99 ELECTRICAL INSULATION TEST SPECIFICATION a is =| MARGIN ea z S S/S N| a t N SY ADHESIVE SPOT | SY SN NS | APPLICATION TO STRIP alee ~ 7 CUFF sie INSULATION 4 Lo Amesive stripe APPLICATION TO LAYER INSULATION FOR STRAP OR WIRE. ADHESIVE FIG. 31 Ductstrck APPLICATION OF DUCTEORNER BACKING PAPER ADHESIVE. IN JUMBO COILS. APPLICATION TO DUCTSTICKS Retyped for Clerity. DWW 8/3, RPI L-I-T Spec. 985000 PART VII 3360R:8/ow PAGE 100ELECTRICAL INSULATION TEST SPECIFICATION (e) If necessary, wipe up excess adhesive with clean paper. C. Maintaining Continuity of Adhesion Throughout the Jumbo Coil (1) To maintain continuity of adhesion throughout the Jumbo coil, the following procedures shall be followed: (a) The ILV and OLV windings shall use .007 42365DE paper as layer insulation. (b) The HV shall use .007 42365AE paper (uncuffed) plus necessary thickness of 42365AE paper (upper most piece cuffed) as layer insulation. 20. Retyped for 21. "42365AE" in C(1)(b) was Clarity. WW 8/3/83 "423650E". EL $/1]S3 \ BIP 9/6/83 Zan ily L-I-T Spec. 985000 PART VIL 3360R:8/lr PAGE LOLELECTRICAL INSULATION TEST SPECIFICATION 3. CATCHING-UP_TURNS A. Conditions (2) In any strap or wire winding, turns may be caught up to eliminate a partially filled last layer in any winding or section not containing part coils if the following conditions are met: (a) The layer to be eliminated is less than 25% filled with turns as listed on the L-Spec. (b) The L-spec is functionally nunbered with an "A" in field 10 of the number and one of the characters marked by * on drawing 608C402 in field 11 of the number. (2) If the above conditions are not met, contact Product Design Engineering for approval before catching-up tums. B. Method (1) Turns are caught up by winding more turns per layer than ordered by the L-spec. This may be possible due to the conductor being smaller than the maximum dimensions allowed or the layer insulation being wider than the minimum dimension allowed when designing the coil. Note that dimension tolerances for conductor (per material specification) and layer insulation (per functional nunber drawing) must be maintained. (2) Margin or cuff as specified by the L-spec must be maintained when catching-up turns. (3) The full number of turns ordered by the L-spec must be wound - no turns may be left out in order to eliminate a partially filled layer. 2a. Retyped for Clarity. DwW 8/3/83 Bes 83 L+I-T Sher. 9A5nnN papT vtTELECTRICAL INSULATION TEST SPECIFICATION 4 TOLERANCES AND TURNS COUNT q) (2) Standards and Coil Design ANSI standards allow the ratio of transformers to vary by one half of one percent or one turn (whichever is greater) from the rated ratio. This same tolerance may be applied to parallel windings on a given coil. Coils are designed to meet the rated ratio to the nearest turn. B. Tolerances on L-Spec Turn Count qa) As a general rule, the HV winding may vary by + one turn from the L-spec between any two adjacent (sequentially numbered) leads (start, finish or tap) for each 250 turns between the two leads with the following qualifications. (a) On series (single voltage) coils, rule (1) applies. (b) On series (single voltage) coils with taps, a variation of one turn between taps (where the number of turns is usually less than 250) is sometimes acceptable. Consult Product Design Engineering for T-connected coils or coils having less than four taps. For single phase, three phase triplex, or three phase five-legged coils having four taps, variations between taps are permissible if the variations cause each of the measured sums of turns listed below to be off by no more than one turn for each 250 turns listed for the same sum on the L-spec: (i) Turns between leads ii) Turns between leads 1 & 4 plus turns between leads 1é i) Turns between leads 1 & 1é& 1& 3 plus turns between leads 3 plus turns between leads 2 plus turns between leads 2 plus turns between leads (iv) Turns between leads (v) Turns between leads Naauu eRe Re Re Re oI8@@ (c) On series-Parallel (dual or triple voltage) coils having a turn variation in only one section or part coil, rule (1) applies. Retyped for Clarity. DWH 8/3/% BoP ei 3 L+I-T Spec. 985000 PART VII 3360R:8/bw PAGE 103ELECTRICAL INSULATION TEST SPECIFICATION ~ (d) On series-parallel (dual or triple voltage) coils having turns variations in more than one section or part coil but with the turns