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Wire Rope Sling Specifications Guide

The document describes different types of endless wire rope slings, including their features, advantages, benefits, and rated lifting capacities. E-Z Flex endless slings promote safety by balancing loads and can shift wear points to extend sling life. Hidden Tuck hand spliced slings bury wire ends to avoid injuries. Multi-part cabled slings have good abrasion resistance and flexibility.

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droids
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0% found this document useful (0 votes)
43 views15 pages

Wire Rope Sling Specifications Guide

The document describes different types of endless wire rope slings, including their features, advantages, benefits, and rated lifting capacities. E-Z Flex endless slings promote safety by balancing loads and can shift wear points to extend sling life. Hidden Tuck hand spliced slings bury wire ends to avoid injuries. Multi-part cabled slings have good abrasion resistance and flexibility.

Uploaded by

droids
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Wire Rope & Slings

E-Z FLEX ENDLESS SLINGS


Features, Advantages and Benefits

Maintains all the basic Lift-All wire rope sling features


plus ...

Promotes Safety

• Load stability and balance achieved by spreading WARNING Read Definition on page 3

sling legs in basket and choker hitches


Do not lift with hook in splice area - sling damage may
Saves Money occur.

• Wear points can be shifted to extend sling life


< A >
• Smaller rope diameter per capacity increases
flexibility

Saves Time

• Ideal for turning loads


• More flexible than eye slings of comparable Order length by circumference.
strength

Wire Rope
Note: 3 sleeves used on 3/4" and larger.

E-Z FLEX Endless Slings

Rated Capacity (tons)*

Splice
Rope Min. Length
Dia. Vertical Sling A
(in.) Vertical Choker Basket Length (in.)
1/4 .83 .54 1.7 2' 3" 10
7x7x7

3/8 1.8 1.2 3.6 3' 0" 10


1/2 3.0 2.0 6.1 4' 0" 12
5/8 4.6 3.0 9.1 5' 0" 12
3/4 6.7 4.3 13 6' 0" 18
7 x 7 x 19

7/8 8.9 5.8 18 7' 0" 18


1 11 7.3 23 8' 0" 20

Vertical and Basket ratings are based on a minimum D/d of 5. See page 74.

* Do not exceed rated capacities. Sling capacity decreases as the


WARNING angle from horizontal decreases.
Slings should not be used at angles of less than 30°.
Refer to Effect of Angle chart page 12.
81
Wire Rope & Slings
HIDDEN TUCK HAND SPLICED SLINGS
Features, Advantages and Benefits

Maintains all the basic Lift-All wire rope sling features plus ...

Promotes Safety

• Hidden Tuck buries wire ends to avoid snags and injuries

Saves Time

• No steel sleeves to catch under load


Wire Rope

Fiber Core

EIP, FC
Rated Capacity (tons)*

Standard
Eye
Rope Min. Size
Dia. Vertical Sling (in.)
(in.) Vertical Choker Basket Length WxL
1/4 .54 .42 1.1 2' 0" 3x6
5/16 .83 .66 1.7 2' 3" 3x6
3/8 1.2 .94 2.4 2' 6" 3x6
6 x 19 EIP, FC

7/16 1.6 1.3 3.2 2' 9" 3 1/2 x 7


1/2 2.0 1.6 4.0 3' 0" 4x8
9/16 2.5 2.1 5.0 3' 6" 4 1/2 x 9
5/8 3.1 2.6 6.2 4' 0" 5 x 10
3/4 4.3 3.7 8.6 4' 6" 6 x 12
7/8 5.7 5.0 11 5' 6" 7 x 14
1 7.4 6.4 15 6' 0" 8 x 16

Basket ratings are based on a minimum D/d of 15. See page 74.

* Do not exceed rated capacities. Sling capacity decreases


WARNING as the angle from horizontal decreases.
Slings should not be used at angles of less than 30°.
Refer to Effect of Angle chart page 12.
82
Wire Rope & Slings
MULTI - PART CABLED SLINGS
Three Part Cabled

Constructed by hand cabling


one rope to form a three part 3 x 7 x 19 3 x 6 x 19
body with two part eyes. 3 Part Cabled

Features, Advantages Rated Capacity (tons)*


and Benefits

Maintains all the basic Lift-All


wire rope sling features plus …
Crescent Slip Thru
Saves Money Sling Standard Thimble Thimble
Component Body Min. Eye Eye Size Eye Size
Rope Dia. Vertical Sling (in.) (in.) (in.)
• Good abrasion resistance (in.) (in.) Vertical Choker Basket Length WxL WxL WxL
increases useful life of sling 3/16 3/8 1.2 .82 2.4 2' 0" 3x6 2x4 2 1/8 x 4 1/8
7 x 19 GAC

• Resists damage from kinking 1/4 1/2 1.9 1.3 3.9 2' 6" 4x8 2 1/4 x 4 2 3/8 x 4 3/8
5/16 5/8 3.0 2.1 6.0 3' 0" 5 x 10 2 3/4 x 5 3 3/8 x 6 5/8
Saves Time 3/8 3/4 4.3 2.9 8.6 3' 6" 6 x 12 3 1/4 x 6 3 3/8 x 6 5/8
7/16 7/8 5.8 4.0 12 4' 0" 7 x 14 4 1/2 x 9 3 3/4 x 7 1/8
6 x 19 EIP,IWRC

