Mpa after the optimization process. Batra [94] analyzed the FG incompressible linear elastic
spherical and cylindrical shells subjected to inner and outer hydrostatic pressure. The aim of this
research was to find the best shear modulus variation through the thickness of these shells which
led to optimal circumferential and hoop stresses. Linear distribution of shear modulus through the
thickness was finally found to be the best design according to the aforementioned objectives for
both types of shells. Vel and Pelletier [2] applied an elastic NSGA to optimize the material
distribution of plates and shells made of FGM introducing two models. In the first model, the
objective function was to minimize the peak hoop stress and mass simultaneously under thermal
loads considering the maximum temperature of the metal as the constraint. The researchers
reported that the optimized design led to a slight increase in mass but a remarkable decrease in
hoop stress. In the second model, they took minimizing the mass and maximizing the safety factor
of shell under heat flux as the objective functions. Asgari [95] implemented Multi-Objective
Genetic Algorithm (MOGA) to optimize the volume fraction distribution of 2D-FG hollow
cylinders. The objective functions were considered to be minimizing the mass, stress wave
propagation and the displacement of these structures under impulsive internal pressure. Cubic
spline interpolation functions were chosen for determining the material distribution variation in
both radial and axial directions. Moreover, the outperformance of these functions over regular
power-law functions was noticed. In order to reduce the vibration and suppress the undesirable
vibrations of shear deformable FG cylindrical shells, Biglar and Mirdamadi [96] tried GA to
optimize the orientation angle and location of piezo-electric sensors and actuators installed on the
surface of these shells. After analyzing three different examples, the researchers claimed that
attaching sensors and actuators at the optimal angle and position could lead to higher transmission
of mechanical energy to the shells and this resulted in a very quick elimination of vibrations. The
influences of the material distribution of FG shells and control gain on the suppression of
vibrations were determined as well.
In a GA-based optimization approach, Nabian and Ahmadian [97] maximized the natural
frequency and minimized the weight of simply supported FG hollow cylinders by finding the best
material gradation pattern through the thickness of these structures. Piece-wise cubic interpolation
function was implemented in this research to determine the volume fraction of material
constituents at specific control points and to examine the volume fraction distribution through the
thickness of cylinders. The authors finally extracted a Pareto front for these two contradictory
objectives as a benchmark for other engineers. Tornabene and Ceruti [98] employed PSO method,
GA and Monte-Carlo (MC) algorithm to optimize material variation in FG panels and doubly
curved shells to minimize the deflection and maximize the fundamental frequency of these
structures. The analyzed shells were assumed to consist of a number of laminas and the material
distribution of each lamina was determined by a four-parameter power-law function. A comparison
between the mentioned algorithms depicted that PSO method and GA represented more exact
results than MC did; particularly when both of the objective functions were taken into
consideration. Looking from the lens of a designer, the main disadvantage of this approach was
attributed to the lack of any relationship between the four parameters of the power-law function
and the dynamic or static performance of the mentioned shells. Maximizing the sound transmission
loss of FG cylindrical shells which stems from the optimum first resonant frequenct encouraged
Nouri and Astaraki [99] to optimize the volume fraction distribution of materials and geometry of
27
these shells via GA. The thickness, frequency range and weight of these structures acted as the
constraints. Different sets of materials were analyzed in this research and finally, the combination
of nickel-aluminum and steel-aluminum were found to present the maximum sound transmission
loss and minimum weight. In order to spend the minimum amount of control energy for
suppressing the vibration of FG truncated conical shells, Fares et al. [100] attempted to optimize
the control forces and deflection of these shells when they were imposed to simply supported and
clamped boundary conditions. The integration of total energy of the shell and control energy was
taken as the objective function which was intended to be minimized using Lyapunov-Bellman
theory. The most important quality of this investigation was related to incorporating the stretching
effects in optimization formulations which was claimed by the authors to be significantly
influential on the optimal design; especially in case of moderately thick and short conical shells.
Feasible Arc Interior Point Algorithm (FAIPA) helped Moita et al. [101] to optimize FG plates
and cylindrical panels choosing fundamental frequency, mass, central deflection and critical load
as the objective functions or the constraints. Material variation through the thickness was assumed
to follow a power-law function and the power-law index plus the thickness were taken as the design
variables in all case studies. Finally, after representing five different examples, the researchers
introduced the utilized algorithm as an efficient and accurate method of optimization in case of
FGM.
