Machine Structure Spindle

■ One-piece molding design

■ 3 axes roller linear guideways. Providing high torque in low speed for heavy-duty machining &
high speed cutting.
■ Main structure of casting: base, table,
column, beam, beam's carriage and head ■ High efficiency cooling system
Ensure the spindle running smoothly and maintain the
stock are 3D design with stress analysis temperature’s stability
to optimize rib , structure and enhance
the machine's rigidity.

Quality Assurance

■ Quality Inspection
DDS Spindle
ISO 9001 quality management system
has carried out incoming, in-process and
finished products inspection, along with ■ Noise at high speed is much lower than the belt
detailed data recording for after-service spindle
■ Cross-sectional (800x500 mm)
and quality improvement column optimize the cutting Gear Head Spindle ■ DDS spindle without the trouble of vibration during
accuracy driving, able to improve the workpiece surface
■ Quality Testing ■ High cutting efficiency roughness and precision
Machine has been through a completed & ■ Mechanical stability
■ When doing low-speed heavy cutting, compared with
strict testing of quality control before final ■ Can bear high-torque load at
belt head haven't a trip problem
delivery low-speed,for heavy cutting

■ Optimum design of ladder beam

and square rib , with high rigidity
structure, significantly reduce
distorted deformation
FANUC DDS Spindle αi22-10000

Power Chart
Cont. Cont.
30 min. 30 min.
KW N.m
180
40 165
160
140
30 26 KW 120
22 KW 100
20 80
60
40
10
■ Box-typed spindle 20

head,square rib structure 0 1500 2000 3000 4000 5000 6000 7000 8000 9000 10000 rpm
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 rpm
■ Table with square rib & reduce headstock's 0
box structure improves weight and improve the 1500

the table loading and responsiveness and

g u arante ed bea r ing demonstrate the excellent
weight provides rigidity rigidity
& resist deformation KW Mitsubishi DDS Spindle SJ-VK30-2FZT
70 N.m
Cont. 450 Cont.
60 30 min. 30 min.
kw N.m
380
50 30 180
26 KW 168
40 160250
25
22 KW 140 140
30
140
20 120
20
100 50
10 15 0
80 1500 2000 3000 4000 5000 6000 7000 8000 9000 10000 rpm
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10K 11K 12K 13K 14K 15K rpm
10 60
40
■ V-shaped rib designs on the base 5
20
ensure no deformation under
heavy loads, along with the best 0 1500 2000 3000 4000 4500 6000 7000 8000 9000 10000 rpm 0 1500 2000 3000 4000 4500 6000 7000 8000 9000 10000 rpm
guideways ratio to obtain a stable
N.m
of high speed cutting performance Kw 62.1
01 / 02 26
52.5
L.K. Machinery Corp.
22
 10 20

0 1500 2000 3000 4000 5000 6000 7000 8000 9000 10000 rpm
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 rpm
0
1500

Siemens DDS Spindle 1PH8137-10F02

Cont. Cont.
KW 30 min.

Tool Magazine / Interference Figure

Tool Magazine
70 N.m
450
Power Chart

60
380
50

40 250 ■ Fast & Reliable ATC Configuration

30
140
20
24 tools arm type ATC system,
10
50
0
improves the processing
1500 2000 3000 4000 5000 6000 7000 8000 9000 10000 rpm
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10K 11K 12K 13K 14K 15K rpm
efficiency

Cont. N.m Cont.

Kw (KW) 30 min. (Nm) 62.1 30 min.

Controller
40 800 52.5
26
22 700
690

30 600
26 KW
584
■ Self-developed circuit, PLC, control panel, and electric cabinet with heat exchanger
500 20.7
22 KW 17.5
matched with safety regulation , improves machine reliability & maintenance support.
20 400 0 1500 2500 4000 12000rpm
0 1500 2500 4000 12000
300
■ 3 axes transmission:X-axis: gear transmission, with 1:3 gear ratio
10 200 Y-axis: direct drive
166
140
100 Z-axis: direct drive
■ 3 axes position feedback are used the motor with absolute
0 1000 2000 3000 4000 5000 6000 (rpm) 0 1000 2000 3000 4000 5000 6000 (rpm)
360 1300 360 1300 encoder, the benefits:
ratio (1:4.167) ratio (1:1) ratio (1:4.167) ratio (1:1)
-No need to home return when turn on the machine.
-Abnormal operation / power off, still be able to the
Mitsubishi Gear Head Spindle SJ-VK26-01ZT (Ratio .25) absolute precise position.
Cont. Cont.
kw
40
30 min. N.m
800
30 min.
■ 3 axes ball screw bearing seat is designed with anti-collision
690 700 mechanism.
30
584 600 ■ Rotatably suspended
3 operation box, providing the operator with
26 KW
1 2 4 5
22 KW
500
a wide range of operating space, as well as easy operation &
20 400 A4 ( )
observation when processing.
300

10 200

100
A Interference Diagram
0 360 480 720 960 1200 1300 1500 1920 3000 4000 5000 5420 6000 rpm 0 360 480 720 960 1200 1300 1500 1920 3000 4000 5000 5420 6000 rpm
5000 6000 rpm
ratio(1:4) ratio(1:1) ratio(1:4) ratio(1:1)