• Flexible, easy to handle by


1/2 1 7.6 5.2 15 4' 6" 8 x 16 4 1/2 x 9 3 3/4 x 7 1/8
rigger

Wire Rope
9/16 1 1/8 9.6 6.6 19 5' 0" 9 x 18 4 7/8 x 10 4 3/8 x 8 3/8
• Small sleeve over component 5/8 1 1/4 12 8.0 23 5' 6" 10 x 20 5 1/2 x 11 4 3/8 x 8 3/8
rope won't get in the way 3/4 1 1/2 17 11 34 7' 0" 11 x 22 6 x 12 5 x 9 1/2

Basket ratings are based on a minimum D/d of 10 (using sling body dia.). See page 74.

Seven Part Cabled

Constructed by hand cabling


one rope to form a seven part 7 x 7 x 19 7 x 6 x 19
body with four part eyes. 7 Part Cabled
Rated Capacity (tons)*
Features, Advantages
and Benefits

Maintains all the basic Lift-All


wire rope sling features plus ....
Crescent Slip Thru
Component Sling Standard Thimble Thimble
Saves Money Rope Body Min. Eye Eye Size Eye Size
Dia. Dia. Vertical Sling (in.) (in.) (in.)
(in.) (in.) Vertical Choker Basket Length WxL WxL WxL
• Resists damage from kinking 1/8 3/8 1.3 .91 2.6 2' 0" 3x6 2x4 2 1/8 x 4 1/8
7 x 19 GAC

3/16 9/16 2.8 1.9 5.6 2' 6" 4x8 2 1/4 x 6 2 3/8 x 4 3/8
Saves Time
1/4 3/4 4.7 3.2 9.3 3' 0" 5 x 10 2 3/4 x 7 3 3/8 x 6 5/8

• Superior flexibility makes 5/16 15/16 6.5 4.5 13 3' 6" 6 x 12 3 1/4 x 8 1/2 3 3/4 x 7 1/8
sling easy to rig and use 3/8 1 1/8 9.6 6.6 19 4' 0" 7 1/2 x 15 4 1/2 x 10 3 3/4 x 7 1/8
6 x 19

7/16 1 5/16 14 9.3 27 4' 6" 9 x 18 4 7/8 x 13 4 3/8 x 8 3/8


• Small sleeve over component 1/2 1 1/2 18 12 35 5' 0" 10 x 20 5 1/2 x 14 1/2 4 3/8 x 8 3/8
rope won't get in the way
Basket ratings are based on a minimum D/d of 10 (using sling body dia.). See page 74.
* Do not exceed rated capacities. Sling capacity decreases as the angle from horizontal decreases.
WARNING Slings should not be used at angles of less than 30°.
Refer to Effect of Angle chart page 12.
83
Wire Rope & Slings
Six Part Flat Braid MULTI - PART BRAIDED SLINGS
Constructed by braiding one rope
to form a six part flat body with
6 x 7 x 19
web seized eyes. 6 x 6 x 19
6 Part Flat Braid
Features, Advantages Rated Capacity (tons)*
And Benefits
Maintains all the basic Lift-All
wire rope sling features plus ...
Crescent Slip Thru
Promotes Safety Component Sling Standard Thimble Thimble
Rope Body Min. Eye Eye Size Eye Size
Dia. Dia. Vertical Sling (in.) (in.) (in.)
• Wide bearing surface (in.) (in.) Vertical Choker Basket Length WxL WxL WxL
provides better load control 1/8 9/16 x 3/8 .84 .74 1.7 2' 0" 3x6 2x4 2 1/8 x 4 1/8
and balance
7 x 19 GAC

3/16 13/16 x 1/2 1.8 1.5 3.5 3' 0" 4x8 2 1/4 x 7 2 3/8 x 4 3/8
• Resists rotation, improving 1/4 1 1/8 x 11/16 2.9 2.6 5.9 3' 6" 5 x 10 3 1/4 x 8 1/2 3 3/8 x 6 5/8
load control 5/16 1 3/8 x 7/8 4.1 3.6 8.2 4' 6" 6 x 12 4 1/2 x 11 1/2 3 3/8 x 6 5/8
3/8 1 11/16 x 1 6.0 5.3 12 5' 0" 7 x 14 4 7/8 x 13 3 3/4 x 7 1/8
Saves Money
7/16 2 x 1 3/16 8.6 7.5 17 6' 0" 8 x 16 6 x 16 3 3/4 x 7 1/8
• Resists damage from kinking 1/2 2 1/4 x 1 5/16 11 9.8 22 6' 6" 9 x 18 6 x 17 1/2 4 3/8 x 8 3/8
6 x 19

• Reduces load damage by 9/16 2 1/2 x 1 1/2 14 12 28 7' 0" 10 x 20 7 x 20 4 3/8 x 8 3/8
Wire Rope

gripping load better 5/8 2 13/16 x 1 11/16 17 15 35 8' 0" 11 x 22 7 x 23 1/2 5 x 9 1/2
3/4 3 3/8 x 2 25 22 49 9' 0" 12 x 24 8 1/2 x 26 6 3/4 x 11 3/4
Saves Time
• Flexible - easy to rig Basket ratings are based on a minimum D/d of 25 (using component rope). See page 74.