28
end, the researchers decided to choose the maximum hoop stress jump at the interfaces and the
maximum hoop stress through the thickness as the objective functions. Their results documented
that changing the priority of the objective functions led to different structural stiffness. Moreover,
they managed to decrease these stresses by nearly 18% and 5%, respectively.
In order to reduce injuries in accidents, crash structures are vastly utilized in automobiles. The
quality of making passengers safe during any accident is referred to as crashworthiness
characteristics. This factor is defined by two parameters namely Specific Energy Absorption
(SEA) and Peak Crushing Force (PCF). An optimum design of any structure with high
crashworthiness quality has the maximum SEA and minimum PCF. Empty tubes and tubes filled
with foam are of the most suitable crash structures which have attracted many scientists’ attention
to optimize them so as to improve their crash behavior. To this end, during the past decade, many
scientists have attempted to design FG tubes which are divided into two types. The first case are
FGF tubes which contain foam with variable density. The other type is called Functionally Graded
Thickness (FGT) tubes which are those with gradually varying thickness along the longitudinal
direction. These two kinds of FG tubes are shown in Fig. 9 and Fig. 10.
29
Fig.9. Schematic of an FGF tube with square cross section under lateral impact loading.
Fig.10. Schematic of an FGT tube with circular cross section under axial impact loading.
31
5 extremum pointed sinusoidal pattern. Two Dimensional Functionally Graded Foam-filled Tubes
(TDFGFT) in which the foam density was assumed to vary along the longitudinal and transversal
directions were optimized by Ebrahimi et al. [114] utilizing PSO method. Two power-law
functions with different exponents namely n and m were used in the two aforementioned directions,
respectively. Several models with respect to the range of these exponents were introduced as the
optimal designs. Among all these optimized tubes, the ascending pattern with 0.2 ≤ m,n ≤ 1 and
the descending pattern with 2 ≤ m,n ≤ 10 were proved to have the best outcomes in SEA and PCF,
respectively. The researchers also pointed the noticeable superiority of TDFGFTs over UF tubes.
Uniform Foam-filled Cellular Structures (UFCS) and Functionally Graded Foam-filled Cellular
Structures (FGFCS) were optimized by Yin et al. [115] to enhance their crashworthiness
characteristics under lateral impact loadings. NSGA-II helped these scientists to optimize the
density variation of foam in the FGFCSs which led to maximum SEA and minimum PCF. Nine
different cross sections which were defined by the number of cells (1, 2, 3, 4, 6 and 9) and their
configurations were studied. Among all these cross sections, that with 9 cells represented the
highest SEA regardless of PCF as the constraint. Taking PCF into account, several Pareto fronts
were presented according to the final optimal designs of this research which are an excellent
benchmark for engineers in terms of manufacturing car bodies. Ying et al. [116] utilized RBF
combined with NSGA-II to minimize PCF and maximize the SEA of thin walled tubes made up
of steels with FG strength in which the strength was assumed to vary via a power-law function
along the tube. The gradient exponent was considered as the design variable. Critical impact load
angle was another objective which rose as the gradient exponent approached 1. The results were
validated by experimental and theoretical studies. The researchers also compared FG strength
tubes with their uniform strength counterparts and showed the outperformance of the former over
later regarding their crashworthiness characteristics.
32
decreasing PCF to a great extent. RBF models combined with NSGA-II helped Yin et al. [119] to
optimize the thickness distribution pattern of FGT multi-cell tubes whose thicknesses were
assumed to vary based on power-law functions. Improving their crashworthiness behavior defined
by maximizing SEA and minimizing PCF acted as the objective function. Two types of RBF
namely adaptive RBF and conventional static RBF were employed in this research and the former
proved to be more accurate and efficient. FGT tubes made up of aluminum were optimized by
Baykasoglu and Baykasoglu [120] regarding their crash behavior under impact loads. The cross
section of these tubes was circular and the thickness distribution through the longitudinal direction
was examined by a power-law function. The aspect ratio (length to diameter ratio) and the power-
law index formed the design variables of this research. The researchers utilized GA combined with
ANN acting as the objective function evaluator to carry out their optimization approach. Finally,
the Pareto fronts with respect to PCF and SEA as the objective functions were represented.
