12/28/2020 [Link]

testNo=5905&code=1052000&showTest=320&actForm=edit&set=1

Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 2. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

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[Link] 3. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 4. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 5. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 6. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of the
tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 7. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

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D : Decrease and then increase

[Link] 8. Steady rest is

A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 9. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 10. A grinding ratio of 200 implies that the

A : Grinding wheel wears 200 times the

volume of the material removed

B : grinding wheel wears 0.005 times

the volume of the material removed

C : aspect ratio of abrasive

particles used in the
grinding wheel is 200

D : ratio of volume
of abrasive particle
to that of grinding
wheel is 200

[Link] 11. For which of the following operations, broaching can be used?

A : Threading

B : Grinding
[Link] 3/14
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C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 12. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 13. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 14. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 15. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 16. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

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B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 17. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 18. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 19. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 20. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece
[Link] 5/14
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[Link] 21. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

D : High

[Link] 22. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 23. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 24. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 25. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 6/14
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[Link] 26. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 27. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 28. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 29. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 30. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 7/14
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[Link] 31. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 32. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 33. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 34. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 35. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 8/14
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[Link] 36. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 37. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 38. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 39. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 40. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

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C : 40/n

D : 120/n

[Link] 41. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 42. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 43. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 44. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 45. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

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C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 46. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 47. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 48. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 49. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 50. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

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B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 51. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 52. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 53. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 54. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 12/14
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[Link] 55. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 56. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 57. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 58. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 59. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min
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C : 3.5 Min

D : 3.6 Min

[Link] 60. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

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Answer for Question No 1. is d

Answer for Question No 2. is a

Answer for Question No 3. is d

Answer for Question No 4. is c

Answer for Question No 5. is a

Answer for Question No 6. is a

Answer for Question No 7. is c

Answer for Question No 8. is a

Answer for Question No 9. is c

Answer for Question No 10. is b

Answer for Question No 11. is c

Answer for Question No 12. is c

Answer for Question No 13. is c

Answer for Question No 14. is a

Answer for Question No 15. is b

Answer for Question No 16. is a

[Link] 1/4
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Answer for Question No 17. is d

Answer for Question No 18. is c

Answer for Question No 19. is d

Answer for Question No 20. is a

Answer for Question No 21. is d

Answer for Question No 22. is b

Answer for Question No 23. is b

Answer for Question No 24. is b

Answer for Question No 25. is c

Answer for Question No 26. is b

Answer for Question No 27. is a

Answer for Question No 28. is d

Answer for Question No 29. is c

Answer for Question No 30. is a

Answer for Question No 31. is d

Answer for Question No 32. is a

Answer for Question No 33. is b

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Answer for Question No 34. is c

Answer for Question No 35. is d

Answer for Question No 36. is c

Answer for Question No 37. is b

Answer for Question No 38. is b

Answer for Question No 39. is a

Answer for Question No 40. is b

Answer for Question No 41. is a

Answer for Question No 42. is b

Answer for Question No 43. is b

Answer for Question No 44. is d

Answer for Question No 45. is b

Answer for Question No 46. is b

Answer for Question No 47. is c

Answer for Question No 48. is d

Answer for Question No 49. is a

[Link] 3/4
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Answer for Question No 50. is a

Answer for Question No 51. is a

Answer for Question No 52. is b

Answer for Question No 53. is a

Answer for Question No 54. is a

Answer for Question No 55. is d

Answer for Question No 56. is a

Answer for Question No 57. is b

Answer for Question No 58. is d

Answer for Question No 59. is b

Answer for Question No 60. is a

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 2. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 3. A grinding ratio of 200 implies that the

[Link] 1/14
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A : Grinding wheel wears 200 times the

volume of the material removed

B : grinding wheel wears 0.005 times

the volume of the material removed

C : aspect ratio of abrasive

particles used in the
grinding wheel is 200

D : ratio of volume
of abrasive particle
to that of grinding
wheel is 200

[Link] 4. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of the
tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 5. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 6. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 7. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

[Link] 2/14
12/28/2020 [Link]

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 8. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 9. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 10. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 11. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 12. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

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C : Electrolyte supply system

D : All of the mentioned

[Link] 13. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 14. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 15. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 16. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 17. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

[Link] 4/14
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C : by a socket

D : By tool holder

[Link] 18. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 19. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 20. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 21. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 22. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

[Link] 5/14
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B : Low

C : Medium

D : High

[Link] 23. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 24. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 25. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 26. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 6/14
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[Link] 27. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 28. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 29. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 30. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 31. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
[Link] 7/14
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2. Friction coefficient (μ) decreases with an increase in cutting speed

3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 32. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 33. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 34. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 35. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

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D : EBM

[Link] 36. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 37. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 38. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 39. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 40. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

[Link] 9/14
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C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 41. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 42. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 43. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 44. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 45. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

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C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 46. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 47. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 48. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 49. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 50. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

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B : Medium

C : Fine

D : Very Fine

[Link] 51. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 52. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 53. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 54. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43
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[Link] 55. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 56. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 57. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 58. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 59. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

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B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 60. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

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Answer for Question No 1. is c

Answer for Question No 2. is d

Answer for Question No 3. is b

Answer for Question No 4. is a

Answer for Question No 5. is a

Answer for Question No 6. is c

Answer for Question No 7. is d

Answer for Question No 8. is d

Answer for Question No 9. is b

Answer for Question No 10. is d

Answer for Question No 11. is c

Answer for Question No 12. is d

Answer for Question No 13. is a

Answer for Question No 14. is c

Answer for Question No 15. is c

Answer for Question No 16. is b

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Answer for Question No 17. is b

Answer for Question No 18. is c

Answer for Question No 19. is c

Answer for Question No 20. is c

Answer for Question No 21. is d

Answer for Question No 22. is d

Answer for Question No 23. is b

Answer for Question No 24. is c

Answer for Question No 25. is b

Answer for Question No 26. is a

Answer for Question No 27. is a

Answer for Question No 28. is d

Answer for Question No 29. is b

Answer for Question No 30. is b

Answer for Question No 31. is a

Answer for Question No 32. is b

Answer for Question No 33. is d

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Answer for Question No 34. is b

Answer for Question No 35. is d

Answer for Question No 36. is c

Answer for Question No 37. is a

Answer for Question No 38. is b

Answer for Question No 39. is b

Answer for Question No 40. is d

Answer for Question No 41. is c

Answer for Question No 42. is b

Answer for Question No 43. is c

Answer for Question No 44. is c

Answer for Question No 45. is b

Answer for Question No 46. is a

Answer for Question No 47. is d

Answer for Question No 48. is b

Answer for Question No 49. is c

[Link] 3/4
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Answer for Question No 50. is b

Answer for Question No 51. is d

Answer for Question No 52. is d

Answer for Question No 53. is c

Answer for Question No 54. is b

Answer for Question No 55. is c

Answer for Question No 56. is a

Answer for Question No 57. is b

Answer for Question No 58. is b

Answer for Question No 59. is b

Answer for Question No 60. is a

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 2. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 3. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?
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A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 4. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 5. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 6. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 7. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 8. Removing dull grains in order to make grinding wheel sharp is known as

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A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 9. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 10. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 11. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 12. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 13. A grinding ratio of 200 implies that the

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A : Grinding wheel wears 200 times the

volume of the material removed

B : grinding wheel wears 0.005 times

the volume of the material removed

C : aspect ratio of abrasive

particles used in the
grinding wheel is 200

D : ratio of volume
of abrasive particle
to that of grinding
wheel is 200

[Link] 14. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 15. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 16. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 17. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

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B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 18. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 19. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

D : Side milling

[Link] 20. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 21. Burnishing is a process of

A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 22. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

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B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 23. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 24. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 25. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 26. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 27. For which of the following operations, broaching can be used?

A : Threading

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B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 28. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 29. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 30. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 31. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 32. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

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A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 33. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 34. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 35. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 36. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

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D : 2,3 &4

[Link] 37. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 38. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 39. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 40. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 41. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

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C : Fine

D : Very Fine

[Link] 42. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 43. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 44. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 45. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 46. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

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C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 47. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 48. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 49. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 50. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 51. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

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B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 52. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 53. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 54. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 55. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

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[Link] 56. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 57. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 58. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 59. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 60. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

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B : 0.23

C : 0.33

D : 0.43

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Answer for Question No 1. is d

Answer for Question No 2. is a

Answer for Question No 3. is c

Answer for Question No 4. is a

Answer for Question No 5. is d

Answer for Question No 6. is b

Answer for Question No 7. is a

Answer for Question No 8. is c

Answer for Question No 9. is b

Answer for Question No 10. is a

Answer for Question No 11. is d

Answer for Question No 12. is c

Answer for Question No 13. is b

Answer for Question No 14. is d

Answer for Question No 15. is c

Answer for Question No 16. is d

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Answer for Question No 17. is b

Answer for Question No 18. is a

Answer for Question No 19. is b

Answer for Question No 20. is b

Answer for Question No 21. is a

Answer for Question No 22. is c

Answer for Question No 23. is b

Answer for Question No 24. is b

Answer for Question No 25. is c

Answer for Question No 26. is a

Answer for Question No 27. is c

Answer for Question No 28. is a

Answer for Question No 29. is d

Answer for Question No 30. is d

Answer for Question No 31. is b

Answer for Question No 32. is b

Answer for Question No 33. is d

[Link] 2/4
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Answer for Question No 34. is c

Answer for Question No 35. is b

Answer for Question No 36. is a

Answer for Question No 37. is b

Answer for Question No 38. is c

Answer for Question No 39. is b

Answer for Question No 40. is d

Answer for Question No 41. is b

Answer for Question No 42. is b

Answer for Question No 43. is c

Answer for Question No 44. is c

Answer for Question No 45. is b

Answer for Question No 46. is b

Answer for Question No 47. is d

Answer for Question No 48. is d

Answer for Question No 49. is a

[Link] 3/4
12/28/2020 [Link]

Answer for Question No 50. is c

Answer for Question No 51. is c

Answer for Question No 52. is a

Answer for Question No 53. is d

Answer for Question No 54. is d

Answer for Question No 55. is b

Answer for Question No 56. is c

Answer for Question No 57. is b

Answer for Question No 58. is a

Answer for Question No 59. is b

Answer for Question No 60. is b

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 2. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 3. For which of the following operations, broaching can be used?