Eight Part Round Braid

Constructed by braiding one rope


to form an eight part round body 8 x 7 x 19
8 x 6 x 19
with four part web seized eyes. 8 Part Round Braid
Features, Advantages Rated Capacity (tons)*
And Benefits

Maintains all the basic Lift-All


wire rope sling features plus ...
Crescent Slip Thru
Component Sling Standard Thimble Thimble
Promotes Safety Rope Body Min. Eye Eye Size Eye Size
Dia. Dia. Vertical Sling (in.) (in.) (in.)
• Resists rotation, for (in.) (in.) Vertical Choker Basket Length WxL WxL WxL
improved load control 1/8 9/16 1.1 1.0 2.2 2' 0" 3x6 2x4 2 1/8 x 4 1/8
7 x 19 GAC

3/16 13/16 2.4 2.1 4.7 3' 0" 4x8 2 1/4 x 6 2 3/8 x 4 3/8
Saves Money
1/4 1 1/8 3.9 3.4 7.8 3' 6" 5 x 10 3 1/4 x 8 3 3/8 x 6 5/8
• The most kink resistant 5/16 1 3/8 5.5 4.8 11 4' 6" 6 x 12 4 1/2 x 10 3 3/4x 7 1/8
sling available 3/8 1 11/16 8.1 7.1 16 5' 0" 7 x 14 4 5/8 x 12 3 3/4 x 7 1/8
• Greater flexibility for 7/16 2 11 10 23 6' 0" 8 x 16 5 1/2 x 14 4 3/8 x 8 3/8
6 x 19 EIP,IWRC

reduced load damage 1/2 2 1/4 15 13 30 6' 6" 9 x 18 6 x 16 5 x 9 1/2


9/16 2 1/2 19 16 38 7' 0" 10 x 20 6 1/2 x 18 5 x 9 1/2
Saves Time 5/8 2 13/16 23 20 46 8' 0" 11 x 22 7 x 20 6 3/4 x 11 3/4
3/4 3 3/8 33 29 66 9' 0" 12 x 24 8 x 24 8 x 14 1/2
• The most flexible
sling available - easy to rig Basket ratings are based on a minimum D/d of 25 (using component rope). See page 74.
Do not exceed rated capacities. Sling capacity decreases as the angle from horizontal decreases.
*
WARNING Slings should not be used at angles of less than 30°.
84 Refer to Effect of Angle chart page 12.
Wire Rope & Slings
SWAGED THREADED STUDS
• Choice of studs made of specially selected carbon steel or stainless steel
• Custom OEM engineering available

Straight Threaded Studs

Dimensions (in.)
Nominal
Rope Breaking A N.C. N.F.
Part Dia Strength After B Thread Thread
No. (in.) (tons)* Swage Approx. C D # #
STS-8 1/4 3.4 7/16 4 1/16 1 1/2 1/2 13 20
STS-10 5/16 5.3 9/16 5 1/4 1 7/8 5/8 11 18
STS-12 3/8 7.6 5/8 6 1/4 2 1/4 3/4 10 16
STS-14 7/16 10.2 3/4 7 5/16 2 5/8 7/8 9 14
STS-16 1/2 13.3 7/8 8 1/4 3 1 8 14
STS-18 9/16 16.8 1 9 1/4 3 3/8 1 1/8 7 12
STS-20 5/8 20.6 1 1/8 10 1/8 3 3/4 1 1/4 7 12
STS-24 3/4 29.4 1 1/4 12 13/16 4 1/2 1 1/2 6 12
STS-28 7/8 39.5 1 1/2 14 9/16 5 1/4 1 3/4 5 12

Wire Rope
STS-32 1 51.7 1 3/4 16 1/4 6 2 4 1/2 12
STS-36 1 1/8 65.0 2 18 1/4 6 3/4 2 1/4 4 1/2 12
STS-40 1 1/4 79.9 2 1/4 20 1/4 7 1/2 2 1/2 4 12

Turned Threaded Studs

Dimensions (in.)
Nominal
Rope Breaking A N.C. N.F.
Part Dia Strength After B Thread Thread
No. (in.) (tons)* Swage Approx. C D # #
TTS-10 5/16 5.3 5/8 5 23/32 1 3/4 5/8 11 18
TTS-12 3/8 7.6 3/4 6 3/4 2 3/4 10 16
TTS-14 7/16 10.2 7/8 7 21/32 2 1/4 7/8 9 14
TTS-16 1/2 13.3 1 8 9/16 2 1/2 1 8 14
TTS-18 9/16 16.8 1 1/8 9 5/8 2 3/4 1 1/8 7 12
TTS-20 5/8 20.6 1 1/4 10 21/32 3 1/8 1 1/4 7 12
TTS-24 3/4 29.4 1 1/2 12 11/16 3 3/4 1 1/2 6 12
TTS-28 7/8 39.5 1 3/4 14 5/8 4 3/8 1 3/4 5 12
TTS-32 1 51.7 2 16 21/32 5 2 4 1/2 12
TTS-36 1 1/8 65.0 2 1/4 18 5/8 5 5/8 2 1/4 4 1/2 12
TTS-40 1 1/4 79.9 2 1/2 20 21/32 6 1/4 2 1/2 4 12
TTS-44 1 3/8 96.0 2 3/4 22 17/32 6 7/8 2 3/4 4 12
TTS-48 1 1/2 114 3 24 1/2 7 1/2 3 4 12

* Nominal Breaking Strength based on 6 x 19 or 6 x 37 IWRC, EIP wire rope, with assembly used as a straight
tension member.

