PWM Duty Cycle Clamp Implementation Guide
PWM Duty Cycle Clamp Implementation Guide
Design considerations for selecting the peak ramp voltage (VRPEAK) of 3.6 V and the maximum gate drive voltage (VGATE) of approximately 12 V involve ensuring compatibility with the PWM controller’s operational parameters. VRPEAK should be less than VGATE to fit within the allowable voltage range of the controller, and VGATE reflects the maximum output capability of the UCC3818 controller. These parameters are critical for setting the appropriate comparator trigger points and ensuring the proper functioning of the duty cycle clamp .
The equations provided help calculate resistor values by considering the operational parameters such as the peak ramp voltage VRPEAK, the maximum gate drive voltage VGATE, and the required threshold levels for the comparator. Equation (2) sets up the LM311 comparator, while further equations are used to determine the appropriate values for R2 and R3 based on these voltages, ensuring effective damping and discharge timing in the circuit .
The diode (D1) and resistor R3 provide a fast discharge path for capacitor C1 during circuit reset, which occurs when the gate drive signal goes low. This setup ensures that the comparator turns off swiftly, which aids in preparing the circuit for the next cycle and maintaining proper PWM operation .
The selection of capacitor C1 is crucial as it directly impacts the turn-on and turn-off delay in the circuit, thus affecting the timing accuracy of the duty cycle clamp. It is selected based on equations that account for the maximum duty cycle (DMAX), PWM switching frequency (fs), and total delay time (tDELAY), ensuring that the duty cycle does not exceed 90% .
The delay circuit contributes to the effectiveness of the duty cycle clamp by introducing a timing delay that limits the maximum duty cycle of the PWM controller. Resistors R1 and R2 along with capacitor C1 create a timing delay to the LM311 comparator, activating the UC3705 MOSFET driver at the appropriate moment. This setup prevents the PWM signal from exceeding the desired duty cycle limit, ensuring proper transformer reset .
Resistors R4, R5, R6, and R7 form a hysteretic comparator which is crucial for maintaining circuit stability. This configuration helps in achieving reliable on-off switching of the comparator, which is essential for the correct operation of the duty cycle clamp circuit .
The main purpose of implementing a duty cycle clamp in PWM-controlled power supply applications is to ensure the reset of current transformers used within these applications. Without a duty cycle clamp, the PWM may not ensure transformer reset, which is essential for maintaining the correct operation and reliability of the power supply .
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It is important to check the hysteresis level to ensure the comparator turns on and off correctly, which is vital for the stability of the duty cycle clamp circuit. The hysteresis level is calculated using Equation (3), which considers the fixed supply voltage and the values of resistors R5, R6, and R4. For this design, the hysteresis is approximately 1.5 V .
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