Sheave

OPERATION MANUAL 26” Rigging Sheave Manufactured by Wireline Technologies, Inc. Serial NumberIntroduction “Tiernan explains he wean cae of 25° raging sheaves mannered by Wireline Technologies, Ine. The sheave i iable in 0 ‘models The eiginal model wi shied bearings, idntiel by an orange cover, ad the sealed bering del, deatied by a yellow cover Hach ss avaablesa two confgwatios. The aesbeobd cufauraon, shown a Higue 1, wllallow ope sock x “oxpedo” 10 ‘ss over he wheel, The afstous eonfgnation, shown in ire 2, has ncable sho eoveing prof the wel oid in conan he Tine inthe wheel groove, Plese read and become fear wih al of the information in thr mana befoe ing this quia. ‘No-Shood (Standard) Half Sigs (Option) ‘gue Figue? ‘Read entre mul before operating tis equipment. proper procedures ae ot llowed, lois say disengage. Aling la ean case serious ny o dent ‘Never ses product for hosting peel. Alvays anchor orang the sheave vate cvs never by way ofthe cover or any aucry equipment [Never apply nore fre th the Safe Working Lod (SWE) Ineo the alice a ‘The lined Ste Working Lod ifr the shove anany the af ins ein wil os Attachment other equipment with wer SWE wl dace the lowable ond “Always oe a band gard when the sheave i wid around personnel ‘Always make sr the sheaves re propel maintained and propery reed. WARNINGS?Safe Working Load ‘Theat ste working Toad (SW) fora WT! 26” sheave is depeet upon the swivel clevs assembly attache, seepage 3. The allowable line pl will depend upon both he SWL andthe anal th liner defete, If the shexvs ie wed a5 op sheave it detet the ne 180", see fig 3, Ifthe sheave is used ava bottom sheave it deflects the ie 90% sc fgne 4. Never exceed the SW, wales special cations retaken in aecoréane with your company’s policy, These precaons sold inchwe, but arent ited length rig Foor of al petsonel the SWE i exceeded, the sheave should be re-certsid before it ean safely be placed bck ia sve 1,000 Bs 4.580) Cieie AWS. 16.00 Bb 7.280 kg) Chris HES 12.000 Bs (8.440 9) vis SI 10,000 Bs (4580 ‘Topsheave Bowtom sheave ‘Max. Line Tension ‘Max. Line Teasio cus Eye cunisEye 14140 1s (641013) clwic AWS. 225520 1h 10260 eg) (Civis HLS 163701bs (7,650 bg) cles sd 14140 Is (6410) 16,000 1 7.280) 22462015 40260 kg) ‘Safe Line Tension for 18-Depree Deaton Flare Sale Line Tension for 90-Desree Deletion FiteClevis Options Five cles sive astm options for supendinghnchorng the sheave are availible: These options are sown in gues $—9 below. The (ClevissEye has an opning about? 8° X35" fra chain sing. The opening width of the lets -AWS i 1 3/4" witha ole fr a” pin “The opening wit ofthe Clevs HLS i114" with hole for "pn. The opening wih of the Covi Sdis 78" wih aol fora > pi. The shackle lev ye bt sated for higher loud. Each levis is own sated Safe Clesi Eve CeeaWS Cleves Cleve 83 Cless- Shackle pacsnsiorsa | | pacersizea | | panensissoa | | pucsRs-i0s2a, Parts RS-11S2A swL=20000 | | swL=s2000%t | | swi=2so001m% | | swL=20,000ib ‘SWL= 32,000 hs ‘G.070ks) (Uasi0ke), (sto ks) (070k) (usi0ks) Figure 5 Figure 6 Figure? Figures FigureLoading “The mmr il frig an ble Longe 7d Remove et cp (9) Renove the to (2) pening eo 9) {nine ee ef wel (1), Seefige 10. Do NOT oad hs ns ono of i ho St sos he ws Cn lng ssn lr wah lsat fre 3 Install the gate pun through the holes. ¢ See clip nis ong th olin ond of et pin uome th ipo tne cover Mae she ciple completly. Sofie 1 Propeiy Loaded Line Propuly Closed Gate Figure 10 Figure 11ily Inspection Checklist, ‘Verte following Ifny dusrepances tented, remove the sheave om service til repnirsare completed, Number ised eferto Sige 14a table Tou pages? and 8 ‘All sructualcomponets (6a 9.18 2025,2 10,529,626 ae nt bent crckad or otherwise damaged Loading gate (609 hinges fel hoogh he iges in the me (23) {Gate pin 20) canbe esi inserted houah the oles inthe rae (2) ans securely attached with Innyad (2). [anficting a (17) and af working loud tg (42) ain place and are cena Inspection tng (2) in place on th