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CO2 Laser: Construction and Principles

The carbon dioxide (CO2) laser produces a beam of infrared light and was one of the earliest gas lasers developed. It achieves a population inversion through excitation of nitrogen and transfer of energy to CO2 molecules via collisions. CO2 lasers can have continuous wave powers from milliwatts to hundreds of kilowatts and are commonly used for industrial cutting/welding and medical procedures due to strong water absorption. Applications also include laser surgery, skin treatments, microfluidic device fabrication, and military rangefinding.

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0% found this document useful (0 votes)
101 views2 pages

CO2 Laser: Construction and Principles

The carbon dioxide (CO2) laser produces a beam of infrared light and was one of the earliest gas lasers developed. It achieves a population inversion through excitation of nitrogen and transfer of energy to CO2 molecules via collisions. CO2 lasers can have continuous wave powers from milliwatts to hundreds of kilowatts and are commonly used for industrial cutting/welding and medical procedures due to strong water absorption. Applications also include laser surgery, skin treatments, microfluidic device fabrication, and military rangefinding.

Uploaded by

Dr. Rakesh Sohal
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd

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C – laser

1. Introduction
The carbon dioxide laser (CO2 laser) was one of the earliest gas lasers to be developed
(invented by Kumar Patel of Bell Labs in 1964[1]), and is still one of the most useful.
Carbon dioxide lasers are the highest-power continuous wave lasers that are currently
available. They are also quite efficient: the ratio of output power to pump power can be
as large as 20%.

The CO2 laser produces a beam of infrared light with the principal wavelength bands
centering around 9.4 and 10.6 micrometers.

2. Amplification
The active laser medium is a gas discharge which is air-cooled (water-cooled in higher
power applications). The filling gas within the discharge tube consists primarily of:
o Carbon dioxide (CO2) (around 10–20%)
o Nitrogen (N2) (around 10–20%)
o Hydrogen (H2) and/or xenon (Xe) (a few percent; usually only used in a sealed
tube.)
o Helium (He) (The remainder of the gas mixture)

The specific proportions vary according to the particular laser.

The population inversion in the laser is achieved by the following sequence:


1) Electron impact excites vibrational motion of the nitrogen. Because nitrogen is a
homonuclear molecule, it cannot lose this energy by photon emission, and its excited
vibrational levels are therefore metastable and live for a long time.

2) Collisional energy transfer between the nitrogen and the carbon dioxide molecule
causes vibrational excitation of the carbon dioxide, with sufficient efficiency to lead to
the desired population inversion necessary for laser operation.

3) The nitrogen molecules are left in a lower excited state. Their transition to ground
state takes place by collision with cold helium atoms. The resulting hot helium atoms
must be cooled in order to sustain the ability to produce a population inversion in the
carbon dioxide molecules. In sealed lasers, this takes place as the helium atoms strike
the walls of the container. In flow-through lasers, a continuous stream of CO2 and
nitrogen is excited by the plasma discharge and the hot gas mixture is exhausted from
the resonator by pumps.

3. Construction
Because CO2 lasers operate in the infrared, special materials are necessary for their
construction. Typically, the mirrors are silvered, while windows and lenses are made of
either germanium or zinc selenide. For high power applications, gold mirrors and zinc
selenide windows and lenses are preferred. There are also diamond windows and even
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lenses in use. Diamond windows are extremely expensive, but their high thermal
conductivity and hardness make them useful in high-power applications and in dirty
environments. Optical elements made of diamond can even be sand blasted without
losing their optical properties. Historically, lenses and windows were made out of salt
(either sodium chloride or potassium chloride). While the material was inexpensive, the
lenses and windows degraded slowly with exposure to atmospheric moisture.

The most basic form of a CO2 laser consists of a gas discharge (with a mix close to that
specified above) with a total reflector at one end, and an output coupler (usually a semi-
reflective coated zinc selenide mirror) at the output end. The reflectivity of the output
coupler is typically around 5–15%. The laser output may also be edge-coupled in higher
power systems to reduce optical heating problems.

The CO2 laser can be constructed to have CW powers between milliwatts (mW) and
hundreds of kilowatts (kW).[2] It is also very easy to actively Q-switch a CO2 laser by
means of a rotating mirror or an electro-optic switch, giving rise to Q-switched peak
powers up to gigawatts (GW) of peak power.

Because the laser transitions are actually on vibration-rotation bands of a linear


triatomic molecule, the rotational structure of the P and R bands can be selected by a
tuning element in the laser cavity. Because transmissive materials in the infrared are
rather lossy, the frequency tuning element is almost always a diffraction grating. By
rotating the diffraction grating, a particular rotational line of the vibrational transition
can be selected.