Depending on the priority of the mentioned objectives, the optimal design could be obtained from
these Pareto fronts. Implementing an integrated NSGA-II and RSM, the same optimization
problem was solved by Yao et al. [121], and a number of interesting results were extracted.
Increasing the aspect ratio and decreasing the power-law exponent led to higher SEA while
increasing the two mentioned design variables resulted in lower PCF. Oblique impact loads were
also investigated in this study by considering 10°, 20°, 30° and 40° of load angles. Increasing the
angle loads caused decreasing trend in the PCF and SEA of the mentioned structures. In order to
make the design of crash tubes more flexible and improve their crashworthiness characteristics,
Yin et al. [122] modeled a new type of these structures in which the foam density varied along the
transverse direction and the thickness of the tube varied along the longitudinal direction. These
structures were referred to as Functionally Graded Foam-filled Graded Thickness (FGFGT) tubes.
According to the final results of FGFGT tubes, the best optimal design was associated with tubes
whose middle was the thickest part. In this case, when the weight of the optimized FGFGT tubes
were equal to that of their UF tubes, the former showed better crashworthiness behavior. On the
other hand, the design with minimum thickness the middle of FGFGT tubes showed lower SEA in
comparison to their UF counterparts with the same weight. The grading pattern of the thickness
and foam density were the design variables of this study.
33
Fig.11. (a) An FGTIT specimen under impact loading. (b) A schematic of the die and FGT in FGTIT [123]
Numerous advantages of FGMs have attracted many scientists to implement these materials in
different areas such as orthopedic and dental implants, rotating disks, turbine disks, sports
34
equipment, structures composed of piezoelectric materials, etc. These types of structures which
cannot be classified in three main mechanical structures namely beams, plates and shells as well
as tubes, are compiled in this section. Moreover, there are a few studies describing the behavior of
FGMs regardless of the structural shape which are reviewed and presented at the end of this
section.
There are two key parameters in designing a dental implant namely Osseo-integration and bone
remodeling. The mechanical properties of implants’ synthetic materials mismatch the native
biomaterials and this fact deteriorates the two aforementioned essential parameters of dental
implants. Manufacturing these implants from FGM varying from biomaterials to synthetic
materials would be a wise idea to overcome this problem. Accordingly, Lin et al. [125] designed
and constructed a model containing a FG dental implant and four other teeth. They subsequently
calculated the bone remodeling stemming from implementing different FG implants over a four-
year period. The results helped these scientists to optimize the material gradation of FG implants
and enhance the process of bone remodeling which was determined by three specialized functions.
The implant material distribution was assumed to follow a power-law function and the results
showed that reducing the power-law exponent led to higher performance of the implant. However,
reduction in the power-law index resulted in lower stiffness which made the whole design
vulnerable over the healing period. Therefore, Pareto fronts were represented by the researchers
as a benchmark to tailor these types of structures in the most appropriate manner. Following this
research, Sadollah and Bahreininejad [126] utilized Suppapitnarm Multi-Objective Simulated
Annealing (SMOSA) and MOGA to improve the results of RSM taking the same objective
function and design variables into consideration. Their results were improved up to 33% compared
to those of RSM. They also reported that the two meta-heuristic algorithms showed close optimal
results. They finally represented a wider range of optimal power-law index varying from 0.1 to
0.65. A similar study conducted by Sadollah et al. [127] employing MOPSO method sought the
same objectives and led to quite the same results as the previous research. Utilizing the
optimization toolbox of Solidworks software founded on the DOE Rechtschafner design, Ichim et
al. [128] represented a new design of dental implants enveloped by two coatings made of porous
zirconia to minimize the stresses in their surrounding bones. These implants were analyzed when
undergoing loads with angles of 0°, 15°, 30° and 45°. The elastic moduli of the coatings were the
design parameters of this study and the researchers demonstrated that covering the stiff core of the
implant (Ecore = 110Mpa) with softer porous coatings ( Ecoating = 45Mpa ) was sufficient. In other
words, a grading pattern of changing the young modulus from the stiff core to the soft coatings
had negligible impact on stress minimization. According to the final optimum results, these
resilient coatings led the average stresses in peri-implant bone to decrease by 15%. The equivalent
value for compressive and tensile stresses was 50%.