85
Wire Rope & Slings
SWAGED SOCKET ASSEMBLIES
Features, Advantages and Benefits

Promotes Safety *
Rope Minimum Vertical
• Achieves 100% of nominal rope breaking strength Diameter Pendant Capacity
(in.) Length (tons)
• All assemblies are proof tested before shipment to 1/4 11" .68
customer 5/16 1' 3" 1.1
3/8 1' 3" 1.5
Saves Money
7/16 1' 8" 2.0
• Custom engineered assemblies are available for 1/2 1' 8" 2.7
specific rigging needs 9/16 2' 0" 3.4
5/8 2' 0" 4.1
Open Swaged Sockets 3/4 2' 5" 5.9
7/8 2' 10" 8.0
1 3' 2" 10
1 1/8 3' 7" 13
1 1/4 4' 0" 16

* Values given apply to 6 x 19 or 6 x 37 IWRC, EIP rope when pen-


dants are used for slings. When used as Boom Suspension System
Wire Rope

or other applications, contact Lift-All for ratings.

Open and Closed Swaged Sockets Closed Swaged Sockets

Swage Socket Dimensions (Forged Steel)

Open Socket Closed Socket

Rope
Dia R O D Weight W K Weight
(.in.) (in.) (in.) (in.) (lbs.) (in.) (in.) (lbs.)
1/4 1 5/32 11/16 11/16 .52 3/4 1/2 .38
5/16 1 11/32 13/16 13/16 1.12 7/8 11/16 .77
3/8 1 11/32 13/16 13/16 1.25 7/8 11/16 .72
7/16 1 1/2 1 1 2.08 1 1/16 7/8 1.42
1/2 1 1/2 1 1 2.08 1 1/16 7/8 1.35
9/16 1 5/8 1 1/4 1 3/16 4.48 1 1/4 1 1/8 2.92
5/8 1 5/8 1 1/4 1 3/16 4.75 1 1/4 1 1/8 2.85
3/4 2 1 1/2 1 3/8 7.97 1 7/16 1 5/16 4.90
7/8 2 3/8 1 3/4 1 5/8 11.30 1 11/16 1 1/2 6.63
1 2 3/4 2 2 17.80 2 1/16 1 3/4 10.30
1 1/8 3 1/8 2 1/4 2 1/4 27.50 2 5/16 2 14.50
1 1/4 3 1/2 2 1/2 2 1/2 35.75 2 9/16 2 1/4 20.75
86
Wire Rope & Slings
WINCH LINES, HOIST LINES AND BUTTONS
Winch and Hoist Line Cables
Swaged Steel Buttons
Lift-All winch and hoist lines are made using 6 x 19
Swaged steel buttons are designed for use as end stops
Wire Core ropes for better resistance to abrasion and
on drum winding equipment such as hoists and winches.
crushing. Available with carbon hooks for large throat
openings or alloy hooks for longer life.

Features, Advantages and Benefits

Promotes Safety

• Permaloc flemish eye splice for high strength


efficiency

• Quality factory assembly avoids faulty termination


After Swage Dimensions
Saves Money Rope
Diameter
• Economical standard assemblies (approx. in.) A B
1/4 5/8 1 1/8
• Heavy duty thimble in eye extends useful life
5/16 3/4 1 1/2

Wire Rope
Saves Time 3/8 7/8 1 3/4
7/16 1 2
• No assembly time - ready to install 1/2 1 1/8 2 3/8
• Stainless steel latch keeps hook in proper place 9/16 1 1/4 2 5/8
5/8 1 3/8 2 7/8
3/4 1 1/2 3 1/2
7/8 1 3/4 4 1/8
1 2 4 3/4
1 1/8 2 1/4 5 1/4
1 1/4 2 1/2 5 7/8
1 3/8 2 3/4 6 1/2
1 1/2 3 7 1/8
Non-Standard Buttons available.

Winch and Hoist Line Cables


Running lengths of cable with thimbled eye ends available

6 x 19 Class-Bright (Uncoated)

Breaking Strength
Diameter
(in.) IWRC
3/8 14,000 lbs.
7/16 19,000 lbs.
1/2 25,000 lbs.
9/16 32,000 lbs.
5/8 39,000 lbs.
87
Wire Rope & Slings
WIRE ROPE
Wire Rope

These high quality wire ropes are available in cut lengths or by the reel.

