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Engine System Servicing Guide

The document discusses tools and equipment used in automotive servicing. It categorizes tools into cutting tools, measuring tools, holding tools, and driving tools. It also lists common tools in each category such as hacksaws, tape measures, vise grips, and socket wrenches. The document additionally outlines general safety rules for working in a shop and defines thermodynamics as the study of heat, work, temperature and energy transfer. It states the first law of thermodynamics is the conservation of energy.

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dorojajobert
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13 views2 pages

Engine System Servicing Guide

The document discusses tools and equipment used in automotive servicing. It categorizes tools into cutting tools, measuring tools, holding tools, and driving tools. It also lists common tools in each category such as hacksaws, tape measures, vise grips, and socket wrenches. The document additionally outlines general safety rules for working in a shop and defines thermodynamics as the study of heat, work, temperature and energy transfer. It states the first law of thermodynamics is the conservation of energy.

Uploaded by

dorojajobert
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ENGINE SYSTEM SERVICING TOOLS AND EQUIPMENT

• A tool is a device that can be used to


produce an item or accomplish a task.
5S
• Equipment includes any machine powered
• Seiri (Sort)
by electricity.
• Seiton (Set in Order)
• Seiso (Shine) GENERAL CLASSIFICATION OF TOOLS AND
• Seiketsu (Standardize) EQUIPMENT
• Shitsuke (Sustain) • Hand tools
• Machine tools
GENERAL SAFETY RULES • Pneumatic tools
• Wear eye protection during any operation
that could endanger your eyes. Cutting Tools
• Avoid anyone who does not take shop work Tools used for cutting.
seriously. Example:
• Keep your shop organized. • Hacksaw
• Dress in an appropriate manner. • Pliers
• Never carry sharp tools or parts in your • Tap and dies
pockets. • Scissor
• Wear full face protection when grinding, • Grinder
welding, and performing other operations • File
where severe hazards are present. • Chisel
• Work like a professional. • Drill
• Use the right tool for the job. • Wire Striper
• Keep guards or shields in place.
• Lift with your legs, not your back. Measuring Tool
• Use adequate lighting. Tool used for measuring. In automotive, we
measure length, distance, voltage, etc.
• Ventilate when needed.
Example:
• Never stir up asbestos dust.
• Tape measure
• Jack up a vehicle slowly and safely.
• Steel rule
• Drive slowly when in the shop area. • Voltmeter
• Report unsafe conditions to your instructor. • Hydrometer
• Stay away from engine fans. • Feeler Gauge
• Respect running engines. • Vernier Caliper
• Do not smoke in the auto shop. • Micrometer
• Read material safety data sheets when in • Air Pressure Gauge
doubt about any dangers. • Dial indicator
• OBTAIN instructor permission before using • Vacuum gauge
any new or unfamiliar power tool, lift, or
other shop equipment. Holding Tool
• Never work under a car supported only by a Tool used for holding objects.
floor jack. Example:
• Pliers
• Vise Grip
• Vise
• Clamp
• C – Clamp
• Tong
• Hammer
• Screwdriver
Driving Tools
Used tor tightening and loosening bolt and knot.
Example:
• Torque Wrench
• Hammer
• Screwdriver
• Tire Wrench
• Socket wrench
• Vise grip
• Adjustable wrench
• T – wrench
• Allen Wrench
• Pipe Wrench

EQUIPMENT
• Jack/Jack Stand
• Hydraulic Lifter
• Battery Charger
• Tire Changer Machine
• Computerized Wheel Balancer
• Air Compressor
• Engine Hoist
• Welding Machine
• Computerized Wheel Alignment Rack
• Work Bench

THERMODYNAMICS COMPRESSION RATIO


- is the study of the relations between heat, work, A gasoline engine compresses at a ratio of 8:1 to
temperature, and energy. In broad terms, 12:1, while a diesel engine compresses at a ratio of
thermodynamics deals with the transfer of energy 14:1 to as high as 25:1. The higher compression
from one place to another and from one form to ratio of the diesel engine leads to better efficiency.
another.

First Law of Thermodynamics: Conservation of


Energy

• States that energy can change forms but is


neither created nor destroy.
• Energy cannot be created or destroyed, but
it can be transferred and transformed.

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