Integrated Development of East Delhi Hub - Construction of Residential Towers RT-01, RH-02, EWS
‘and Civic Amenities CV-U1, CV-02 & CV-13 at Karkardooma, New Delhi on TOD Norms on EPC mode
136.8
glued to shutter with water resisting glue(Synthetic rubber passed adhesive) at the rate
of 0.15kg/m2,
All members of the shutters shall be straight, smooth and withwell-plannedfacesatright
angles to each other. Any warp or bow shall not exceed 1.5 mm. The right angle for
the shutters shall be checked! by meusuring the bo dingonnls from one exireme corner
to the opposite one and the difference between the two diagonals shall not be more
than 3 mm,
Beading: All the panels except glass and wire gauze shall be lixed with grooves, but
additionalbeadingmaybe provided [Link] so specified. In so
far as glass and wire gauze panels are concerned, beading shall be provided without
grooves, In such a case winere beading is provided without the grooves, the beading shall
be only on one side, the other side being supported by rebate Irom stiles. The beading,
shall have a size not less than 15 mm x 10mm.
It can be fixed by suitable headless nailing or serewing. The beading shall be of
plantation timber section, preservative chemically treated of fixed type as per IS 401-
1982.
Stiles. top rails, bottom rails and lock rails of shutters shall each be made in one piece of
LVL. only. Mullions and glazing bars shall be stub tenoned to the maximum depth
which the size of the member would permit or to depth of 25 mm, whichever is less.
Two common methods for jointing of panels with stilesiails. The minimum depth of
arooves of stiles and rails shall be 12 mm for all types of panelling. The panels shall he
framed into grooves to the full depth of groove leaving an air space of 1.5 mm and the
faces. shall be closely fitted to the sides of the groove. LVL Shutters shall be
‘nzanufuctured in factories under controlled conditions.
1.37 Aluminium & GlazingWorks
hand
Signature of Bidder
AlumintumSections
Aluminium sections used for fixed/openable windows, ventilators, partitions, frame
‘work & doors ete. as per finishing schedule shall be suitable for use to meet architectural
designs to relevant works and shall be subject to approval of the Engineer-in-Charge for
technical, structural, functional and visual considerations. The aluminium extruded
sections shall conform to IS 733 and IS 1285 for chemical composition and mechanical
properties, The stainless steet screws shall be of grade AISI 304,
The pernissible dinvensivmal tolerances of the extcuded sections shall be as per 1S 6477
and shall be stich as not to impair the proper and smooth functioning/operation and
appearance of door and windows.
Aluminium glazed doors, windows etc. shall be of sizes, sections and details as shown in
the drawings. The details shown in the drawings may be varied slightly to suit the
standards adopted by the manufacturers of the aluminium work, with the approval of
Engineer-In-Charge. Before proceeding with any fabrication work, the contractor shall
prepare and submit, complete fabrication and installation drawings for each type of
zelazing doors, windows, ventilators and partition etc. for the approval of the Engineer
Page 74 of 130 Signature of NBCC Integrated Development of East Delhi Hub ~ Construction of Residential Towers RT-01, RH-02, EWS
and Civic Amenities CV-01, CV-02 & CV-13 at Karkardooma, New Delhi on TOD Norms on EPC mode
138.22
13823
138.24
Signature of Bidder
In- Charge. If the sections are varied, the contractor shall obtain prior approval of
Engineer- in- Charge.
PowderCoating
Material: The powder used for powder coating, shall be Cpoxy/polyester powder of
make approved by the Engincer-In-Charge. The contractor shall give detailed
programme for powder coating in advance, (0 facilitate the inspection by Engineer-In-
Charge or his authorizedrepresentative.