After hip implant surgeries, in order to reduce all the adverse consequences which are attributed
to two main factors namely bone resorption and bone-implant interface instability, Khonaki and
Pasini [129] made an attempt to design a novel graded cellular hip implant. Subsequently, they
determined the bone-implant interface instability and bone resorption by two specific functions
and carried out an NSGA-II-based optimization experiment to minimize both parameters. Material
gradation was chosen as the design variable of their study. In order to illustrate how efficient and
35
superior this novel design was, the researchers compared their optimal design with hip implants
made up of titanium and those constituted from foam. The interface stresses between the implant
and bone as well as bone resorption of the optimized design were found to be 50% and 70% less
than those of Titanium design, respectively. These values were 65% and 53% while comparing the
foam design with optimized graded hip implant in favor of the latter case. Hedia and Fouda [130]
attempted to design artificial hip stems which outperformed the former designs in terms of strength
and life of the joint implant. The rivals of this novel FG design consisting of collagen and
Hydroxyapatite (HAP) were titanium stems with and without HAP coatings. Choosing the
elimination of stress shielding at the medial proximal region of the femur as the objective function,
the authors conducted an optimization approach in which the material distribution and thickness
of their novel design played the role of the design variables. The volume fraction distribution of
material constituents was calculated by a power-law function, and the optimized power-law index
was found to be 0.1. This design demonstrated noticeable declines in the maximum lateral and
medial shear stress while the Von Mises equivalent stress at the medial proximal region increased
significantly. Bahraminasab et al. [131] employed FEM combined with RSM to optimize the
femoral component of knee implants made up of FGM. This optimization study was carried out to
eliminate the loosening problem of knee implants. Therefore, the authors defined maximizing
stresses in the distal femur at the interface of the bone/implant, minimizing micro-motions at the
interface between the bone and the implant and minimizing wear index of polyethylene insert as
the objective functions. The volume fraction of material constituents and their porosity variation
pattern were taken as the design variables in this multi-objective study. The researchers compared
their optimal result with a benchmark alloy made of cobalt and chromium and achieved averages
of 3.8%, 13.6% and 0.6% enhancement in the aforementioned objectives, respectively. Mehboob
and Chang [132] took advantage of ABAQUS software to simulate fractured tibia and the bone
fragments which were assembled by a FG biodegradable bone plate and a number of screws.
Subsequently, mechano-regulation theory was adopted along with deviatoric strain and FEM
analyses to determine the healing performance of the fractured bone. Finally, Taguchi method and
DOE were exploited to maximize the healing performance of the mentioned structures. The
average elasticity modulus, material distribution and thickness of these FG structures were the
design variables of this research and the optimum values of these parameters were obtained after
the optimization process.
Improving the performance of safety helmets motivated Rueda et al. [133] to optimize the foam
liner part without increasing the size or weight of these helmets. Increasing the weight of these
structures leads to higher inertia of the helmets. Therefore, the possibility of neck injuries are
increased. The performance of helmets depends on reduction in peak acceleration which is related
to three key features namely contact areas, distribution of material stresses and dissipated plastic
energy density. The researchers claimed that varying the foam material through the thickness and
increasing the contact area had great influence on the energy absorption of these helmets. In
another study, the same authors [134] decided to use FGF liners to avoid crack propagation and
delamination of liners. After modelling these new designed helmets, they attempted to find the
optimum foam configuration through the thickness of liners which led to the best energy absorbing
behavior. They finally compared FGF liner helmets with UF liner helmets and demonstrated the
36
outperformance of the former when both types were assumed to be subjected to various impact
velocities and positions.