A : Threading
[Link] 1/14
12/28/2020 [Link]

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 4. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 5. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 6. A grinding ratio of 200 implies that the

A : Grinding wheel wears 200 times the

volume of the material removed

B : grinding wheel wears 0.005 times

the volume of the material removed

C : aspect ratio of abrasive

particles used in the
grinding wheel is 200

D : ratio of volume
of abrasive particle
to that of grinding
wheel is 200

[Link] 7. Shear angle varies with

A : Cutting speed

B : Feed

[Link] 2/14
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C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 8. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 9. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 10. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 11. Steady rest is

A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

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D : Used when a lathe is

subject to vibrations

[Link] 12. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 13. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 14. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 15. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 16. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

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C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 17. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 18. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 19. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 20. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 21. Grinding wheel Tool signature consists of __________ elements

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A:4

B:5

C:6

D:7

[Link] 22. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 23. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 24. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 25. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

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D : Side milling

[Link] 26. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 27. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 28. Burnishing is a process of

A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 29. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 30. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

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D : Tool rake angle

[Link] 31. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 32. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 33. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 34. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 35. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

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D : 68 – 85 g/min

[Link] 36. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 37. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 38. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 39. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 40. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

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D : 100-1000 μm

[Link] 41. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 42. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 43. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 44. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 45. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

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C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 46. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 47. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 48. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 49. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 50. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

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A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 51. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 52. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 53. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 54. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min
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D : 10.216 m/min

[Link] 55. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 56. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 57. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 58. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 59. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

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B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 60. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is c

Answer for Question No 4. is c

Answer for Question No 5. is c

Answer for Question No 6. is b

Answer for Question No 7. is d

Answer for Question No 8. is a

Answer for Question No 9. is b

Answer for Question No 10. is d

Answer for Question No 11. is a

Answer for Question No 12. is b

Answer for Question No 13. is d

Answer for Question No 14. is a

Answer for Question No 15. is a

Answer for Question No 16. is d

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Answer for Question No 17. is a

Answer for Question No 18. is b

Answer for Question No 19. is b

Answer for Question No 20. is d

Answer for Question No 21. is d

Answer for Question No 22. is d

Answer for Question No 23. is a

Answer for Question No 24. is c

Answer for Question No 25. is b

Answer for Question No 26. is a

Answer for Question No 27. is d

Answer for Question No 28. is a

Answer for Question No 29. is c

Answer for Question No 30. is c

Answer for Question No 31. is c

Answer for Question No 32. is d

Answer for Question No 33. is a

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Answer for Question No 34. is a

Answer for Question No 35. is b

Answer for Question No 36. is b

Answer for Question No 37. is c

Answer for Question No 38. is d

Answer for Question No 39. is b

Answer for Question No 40. is b

Answer for Question No 41. is c

Answer for Question No 42. is a

Answer for Question No 43. is c

Answer for Question No 44. is b

Answer for Question No 45. is b

Answer for Question No 46. is a

Answer for Question No 47. is b

Answer for Question No 48. is c

Answer for Question No 49. is d

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Answer for Question No 50. is b

Answer for Question No 51. is a

Answer for Question No 52. is a

Answer for Question No 53. is b

Answer for Question No 54. is a

Answer for Question No 55. is b

Answer for Question No 56. is a

Answer for Question No 57. is b

Answer for Question No 58. is a

Answer for Question No 59. is b

Answer for Question No 60. is d

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 2. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 3. Twist drills are made of

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A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 4. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

D : Side milling

[Link] 5. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 6. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 7. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 8. The hardness of a grinding wheel is determined by the

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A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 9. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 10. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 11. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 12. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

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[Link] 13. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 14. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 15. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 16. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 17. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

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C : Lip angle

D : Point angle

[Link] 18. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 19. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 20. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 21. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 22. Which of the following process have the lowest metal removal rate?

A : Drilling

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B : Milling

C : Reaming

D : Honning

[Link] 23. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 24. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 25. Steady rest is

A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 26. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 27. A half nut is

A : Damaged nut

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B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 28. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 29. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 30. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 31. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

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D : 100-1000 μm

[Link] 32. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 33. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 34. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 35. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 36. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

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D : 7.0 – 10.0 μm

[Link] 37. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 38. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 39. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 40. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 41. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

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B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 42. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 43. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 44. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 45. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 46. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

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B : EDM

C : ECM

D : PAM

[Link] 47. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 48. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 49. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 50. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 51. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

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A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 52. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 53. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 54. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 55. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

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D : 47.9

[Link] 56. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 57. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 58. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 59. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 60. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm
[Link] 13/14
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B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 14/14
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Answer for Question No 1. is d

Answer for Question No 2. is a

Answer for Question No 3. is a

Answer for Question No 4. is b

Answer for Question No 5. is b

Answer for Question No 6. is a

Answer for Question No 7. is d

Answer for Question No 8. is b

Answer for Question No 9. is d

Answer for Question No 10. is d

Answer for Question No 11. is d

Answer for Question No 12. is b

Answer for Question No 13. is b

Answer for Question No 14. is b

Answer for Question No 15. is c

Answer for Question No 16. is a

[Link] 1/4
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Answer for Question No 17. is c

Answer for Question No 18. is b

Answer for Question No 19. is c

Answer for Question No 20. is d

Answer for Question No 21. is a

Answer for Question No 22. is d

Answer for Question No 23. is c

Answer for Question No 24. is d

Answer for Question No 25. is a

Answer for Question No 26. is c

Answer for Question No 27. is d

Answer for Question No 28. is a

Answer for Question No 29. is a

Answer for Question No 30. is c

Answer for Question No 31. is b

Answer for Question No 32. is b

Answer for Question No 33. is b

[Link] 2/4
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Answer for Question No 34. is c

Answer for Question No 35. is b

Answer for Question No 36. is b

Answer for Question No 37. is a

Answer for Question No 38. is a

Answer for Question No 39. is b

Answer for Question No 40. is b

Answer for Question No 41. is d

Answer for Question No 42. is a

Answer for Question No 43. is d

Answer for Question No 44. is a

Answer for Question No 45. is c

Answer for Question No 46. is a

Answer for Question No 47. is b

Answer for Question No 48. is c

Answer for Question No 49. is d

[Link] 3/4
12/28/2020 [Link]

Answer for Question No 50. is c

Answer for Question No 51. is c

Answer for Question No 52. is b

Answer for Question No 53. is d

Answer for Question No 54. is a

Answer for Question No 55. is c

Answer for Question No 56. is a

Answer for Question No 57. is b

Answer for Question No 58. is b

Answer for Question No 59. is b

Answer for Question No 60. is d

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 2. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling
[Link] 1/14
12/28/2020 [Link]

D : Helical milling

[Link] 3. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 4. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 5. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 6. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 7. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

[Link] 2/14
12/28/2020 [Link]

C : face milling

D : end milling

[Link] 8. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 9. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 10. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 11. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 12. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6
[Link] 3/14
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D:7

[Link] 13. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 14. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 15. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 16. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 17. Steady rest is

A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

[Link] 4/14
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C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 18. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 19. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 20. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 21. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 22. Burnishing is a process of

[Link] 5/14
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A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 23. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 24. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 25. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 26. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 27. In centerless grinders, the regulating wheel is inclined at

[Link] 6/14
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A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 28. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 29. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 30. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 31. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 7/14
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[Link] 32. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 33. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 34. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 35. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 36. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

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[Link] 37. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 38. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 39. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 40. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 41. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

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[Link] 42. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 43. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 44. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 45. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 46. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

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B : Medium

C : Fine

D : Very Fine

[Link] 47. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 48. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 49. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 50. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 51. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

[Link] 11/14
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A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 52. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 53. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 54. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 55. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

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[Link] 56. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 57. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 58. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 59. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 60. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm
[Link] 13/14
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B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 14/14
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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is d

Answer for Question No 4. is a

Answer for Question No 5. is d

Answer for Question No 6. is b

Answer for Question No 7. is a

Answer for Question No 8. is a

Answer for Question No 9. is a

Answer for Question No 10. is a

Answer for Question No 11. is a

Answer for Question No 12. is d

Answer for Question No 13. is c

Answer for Question No 14. is a

Answer for Question No 15. is c

Answer for Question No 16. is c

[Link] 1/4
12/28/2020 [Link]

Answer for Question No 17. is a

Answer for Question No 18. is b

Answer for Question No 19. is b

Answer for Question No 20. is d

Answer for Question No 21. is c

Answer for Question No 22. is a

Answer for Question No 23. is d

Answer for Question No 24. is a

Answer for Question No 25. is d

Answer for Question No 26. is c

Answer for Question No 27. is a

Answer for Question No 28. is b

Answer for Question No 29. is d

Answer for Question No 30. is c

Answer for Question No 31. is b

Answer for Question No 32. is c

Answer for Question No 33. is d

[Link] 2/4
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Answer for Question No 34. is c

Answer for Question No 35. is c

Answer for Question No 36. is a

Answer for Question No 37. is a

Answer for Question No 38. is a

Answer for Question No 39. is d

Answer for Question No 40. is d

Answer for Question No 41. is a

Answer for Question No 42. is c

Answer for Question No 43. is b

Answer for Question No 44. is a

Answer for Question No 45. is b

Answer for Question No 46. is b

Answer for Question No 47. is b

Answer for Question No 48. is b

Answer for Question No 49. is b

[Link] 3/4
12/28/2020 [Link]

Answer for Question No 50. is d

Answer for Question No 51. is d

Answer for Question No 52. is b

Answer for Question No 53. is b

Answer for Question No 54. is a

Answer for Question No 55. is b

Answer for Question No 56. is a

Answer for Question No 57. is a

Answer for Question No 58. is a

Answer for Question No 59. is b

Answer for Question No 60. is d

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 2. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

[Link] 1/14
12/28/2020 [Link]

D : Point angle

[Link] 3. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 4. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 5. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 6. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 7. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

[Link] 2/14
12/28/2020 [Link]

C : Ultrasonic machining

D : None of these

[Link] 8. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 9. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 10. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 11. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 12. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

[Link] 3/14
12/28/2020 [Link]

B : climb milling

C : face milling

D : end milling

[Link] 13. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 14. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 15. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 16. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 17. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

[Link] 4/14
12/28/2020 [Link]

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 18. Burnishing is a process of

A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 19. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 20. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 21. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 22. Which of the following process have the lowest metal removal rate?