variations all in the same direction (i.e. too many turns in every case or too few turns in every case), tule (1) applies. (e) On series-parallel (dual or triple voltage) coils having turns variations in more than one section or part coil where the variations are not all in the same direction, consult Product Design Engineering. (2) For turns variations in the LV winding, consult Product Design Engineering (note that turns variations in the LV winding rated 600 volts or less are usually not acceptable). Retyped for Clarity. DWW 8/3/83 L+I-T Spec. 985000 PART VII 3360R:8/Dw PAGE __104ELECTRICAL INSULATION TEST SPECIFICATION 5. MEASURE OF OVER-ALL COIL OIMENSIONS A, Wound Dimensions (1) Wound dimensions specify the dimensions of the smallest rectangle (with sides parallel to the mould) that will fit over the coil. See Figure 32 page 106 for measurement locations. B. Diagonal. (1) The diagonal specifies the diameter of the smallest circle that will fit over the coil. See Figure 32 page 106 for measurement location. (2) The location of the diagonal varies from coil-to-coil; therefore, some searching may be necessary to find the diagonal:’ See Figure 32 page 106 for details. (3) Note that the diagonal is NEVER less than the long wound dimension. ze. Retyped for Clarity. DKW 8/3/83 Ip at L-I-T Spec, 985000 PART VIL 3360R:B/hw PARF insELECTRICAL INSULATION TEST SPECIFICATION ae IRREGULARITIES IN ColL SHAPE ExaGGERATED TO CLALIFY FiGURES WOUND DIMENSIONS SPECIFY t THE DIMENSIONS OF THE SMALLEST RECTANGLE (WITH “SHoRT a SLE ( pin, POSS MAIL Br Shen THe Ca. Lon Wound. 7 DIMENSION DIAGONAL SPECIFIES THE DIAMETER OF THE SMALLEST Circus [Link] FIT OVER THE Cory. IT 1S THe LARGEST MEASUREMENT Q THe COL WITH THe “RULER” PassiNG Oven THe CENTER OF THe MOULD. THE ExacT LOCATION OF THE DIAGONAL VARIES From Coit To COIL. DIAGONAL Must. » PASS THROUGH CENTER OF Mouta, ON Some Cis, THE Diagonal _May Be THe Same AS THE LONG WOUND DIMENSION ; But Tue DiacoNa’ fe Coo) Se 5S Se LONG WOUND, DIMENSION a. Retyped for Clarity. OWW 8/3/83 ayo ghef id L-I-T Spec. 985000 PART VII FRENR-A hw DORE IneELECTRICAL INSULATION TEST SPECIFICATION 6. STRAP LV WINDING WITH ODD NUMBER OF LAYERS A. General a) This section applies to strap LV windings for LV ratings of 600 volts or less under the following conditions only: (a) A LHL coil with an odd number of layers in both the ILV and the OLV (i.e, 3 layers in ILv and 3 layers in OLV). (b) A LH coil with an odd number of layers in the LV or an odd ‘umber of layers in each LV section. B. Winding Method for LHL Coils qa) (2) (3) (4) Place the first turn of the ILV on the right and wind down the first layer. With odd layers, the winding will proceed down the last layer, so the last turn of the ILV will be on the left. Place the first turn of the OLV on the left and wind up the first layer. With odd layers, the winding will proceed up the last layer, so the last turn of the OLV will be on the right. C. Winding Method for LH Coils q) (2) One LV Section (a) Place the first turn of the LV on the right and wind down the first layer. (b) With odd layers, the winding will proceed down the last layer, so the last turn of the LV will be on the left. Two LV Sections (a) Place the first turn of each section on the right and wind down the first layer of each section. Retyped for By th Clarity. OWW 8/3/8 “mm (Pe L+I-T Spec. 985000 PART vIr 3360R:8/bw PAGE __107ELECTRICAL INSULATION TEST SPECIFICATION D. Leads (1) Leads will exit from the winding as specified on the L-spec. £. Insulation for Leads Crossing the Winding (1) Depending on the lead location specified on the L-spec, the lead may cross turns of the winding. When this occurs, insulation and/or support as noted below shall be applied. (2) If the lead crosses turns of its winding, place over the start lead or under the finish lead and three pieces of .010 KP. (3) If a strap lead crossing the winding is located adjacent to an all around duct (i.e. only turns of paper between the lead and the duct), place a piece of .125 thick pressboard, .75" wide and long enough to extend across the winding space, between the two ductsticks that fall on either side of the lead (to prevent the lead from collapsing into the duct). 20. Retyped for 21, Removed ref. to cotton cloth ~~ Clarity. Daw 8/3/83 in EQ E af [Sy BUP 9/6/83 we Luh Lif L-I-T Spec. 985000 PART VII 3360R:8/1r PACF Ine