4. Applications

A medical CO2 laser

Because of the high power levels available (combined with reasonable cost for the laser),
CO2 lasers are frequently used in industrial applications for cutting and welding, while
lower power level lasers are used for engraving. They are also very useful in surgical
procedures because water (which makes up most biological tissue) absorbs this
frequency of light very well. Some examples of medical uses are laser surgery, skin
resurfacing ("laser facelifts") (which essentially consist of burning the skin to promote
collagen formation), and dermabrasion. Also, it could be used to treat certain skin
conditions such as hirsuties papillaris genitalis by removing embarrassing or annoying
bumps, podules, etc. Researchers in Israel are experimenting with using CO2 lasers to
weld human tissue, as an alternative to traditional sutures.

The common plastic poly (methyl methacrylate) (PMMA) absorbs IR light in the 2.8–25
µm wavelength band, so CO2 lasers have been used in recent years for fabricating
microfluidic devices from it, with channel widths of a few hundred micrometers.

Because the atmosphere is quite transparent to infrared light, CO2 lasers are also used
for military rangefinding using LIDAR techniques.

Common questions

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The design of CO2 lasers allows them to be configured for either continuous wave (CW) or pulsed operations. For continuous output, a stable gas discharge is maintained with a mix of gases like CO2, N2, and He, which sustains the population inversion. For pulsed outputs, methods like active Q-switching with rotating mirrors or electro-optic switches are employed to modulate the light, creating high-intensity pulses. This adaptability means CO2 lasers can meet application-specific power needs, from steady-state processes in material cutting to high-intensity pulsed requirements .

Using diamond windows in high-power CO2 laser systems provides significant advantages due to their exceptional thermal conductivity and hardness. These properties make diamonds highly suitable for withstanding the high temperatures and harsh environmental conditions associated with high-power laser applications. The durable nature allows them to maintain optical integrity even in challenging environments like sandblasting. However, the high cost of diamond means these are used primarily in applications where performance outweighs expense .

Actively Q-switching a CO2 laser involves using a rotating mirror or an electro-optic switch to modulate the laser's emission. This process results in the accumulation of energy and its release in a short, intense pulse, generating peak powers that can reach gigawatts. This technique is advantageous because it enables the CO2 laser to produce high peak power outputs required for applications needing pulses of high intensity over short periods, such as precision cutting and material processing .

CO2 lasers facilitate medical procedures by allowing highly precise cuts and ablations due to their ability to be finely tuned for absorption by water, which constitutes a significant part of biological tissues. This precision minimizes damage to surrounding tissues, reduces healing time, and often leads to less scarring compared to traditional surgical methods. They are used in laser surgeries, skin resurfacing, and potential applications like tissue welding, offering a modern alternative to sutures and scalpels .

CO2 lasers enhance military operations by improving rangefinding capabilities through LIDAR technology. Given that atmospheric conditions like fog or rain are transparent to the infrared light of CO2 lasers, they can accurately measure distances over long ranges even in adverse weather conditions. This feature makes them valuable for military targeting and reconnaissance missions, providing reliable data for strategy and logistical planning .

CO2 lasers are used extensively in industrial, medical, and military applications due to their high power levels and cost-effectiveness. In industry, they are favored for cutting and welding materials due to their continuous wave capabilities and high power. Medically, they are utilized in surgeries and skin treatments because water-rich tissues absorb infrared light effectively, allowing precise cutting and ablating. In military operations, they serve in LIDAR rangefinding tasks due to the transparency of atmospheric conditions to infrared light .

Population inversion in a CO2 laser is achieved through a sequence of energy transfers. Initially, electron impact excites vibrational motion in nitrogen molecules. These nitrogen molecules, being homonuclear, cannot emit photons and thus retain their energy in a metastable vibrational state. This vibrational energy is then transferred to carbon dioxide molecules through collisions, which leads to the vibrational excitation of the CO2 molecules and results in the desired population inversion necessary for laser operation. Finally, the nitrogen molecules return to a lower excited state by colliding with cold helium atoms .

The primary components of the gas mixture in a CO2 laser include carbon dioxide (CO2), nitrogen (N2), helium (He), with small amounts of hydrogen (H2) and/or xenon (Xe). CO2 acts as the primary lasing medium, nitrogen is responsible for energy transfer to excite CO2 due to its metastable vibrational levels, and helium helps transfer heat from nitrogen and stabilize the population inversion by collisional de-excitation. In sealed lasers, the helium also cools the gas mixture by striking the walls of the container .

CO2 lasers can be tuned by selecting specific vibration-rotation bands of the CO2 molecule using a diffraction grating, which acts as a frequency tuning element. By rotating the diffraction grating, users can isolate particular rotational lines for specific applications. This tunability allows for flexibility in application, enabling the laser to be adapted for various tasks where specific wavelengths are required, thereby increasing their usability and effectiveness in targeted industrial, medical, and scientific applications .

Special materials are necessary for CO2 lasers because they operate in the infrared spectrum. These include silvered or gold mirrors, and windows and lenses made from germanium, zinc selenide, or sometimes diamond due to their thermal conductivity and resistance to harsh environments. These materials must have low absorption and high durability in the infrared range to efficiently reflect or transmit the laser's infrared light. Historically, lenses and windows were made from salts like sodium chloride, but these degraded with atmospheric moisture exposure .

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