Pretrentment; Each aluminium alloy extrusion or performed section shall be
thoroughly cleaned by alkaline or acidic solutions under the conditions specified by
chemical conversion coating supplier and then rinsed. A chemical conversion coating
shall be applied by treatment with a solution containing essentially chromate ions ot
chromate and phosphate ions as the active components as applicable, The amount of the
‘conversion coating deposited depends on the type used by the conversion coating,
chemical supplier. The conversion couling shall be thoroughly rinsed either with the
solution specified by the conversion coating chemical supplier or with de-mineralized
‘water and then dried at the temperature for the time specified by the conversion coating,
chemical supplier. The contractor shall subvnit the detail specifications and application
procedure or application of conversion coating for approval of Engineet-In-Charge. The
metal surface after the conversion coating pretreatment and prior to the application of
the coating shall be free from dust or powderydeposits.
Process: The polyester powder shall be applied by electrostatic powder spray method,
Before start of powder coating the contractor shall. submit detail specification for
pplication of polyester powder from manufacturer of the polyester powder for approval
of Engineer-In-Charge. The powder coating shall be applied as per the specification
approved byEngineer-In-Charge.
‘Thickness: The thickness of the finished polyester powder coating measured by micron
‘meter shall not be less than S0 micron nor more than|20 mieron at any point,
Performance Requirements for the Finish
(Surface appearance: The finish on significant surfaces shall show no seratehes
when illuminated and is examined at an oblique angle, no blisters, craters;
pinholes or scratches shall be visible from a distance of about | m. There shall not
be any visible variation in the colour of finished surfaces of different sections and
between the colours of different surfaces of samesection
Page 75 of 130, Signature of NBCC Integrated Development of East Delhi Hub - Construction of Residential Towers RT-01, RH-02, EWS
and Civic Amenities CV-01, CV-02 & CV-13 at Karkardooma, New Delhi on TOD Norms on EPC mode
17
1375
137.6.
137.7
Signature of Bidder Page 76 of 130
(i) Adhesion: When a coated test piece is tested using a spacing of 2 mm between
each of the six parallel cuts (the cut is made through the full depth of powder
coating so that. metal surface is visible) and a piece of adhesive tape.
approximately 25 mm x 150 mm approved by the Engineer-In-Charge is applied
firmly to the cut area and then removed rapidly by pulling at right angles to the
test area, no pieces of the finish other than debris from the cutting operation shall
be removed from the surface of thefinish,
Protection of Powder Coated / Anodizing Finish: It is mandatory that all aluminium
members shall be wrapped with self-adhesive non-staining PVC tape, approved by
Engineer-In-Charge.
EPDM-Gaskets
The EPDM Gaskets shall be of size and profile as shown in drawings and as called for.
to render the glazing. doors, windows, ventilators ete. air and water tight. Samples of
auskets shall be submitted for approval and the EPDM gasket approved by Engineer
Charge shall only be used. The contractor shall submit documentary proof of using the
‘above material in the work to the entire satisfaction of Engineer-In-Charge. The EPDM
gasket shall meet the requirements as given in Table below:
TABLE
SI Deseripiion ‘Standard Specification
No. Follow
7 Tensile strength Kg.Wem2 ASTM-D 412 70 Min.
2 Elongation at break % ASTWED 412 250 Min,
3 Modulus 100% Kgffem2 ASTM-D 412 22 Mi
4 | Compression set % at Oo CC.22 His. |_ASTM-D 395 50 Max,
5 (Ozone resistance ‘ASTM-D 1149 | No visible cracks
Sealant
The sealants of approved grade and colour shall only be used. ‘The silicone forperimeter
Joints (between Aluminium section and RCC/Stone masonry) shall be of make approved
by theEngineer-In-Charge.
Method of Application
Surface Preparation ; Clean all joints and glazing pockets by removing all foreign
matter and contaminants such as grease, oil, dust, water, frost, surface dirt, old sealants
or glazing compounds and protectivecoatings.
Masking
Areas adjacent to joints shall be masked to ensure neat sealant lines. Masking tape shall
not be allowed to touch clean surfaces to which the silicone sealant isto adhere, Tooling,
shall be completed in one continuous stroke immediately after sealant application and be
fore askin forms and masking shall be removed immediately after tooling,
Application
Signature of NBCC
