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Basic Engineering Q&A Guide

The document contains 40 questions about basic engineering topics such as dimensioning, section views, keys and splines, tolerances, material properties, and phase diagrams. The questions cover standards, drawing representations, fits and tolerances, mechanical testing methods, crystal structures, and binary phase diagrams. Examples are provided for many of the questions to illustrate concepts like dimensioning, joint types, bearing cross sections, hardness testing procedures, and solid solution phase diagrams.
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0% found this document useful (0 votes)
89 views2 pages

Basic Engineering Q&A Guide

The document contains 40 questions about basic engineering topics such as dimensioning, section views, keys and splines, tolerances, material properties, and phase diagrams. The questions cover standards, drawing representations, fits and tolerances, mechanical testing methods, crystal structures, and binary phase diagrams. Examples are provided for many of the questions to illustrate concepts like dimensioning, joint types, bearing cross sections, hardness testing procedures, and solid solution phase diagrams.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Questions Basic Engineering

1. What is the definition of the scale, what scales are established by the Standard?
2. What are the rules for positioning the extension lines and dimension lines? What lines
must not be used as extension lines and dimension lines?
3. How are dimension figures located? Draw examples for dimensioning!
4. Draw examples for dimensioning a number of equal spaced similar elements and
chamfers!
5. Define the conical and flat taper! Draw examples for giving them on the drawing!
6. State the definition and purpose of a sectional view. What is the difference between the
section and sectional view?
7. What is auxiliary view, when is it applied? Draw examples for auxiliary views!
8. Define the complex sectional views! Draw examples for offset sections with parallel
cutting planes, and offset section with intersecting cutting planes!
9. What is the different between the bolted joint, the studded joint and the screw
fastening? Draw examples for them in conformity with the standards!
10. How are cylindrical helical springs represented on drawings (on view and in section)?
11. What are the main types of keys? Draw keyed joints with prismatic key, Woodruff key,
taper key in cross and longitudinal sectional views!
12. What are the standard splined profiles? Draw splined joints in cross and longitudinal
sectional views!
13. What conventional designations for welds are used on drawings?
14. How are the length and cross section of a weld designated?
15. What are the conventionalities in representing toothed gears?
16. Draw meshing spur gears on view and in cross section!
17. Draw meshing rack circle and rack on view and in section!
18. How are gear and worm drives represented in assembly drawings?
19. What are the standard conventionalities applied in drawing a ratchet wheel and a chain
sprocket?
20. Draw a chain drive on view and a sprocket in cross section!
21. Draw a single grooved ball bearing, single row inclined ball bearing, self aligning ball
bearing, cylindrical roller bearing, tapered roller bearing in section.
22. What are the goals of prescription of tolerances and fits? What is the selective assembly
and why is it applied?
23. Define the nominal size, actual size, limits, deviation, upper/lower deviation,
fundamental deviation, tolerance!
24. Characterize the clearance fit, transition fit and interference fit!
25. What are the tolerance zones and tolerance grads? How are they placed relating to the
basic size?
26. Define the average surface roughness and the average peak to valley height! Draw
examples for prescribing average surface roughness of surfaces.
27. What is the relation between the IT grade and the surface finish when prescribing the
surface roughness?
28. Reasons for load alteration in a drive train (motor, engine, parts of the drive train).
29. Define the stress ratio and the relevant stress patterns. Explain the aim of constructing
the load model.
30. What is the fatigue phenomenon, interpret the S-N diagram and its regions?
31. Draw the tensile test diagram and describe the four sections of the tensile test diagram!
32. Calculate the missing values in case of tensile test!
Given data Calculate the values!
L0 100 mm s0
Lu 118 mm su
D0 10 mm Rel
Du 5 mm Reh
Fel 9.86 kN Rmax
Feh 9.89 kN Ru
Fmax 18 kN A
Fu 13.34 kN Z

33. Draw the process of Rockwell hardness test!


34. What is the principle of Vickers hardness measurement and how can you calculate
hardness?
35. Draw the method of Brinell hardness test!
36. Draw the transition temperature diagram what can be determined by Charpy impact
test!
37. Please classify the seven crystal systems (axes and angles, unit cell geometry)!
38. What is the difference between interstitial and substitutional solid solutions?
39. Please draw and describe the unary phase diagram!
40. Please draw and explain Fe-Fe3C phase diagram!

Common questions

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Bolted joints use bolts and nuts to hold components together, often requiring a hole through both parts. Studded joints have threaded rods permanently fixed into one component, and nuts are used to affix another component to this rod. Screw fastenings involve one component being internally threaded, allowing a screw to join two components without needing a nut or bolt .

Constructing a load model involves defining the stress ratio and relevant stress patterns to simulate how a mechanical system behaves under operational loads. The aim is to predict performance, identify potential failures, and ensure the design can withstand expected conditions .

Interstitial solid solutions occur when smaller atoms fit into the spaces between larger host atoms, often enhancing strength due to lattice distortion. Substitutional solid solutions involve the replacement of host atoms with different atoms of similar size, impacting properties like ductility and electrical conductivity depending on the solute element's characteristics .

Complex sectional views provide a detailed representation of the internal features of a component by using multiple cutting planes to reveal hidden details. Offset sections with parallel cutting planes allow the section to bend at a relative angle to follow the features of interest, while intersecting cutting planes involve multiple planes meeting at a point to show complex geometries .

Cylindrical helical springs are represented in technical drawings with detailed views that may include cross-sectional representations. These drawings depict the spring's helical structure and are depicted according to standardized conventions for both external views and internal sections .

Fatigue in materials refers to the weakening or failure of a material due to repeated stress cycles, characterized by the formation of cracks over time. The S-N diagram plots stress (S) against the number of cycles to failure (N), showing various regions that include fatigue limits and life span based on cyclic stress conditions. The curve often shows a plateau indicating infinite life for stresses below a certain threshold .

In technical drawings, extension lines should extend from the object to indicate the origin of a dimension, and dimension lines should span between the extension lines with arrows at both ends. It is important that object lines themselves are not used as dimension or extension lines to maintain clarity and prevent misinterpretation .

Clearance fit ensures a space between mating parts for ease of movement or assembly. Transition fit permits either a clearance or a slight interference depending on manufacturing variations, allowing a moderate balance between tightness and ease of assembly. Interference fit involves a negative clearance requiring force for assembly, resulting in a permanent and secure join between components .

The Vickers hardness test involves indenting a material with a diamond pyramid and measuring the diagonal length of the indentation. Hardness is calculated by dividing the applied force by the surface area of the indentation, providing a precise hardness value applicable to a wide range of materials .

The Charpy impact test determines transition temperature by measuring the energy absorbed by a material during fracture at various temperatures, revealing the point where the material shifts from ductile to brittle behavior. The transition temperature diagram plots absorbed energy against temperature, highlighting this change in impact behavior .

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