[Link] 5/14
12/28/2020 [Link]

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 23. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 24. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 25. Steady rest is

A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 26. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 6/14
12/28/2020 [Link]

[Link] 27. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 28. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 29. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 30. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 31. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

[Link] 7/14
12/28/2020 [Link]

B : Halved

C : Quadrupled

D : unchanged

[Link] 32. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 33. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 34. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 35. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 36. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

[Link] 8/14
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B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 37. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 38. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 39. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 40. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 41. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

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B : USM

C : AJM

D : ECM

[Link] 42. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 43. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 44. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 45. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm
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[Link] 46. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 47. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 48. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 49. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 50. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

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D : One -half

[Link] 51. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 52. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 53. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 54. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 55. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

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B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 56. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 57. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 58. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 59. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

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[Link] 60. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 14/14
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Answer for Question No 1. is a

Answer for Question No 2. is c

Answer for Question No 3. is c

Answer for Question No 4. is b

Answer for Question No 5. is a

Answer for Question No 6. is b

Answer for Question No 7. is b

Answer for Question No 8. is d

Answer for Question No 9. is c

Answer for Question No 10. is c

Answer for Question No 11. is b

Answer for Question No 12. is a

Answer for Question No 13. is a

Answer for Question No 14. is c

Answer for Question No 15. is b

Answer for Question No 16. is a

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Answer for Question No 17. is c

Answer for Question No 18. is a

Answer for Question No 19. is d

Answer for Question No 20. is a

Answer for Question No 21. is d

Answer for Question No 22. is d

Answer for Question No 23. is b

Answer for Question No 24. is a

Answer for Question No 25. is a

Answer for Question No 26. is d

Answer for Question No 27. is c

Answer for Question No 28. is c

Answer for Question No 29. is a

Answer for Question No 30. is b

Answer for Question No 31. is a

Answer for Question No 32. is d

Answer for Question No 33. is d

[Link] 2/4
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Answer for Question No 34. is a

Answer for Question No 35. is b

Answer for Question No 36. is c

Answer for Question No 37. is c

Answer for Question No 38. is c

Answer for Question No 39. is b

Answer for Question No 40. is b

Answer for Question No 41. is d

Answer for Question No 42. is b

Answer for Question No 43. is c

Answer for Question No 44. is a

Answer for Question No 45. is b

Answer for Question No 46. is b

Answer for Question No 47. is b

Answer for Question No 48. is c

Answer for Question No 49. is a

[Link] 3/4
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Answer for Question No 50. is b

Answer for Question No 51. is a

Answer for Question No 52. is a

Answer for Question No 53. is b

Answer for Question No 54. is b

Answer for Question No 55. is a

Answer for Question No 56. is b

Answer for Question No 57. is b

Answer for Question No 58. is a

Answer for Question No 59. is d

Answer for Question No 60. is c

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 2. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 3. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

[Link] 1/14
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B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 4. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 5. A grinding ratio of 200 implies that the

A : Grinding wheel wears 200 times the

volume of the material removed

B : grinding wheel wears 0.005 times

the volume of the material removed

C : aspect ratio of abrasive

particles used in the
grinding wheel is 200

D : ratio of volume
of abrasive particle
to that of grinding
wheel is 200

[Link] 6. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 7. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

[Link] 2/14
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D : Enlarge the existing hole

[Link] 8. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 9. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 10. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 11. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 12. The hardness of a grinding wheel is determined by the

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A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 13. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 14. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 15. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 16. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 17. A half nut is

A : Damaged nut
[Link] 4/14
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B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 18. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 19. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 20. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 21. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

D : Side milling

[Link] 22. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

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A : 14°

B : 19°

C : 6°

D : 8°

[Link] 23. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 24. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 25. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 26. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 27. Cast iron during machining produces

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A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 28. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 29. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 30. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 31. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

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D : Chemical ablation

[Link] 32. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 33. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 34. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 35. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 36. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

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D : 25-50 kHz

[Link] 37. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 38. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 39. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 40. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 41. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

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D : A 80 K 5 B 17

[Link] 42. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 43. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 44. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 45. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 46. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

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D : unchanged

[Link] 47. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 48. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 49. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 50. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 51. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

[Link] 11/14
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A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 52. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 53. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 54. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 55. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min
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D : 12.016 min

[Link] 56. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 57. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 58. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 59. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 60. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

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B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 14/14
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Answer for Question No 1. is a

Answer for Question No 2. is b

Answer for Question No 3. is b

Answer for Question No 4. is d

Answer for Question No 5. is b

Answer for Question No 6. is c

Answer for Question No 7. is d

Answer for Question No 8. is d

Answer for Question No 9. is c

Answer for Question No 10. is c

Answer for Question No 11. is c

Answer for Question No 12. is b

Answer for Question No 13. is b

Answer for Question No 14. is a

Answer for Question No 15. is a

Answer for Question No 16. is b

[Link] 1/4
12/28/2020 [Link]

Answer for Question No 17. is d

Answer for Question No 18. is a

Answer for Question No 19. is a

Answer for Question No 20. is a

Answer for Question No 21. is b

Answer for Question No 22. is a

Answer for Question No 23. is a

Answer for Question No 24. is c

Answer for Question No 25. is a

Answer for Question No 26. is c

Answer for Question No 27. is b

Answer for Question No 28. is c

Answer for Question No 29. is c

Answer for Question No 30. is b

Answer for Question No 31. is d

Answer for Question No 32. is b

Answer for Question No 33. is d

[Link] 2/4
12/28/2020 [Link]

Answer for Question No 34. is a

Answer for Question No 35. is b

Answer for Question No 36. is c

Answer for Question No 37. is b

Answer for Question No 38. is c

Answer for Question No 39. is b

Answer for Question No 40. is d

Answer for Question No 41. is b

Answer for Question No 42. is b

Answer for Question No 43. is a

Answer for Question No 44. is c

Answer for Question No 45. is c

Answer for Question No 46. is a

Answer for Question No 47. is a

Answer for Question No 48. is c

Answer for Question No 49. is a

[Link] 3/4
12/28/2020 [Link]

Answer for Question No 50. is b

Answer for Question No 51. is b

Answer for Question No 52. is c

Answer for Question No 53. is b

Answer for Question No 54. is d

Answer for Question No 55. is a

Answer for Question No 56. is a

Answer for Question No 57. is d

Answer for Question No 58. is b

Answer for Question No 59. is a

Answer for Question No 60. is b

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 2. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 3. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

[Link] 1/14
12/28/2020 [Link]

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 4. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 5. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 6. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 7. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

[Link] 2/14
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D : Side milling

[Link] 8. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

D : High

[Link] 9. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 10. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 11. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 12. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

[Link] 3/14
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B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 13. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 14. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 15. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 16. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 17. Which of the following come under the main components of ECM?

A : Feed control system

[Link] 4/14
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B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 18. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 19. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 20. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 21. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 22. Steady rest is

A : An additional support provided for long jobs

[Link] 5/14
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B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 23. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 24. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 25. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 26. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 27. How is material removed in Electro discharge machining?

[Link] 6/14
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A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 28. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 29. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 30. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 31. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 7/14
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[Link] 32. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 33. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 34. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 35. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 36. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 8/14
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[Link] 37. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 38. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 39. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 40. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 41. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

[Link] 9/14
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D : 7.0 – 10.0 μm

[Link] 42. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 43. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 44. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 45. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 46. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

[Link] 10/14
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B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 47. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 48. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 49. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 50. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 51. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

[Link] 11/14
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A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 52. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 53. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 54. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 55. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

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D : 12.016 min

[Link] 56. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 57. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 58. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 59. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 60. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be
[Link] 13/14
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A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 14/14
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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is d

Answer for Question No 4. is d

Answer for Question No 5. is d

Answer for Question No 6. is c

Answer for Question No 7. is b

Answer for Question No 8. is d

Answer for Question No 9. is a

Answer for Question No 10. is a

Answer for Question No 11. is a

Answer for Question No 12. is a

Answer for Question No 13. is b

Answer for Question No 14. is b

Answer for Question No 15. is d

Answer for Question No 16. is c

[Link] 1/4
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Answer for Question No 17. is d

Answer for Question No 18. is c

Answer for Question No 19. is a

Answer for Question No 20. is a

Answer for Question No 21. is a

Answer for Question No 22. is a

Answer for Question No 23. is c

Answer for Question No 24. is d

Answer for Question No 25. is d

Answer for Question No 26. is a

Answer for Question No 27. is a

Answer for Question No 28. is a

Answer for Question No 29. is a

Answer for Question No 30. is c

Answer for Question No 31. is a

Answer for Question No 32. is b

Answer for Question No 33. is d

[Link] 2/4
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Answer for Question No 34. is c

Answer for Question No 35. is a

Answer for Question No 36. is b

Answer for Question No 37. is d

Answer for Question No 38. is b

Answer for Question No 39. is d

Answer for Question No 40. is a

Answer for Question No 41. is b

Answer for Question No 42. is b

Answer for Question No 43. is a

Answer for Question No 44. is a

Answer for Question No 45. is b

Answer for Question No 46. is d

Answer for Question No 47. is c

Answer for Question No 48. is c

Answer for Question No 49. is c

[Link] 3/4
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Answer for Question No 50. is b

Answer for Question No 51. is d

Answer for Question No 52. is a

Answer for Question No 53. is a

Answer for Question No 54. is c

Answer for Question No 55. is a

Answer for Question No 56. is b

Answer for Question No 57. is b

Answer for Question No 58. is a

Answer for Question No 59. is d

Answer for Question No 60. is c

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 2. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 3. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

[Link] 1/14
12/28/2020 [Link]

A : Very low

B : Low

C : Medium

D : High

[Link] 4. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 5. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 6. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 7. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

[Link] 2/14
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C : Correct the hole

D : Enlarge the existing hole

[Link] 8. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 9. Burnishing is a process of

A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 10. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 11. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 12. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

[Link] 3/14
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B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 13. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 14. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 15. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 16. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

D : Side milling

[Link] 17. How is material removed in Electro discharge machining?