over and tamiped with an inspection date no gente than ne yea ld, Spins (38) ae in pce sel nce cin the lente (35,3) onthe ee (32 ‘Wheel (15) rotates ely and smoothly, check for any grinding or ticking. indsing dag earns. (Gate pin 20) and gate clip (19) are ndaaged lock positively, and are securely tached with nya (2) {less (68 picts eal and doesnot ve excessive lop (ore than 18") Both stserews (8) are inplce andthe cess (4) is secure inthe clevs housing (9), Cotter in ($1) is seneyFelaining the cess mt (5), Preventative Maintenance ‘WL miggests the following service, Noho listed refer to Sgwe 14 and tbe 1 (p74). {2 The wl baring (11) ofthe ormge suave ar shined wad shoud be r-qomed at Jens once sont mor often in wet duty eionments Always re-greae aet pressure washing. Grease sinjected trong a itng i the whe, accessed through a fnlein the cover. See igre 12. Use lithium bsed No2 EPHT grease sol {Conocos Tacoa RX. Nake sre enough seas is sed to exe pas bot oat and ‘ear shisis (10), The salle le on each side ofthe cover ar for checking this 12 The hel bearings ofthe yellow eaves ar seed and ony eel aan re-pcking. This service ca be petfrmed they sme tie athe anal certian. Se page 6 ‘Greasng Holes {2 Monthy, sit some iat machine oi on te hinge pin (eben the Hinges of he pte Figure 12 fame (40) and the loading gate (6 9), and ot he gate pa (20)Recertification and Repairs ‘WIT highly recommends yeryrecerieation of al rigging shetves, anger brs, nd clevs pins, Most wtline servicing companies ‘mandate anual erations sos sould aot be overlooked. A tay onthe ot ofthe coer shown ia awe 18, provide a visble place to san etiiation dates, When ae shesve placed ino sevice sua the cheat date to thst. When the date becomes 8 year ‘ol he sheave shoul be re-certifed. Each tne the skenve is e-cerifed ne te il e amped inthis tag. Upon constion of "epirorecerifeton, noe te infomation nthe login the bck ofthis manual. Recvifcaton involves the following a Bianeently Cleming [NDT itspectio ofall fhe loud-bsing components, Replacement or reps of ay danaged or wom components Upatin component or ny and ener te. Picking the beanngs with arene Reasebly Predoaling the bearings 10, Docamentation of al changes 1 Fina! Inspection, Tnspestion Tag 12, anutce of anew extioation Figure 1 ‘Receifctonanllor repr can be done one of tre ay Send the sheave to Wireline Technologies Ia. Pleas cll take armaements {Send the shenve to an authorize service ener Cllto dtene the nearest locaton. 4 strmine if your conpary wil allow recerifction onsite. Ifo, WTT can saply you withthe ining ad dacumets nade Call Wireline Technologies Inc. (800) 743-2831. seth coving in fit 15 on pgs 710 identify pars, The _moubers in te cies earepond tothe tem numbers in able 1 on page 81 1 = cee beer been A ee gee oe i 2 ee eet te (eee eee Te a eens lpmoiemsmmesserxae la | loess | [oo eeu irae 4 eee ee ee Pe | eee eee eee eee eee rer ee eee ae oe ee ere ee oe uF ee, ee ee ee ee [eae ee see eer fr etaeasss— snare ara Seid a eae a ae HS 2 See nerts Settee ee — ee + fee ee eee is | Hees + eee eee 4“Tobie, Billo MorisClevis Pin Two pin re approvad for atachmeat ta [Link] in Kit, shown in Sgn 15, 1.5 in dato ands tobe weed with Clee SH. Clevis Pia Kit own in Gaur 6,51 in ante ands tobe wed with Cleis AWS of CleviscHLS. Ba ofthese pis are manufactured om precipitation hardeped high stent, stainless steel alloy. These clvis pis ae lod bearing and shoul be re-eetid ‘nly th therigng save Inston for Use 1. set the ia tough the clevis and he Inge at chin to beatae 2 Theat the tonto te end of he pin ‘Intl dhe safety lip tous te bole ‘the nd ofthe pond lock (less Pin Kt-S) Part # RS-1699 igure 1S Cleve Pint Pret S899 Figure 16Hanger Bar ‘Te hnger bar hangs fom a crown block or elevator and provides place to attach the rigging sheave, Se ire 17. For use with Cleve Sleordet Put #SH-100, hole (D) 16". Fr ue wih ClevieAWS ov ClvifLS, nde Part #SH-200 bale (D)is 1.06", The ager bar ears the same loadsa the guna sheave and shouldbe e-eted anally Insttions for Use Ina he hanger bar in a safe postion. 