6 x 19 and 6 x 37 Class Wire Rope

Rotation Resistant Wire Rope

Wire Core Approx. Nominal


Extra Improved Rope Weight Breaking
Plow Steel Dia. per Foot Strength
(EIP) (in.) (lbs.) (tons)
Higher Capacities 3/8 .25 6.15
6 x 19 Class 7/16 .35 8.33
Wire Rope

Six Strand Ropes Having 6 x 19 1/2 .45 10.8


9 to 26 Wires Per Strand 9/16 .58 13.6
Better Abrasion Resistance
5/8 .71 16.8
6 x 37 Class
3/4 1.02 24.0
Six Strand Ropes Having 6 x 37 7/8 1.39 32.5
27 to 49 Wires Per Strand
More Flexible 1 1.82 42.2

Approx. Nominal 19 x 7 1 1/8 2.3 53.1


Rope Weight Breaking
Diameter per Foot Strength
(in.) (lbs.) (tons) The Nominal Breaking Strength of a wire rope should be
1/4 .12 3.40 considered the straight line pull with both rope ends fixed
to prevent rotation, which will ACTUALLY BREAK a new,
5/16 .18 5.27 UNUSED, rope. The Nominal Breaking Strength of a
3/8 .26 7.55 rope should NEVER BE USED AS ITS WORKING LOAD.

7/16 .35 10.2 To determine the working load of a wire rope, the MINIMUM
1/2 .46 13.3 or NOMINAL Breaking Strength MUST BE REDUCED by a
DESIGN FACTOR. The design Factor will vary depending
9/16 .59 16.8
upon the type of machine and installation, and the work
5/8 .72 20.6 permitted. YOU must determine the applicable Design
3/4 1.04 29.4 Factor for your use.

7/8 1.42 39.8 For example, a Design Factor of "5" means that the Minimum
1 1.85 51.7 or Nominal Breaking Strength of the wire rope must be
DIVIDED BY FIVE to determine the maximum load that
1 1/8 2.34 65.0 can be applied to the rope system.
1 1/4 2.89 79.9
Design Factors have been established by OSHA, by ANSI,
1 3/8 3.50 96.0
by ASME and similar government and industrial organizations.
1 1/2 4.16 114
No wire rope should ever be installed or used without full
1 5/8 4.88 132
knowledge and consideration of the Design Factor for the
1 3/4 5.67 153 application.
1 7/8 6.50 174
The above is based on the 'Wire Rope Safety Bulletin'
2 7.39 198 published by the "WIRE ROPE TECHNICAL BOARD".
Note: Specialty ropes are available upon request.

88
Wire Rope & Slings
CABLE & COMPONENTS
Galvanized and Stainless Steel Cable

7x7 Nominal Break Strength


(lbs.)
Stainless
Cable Standard Galvanized Steel Cable
Diameter Wt./Reel Length Cable (SSAC) Type
(in.) (lbs.) (ft./Reel) (GAC) 304
1/16 5 500 480 480
3/32 9 500 920 920
1/8 15 500 1,700 1,760

3/32 9 500 1,000 920


7 x 19
1/8 15 500 2,000 1,760
5/32 12 250 2,800 2,400
3/16 17 250 4,200 3,700
1/4 25 250 7,000 6,400
5/16 38 200 9,800 9,000
3/8 52 200 14,400 12,000

Galvanized Cable Coated with Clear Vinyl

Wire Rope
Heavy Duty Wire Rope Thimbles
Galvanized Cable Coated Standard
Cable Diameter To: Wt./Reel Length Nominal Break
Construction (in.) (in.) (lbs.) (ft.)/Reel Strength (lbs.)
1/16 3/32 7 500 480
7x7 3/32 3/16 7 250 920 B

1/8 3/16 10 250 1,700


1/8 3/16 10 250 2,000
7 x 19 3/16 1/4 19 200 4,200 A
C
1/4 5/16 28 200 7,000

Dimensions
Rope (in.) Weight
Dia. Per 100 Pieces
(in.) A B C (lbs.)
1/4 1 5/8 7/8 7/16 8
B
Standard Wire 5/16 1 7/8 1 1/16 17/32 14
Rope Thimbles 3/8 2 1/8 1 1/8 21/32 22
7/16 2 5/16 1 1/4 3/4 36
A
C
1/2 2 3/4 1 1/2 15/16 51
5/8 3 1/4 1 3/4 1 1/32 75
Dimensions
Rope (in.) Weight 3/4 3 3/4 2 1 1/4 147
Dia. Quantity Per Bag
(in.) A B C Per Bag (lbs.) 7/8 4 1/4 2 1/4 1 7/16 185

1/8 1 5/16 11/16 1/4 100 4 1 4 1/2 2 1/2 1 11/16 300

3/16 1 5/16 11/16 5/16 100 4 1 1/8 5 1/8 2 7/8 1 13/16 400

1/4 1 5/16 11/16 3/8 100 4 1 1/4 6 1/2 3 1/2 2 3/16 817

5/16 1 1/2 13/16 7/16 80 3 1 3/8 - 1 1/2 6 1/4 3 1/2 2 9/16 1,175

3/8 1 5/8 15/16 1/2 80 4 1 5/8 8 4 2 23/32 1,700


1 3/4 9 4 1/2 2 27/32 1.775
1 7/8 - 2 12 6 3 3/32 2,500
2 1/4 14 7 3 5/8 3,950

89
Wire Rope & Slings
CABLE & COMPONENTS
Wire Rope Clips

The following instructions, supplied by the Wire Rope


Technical Board, will result in an approximate 80% ef-
ficiency rating when the clips are applied as instructed,
on GAC, SSAC, RRL or RLL, 6 x 19 class or 6 x 37
class, fiber core or IWRC, non-Seale type construction
wire rope. If applied to vinyl coated ropes, vinyl must
first be stripped from clip connection area.
Right Way - For Maximum Rope Strength

How to Apply Clips

1. Turn back the specified amount of rope from the


Wrong Way -
thimble. Apply the first clip one clip width from the Clips Staggered
dead end of the wire rope (U-bolt over dead end -
live end rests in clip saddle). Tighten nuts evenly to
recommended torque.