A : Melt and evaporate

[Link] 4/14
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B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 18. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 19. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 20. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 21. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 22. The hardness of a grinding wheel is determined by the

[Link] 5/14
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A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 23. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 24. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 25. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 26. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

[Link] 6/14
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D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 27. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 28. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 29. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 30. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 31. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

[Link] 7/14
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C : 50-100 μm

D : 100-1000 μm

[Link] 32. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 33. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 34. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 35. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 8/14
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[Link] 36. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 37. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 38. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 39. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 40. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 9/14
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[Link] 41. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 42. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 43. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 44. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 45. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 10/14
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[Link] 46. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 47. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 48. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 49. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 50. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 11/14
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[Link] 51. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 52. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 53. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 54. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 55. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%
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C : 100%

D : 200%

[Link] 56. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 57. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 58. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 59. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 13/14
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[Link] 60. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 14/14
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Answer for Question No 1. is b

Answer for Question No 2. is a

Answer for Question No 3. is d

Answer for Question No 4. is d

Answer for Question No 5. is d

Answer for Question No 6. is a

Answer for Question No 7. is d

Answer for Question No 8. is b

Answer for Question No 9. is a

Answer for Question No 10. is a

Answer for Question No 11. is c

Answer for Question No 12. is b

Answer for Question No 13. is c

Answer for Question No 14. is a

Answer for Question No 15. is c

Answer for Question No 16. is b

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Answer for Question No 17. is a

Answer for Question No 18. is c

Answer for Question No 19. is a

Answer for Question No 20. is d

Answer for Question No 21. is d

Answer for Question No 22. is b

Answer for Question No 23. is a

Answer for Question No 24. is d

Answer for Question No 25. is c

Answer for Question No 26. is c

Answer for Question No 27. is b

Answer for Question No 28. is a

Answer for Question No 29. is a

Answer for Question No 30. is b

Answer for Question No 31. is b

Answer for Question No 32. is d

Answer for Question No 33. is b

[Link] 2/4
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Answer for Question No 34. is c

Answer for Question No 35. is a

Answer for Question No 36. is b

Answer for Question No 37. is b

Answer for Question No 38. is b

Answer for Question No 39. is d

Answer for Question No 40. is a

Answer for Question No 41. is c

Answer for Question No 42. is b

Answer for Question No 43. is a

Answer for Question No 44. is c

Answer for Question No 45. is b

Answer for Question No 46. is c

Answer for Question No 47. is a

Answer for Question No 48. is d

Answer for Question No 49. is b

[Link] 3/4
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Answer for Question No 50. is d

Answer for Question No 51. is d

Answer for Question No 52. is d

Answer for Question No 53. is a

Answer for Question No 54. is a

Answer for Question No 55. is b

Answer for Question No 56. is a

Answer for Question No 57. is c

Answer for Question No 58. is c

Answer for Question No 59. is b

Answer for Question No 60. is b

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 2. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

D : High

[Link] 3. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?
[Link] 1/14
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A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 4. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 5. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 6. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 7. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling
[Link] 2/14
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D : Helical milling

[Link] 8. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 9. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 10. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 11. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 12. Discontinuous chips are formed during machine of

A : Brittle metals
[Link] 3/14
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B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 13. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 14. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 15. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 16. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 17. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

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A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 18. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 19. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 20. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 21. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

[Link] 5/14
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D : No rake angle

[Link] 22. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 23. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 24. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 25. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 26. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

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D : 8°

[Link] 27. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 28. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 29. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 30. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 31. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

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D : 5 Degree 9 Minutes

[Link] 32. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 33. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 34. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 35. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 36. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

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C : Electrolyte

D : Chemical ablation

[Link] 37. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 38. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 39. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 40. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 41. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

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C : Thrice

D : One -half

[Link] 42. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 43. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 44. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 45. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 46. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

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B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 47. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 48. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 49. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 50. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

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[Link] 51. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 52. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 53. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 54. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 55. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

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C : 8.362 m/min

D : 10.216 m/min

[Link] 56. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 57. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 58. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 59. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 60. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around
[Link] 13/14
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A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 14/14
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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is a

Answer for Question No 4. is a

Answer for Question No 5. is b

Answer for Question No 6. is b

Answer for Question No 7. is d

Answer for Question No 8. is a

Answer for Question No 9. is a

Answer for Question No 10. is c

Answer for Question No 11. is c

Answer for Question No 12. is a

Answer for Question No 13. is c

Answer for Question No 14. is c

Answer for Question No 15. is d

Answer for Question No 16. is d

[Link] 1/4
12/28/2020 [Link]

Answer for Question No 17. is b

Answer for Question No 18. is d

Answer for Question No 19. is d

Answer for Question No 20. is c

Answer for Question No 21. is a

Answer for Question No 22. is a

Answer for Question No 23. is d

Answer for Question No 24. is b

Answer for Question No 25. is b

Answer for Question No 26. is a

Answer for Question No 27. is c

Answer for Question No 28. is c

Answer for Question No 29. is a

Answer for Question No 30. is c

Answer for Question No 31. is a

Answer for Question No 32. is a

Answer for Question No 33. is d

[Link] 2/4
12/28/2020 [Link]

Answer for Question No 34. is b

Answer for Question No 35. is a

Answer for Question No 36. is d

Answer for Question No 37. is c

Answer for Question No 38. is c

Answer for Question No 39. is c

Answer for Question No 40. is b

Answer for Question No 41. is b

Answer for Question No 42. is c

Answer for Question No 43. is b

Answer for Question No 44. is a

Answer for Question No 45. is b

Answer for Question No 46. is b

Answer for Question No 47. is d

Answer for Question No 48. is b

Answer for Question No 49. is d

[Link] 3/4
12/28/2020 [Link]

Answer for Question No 50. is a

Answer for Question No 51. is a

Answer for Question No 52. is d

Answer for Question No 53. is c

Answer for Question No 54. is b

Answer for Question No 55. is a

Answer for Question No 56. is b

Answer for Question No 57. is b

Answer for Question No 58. is b

Answer for Question No 59. is a

Answer for Question No 60. is d

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 2. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 3. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?
[Link] 1/14
12/28/2020 [Link]

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 4. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 5. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 6. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 7. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 8. How is material removed in Electro discharge machining?

A : Melt and evaporate

[Link] 2/14
12/28/2020 [Link]

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 9. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 10. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 11. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 12. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 3/14
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[Link] 13. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 14. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 15. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 16. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 17. Burnishing is a process of

A : Cold working

B : Hot working

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C : Press working

D : Metal Cutting

[Link] 18. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 19. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 20. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 21. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 22. Cast iron during machining produces

A : Continuous chips

[Link] 5/14
12/28/2020 [Link]

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 23. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 24. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 25. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 26. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 27. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

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B : 19°

C : 6°

D : 8°

[Link] 28. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 29. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 30. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

D : High

[Link] 31. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 32. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

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A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 33. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 34. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 35. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 36. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 37. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

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A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 38. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 39. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 40. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 41. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 42. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

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A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 43. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 44. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 45. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 46. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

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[Link] 47. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 48. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 49. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 50. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 51. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

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C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 52. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 53. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 54. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 55. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 56. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be
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A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 57. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 58. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 59. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 60. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

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D : 3 min

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Answer for Question No 1. is b

Answer for Question No 2. is b

Answer for Question No 3. is c

Answer for Question No 4. is a

Answer for Question No 5. is b

Answer for Question No 6. is c

Answer for Question No 7. is c

Answer for Question No 8. is a

Answer for Question No 9. is c

Answer for Question No 10. is c

Answer for Question No 11. is a

Answer for Question No 12. is d

Answer for Question No 13. is d

Answer for Question No 14. is b

Answer for Question No 15. is c

Answer for Question No 16. is b

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Answer for Question No 17. is a

Answer for Question No 18. is d

Answer for Question No 19. is d

Answer for Question No 20. is d

Answer for Question No 21. is c

Answer for Question No 22. is b

Answer for Question No 23. is a

Answer for Question No 24. is a

Answer for Question No 25. is c

Answer for Question No 26. is d

Answer for Question No 27. is a

Answer for Question No 28. is c

Answer for Question No 29. is d

Answer for Question No 30. is d

Answer for Question No 31. is b

Answer for Question No 32. is a

Answer for Question No 33. is c

[Link] 2/4
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Answer for Question No 34. is b

Answer for Question No 35. is b

Answer for Question No 36. is c

Answer for Question No 37. is c

Answer for Question No 38. is b

Answer for Question No 39. is d

Answer for Question No 40. is d

Answer for Question No 41. is b

Answer for Question No 42. is b

Answer for Question No 43. is b

Answer for Question No 44. is b

Answer for Question No 45. is c

Answer for Question No 46. is a

Answer for Question No 47. is a

Answer for Question No 48. is a

Answer for Question No 49. is b

[Link] 3/4
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Answer for Question No 50. is d

Answer for Question No 51. is d

Answer for Question No 52. is b

Answer for Question No 53. is a

Answer for Question No 54. is a

Answer for Question No 55. is a

Answer for Question No 56. is c

Answer for Question No 57. is b

Answer for Question No 58. is d

Answer for Question No 59. is c

Answer for Question No 60. is b

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 2. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 3. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°
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B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 4. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 5. Burnishing is a process of

A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 6. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 7. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 2/14
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[Link] 8. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 9. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 10. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 11. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 12. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

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D : High

[Link] 13. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 14. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 15. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 16. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 17. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

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D : 8°

[Link] 18. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 19. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 20. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 21. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 22. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

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C : Saw milling

D : Helical milling

[Link] 23. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 24. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 25. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 26. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 27. A half nut is

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A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 28. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 29. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 30. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 31. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 7/14
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[Link] 32. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 33. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 34. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 35. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 36. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

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C : Ultrasonic assisted EDM

D : EBM

[Link] 37. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 38. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 39. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 40. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 41. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

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C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 42. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 43. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 44. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 45. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 46. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

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C : AWJM

D : LBM

[Link] 47. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 48. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 49. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 50. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 51. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

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C : 37.9

D : 47.9

[Link] 52. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 53. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 54. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 55. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 56. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
[Link] 12/14
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compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 57. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 58. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 59. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 60. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

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C : 1 mm/tooth

D : 7 mm/tooth

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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is a