Corrugated rods which contain a number of curvatures with specific steps and amplitude are
implemented as reinforcement in many engineering structures. FG corrugated rods were
introduced and optimized by Andrianov et al. [135] to increase their stiffness. The study succeeded
in optimizing the variation of amplitude and steps of corrugation in these structures and concluded
that these parameters are mostly effective on longitudinal stiffness and compression-extension
stiffness, respectively. In order to demonstrate the outperformance of FG strength structures
consisting a gradual range of low strength to high strength materials over their uniform strength
counterparts in terms of crashworthiness characteristics, Ying et al. [136] analyzed these two types
of materials using nonlinear finite element program LS_DYNA. For this purpose, columns made
of these materials were considered to be under crashing and oblique impact loads. Subsequently,
an NSGA-II-based multi-objective optimization study was conducted to find the best strength
propagation through FG strength columns which led to minimum PCF and maximum SEA.
According to the results, the best crashworthiness behavior was related to columns with the lowest
strength gradation index and designs with the highest values of top strength.
In order to increase the safety of roller compacted concrete gravity dams in terms of seepage and
cracking, Zhang et al. [137] designed dams in which the material properties along the water flow
varied functionally. These dams are called FG partition structures . Implementing optimization
approaches based on GA, Multi-Island Genetic Algorithm (MIGA) and Adaptive Simulated
Annealing (ASA), they managed to minimize the cost of these structure considering their hydraulic
fracture as the constraint. ASA was the fastest algorithm among the mentioned utilized methods
according to the final results.
As disks are vastly implemented in different industrial applications and undergo large amounts of
thermal and centrifugal loads, there is a desire to boost their mechanical characteristics. An
optimization approach founded on Sequential Linear Programming (SLP) was conducted by Chen
and Tong [138] to minimize the total weight of FGM subjected to heat flux and temperature loads.
A long slab, a circular disk and a turbine disk made up of these materials were investigated as
examples. In the last example, the researchers took deflection and maximum equivalent stress as
the constraints and managed to minimize the weight of FG turbine disk by 10%. Utilizing CAMD
method, Stump et al. [139] attempted to minimize the volumetric density of FG rotating and turbine
disks. The material variation profile was the design parameter of their study with the Von Mises
yield criterion as the constraint. The same turbine disks subjected to centrifugal force was
optimized by these authors [140] with the aim of minimizing the volume fraction of one of the
material constituents considering Von Mises equivalent stress as the constraint. SLP was the
optimization method they utilized to optimize the material distribution of FG turbine disks.
Khorsand and Tang [141] employed a combined Co-evolutionary Particle Swarm Optimization
(CPSO) method and DQM to optimize the weight of FGT rotating hollow disks and to minimize
the deflections and centrifugal and Von Mises equivalent stresses of these structures. These disks
were assumed to be under thermo-mechanical loads. The weight reduction results associated with
this approach were found to be greater than those of other methods. The influences of angular
37
velocity along with the thickness variation pattern on the mentioned stresses, deflection and weight
optimization were also evaluated in this research. The material propagation and geometry of FG
rotating hollow disks were optimized by Tharun et al. [142] in order to minimize the mass,
maximum deflection and stresses of these structure when they undergo thermo-mechanical loads.
Mechanical loading was attributed to rotating with certain angular speed and thermal load stem
from temperature gradient along the radial direction. The researchers also considered constant and
variable thickness disks in their study. Finally, they demonstrated that the most significant factors
on the optimality of these structures were the ratio of inner to outer radii and angular speed while
the temperature had the minimum influence on the optimal design of these disks.
The tribological application of coatings encouraged many surface engineers to optimize their
characteristics. The reason lies in the significant influence of coatings on enhancing the
environment sustainability and declining the life-cycle costs of many structures made of sensitive
materials. Nadeau and Ferrari [143] implemented Downhill simplex method to optimize the
material properties distribution of FG composite coatings made up of silicon/carbide and
aluminum. The properties and propagation pattern of the reinforcing fibers embedded in the matrix
of these composites acted as the design variables of this research. The curvature and strain energy
density of these layers were taken as the objective functions. The authors compared the results of
FG coatings with the equivalent optimized bi-layered coatings and claimed that the former could
represent nearly 86% better performance taking both objective functions into account. Xu et al.