2 Line the olen the clvis up with he hol inthe end of the ge ar. Insert an appeved pia, sb on page 9 toa the oles 4 Propet lock the pin in ple anger Ba, Figure 17Hand Guard ‘eriaps the mest important acestory origin sheave the hand guard. The hand gerd helps prevent ecient entanglement of ‘patsoanel to de sheave whee. Is alo very blpfulat zetng the line ito the wheel aoove 1 peetntjumping. See aure ISA ble [nthe tug allows the line op bu gr ebjecte such os hal sod cltg ae sapped. The and ard feats elit bushings ad, sled bocks si installs quickly and can Bele in place when the sheave snot in we. See figure 19 on page 12 Hand Guard, Part # HG-26-100 Flawe 18 Inston or Use 1" Remove te split bushings by untesding them fom the bck. Insta the ams on ether side of the heave the oles Jnthe ings lineup wih the oles nthe axle sha 3 Insert the pivot pin tro one ofthe hinges thn the ‘de and then the tering 4, ‘Thead the slated tof the end ofthe pivot pin ‘Intl the core pin though the hole ia te pet pin then spend the ends to secre. Soe fire 20 on page 12. 6, Pull he bushing spat then reassonble them avoid the weline, See igre 19 on page [2 7. Then the bushings back into the bieks (Replace he split bushings if the ols wear lose tothe ‘treads Lala the hinges with alt chine ote hep them moving syFloor Stand “The flor stand iced to keep the sheave wrist nd in postion when the ini lack Figure 2 sows a sheave mounted ina lor tnd ‘A Moor stan ean be wed wih han gua Because the Noo stad open on one side, the Line ca be land ato the sheave fe the foe sand has een stashed. Ses fie 23 “loo Stand, Part F100 (Shown with Hand Gus) Figue 22 "leo Stand (pease) igwe 23 Inston for Use ‘Slide the shee ono the protring pn of the frst Place the collar on the end ofthe in, ‘Alig he les he collar wth he ble in the end ofthe is, Insal he salty lip trough the hoes andRig-up Yoke “The rgup yoke i edo it the ising eave int poston orto sable the sheave when in we, Figure 21 shows a yoke being wed fo stsbilize aging sheave A rep yoke canbe used With or without s hand gud nso forte 1 Intl he yoke om ether side ofthe sheaves he holes ine up tithe le inte dest When eed with hand pad position the band gard ams aside oth arp yoke, 2. Tas the pve pin though he oles nd out he obese oF the yoke 5, Then the slated mt nto he end af the pivot pin, 44 Instl the oie pin through the hoe in he pit pin then spread the eads to secu. See faure 20 on page 12 4 ‘Sect the yoke obo the sheave ia de deel position. ‘Rig-Up Voke, Pat #RVA-100, Fae 21 ‘Warnings 1 Never we therigup yoke ata abst forthe levis, isnt designed to ld loads. ‘© Nove pull sheave tothe sie withthe vig-up yoke. Always kop it aligned with the wiseline. (© Never pullon the rigup yoke erties rested obo th hen in positon.Storage Rack ‘storage rack, sometimes called» tick tn, ix conveniet device to hold asheave secre while tvelng. See fre 24, ‘Storage Rick, Pant 1826-100 Insaco for Use Position the cess dr the lop. Rest the ene ts of the sbenve fa he V sed support Insta he pn through the opps andthe center of he seme nal the sat ip hou the len the end ofthe pin and lectin placeWarrant For a period of one year from the date of purchase, Wireline Technologies, Inc.,.will repair or replace, at its option, any 26” rigging sheave of its manufacture that fails because of a defect in materials or manufacture, or which fails to conform to any implied warranty not excluded herein. This warranty does not cover damages caused by abuse, misuse, neglect, or overloading; and does not cover any incidental damages caused by a failure of this product.Serial Number. Recertification and Repair Li Tego CI veeey CI qagqaqqaqag Fogqaqadgag agqqa aoqqoTego TO) vary OO] PEEL EEE LE EEELELL dAqq0cGqqGqGcaqdgWireline echnologies Wireline Technologies Inc. 580 North 700 West North Salt Lake, UT 84054 www. [Link] (800) 743-2831 Doe. # WTI-S2 Rev. 10 (07-Feb-2008)