Answer for Question No 4. is d

Answer for Question No 5. is a

Answer for Question No 6. is a

Answer for Question No 7. is c

Answer for Question No 8. is d

Answer for Question No 9. is d

Answer for Question No 10. is d

Answer for Question No 11. is a

Answer for Question No 12. is d

Answer for Question No 13. is a

Answer for Question No 14. is c

Answer for Question No 15. is b

Answer for Question No 16. is a

[Link] 1/4
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Answer for Question No 17. is a

Answer for Question No 18. is c

Answer for Question No 19. is c

Answer for Question No 20. is d

Answer for Question No 21. is c

Answer for Question No 22. is d

Answer for Question No 23. is d

Answer for Question No 24. is b

Answer for Question No 25. is c

Answer for Question No 26. is c

Answer for Question No 27. is d

Answer for Question No 28. is d

Answer for Question No 29. is b

Answer for Question No 30. is b

Answer for Question No 31. is c

Answer for Question No 32. is a

Answer for Question No 33. is b

[Link] 2/4
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Answer for Question No 34. is c

Answer for Question No 35. is b

Answer for Question No 36. is d

Answer for Question No 37. is b

Answer for Question No 38. is b

Answer for Question No 39. is a

Answer for Question No 40. is a

Answer for Question No 41. is b

Answer for Question No 42. is b

Answer for Question No 43. is d

Answer for Question No 44. is d

Answer for Question No 45. is c

Answer for Question No 46. is c

Answer for Question No 47. is c

Answer for Question No 48. is a

Answer for Question No 49. is b

[Link] 3/4
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Answer for Question No 50. is d

Answer for Question No 51. is c

Answer for Question No 52. is b

Answer for Question No 53. is b

Answer for Question No 54. is b

Answer for Question No 55. is c

Answer for Question No 56. is d

Answer for Question No 57. is a

Answer for Question No 58. is d

Answer for Question No 59. is a

Answer for Question No 60. is a

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 2. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 3. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

[Link] 1/14
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A : Very low

B : Low

C : Medium

D : High

[Link] 4. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 5. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 6. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 7. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 2/14
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[Link] 8. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 9. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 10. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 11. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 12. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

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D : All of the above

[Link] 13. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 14. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 15. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 16. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 17. Grinding wheel Tool signature consists of __________ elements

[Link] 4/14
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A:4

B:5

C:6

D:7

[Link] 18. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 19. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 20. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 21. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

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D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 22. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 23. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 24. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 25. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 26. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

[Link] 6/14
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B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 27. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 28. Steady rest is

A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 29. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 30. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 31. Amplitude of oscillation of tool in USM ranges between?

[Link] 7/14
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A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 32. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 33. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 34. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 35. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 8/14
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[Link] 36. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 37. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 38. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 39. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 40. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

[Link] 9/14
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D : Chemical ablation

[Link] 41. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 42. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 43. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 44. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 45. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs
[Link] 10/14
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[Link] 46. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 47. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 48. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 49. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 50. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

[Link] 11/14
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C : 1,2,& 3

D : 2,3 &4

[Link] 51. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 52. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 53. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 54. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 12/14
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[Link] 55. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 56. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 57. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 58. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 59. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min
[Link] 13/14
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C : 3.5 Min

D : 3.6 Min

[Link] 60. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 14/14
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Answer for Question No 1. is a

Answer for Question No 2. is a

Answer for Question No 3. is d

Answer for Question No 4. is d

Answer for Question No 5. is c

Answer for Question No 6. is d

Answer for Question No 7. is d

Answer for Question No 8. is b

Answer for Question No 9. is b

Answer for Question No 10. is c

Answer for Question No 11. is a

Answer for Question No 12. is d

Answer for Question No 13. is b

Answer for Question No 14. is a

Answer for Question No 15. is c

Answer for Question No 16. is c

[Link] 1/4
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Answer for Question No 17. is d

Answer for Question No 18. is a

Answer for Question No 19. is a

Answer for Question No 20. is c

Answer for Question No 21. is a

Answer for Question No 22. is a

Answer for Question No 23. is c

Answer for Question No 24. is c

Answer for Question No 25. is d

Answer for Question No 26. is b

Answer for Question No 27. is b

Answer for Question No 28. is a

Answer for Question No 29. is d

Answer for Question No 30. is b

Answer for Question No 31. is b

Answer for Question No 32. is c

Answer for Question No 33. is b

[Link] 2/4
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Answer for Question No 34. is b

Answer for Question No 35. is d

Answer for Question No 36. is b

Answer for Question No 37. is b

Answer for Question No 38. is c

Answer for Question No 39. is a

Answer for Question No 40. is d

Answer for Question No 41. is d

Answer for Question No 42. is b

Answer for Question No 43. is d

Answer for Question No 44. is b

Answer for Question No 45. is c

Answer for Question No 46. is c

Answer for Question No 47. is c

Answer for Question No 48. is a

Answer for Question No 49. is b

[Link] 3/4
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Answer for Question No 50. is a

Answer for Question No 51. is a

Answer for Question No 52. is d

Answer for Question No 53. is b

Answer for Question No 54. is b

Answer for Question No 55. is d

Answer for Question No 56. is a

Answer for Question No 57. is b

Answer for Question No 58. is a

Answer for Question No 59. is b

Answer for Question No 60. is c

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 2. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 1/14
12/28/2020 [Link]

[Link] 3. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 4. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 5. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 6. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 7. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

[Link] 2/14
12/28/2020 [Link]

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 8. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 9. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 10. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 11. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 12. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?
[Link] 3/14
12/28/2020 [Link]

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 13. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 14. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 15. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 16. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 17. Tool life in turning will decrease by maximum extent if we double the....

[Link] 4/14
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A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 18. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 19. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 20. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 21. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 5/14
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[Link] 22. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 23. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 24. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 25. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 26. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

[Link] 6/14
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D : Spot facing

[Link] 27. In which process the material is removed due to the action of abrasive grains?

A : Electron Beam Machining (EBM)

B : Ultrasonic Machining (USM)

C : Laser Beam Machining (LBM)

D : Electrical Discharge Machining (EDM)

[Link] 28. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 29. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 30. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 31. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

[Link] 7/14
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D : A 80 K 5 B 17

[Link] 32. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 33. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 34. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 35. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 36. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

[Link] 8/14
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C : Thrice

D : One -half

[Link] 37. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 38. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 39. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 40. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 41. In Abrasive jet machining, what may be the size of the abrasive grains used?

[Link] 9/14
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A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 42. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 43. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 44. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 45. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 10/14
12/28/2020 [Link]

[Link] 46. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 47. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 48. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 49. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 50. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

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[Link] 51. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 52. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 53. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 54. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 55. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

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C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 56. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 57. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 58. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 59. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

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[Link] 60. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is b

Answer for Question No 4. is c

Answer for Question No 5. is c

Answer for Question No 6. is a

Answer for Question No 7. is c

Answer for Question No 8. is d

Answer for Question No 9. is d

Answer for Question No 10. is b

Answer for Question No 11. is c

Answer for Question No 12. is d

Answer for Question No 13. is d

Answer for Question No 14. is a

Answer for Question No 15. is b

Answer for Question No 16. is a

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Answer for Question No 17. is c

Answer for Question No 18. is d

Answer for Question No 19. is d

Answer for Question No 20. is c

Answer for Question No 21. is d

Answer for Question No 22. is d

Answer for Question No 23. is b

Answer for Question No 24. is a

Answer for Question No 25. is b

Answer for Question No 26. is a

Answer for Question No 27. is b

Answer for Question No 28. is c

Answer for Question No 29. is a

Answer for Question No 30. is d

Answer for Question No 31. is d

Answer for Question No 32. is b

Answer for Question No 33. is b

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Answer for Question No 34. is b

Answer for Question No 35. is a

Answer for Question No 36. is b

Answer for Question No 37. is a

Answer for Question No 38. is a

Answer for Question No 39. is c

Answer for Question No 40. is d

Answer for Question No 41. is a

Answer for Question No 42. is c

Answer for Question No 43. is b

Answer for Question No 44. is b

Answer for Question No 45. is d

Answer for Question No 46. is d

Answer for Question No 47. is c

Answer for Question No 48. is b

Answer for Question No 49. is b

[Link] 3/4
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Answer for Question No 50. is a

Answer for Question No 51. is d

Answer for Question No 52. is c

Answer for Question No 53. is a

Answer for Question No 54. is b

Answer for Question No 55. is d

Answer for Question No 56. is a

Answer for Question No 57. is c

Answer for Question No 58. is a

Answer for Question No 59. is b

Answer for Question No 60. is b

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Burnishing is a process of

A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 2. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 1/14
12/28/2020 [Link]

[Link] 3. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 4. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 5. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 6. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 7. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

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C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 8. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 9. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 10. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 11. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 12. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

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B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 13. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 14. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 15. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 16. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

D : High

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[Link] 17. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 18. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 19. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 20. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 21. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

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[Link] 22. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 23. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 24. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 25. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 26. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

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D : 130°

[Link] 27. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 28. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 29. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 30. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 31. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

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B : USM

C : AJM

D : ECM

[Link] 32. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 33. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 34. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 35. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 36. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed

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3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 37. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 38. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 39. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 40. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

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D : A 80 K 5 B 17

[Link] 41. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 42. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 43. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 44. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 45. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

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C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 46. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 47. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 48. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 49. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 50. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

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C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 51. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 52. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 53. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 54. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 55. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
[Link] 12/14
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compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 56. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 57. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 58. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 59. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

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C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 60. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is c

Answer for Question No 4. is c

Answer for Question No 5. is a

Answer for Question No 6. is d

Answer for Question No 7. is b

Answer for Question No 8. is d

Answer for Question No 9. is c

Answer for Question No 10. is c

Answer for Question No 11. is d

Answer for Question No 12. is a

Answer for Question No 13. is a

Answer for Question No 14. is a

Answer for Question No 15. is c

Answer for Question No 16. is d

[Link] 1/4
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Answer for Question No 17. is a