2. Apply the next clip as near to the loop as possible.


Turn on nuts firmly but do not tighten.
Wrong Way -
3. Space additional clips, if required, equally between
Wire Rope

Clips Reversed
the first two. Tighten on nuts - take up rope slack
- tighten all nuts evenly on all clips to recommended
torque.

4. NOTICE! Apply the initial load and retighten nuts to


the recommended torque. Rope will stretch and be
reduced in diameter when loads are applied. Inspect
periodically and retighten to recommended torque. WARNING
Failure to make a termination in accordance with
aforementioned instructions, or failure to periodically
Drop Forged Wire Rope Clips check and retighten to the recommended torque,
may result in death or serious injury.
Rope Minimum Rope Weight
Dia. Number Turn-back Torque Per 100 Pieces
(in.) of Clips (in.) (ft./lbs.) (lbs.)
Malleable Wire Rope Clips
1/8 2 3 1/4 4 1/2 6
3/16 2 3 3/4 7 1/2 10
Rope Minimum Rope Torque Weight
1/4 2 4 3/4 15 18 Dia. Number Turn-back (ft./ Quantity Per Bag
(in.) of Clips (in.) lbs.) Per Bag (lbs.)
5/16 2 5 1/4 30 30
1/8 3 5 3 200 10
3/8 2 6 1/2 45 47
3/16 3 6 5 150 12
7/16 2 7 65 76
1/4 3 7 15 100 12
1/2 3 11 1/2 65 80
5/16 3 8 15 100 15
9/16 3 12 95 104
3/8 3 10 30 50 11
5/8 3 12 95 106
3/4 4 18 130 150 Note: Malleable clips are not to be used for overhead
7/8 4 19 225 212 lifting. Use in light duty, non-critical applications only.
1 5 26 225 250
1 1/8 6 34 225 280
1 1/4 7 44 360 415
1 3/8 7 44 360 460
1 1/2 8 54 360 530

90
Wire Rope & Slings
SLING ATTACHMENTS, HOOKS, ETC.
W
Sliding Choker Hooks

• Speeds rigging time of bun-


dled loads. H
L
Alloy Oblong Master Links • Reduces sling wear when
C used with thimbles.
• Drop forged through 1", When using on multi-part
formed and welded in larg- slings, contact Lift-All for ad-
er sizes. ditional information.

Rated Capacity* Dimensions (in.) Weight Dimension


Each Hook Rated (in.)
Tons Lbs. C L W (lbs.) No. Capacity* Weight
(Rope Dia.) (tons) H (lbs.)
3.05 6,100 1/2 5 2 1/2 .9
3/8 1.3 4 1/4 1.3
6.6 13,200 3/4 6 3 2.5
1/2 1.7 4 13/16 1.8
11.2 22,400 1 8 4 5.8
5/8 2.5 5 15/16 4
16.2 32,400 1 1/4 8 3/4 4 3/8 9.2
3/4 4.0 6 7/16 4.5
24.5 49,000 1 1/2 10 1/2 5 1/4 16
7/8 - 1 7.5 8 1/8 10
36.7 73,400 1 3/4 12 6 25
1 1/8 - 1 1/4 11.5 11 5/8 26
44.4 88,800 2 14 7 37
1 3/8 - 1 1/2 15 14 1/2 50

Wire Rope
62.6 125,200 2 1/4 16 8 54
93.9 187,800 2 3/4 16 9 85

C B Note: This chart shows


Screw Pin Anchor Shackles standard capacities and
dimensions, but may vary de-
pending on source of supply.
• Carbon Shackle, Alloy Pin Specify required capacity if
L
critical.
• Heat treated and tempered
• Hot dip galvanized P

Shackle Size Rated Capacity* (tons) Dimensions (in.) Weight


Dim. C per 100 Pieces
(in.) CM Others B L P W (lbs.)
3/16 1/2 1/3 5/8 7/8 1/4 3/8 6
1/4 3/4 1/2 13/16 1 1/8 5/16 15/32 12
5/16 1 3/4 7/8 1 1/4 3/8 17/32 20
3/8 1 1/2 1 1 1/16 1 7/16 7/16 21/32 30
7/16 2 1 1/2 1 1/4 1 11/16 1/2 23/32 50
1/2 3 2 1 7/16 1 15/16 5/8 13/16 75
5/8 4 1/2 3 1/4 1 3/4 2 13/32 3/4 1 1/16 130
3/4 6 1/2 4 3/4 2 2 27/32 7/8 1 1/4 225
7/8 8 1/2 6 1/2 2 5/16 3 5/16 1 1 7/16 350
1 10 8 1/2 2 9/16 3 3/4 1 1/8 1 11/16 500
1 1/8 12 9 1/2 2 15/16 4 1/4 1 1/4 1 13/16 700
1 1/4 14 12 3 1/4 4 11/16 1 3/8 2 1/32 950
1 3/8 17 13 1/2 3 1/2 5 1/4 1 1/2 2 1/4 1250
1 1/2 20 17 3 3/4 5 3/4 1 5/8 2 3/8 1720
1 5/8 24 24 4 3/8 6 1/4 1 3/4 2 5/8 2350
1 3/4 30 25 5 7 2 2 7/8 2770
2 35 35 5 3/4 7 3/4 2 1/4 3 1/4 3900