Unit : mm
Siemens Gear Head Spindle 1PH8137-1DF02 (Ratio .25) LM2616-2600
B
LM3116-3100
Cont. Cont. LM4116-4100
30 min. N.m 30 min. kw N.m X- TRAVEL
Kw 700 40 800
662
600 690 700
560
30
500 584 600
26 KW

800-Z-TRAVEL
26 26 KW 500
400 22 KW
C
1500
22 22 KW 20 400

200
300
300
600ATC--POISION

200 360-ATC-TRAVEL
10 200
10
100 100
1160
D
1600-Y-TRAVEL
0 0 360 480 720 960 1200 1300 1500 1920 3000 4000 5000 5420 6000 rpm 0 360 480 720 960 1200 1300 1500 1920 3000 4000 5000 5420 6000 rpm
3755001000 1500 2000 3000 4000 5000 6000 rpm 375 1000 1500 2000 3000 4000 5000 6000 rpm
1300 500 1300 ratio(1:4) ratio(1:1) ratio(1:4) ratio(1:1)
03 / 04 ratio(1:4) ratio(1:1) ratio(1:4) ratio(1:1)
L.K. Machinery Corp.
一般公差 審核 日期 單位 mm 機型
 T-solt & Table

Specification
B

B
T-solt & Table / Floor Space

A Model Unit LM-2616 LM-3116 LM-4116

A
A
CNC Control System - Fanuc 0i-MF Fanuc 0i-MF Fanuc 0i-MF

A
3 axis Travel
A

A
X axis Travel mm 2600 3100 4100
A

A
A

Y axis Travel mm 1600 1600 1600

W
W
A

A
A

Z axis Travel mm 800 800 800

A

Distance from Spindle Center to Table mm 200~1000 200~1000 200~1000

A

Spindle
A

Spindle Speed rpm DDS 8,000 DDS 8,000 DDS 8,000

A

Spindle Nose BT #50 #50 #50

B

Spindle Motor(Cont./30min) kw 22/26 22/26 22/26

22H822H8 L L Table
Unit : mm Table Size mm 2500 x 1500 3000 x 1500 4000 x 1500
L
16 24

16 24

22H8
41

41

T Slot(Width x No. x Pitch) mm 22 x 9 x 150 22 x 9 x 150 22 x 9 x 150

Model T-slot No. W W2 L A B
16 24

22 22 Max. Table Capacity kg 9,000 10,000 12,000

41

37.2 37.2 LM-2616 9 1500 2500 150 150 Rapid Travel

22 LM-3116 9 1500 3000 150 150 Rapid Travel(X/Y/Z) m/min 24/24/15 24/24/15 24/24/15
37.2 Cutting Speed Rate m/min 1-20 1-20 1-20
LM-4116 9 1500 4000 150 150
X/Y/Z Feed Motor kw 8.2/7.7/4.85 8.2/7.7/4.85 8.2/7.7/4.85
Tool Magazine
Tool Change Type - Arm Arm Arm
Tool Capacity set 24 24 24
Max. Tool Weight kg 15 15 15

Floor Space Max. Tool Length Distance mm 350 350 350

W1 Max. Tool Diameter mm 105/210 105/210 105/210
Tool Change Time(T-T) sec 6 6 6
W2 Tool Change Time(C-C) sec 13 13 13
Others
Compress Air Supply kg/cm² 5~7 5~7 5~7
Machine Size(LxWxH) mm 8400 x 5100 x 4570 9200 x 5100 x 4570 10500 x 5100 x 4570
H
Net Weight kg 23,800 25,000 28,000

Standard Equipment Optional Equipment

◆ Fanuc 0i-MF ◆ Rigid Tapping ◆ Mitsubishi M80
◆ DDS 8,000 ◆ Working Light ◆ Siemens 828D
L1 ◆ BT-50 ◆ Tri-color Indicator Lamp ◆ DDS 10,000rpm
◆ Arm Type 24 tools ◆ RS-232 Interface ◆ Gear 6,000rpm
L2 Spindle Air Blast Tool Box Arm Type 32 tools
W1 ◆ ◆ ◆

◆ 3 axis Roller Type Linear Guideway ◆ Leveling Bolts & Blocks ◆ Full Enclosure Splash Guard
◆ Double Counterweight Cylinder ◆ Mechanical Operation Manual ◆ Coolant through Spindle
Unit : mm
◆ Automatic Lubrication System ◆ Electrical Cabinet Air Conditioner
◆ Cutting Coolant System ◆ Column add 200mm
Model W1 W2 L1 L2 H Open Type of Splash Guard Linear Scale on X/Y/Z axis
機型
◆ ◆

◆ Screw Type Chip Conveyor ◆ Oil Skimmer

LM-2616 2773 4600 5030 8400 4570 ◆ Link Type Chip Conveyor ◆ Automatic Workpiece Measurement System
H

◆ Portable Chip Bucket ◆ Automatic Tool Length Measurement System

LM-3116 2773 4600 5630 9200 4570 ◆ Coolant Tank ◆ Fourth axis Interface
◆ Flushing Device ◆ Manual 90 degree Milling Head
LM-4116 2773 4600 6230 10500 4570 ◆ Separate Hand Weel (MPG) ◆ Manual Universal Milling Head
◆ Heat Exchanger ◆ Manual Extended Head

05 / 06 L.K. Machinery Corp.

L1