Answer for Question No 18. is d

Answer for Question No 19. is a

Answer for Question No 20. is a

Answer for Question No 21. is c

Answer for Question No 22. is d

Answer for Question No 23. is c

Answer for Question No 24. is c

Answer for Question No 25. is b

Answer for Question No 26. is c

Answer for Question No 27. is b

Answer for Question No 28. is b

Answer for Question No 29. is d

Answer for Question No 30. is a

Answer for Question No 31. is d

Answer for Question No 32. is b

Answer for Question No 33. is b

[Link] 2/4
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Answer for Question No 34. is c

Answer for Question No 35. is d

Answer for Question No 36. is a

Answer for Question No 37. is d

Answer for Question No 38. is c

Answer for Question No 39. is a

Answer for Question No 40. is d

Answer for Question No 41. is c

Answer for Question No 42. is b

Answer for Question No 43. is b

Answer for Question No 44. is b

Answer for Question No 45. is a

Answer for Question No 46. is a

Answer for Question No 47. is b

Answer for Question No 48. is b

Answer for Question No 49. is c

[Link] 3/4
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Answer for Question No 50. is c

Answer for Question No 51. is b

Answer for Question No 52. is a

Answer for Question No 53. is a

Answer for Question No 54. is b

Answer for Question No 55. is d

Answer for Question No 56. is c

Answer for Question No 57. is b

Answer for Question No 58. is b

Answer for Question No 59. is d

Answer for Question No 60. is a

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 2. Grinding wheel Tool signature consists of __________ elements

A:4

B:5

C:6

D:7

[Link] 3. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as
[Link] 1/13
12/28/2020 [Link]

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 4. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 5. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 6. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 7. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 8. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

[Link] 2/13
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A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 9. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 10. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 11. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 12. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 13. Twist drills are made of

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A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 14. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 15. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 16. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 17. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 18. Shear angle varies with

A : Cutting speed
[Link] 4/13
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B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 19. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 20. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 21. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 22. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

D : Side milling
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[Link] 23. Use of tail stock in cylindrical grinding machine is

A : To drive the work piece

B : To give feed to the wheel head

C : To provide Speed to
grinding wheel

D : To support the
other end of the
work piece

[Link] 24. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 25. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 26. Steady rest is

A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 27. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

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C : Hard Material

D : Tough Material

[Link] 28. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 29. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 30. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 31. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 32. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

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C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 33. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 34. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 35. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 36. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 37. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

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B : 24/n

C : 40/n

D : 120/n

[Link] 38. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 39. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 40. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 41. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 42. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

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B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 43. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 44. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 45. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 46. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 47. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed

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3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 48. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 49. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 50. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 51. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

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D : 130 m/min

[Link] 52. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 53. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 54. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

C : 3.5 Min

D : 3.6 Min

[Link] 55. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 56. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth
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B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 57. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 58. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 59. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 60. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

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Answer for Question No 1. is b

Answer for Question No 2. is d

Answer for Question No 3. is b

Answer for Question No 4. is d

Answer for Question No 5. is a

Answer for Question No 6. is b

Answer for Question No 7. is d

Answer for Question No 8. is b

Answer for Question No 9. is d

Answer for Question No 10. is c

Answer for Question No 11. is a

Answer for Question No 12. is d

Answer for Question No 13. is a

Answer for Question No 14. is b

Answer for Question No 15. is a

Answer for Question No 16. is b

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Answer for Question No 17. is a

Answer for Question No 18. is d

Answer for Question No 19. is d

Answer for Question No 20. is a

Answer for Question No 21. is d

Answer for Question No 22. is b

Answer for Question No 23. is d

Answer for Question No 24. is c

Answer for Question No 25. is c

Answer for Question No 26. is a

Answer for Question No 27. is b

Answer for Question No 28. is d

Answer for Question No 29. is a

Answer for Question No 30. is d

Answer for Question No 31. is b

Answer for Question No 32. is b

Answer for Question No 33. is a

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Answer for Question No 34. is d

Answer for Question No 35. is d

Answer for Question No 36. is b

Answer for Question No 37. is b

Answer for Question No 38. is a

Answer for Question No 39. is c

Answer for Question No 40. is a

Answer for Question No 41. is b

Answer for Question No 42. is b

Answer for Question No 43. is b

Answer for Question No 44. is c

Answer for Question No 45. is a

Answer for Question No 46. is d

Answer for Question No 47. is a

Answer for Question No 48. is c

Answer for Question No 49. is d

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Answer for Question No 50. is c

Answer for Question No 51. is a

Answer for Question No 52. is a

Answer for Question No 53. is d

Answer for Question No 54. is b

Answer for Question No 55. is b

Answer for Question No 56. is a

Answer for Question No 57. is b

Answer for Question No 58. is c

Answer for Question No 59. is b

Answer for Question No 60. is a

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 2. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

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[Link] 3. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 4. The main purpose of a boring operation, as compared to drilling, is to

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 5. The angle between the face and flank of the single point cutting tool is known as

A : Rake angle

B : Clearance angle

C : Lip angle

D : Point angle

[Link] 6. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 7. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 2/14
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[Link] 8. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 9. Lapping is an operation of_________

A : Making a cone-shaped enlargement

of the end of a hole

B : Smoothing and squaring the

surface around a hole

C : Sizing and finishing a

small diameter hole

D : Producing a hole by
removing metal along
the circumference of
a hollow cutting tool

[Link] 10. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 11. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
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centres with the workpiece

[Link] 12. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 13. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 14. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 15. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 16. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

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C : Reaming

D : Honning

[Link] 17. Discontinuous chips are formed during machine of

A : Brittle metals

B : Ductile metals

C : Soft metals

D : Tough metals

[Link] 18. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 19. A half nut is

A : Damaged nut

B : Nut manufactured in parts

C : Nut with half the standard pitch

D : Mechanism that locks the

lathe carriage to the load
screw for thread cutting

[Link] 20. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 21. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

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B : Material

C : Outside temperature

D : Distance from work piece

[Link] 22. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 23. A grinding ratio of 200 implies that the

A : Grinding wheel wears 200 times the

volume of the material removed

B : grinding wheel wears 0.005 times

the volume of the material removed

C : aspect ratio of abrasive

particles used in the
grinding wheel is 200

D : ratio of volume
of abrasive particle
to that of grinding
wheel is 200

[Link] 24. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

D : High

[Link] 25. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

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D : High Carbon Steel

[Link] 26. A grinding wheel is said to be of _________ if it holds the abrasive grains more securely

A : Soft grade

B : Medium grade

C : Hard grade

D : very soft grade

[Link] 27. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 28. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 29. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 30. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

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D : 21° to 25°

[Link] 31. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 32. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 33. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 34. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 35. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

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C : 50-100 μm

D : 100-1000 μm

[Link] 36. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 37. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 38. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 39. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 40. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

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C : 0.84

D : 1.5

[Link] 41. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 42. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 43. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 44. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 45. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

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B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 46. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 47. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 48. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 49. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

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[Link] 50. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 51. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 52. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 53. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23

C : 0.33

D : 0.43

[Link] 54. Time required for one complete cut on the piece of work 350 mm long and 50 mm in
diameter. the cutting speed is 35 m/min and feed is 0.5 mm/rev.

A : 2.1 Min

B : 3.1 Min

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C : 3.5 Min

D : 3.6 Min

[Link] 55. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 56. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 57. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 58. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

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[Link] 59. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%

B : 400%

C : 100%

D : 200%

[Link] 60. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

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Answer for Question No 1. is a

Answer for Question No 2. is d

Answer for Question No 3. is b

Answer for Question No 4. is d

Answer for Question No 5. is c

Answer for Question No 6. is a

Answer for Question No 7. is d

Answer for Question No 8. is a

Answer for Question No 9. is c

Answer for Question No 10. is d

Answer for Question No 11. is a

Answer for Question No 12. is b

Answer for Question No 13. is c

Answer for Question No 14. is a

Answer for Question No 15. is c

Answer for Question No 16. is d

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Answer for Question No 17. is a

Answer for Question No 18. is c

Answer for Question No 19. is d

Answer for Question No 20. is a

Answer for Question No 21. is c

Answer for Question No 22. is b

Answer for Question No 23. is b

Answer for Question No 24. is d

Answer for Question No 25. is a

Answer for Question No 26. is c

Answer for Question No 27. is c

Answer for Question No 28. is b

Answer for Question No 29. is d

Answer for Question No 30. is a

Answer for Question No 31. is a

Answer for Question No 32. is d

Answer for Question No 33. is a

[Link] 2/4
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Answer for Question No 34. is b

Answer for Question No 35. is b

Answer for Question No 36. is d

Answer for Question No 37. is b

Answer for Question No 38. is b

Answer for Question No 39. is b

Answer for Question No 40. is b

Answer for Question No 41. is c

Answer for Question No 42. is c

Answer for Question No 43. is d

Answer for Question No 44. is b

Answer for Question No 45. is b

Answer for Question No 46. is a

Answer for Question No 47. is c

Answer for Question No 48. is a

Answer for Question No 49. is b

[Link] 3/4
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Answer for Question No 50. is c

Answer for Question No 51. is d

Answer for Question No 52. is a

Answer for Question No 53. is b

Answer for Question No 54. is b

Answer for Question No 55. is b

Answer for Question No 56. is c

Answer for Question No 57. is a

Answer for Question No 58. is a

Answer for Question No 59. is b

Answer for Question No 60. is a

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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 2. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 3. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?
[Link] 1/13
12/28/2020 [Link]

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 4. Burnishing is a process of

A : Cold working

B : Hot working

C : Press working

D : Metal Cutting

[Link] 5. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 6. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 7. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 2/13
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[Link] 8. Tool life in turning will decrease by maximum extent if we double the....

A : Depth of cut

B : Feed

C : Cutting Velocity

D : Tool rake angle

[Link] 9. The tool life is said to be over if

A : Poor surface finish is obtained

B : There is sudden increase in cutting

forces and power consumption

C : Overheating and fuming due to

heat of friction starts

D : All of the above

[Link] 10. In centreless grinding, workpiece centre will be

A : Above the line joining the two

wheel centres

B : Below the line joining the two

wheel centres

C : On the line joining the two

wheel centres

D : At the intersection of the

line joining the wheel
centres with the workpiece

[Link] 11. Which of the following symbol’s range of alphabet represent soft grain in grinding
wheel?