* Do not exceed rated capacities. Sling capacity decreases as the angle from horizontal decreases.
WARNING Slings should not be used at angles of less than 30°. Refer to Effect of Angle chart page 12.
Rated Capacity Design Factor 5:1.
91
Wire Rope & Slings
SLING ATTACHMENTS, HOOKS, ETC.
E C
C Latchlok Eye Hooks E

Rigging Eye Hooks • Heavy duty latch with T


R
lock prevents accidental R

• Drop forged alloy steel T


opening
• Lightweight hooks • Drop forged alloy steel
for heavy duty lifting

Rated Capacity Dimensions (in.) Weight


Rated Capacity Dimension (in.) Weight Each
Tons Lbs. C E R T (lbs.)
Each
Tons Lbs. C E R T (lbs.) 1.7 3,400 7/16 1 3/32 5 3/8 1 5/8 2.1
1 2,000 3/8 3/4 3 1/8 15/16 .63 3.5 7,000 19/32 1 3/8 6 21/32 1 9/32 3.9
1 1/2 3,000 7/16 7/8 3 21/32 31/32 .85 6.0 12,000 25/32 1 9/16 8 25/32 2 29/32 8.8
2 4,000 1/2 1 1/8 4 3/32 1 1/16 1.4 9.0 18,000 1 1/32 2 10 11/32 3 3/16 14
3 6,000 5/8 1 1/4 4 21/32 1 3/16 1.9
Alloy

4 1/2 9,000 3/4 1 9/16 5 25/32 1 1/2 3.7 E


Swivel Latchlok Hooks C
7 14,000 15/16 2 7 5/16 1 25/32 7.3 With Bushings
B
11 22,000 1 1/8 2 7/16 9 1/32 2 3/8 15
• Hook swivels beneath the
15 30,000 1 1/4 2 27/32 10 7/32 2 1/2 22
Wire Rope

eye
22 44,000 1 9/16 3 1/2 12 13/16 3 5/16 38

20 40,000 1 3/4 3 1/2 14 1/16 4 60


• Heavy duty latch with lock R T

prevents accidental open-


Carbon

30 60,000 2 3/16 4 15/16 20 1/8 4 3/4 148 ing


40 80,000 2 17/32 5 23 23/32 5 3/4 227
• Drop forged alloy steel
Carbon hooks available.

E Rated Capacity Dimensions (in.) Weight


C Each
Tons Lbs. B C E R T (lbs.)
B 1.7 3,400 1 11/32 5/8 1 1/2 7 5/32 1 5/8 3.5
3.5 7,000 1 5/8 3/4 1 3/4 8 23/32 2 1/4 4.8
Stainless steel latch available. R
6.0 12,000 1 3/4 15/16 2 11 3/16 2 29/32 10.6
Swivel Rigging Eye Hooks 9.0 18,000 2 3/8 1 2 3/4 13 13/32 3 3/16 17.0

• Hook swivels beneath eye T

E
• Drop forged alloy steel
Sorting Hooks R
D

• Drop forged alloy steel, C


Rated Capacity Dimensions (in.) Weight
Each for maximum strength
Tons Lbs. B C E R T (lbs.) and toughness.
1 2,000 1 1/8 3/8 1 1/4 4 5/8 15/16 1.1
1 1/2 3,000 1 3/8 1/2 1 1/2 5 7/16 31/32 1.6 Dimensions (in.)
Weight
2 4,000 1 21/32 5/8 1 3/4 6 1/4 1 1/16 2.5 C (Rad.) D E R (lbs.)
3 6,000 1 21/32 11/16 1 3/4 6 1/2 1 5/32 3.2 5/8 2 13/16 1 7/16 7 11/32 6.8
5 10,000 1 25/32 3/4 2 7 17/32 1 13/32 5.4 Working load limit at tip - 2 ton.
Working load limit at bottom - 7 1/2 ton.
7 14,000 2 3/8 1 2 3/4 9 21/32 1 11/16 10.6

* Do not exceed rated capacities. Sling capacity decreases as the angle from horizontal decreases.
WARNING Slings should not be used at angles of less than 30°. Refer to Effect of Angle chart page 12.
Rated Capacity Design Factor 5:1.
92
Wire Rope & Slings
INSPECTION CRITERIA FOR WIRE ROPE SLINGS CAUTION
Do not inspect a sling by passing bare
hands over the wire rope.
Remove slings from service when:
• Capacity information is missing or illegible;
• End attachments, including hooks, are cracked,
deformed or obviously worn;
• Hook throat opening is increased more than 15%;
• Hook is twisted out of plane by more than 10%.