[144] employed a modified PSO method to minimize the thermal residual stresses of step formed
five-layered FG carbon/silicon carbide coatings as face sheets of sandwich structures with
carbon/carbon composite core after cooling down. They considered the thicknesses and material
distributions as the design variables. The volume fraction distribution through the thickness of
these coatings followed a power-law function with the exponent varying from 0.02 to 2. With
respect to the optimized results, the best optimized power-law index was nearly 0.08 which led to
the minimum amount of residual stresses. In addition, two completely different optimum designs
were achieved depending on whether 𝑝 ≥ 0.08 or 𝑝 < 0.08.
The application of gears in industries is remarkable, and the most prominent objective of these
structures is to transmit energy. Minimizing the weight of gears has always been important to
engineers since this leads to less energy consumption and higher efficiency of these structures.
Jing et al. [145] utilized Goal Driven Optimization (GDO) method to optimize gear teeth
constituted of FGM. The aim of their research was defined as minimizing the maximum deflection
of the teeth and the total weight of these gears taking the maximum allowable stress as the
constraint. After optimizing the teeth material, the researchers compared the gears with FG teeth
with their totally homogeneous counterparts and reported that the former design had 32% less
weight and 6% less maximum deflection in the teeth. They also recommended an optimization
analysis on gears whose all parts are made of FGM. Considering the printability constraint was
another suggestion the authors mentioned which could result in a more practical design.
Injection molding is the process of producing specific parts in large scale. As the mechanical
stability of injection molds deters during molding cycles, it is important to improve their design
by increasing their load bearing capacity and their resistance against thermal loads. Using FGMs
38
for manufacturing injection molds and optimizing them are of viable options to reach these
objectives. FG lattice injection molds were optimized by Wu et al. [146] to reduce their weight
with their thermal conduction and stiffness being the constraints. Accordingly, a number of lattice
cells were distributed through the core of the injection mold so that the mass of these structures
reduced significantly with a negligible penalty on the thermal and mechanical constraints. The
final optimum design demonstrated nearly 9% and 3.5% reduction in the stiffness and heat
conduction, respectively while the structural weight reduced up to 30%. Although huge amount of
weight increase was saw in this optimization process, enhancements in stiffness and heat
conduction of the optimized injection molds were perceived as compensation.
Piston rings which are located between the cylinder and piston of engine have four principal
functions namely compression gas sealing, lubricating oil film control, heat transfer and supporting
piston in the cylinder. Due to the significant role these structures play in the engine, engineers are
driven to improve their performance. Carvalho et al. [147] optimized the material gradation of
AlSi-CNT FG composites to make a compromise between the wear, fatigue, tensile strength,
hardness and cost of these materials which were intended to be implemented in producing piston
rings. The best results related to fatigue and wear characteristics of these materials was obtained
when the composite was reinforced with 6% wt. CNT. In this case however, the other two
mechanical properties degraded. 2% wt. CNT designs were found to have the best behavior
regarding all the mentioned characteristics while the cost increased significantly. Therefore, the
researchers finally introduced a linearly graded pattern for CNT as the optimal design so that the
surfaces contained 2% wt. CNT and the middle of these structures contained 0% wt. CNT.
There is a long history with regards to materials of golf club heads from wood to steel, titanium
and recently FG porous materials. The main reason for producing different designs of golf club
heads was related to their beauty and functionality. Over the last decade, the dominance of the
latter is getting more and more obvious. In order to improve the performance of golf clubs, Ray et
al. [148] optimized the porous propagation of club heads made up of porous titanium. Three
different objective functions namely reducing the weight, reducing the coefficient of restitution
and increasing the contact time were taken into account, and all of these parameters were found to
be influential on the shot performance of clubs to a great extent. It is noteworthy that the numerical
results of the impact behavior of club heads against the steel balls were extracted from LS DYNA
commercial software.
Piezoelectric materials are novel designed materials which are capable of converting electrical
energy to mechanical energy and vice versa. Since these materials are vastly implemented in
various applications such as computer, military, medical and automotive industries, researchers
are trying to improve their characteristics. Recently, employing the concept of FGM in
piezoelectric materials has enabled scientists to promote the performance of these novel materials.