A:A–H

B:I–P

C:Q–T

D:T–Z

[Link] 12. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

[Link] 3/13
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B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 13. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

D : Side milling

[Link] 14. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 15. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 16. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 17. Carbide tipped tools usually have

A : Negative rake angle

[Link] 4/13
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B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 18. Which of the following process have the lowest metal removal rate?

A : Drilling

B : Milling

C : Reaming

D : Honning

[Link] 19. Which of the following is a not a surface finishing process?

A : Honing

B : Buffing

C : Lapping

D : Turning

[Link] 20. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 21. Cast iron during machining produces

A : Continuous chips

B : Dis-Continuous chips

C : Continuous chips with

built-up-edge

D : None of these

[Link] 22. The hardness of a grinding wheel is determined by the

A : Hardness of abrasive grains

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B : Ability of the bond to retain abrasives

C : Hardness of the bond

D : Ability of the grinding wheel to penetrate the work piece

[Link] 23. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 24. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

D : 130°

[Link] 25. In Electro discharge machining, materials with low melting point have which type of
material removal rate?

A : Very low

B : Low

C : Medium

D : High

[Link] 26. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 27. Which of the following method is not used for holding tool in drilling machine?

A : by a sleeve

[Link] 6/13
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B : by four jaw chucks

C : by a socket

D : By tool holder

[Link] 28. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 29. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 30. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

D : 21° to 25°

[Link] 31. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 32. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

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B : EDM

C : ECM

D : PAM

[Link] 33. Which of the following specified grinding wheel will have Silicon carbide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : A 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 34. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

D : EBM

[Link] 35. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 36. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 37. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

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B : 3 – 20 g/min

C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 38. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 39. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 40. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 41. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 42. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

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A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 43. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 44. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 45. Frequency of tool’s oscillation in USM ranges between?

A : 5-10 kHz

B : 10-15 kHz

C : 18-20 kHz

D : 25-50 kHz

[Link] 46. Grinding wheel is specified as “A 46 K 5 B 17”. Grain size of a wheel will be

A : Coarse

B : Medium

C : Fine

D : Very Fine

[Link] 47. What is the general life of Tungsten carbide material nozzle in AJM?

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A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 48. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 49. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 50. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 51. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

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[Link] 52. In orthogonal cutting feed is 0.2 mm/rev, Chip thickness is 0.3 mm, Rake angle is 15
degrees. Then the shear plane angle in degrees is

A : 27.9

B : 17.9

C : 37.9

D : 47.9

[Link] 53. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 54. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 55. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of
180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the
cutting speed will be

A : 9 m/min

B : 18 m/min

C : 36 m/min

D : 72 m/min

[Link] 56. A mild steel material is being turn for 50 mm length with a feed rate of 0.15 mm/rev and
spindle speed of 1400 rpm. The time required to cut the material in miniutes is

A : 0.13

B : 0.23
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C : 0.33

D : 0.43

[Link] 57. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

[Link] 58. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 59. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 60. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 13/13
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Answer for Question No 1. is a

Answer for Question No 2. is c

Answer for Question No 3. is d

Answer for Question No 4. is a

Answer for Question No 5. is c

Answer for Question No 6. is b

Answer for Question No 7. is d

Answer for Question No 8. is c

Answer for Question No 9. is d

Answer for Question No 10. is a

Answer for Question No 11. is a

Answer for Question No 12. is b

Answer for Question No 13. is b

Answer for Question No 14. is c

Answer for Question No 15. is a

Answer for Question No 16. is b

[Link] 1/4
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Answer for Question No 17. is a

Answer for Question No 18. is d

Answer for Question No 19. is d

Answer for Question No 20. is a

Answer for Question No 21. is b

Answer for Question No 22. is b

Answer for Question No 23. is a

Answer for Question No 24. is c

Answer for Question No 25. is d

Answer for Question No 26. is a

Answer for Question No 27. is b

Answer for Question No 28. is d

Answer for Question No 29. is a

Answer for Question No 30. is a

Answer for Question No 31. is b

Answer for Question No 32. is a

Answer for Question No 33. is b

[Link] 2/4
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Answer for Question No 34. is d

Answer for Question No 35. is a

Answer for Question No 36. is d

Answer for Question No 37. is b

Answer for Question No 38. is b

Answer for Question No 39. is b

Answer for Question No 40. is b

Answer for Question No 41. is d

Answer for Question No 42. is c

Answer for Question No 43. is c

Answer for Question No 44. is b

Answer for Question No 45. is c

Answer for Question No 46. is b

Answer for Question No 47. is c

Answer for Question No 48. is a

Answer for Question No 49. is a

[Link] 3/4
12/28/2020 [Link]

Answer for Question No 50. is d

Answer for Question No 51. is a

Answer for Question No 52. is c

Answer for Question No 53. is a

Answer for Question No 54. is d

Answer for Question No 55. is c

Answer for Question No 56. is b

Answer for Question No 57. is b

Answer for Question No 58. is b

Answer for Question No 59. is a

Answer for Question No 60. is a

[Link] 4/4
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Seat No -
Total number of questions : 60

1001438_T1 MANUFACTURING PROCESS II

Time : 1hr
Max Marks : 50
N.B

1) All questions are Multiple Choice Questions having single correct option.

2) Attempt any 50 questions out of 60.

3) Use of calculator is allowed.

4) Each question carries 1 Mark.

5) Specially abled students are allowed 20 minutes extra for examination.

6) Do not use pencils to darken answer.

7) Use only black/blue ball point pen to darken the appropriate circle.

8) No change will be allowed once the answer is marked on OMR Sheet.

9) Rough work shall not be done on OMR sheet or on question paper.

10) Darken ONLY ONE CIRCLE for each answer.

[Link] 1. If l=length of travel of the drill in mm, n=rpm of the drill, s= feed per revolution of the
drill in mm. Then machining time can be given as_____

A : (l*n)/s

B : (l*s)/n

C : l/(n*s)

D : (1+n)/s

[Link] 2. Of the following properties of nozzle, which of them does not influence the MRR in
AJM?

A : Size

B : Material

C : Outside temperature

D : Distance from work piece

[Link] 3. The main purpose of a boring operation, as compared to drilling, is to

[Link] 1/14
12/28/2020 [Link]

A : Drill a hole

B : Finish the drilled hole

C : Correct the hole

D : Enlarge the existing hole

[Link] 4. Which type of adjustment required for gap voltages in ECM?

A : Continuous adjustment

B : Discontinuous adjustment

C : Periodic adjustment

D : All of the mentioned

[Link] 5. Removing dull grains in order to make grinding wheel sharp is known as

A : Loading

B : Glazing

C : Dressing

D : Trueing

[Link] 6. In __________ operation, the chip thickness is minimum at the beginning of the

A : conventional milling

B : climb milling

C : face milling

D : end milling

[Link] 7. The operation of producing grooves around the periphery of a cylindrical or conical
workpiece is called

A : profile milling

B : Gang milling

C : Saw milling

D : Helical milling

[Link] 8. Steady rest is

[Link] 2/14
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A : An additional support provided for long jobs

B : Used while turning unsymmetrical

objects

C : Used during Plain cutting only

D : Used when a lathe is

subject to vibrations

[Link] 9. In Abrasive jet machining, work piece material of removed by which of the following
means?

A : Vaporization

B : Electro plating

C : Mechanical abrasion

D : Corrosion

[Link] 10. Feed control system is responsible for which action in ECM?

A : Giving feed to tool

B : Electrolyte supply

C : Power supply

D : None of the mentioned

[Link] 11. Which of the following process has highest rate of metal removal

A : Electric Discharge Machining (EDM)

B : Electro-Chemical Machining (ECM)

C : Ultrasonic Machining (USM)

D : Laser Beam Machining (LBM)

[Link] 12. Which of the following come under the main components of ECM?

A : Feed control system

B : Work piece holding devices

C : Electrolyte supply system

D : All of the mentioned

[Link] 3/14
12/28/2020 [Link]

[Link] 13. As the abrasive flow rate increases, what happens to the volumetric removal rate in
AJM?

A : Increases

B : Decreases

C : Increase and then decrease

D : Decrease and then increase

[Link] 14. Which of the following processes is generally applied for dentistry work like to drill fine
holes of particular shape in teeth?

A : Electrical Discharge Machining (EDM)

B : Electron Beam Machining (EBM)

C : Laser Beam Machining (LBM)

D : Ultrasonic Machining (USM)

[Link] 15. A coarse grained grinding wheel is used to grind

A : Soft and Hard materials

B : Soft and ductile materials

C : Hard Material

D : Tough Material

[Link] 16. Which of the following material/s cannot be used for making of nozzle in Abrasive jet
machining?

A : Tungsten Carbide

B : Steel alloy

C : Sapphire

D : Synthetic sapphire

[Link] 17. The usual value of the point angle of a drill is

A : 70°

B : 100°

C : 118°

[Link] 4/14
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D : 130°

[Link] 18. If a cutting tool is designed as 8°-14°-6°-8°-8°-19°-1mm what is the side Rake angle of
the tool

A : 14°

B : 19°

C : 6°

D : 8°

[Link] 19. Shear angle varies with

A : Cutting speed

B : Feed

C : Depth of cut

D : Work piece materials and

tool geometry

[Link] 20. The operation of making a cone-shaped enlargement of the end of a hole is known as

A : counter-sinking

B : Counter-boring

C : Treppaning

D : Spot facing

[Link] 21. Carbide tipped tools usually have

A : Negative rake angle

B : Positive rake angle

C : Any rake angle

D : No rake angle

[Link] 22. In centerless grinders, the regulating wheel is inclined at

A : 0° to 8°

B : 9° to 15°

C : 16° to 20°

[Link] 5/14
12/28/2020 [Link]

D : 21° to 25°

[Link] 23. Which of the following range of numbers represents dense structure of abrasives?

A : 0-7

B : 8-10

C : 10-12

D : 12-16

[Link] 24. In oblique cutting of metals, the cutting edge of the tools is.

A : Perpendicular to the workpiece

B : Perpendicular to the direction of

tool travel

C : Parallel to the direction of

tool travel

D : Inclined at an angle less

than 90 to the direction of tool travel

[Link] 25. In a milling operation, two side milling cutters are mounted with a desired distance
between them so that both sides of a workpiece can be milled simultaneously. This set up is called

A : Gang milling

B : Straddle milling

C : Face milling

D : Side milling

[Link] 26. How is material removed in Electro discharge machining?