THE DAMAGE: Broken Wires

WHAT TO LOOK FOR: The individual wires that make


up the strands in a wire rope can break for various rea-
sons including fatigue and overload. Wire rope slings One Rope Lay
must be taken out of service when you find 10 or more
broken wires in one rope lay or 5 or more broken wires
in one strand of one rope lay.

TO PREVENT: Avoid pulling rope across edges or


protrusions.
THE DAMAGE: Wear

WHAT TO LOOK FOR: Flat areas on the individual

Wire Rope
wires. When wires have lost one third or more of their
original diameter, the sling must be taken out of service.

TO PREVENT: Do not drag sling on the ground and do


not drag loads over slings. Pad high wear areas.
THE DAMAGE: Corrosion / Heat Damage

WHAT TO LOOK FOR: Absence of lubrication and


discoloration of rope.

TO PREVENT: Hang slings for storage away from


moisture. Do not use wire core slings above 400° F or
fiber core slings above 180° F.

THE DAMAGE: Kinking, Bird Caging

WHAT TO LOOK FOR: Bent strands of wire or strands


standing out from their regular position in the body of
the sling.

TO PREVENT: Protect rope from sharp edges of load


by pads or other means. Do not shock load slings.

THE DAMAGE: Crushing

WHAT TO LOOK FOR: A section of rope that is flat-


tened, where the cross section is no longer round.

TO PREVENT: Never allow loads to be set on top of


slings.
For inspection frequency, refer to page 7.
Note: OSHA now requires wire rope slings to have "permanently
affixed and legible identification markings"

93
Wire Rope & Slings
SLING WEIGHTS (Approx.)

To estimate sling weights, multiply length x


Per Foot Weight and add Zero Base Weight
plus any additional fittings' weights.

Alloy
Eye Sliding
*Zero Per Thimbled Hook Crescent Slip Thru Choker
Rope Base Foot Eye Wt. Thimble Thimble Hook
Wire Rope

Dia. Weight Weight Wt. Ea. Ea. Wt. Ea. Wt. Ea. Wt. Ea.
(in.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
1/4 .31 .12 .08 .63 .50 1.3 1.3
5/16 .47 .18 .14 .63 .50 1.3 1.3
3/8 .73 .26 .22 .85 .50 1.3 1.3
7/16 1.3 .35 .36 1.4 .50 1.5 1.9
1/2 1.7 .46 .51 1.9 .75 1.5 1.9
9/16 3.1 .59 .51 3.7 .75 1.5 1.9
5/8 3.5 .72 .75 3.7 1.2 3.4 4.0
3/4 5.7 1.0 1.5 7.3 2.0 3.4 4.5
7/8 8.9 1.4 1.9 15 3.3 5.6 10
1 13 1.9 3.0 15 3.8 5.6 10
1 1/8 18 2.3 4.0 22 5.0 8.6 26
1 1/4 25 2.9 8.2 22 6.8 8.6 26
1 3/8 32 3.5 12 38 8.0 10 50
1 1/2 41 4.2 12 38 8.0 10 50
1 3/4 65 5.7 18 60 17 18
2 99 7.4 25 105 22 53
2 1/4 169 9.4 40 148 39 70
2 1/2 278 12 - - 39 126

* Zero Base Weight accounts for the additional rope and sleeves required to
form two standard eyes.

94
Wire Rope & Slings
SLING WEIGHTS (Approx.)

To estimate sling weights, multiply length x


Per Foot Weight and add Zero Base Weight.

2-Leg Bridle 3-Leg Bridle 4-Leg Bridle

*Zero Per *Zero Per Foot *Zero Per Foot

Wire Rope
Rope Base Foot Base Weight Base Weight
Dia. Weight Weight Weight (lbs.) Weight (lbs.)
(in.) (lbs.) (2 Legs) (lbs.) (3 Legs) (lbs.) (4 Legs)
1/4 2.8 .23 2.8 .35 4.7 .46
5/16 3.2 .36 5.7 .54 6.9 .72
3/8 5.8 .52 7.5 .78 12 1.0
7/16 8.1 .70 14 1.0 17 1.4
1/2 10 .92 17 1.4 26 1.8
9/16 20 1.2 27 1.8 39 2.4
5/8 21 1.4 34 2.2 42 2.9
3/4 38 2.1 60 3.1 85 4.2
7/8 58 2.8 89 4.3 121 5.7
1 76 3.7 114 5.6 171 7.4
1 1/8 108 4.7 163 7.0 250 9.4
1 1/4 131 5.8 210 8.7 296 12
1 3/8 197 7.0 320 11
1 1/2 230 8.3 350 13
1 3/4 380 11
2 550 15

* Zero Base Weight includes Oblong Link, Thimbled Eyes and Sling Hooks

Acknowledgement

Lift-All wire rope slings and rated capacities comply with all OSHA,
ASME B30.9, and Wire Rope Technical Board publications.
Portions of this section of the catalog were taken from the Wire
Rope Sling User’s Manual with the permission of the Wire Rope
Technical Board and the American Iron and Steel Institute.

95

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