Energy harvesting of FG piezocomposites which is mostly attributed to the coefficient of
electromechanical coupling and microscopic stresses was maximized in an approach based on
Discrete Material Optimization (DMO) method presented by Vatanabe et al. [149]. Accordingly,
the polarization direction of piezoelectric material and material gradation were selected as the two
design parameters. The researchers compared the FG piezocomposites with their non-FG
39
counterparts. Although the latter case showed lower electromechanical coupling coefficient, the
microscopic stresses in the FG piezocomposites were claimed to be significantly lower than non-
FG designs. Therefore, the FG pattern in piezocomposites resulted in harvesting more electrical
energy. Material gradation in Functionally Graded Piezoelectric Transducers (FGPT) was
optimized through a topology optimization approach represented by Rubio et al. [150]. They
intended to find the maximum eigenfrequency of a selective eigenmode. The optimization process
was conducted through the framework of SLP and CAMD. Looking at the optimal results, the
gradation in the thickness direction was significantly more effective on the eigenfrequencies than
the gradation through the longitudinal direction.
Schaller and Yang [151] implemented swarm search algorithm and GA in an optimization study
with the goal of stress minimization in FGMs. They incorporated a three-layer FGS structure
whose core was constituted from FGM and the face sheets were homogeneous metal and ceramic.
The objective was to minimize the stress of the ceramic surface when this structure was assumed
to be under thermal loads. They finally managed to decrease maximum stress at the ceramic surface
from 45Mpa to 20Mpa by optimizing material gradation and changing the pattern from a linear to
an optimal function. Goupee and Vel [152] implemented NSGA combined with EFG method to
optimize the material distribution of FGM subjected to thermal loadings in two problems. The
objective functions in the first problem were defined as simultaneously minimizing mass and peak
effective stress under temperature gradient. The second problem involved minimizing the mass
and maximizing the safety factor of the structure simultaneously under intense heat flux. In this
case, the maximum temperature experienced by the metal phase as well as the factor of safety
played the role of constraints. The researchers finally prepared Pareto fronts offering a wide range
of minimized mass and maximum equivalent Von Mises stresses as a benchmark to designers. In
order to enhance the heat treatability and minimize the thermal stress distribution of FG slabs in
thermal environments, Molaei Najafabadi et al. [153] investigated the influences of Fourier
number in the thermo-elastic solution and the impact of material distribution of these structures on
their deflection, stresses and temperature. This optimization problem which was solved via quasi-
Newton method was restrained by the critical temperature. The researchers realized that exploiting
materials (whether the ceramic or metal phase) with higher temperature diffusivity led to better
heat treatability. Furthermore, it was claimed that for all values of Fourier number, as the critical
temperature increased, the optimized power-law exponent was seen to be higher.
7. Conclusion
The majority of publications on optimization of FG structures were reviewed and compiled in this
paper. These researches were categorized in accordance with the type of structures. Beams, plates,
shells, tubes and other structures constituted from FGMs were sequentially investigated in this
research. As the key feature of FGMs is their gradual and smooth variation of material constituents,
the most common design variable in the reviewed researches was the material distribution pattern.
Stress distribution, critical buckling load, fundamental frequency and the weight of FG structures
40
were the most popular objectives researchers sought to improve through optimization studies.
Methodologies based on GA and PSO were the most frequently utilized algorithms in the discussed
field. There were a number of studies carried out with the aim of reducing the computational time
and increasing the accuracy. According to these researches, combining stimulating techniques such
as ANN or ANFIS with a metaheuristic algorithm could lead researchers towards these objectives.
To conclude, the following optimization approaches are suggested by the authors to conduct in the
future.
There were a few optimization studies in which the manufacturability of the FG structure
was taken into consideration. Adding manufacturability to the optimization studies is
recommended since it leads to more practical designs with prospects of being produced in
large scales.
There were a few studies on FG structures with piezo electric patches or layers. As piezo-
electric materials demonstrated to be influential on the thermo-mechanical behavior of
various designs, it is suggested to investigate the optimum FG structures embedded
between two piezo-electric layers or FG structures with attached piezo patches to their
surfaces.
The cost of a design is one of the most important issues which should be considered by
designers. However, there were a few studies selecting this prominent feature as the
objective function. Therefore, adding the cost of optimal design of a FG structure to the
optimization procedure is highly recommended.
The impact performance of FG beams, plates or shells has attracted little attention in the
literature. Therefore, the authors suggest more contribution to the development of optimal
designs for these structures when undergoing impact loads.
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