A : Melt and evaporate

B : Corrode and break

C : Mechanical erosion takes place

D : None of the mentioned

[Link] 27. A dynamo-meter is a device used for the measurement of

A : Chip thickness ratio

B : Forces during metal cutting

[Link] 6/14
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C : Wear of the cutting tool

D : Deflection of the cutting tool

[Link] 28. When the metal is removed by erosion caused by rapidly recurring spark discharges
between the tool and work, the process is known as

A : Electrochemical machining

B : Electro-discharge machining

C : Ultrasonic machining

D : None of these

[Link] 29. Twist drills are made of

A : High speed steel

B : Mild Steel

C : Stainless steel

D : High Carbon Steel

[Link] 30. For which of the following operations, broaching can be used?

A : Threading

B : Grinding

C : Spline cutting

D : Increasing the size of the

existing hole for a certain
length

[Link] 31. The tail stock set over required to turn a taper on the entire length of a workpiece
having diameters D and d is

A : D-d / (2L)

B : D-d /(L)

C : D-d /(2)

D : D-d

[Link] 32. In an orthogonal cutting the depth of cut is halved and the feed is double. If the chip
thickness ratio is unaffected with the changed cutting conditions the actual chip thickness will be

[Link] 7/14
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A : Doubled

B : Halved

C : Quadrupled

D : unchanged

[Link] 33. Which one of the following process is worked on principle of Mechanical errosion

A : AJM

B : EDM

C : ECM

D : PAM

[Link] 34. The swing diameter over the bed is.........the height of the center measured from the bed
of the lathe

A : Equal to

B : Twice

C : Thrice

D : One -half

[Link] 35. Which one of the following is a hybrid non-conventional machinig process

A : ECM

B : EDM

C : AWJM

D : LBM

[Link] 36. In Abrasive jet machining, what may be the size of the abrasive grains used?

A : 10 – 40 μm

B : 50 – 100 μm

C : 100 – 150 μm

D : 200 – 300 μm

[Link] 37. The useful life of a HSS tool machining mild steel at18 m/min is 3 hr. Calculate the tool
life when the tool operate at 24 m/min.

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A : 12 min

B : 18 min

C : 20 min

D : 24 min

[Link] 38. In AJM, surface roughness value will vary between which values?

A : 0.01 – 0.10 μm

B : 0.15 – 1.5 μm

C : 2.0 – 5.0 μm

D : 7.0 – 10.0 μm

[Link] 39. Find the angle at which the compound rest should be set up to turn taper on the
workpiece having a length of 20mm, larger diameter 45mm and the smaller diameter 30mm.

A : 2 Degree 9 Minutes

B : 3 Degree 9 Minutes

C : 4 Degree 9 Minutes

D : 5 Degree 9 Minutes

[Link] 40. At high cutting speed, high temperature at tool-chip interface is caused by
1. Heat generation rate increases with an increase in cutting speed
2. Friction coefficient (μ) decreases with an increase in cutting speed
3. The time required to transfer the heat decreases with an increase in cutting speed
4. Localization of heat takes place with an increase in cutting speed

A : 1,3 &4

B : 1,2,3 &4

C : 1,2,& 3

D : 2,3 &4

[Link] 41. Which one of the following is not a hybrid non-conventional machinig process

A : ECDM

B : AWJM

C : Ultrasonic assisted EDM

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D : EBM

[Link] 42. If n=number of divisions required, then find the number of holes to be moved in direct
indexing

A : 12/n

B : 24/n

C : 40/n

D : 120/n

[Link] 43. Which of the following is not a media of energy transfer on which the advanced
machining processes are classified?

A : Reactive atmosphere

B : Electrons

C : Electrolyte

D : Chemical ablation

[Link] 44. It is desired to perform the operations like drilling, reaming, counter-boring etc. on a
work piece. Which of the following machine will be used?

A : Sensitive drilling machine

B : Radial drilling machine

C : Gang drilling machine

D : Multiple spindle drilling

machine

[Link] 45. Which one of the following process is worked on principle of electrolysis using eletrolyte

A : EDM

B : USM

C : AJM

D : ECM

[Link] 46. What is the value of abrasive grain flow rate in Abrasive jet machining?

A : 0.1 – 2 g/min

B : 3 – 20 g/min

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C : 30 – 56 g/min

D : 68 – 85 g/min

[Link] 47. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2
mm. The correct option for the chip thickness ratio (r) is

A : 0.4

B : 0.66

C : 0.84

D : 1.5

[Link] 48. What is the general life of Tungsten carbide material nozzle in AJM?

A : 1 – 8 hrs

B : 2 – 5 hrs

C : 10 – 15 hrs

D : 25 – 40 hrs

[Link] 49. Which of the following specified grinding wheel will have Aluminum oxide abrasive?

A : Z 46 K 5 B 17

B : C 600 K 5 B 17

C : C 8 K 5 B 17

D : A 80 K 5 B 17

[Link] 50. Amplitude of oscillation of tool in USM ranges between?

A : 0.1-10 μm

B : 10-40 μm

C : 50-100 μm

D : 100-1000 μm

[Link] 51. In a drilling operation using a twist drill, the lip angle is 120 degree (standard), the
spindle speed is 300 rpm, the feed is 0.2 mm/rev and the drill diameter is 10 mm,calculate
machining time to drill a hole of 30 mm long ?

A : 0.88 min

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B : 0.54 min

C : 1.2 min

D : 3 min

[Link] 52. In Face Milling,What is the feed per tooth when the main axis spindle speed is 500 rpm,
number of insert is 10, and table feed is 500mm/min

A : 0.1 mm/tooth

B : 0.7 mm/tooth

C : 1 mm/tooth

D : 7 mm/tooth

[Link] 53. Calculate the cutting speed of drilling operation when diameter of drill is 10 mm and
rotational speed of drill is 200 r.p.m.

A : 6.283 m/min

B : 3.142 m/min

C : 8.362 m/min

D : 10.216 m/min

[Link] 54. A tapered pin is to be prepared on a lathe machine. If the larger diameter is 90 mm,
smaller diameter is 80 mm, length of the pin is 100 mm, Find the angle of taper at which the
compound rest to be swivelled around

A : 3 Degrees and 51 Minutes

B : 2 Degrees and 15 Minutes

C : 4 Degrees and 51 Minutes

D : 2 Degrees and 51 Minutes

[Link] 55. In an orthogonal cutting if the feed is 1.25 mm/rev, the chip thickness after cutting is 2
mm, then the chip thickness ratio and shear angle (for rake angle 10 Degrees) respectively are

A : 0.525, 36.62 Degrees

B : 0.625, 34.62 Degrees

C : 0.425, 36.42 Degrees

D : 0.325, 34.62 Degrees

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[Link] 56. In orthogonal turning of MS bar of 65 mm diameter machined on a lathe with a feed of
0.8 mm was used. A continuous chip of 1.4 mm thickness was removed at a rotational speed of 85
rpm. The Chip thickness ratio, Chip reduction ratio and Total length of the Chip in One Minute
respectively is

A : 0.5714, 1.75, 9918 mm

B : 1.75, 0.5714, 9915 mm

C : 1.75, 9999 mm, 05714,

D : 57.14, 1.75, 9999 mm

[Link] 57. A shaft 1200 mm long has a taper of 1:100 for a length of 600 mm. The maximum
diameter of the shaft to be 80 mm. Determine the minimum diameter of staft and amount of
setover

A : 78 mm & 22 mm

B : 60 mm & 20 mm

C : 65 mm & 15 mm

D : 68 mm & 12 mm

[Link] 58. The time required for machining a workpiece 50 mm dianeter 350 mm length, turn all
over in four passes. The approach length is 12 mm, Overtravel 10mm, the feed = 0.5 mm/rev, and
cutting speed is 35m/min.

A : 13.016 min

B : 10.016 min

C : 11.016 min

D : 12.016 min

[Link] 59. In face milling,What is the cutting speed when main axis spindle speed is 350 rpm and
the cutter diameter is 125 mm ?

A : 137.4 m/min

B : 142 m/min

C : 150.2 m/min

D : 130 m/min

[Link] 60. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when
the cutting speed is reduced is reduced by 50% (n=0.5 and c=400)

A : 300%
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B : 400%

C : 100%

D : 200%

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Answer for Question No 1. is c

Answer for Question No 2. is c

Answer for Question No 3. is d

Answer for Question No 4. is a

Answer for Question No 5. is c

Answer for Question No 6. is a

Answer for Question No 7. is d

Answer for Question No 8. is a

Answer for Question No 9. is c

Answer for Question No 10. is a

Answer for Question No 11. is b

Answer for Question No 12. is d

Answer for Question No 13. is c

Answer for Question No 14. is d

Answer for Question No 15. is b

Answer for Question No 16. is b

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Answer for Question No 17. is c

Answer for Question No 18. is a

Answer for Question No 19. is d

Answer for Question No 20. is a

Answer for Question No 21. is a

Answer for Question No 22. is a

Answer for Question No 23. is a

Answer for Question No 24. is d

Answer for Question No 25. is b

Answer for Question No 26. is a

Answer for Question No 27. is b

Answer for Question No 28. is b

Answer for Question No 29. is a

Answer for Question No 30. is c

Answer for Question No 31. is c

Answer for Question No 32. is a

Answer for Question No 33. is a

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Answer for Question No 34. is b

Answer for Question No 35. is c

Answer for Question No 36. is a

Answer for Question No 37. is b

Answer for Question No 38. is b

Answer for Question No 39. is a

Answer for Question No 40. is a

Answer for Question No 41. is d

Answer for Question No 42. is b

Answer for Question No 43. is d

Answer for Question No 44. is c

Answer for Question No 45. is d

Answer for Question No 46. is b

Answer for Question No 47. is b

Answer for Question No 48. is c

Answer for Question No 49. is d

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Answer for Question No 50. is b

Answer for Question No 51. is b

Answer for Question No 52. is a

Answer for Question No 53. is a

Answer for Question No 54. is d

Answer for Question No 55. is b

Answer for Question No 56. is a

Answer for Question No 57. is d

Answer for Question No 58. is a

Answer for Question No 59. is a

Answer for Question No 60. is b

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