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Spring-Powered Car Project Guide

The document outlines a group project to design and build a spring-powered toy car. Safety is the top priority when working with springs. The objective is for students to apply theoretical concepts like elastic energy, conservation of energy, and moments to build a car powered solely by springs. Creativity is encouraged within design constraints like size, weight limits, and power source. Students will be graded based on a project report discussing their design process, calculations, and prototype, as well as an in-person presentation explaining their design choices. An optional contest will evaluate the cars' acceleration and top speed/range over set distances.
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0% found this document useful (0 votes)
174 views2 pages

Spring-Powered Car Project Guide

The document outlines a group project to design and build a spring-powered toy car. Safety is the top priority when working with springs. The objective is for students to apply theoretical concepts like elastic energy, conservation of energy, and moments to build a car powered solely by springs. Creativity is encouraged within design constraints like size, weight limits, and power source. Students will be graded based on a project report discussing their design process, calculations, and prototype, as well as an in-person presentation explaining their design choices. An optional contest will evaluate the cars' acceleration and top speed/range over set distances.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

GROUP PROJECT: SPRING POWERED CAR

SAFETY FIRST

Springs can store a tremendous amount of potential energy. Please, be careful manipulating
them and wear protective glasses whenever you are working in or close to this project.

Objective
In this project, the students, working in small groups (3-4 members), should apply the theoretical
contents covered in course in order to design and build a "spring-powered car": a toy car powered
exclusively by means of an elastic system. At the end of course, the models may participate in a contest
for the best performance.
The fundamental contents are:

 Elastic energy stored in a spring.


 Conservation of mechanical energy.
 Moment of a force about an axis.
Nevertheless, from a practical point of view, the following additional contents will make the difference:
 Frictional forces (static, kinetic and rolling frictions).
 Moment of inertia.

The model
The figure below shows a sketch of the
car. There, you can see that the “engine” of
the model is a spring attached to one of the
car axis by means of a cord. When the
spring is stretched, it accumulates energy
that is released later for propelling the car.
The detailed design, of course, is up to you;
and it will definitely affect the car
performance! You are encouraged to be
creative, provide you respect the following rules:
 The car is powered by just an elastic system composed by one or two springs.
 The model uses at least three wheels.
 The total weight is limited to 1.0 kg.
 The model fits in a rectangle 215x315 mm2 (A4-paper size). There is no height limit.
 All the springs must be attached to the structure supported by the wheels.
 Your car must be always in contact with the floor.
 In other words, the springs move together with the structure of your car.
 The car cannot be divided in different parts during its movement.
Assessment
Your grade in the activity depends on 3 elements:
1- A document (“project report”) containing:
a. Detailed discussion of the physical principles involved (10%).
b. Calculations showing how these principles have been applied (15%).
c. Complete description of your design, including blueprints, choice of materials,
construction steps and testing process. Please provide some evidences as well, such as
photographs or video recordings. I am very interested in your trial and error, so speak
also about your incorrect hypothesis, what did you think that would have worked but
finally didn’t? (20%)
d. References (books, scientific/technical papers, web resources) and conclusions.
(10%)
e. Minutes of each meeting: In a short way, I want to know who come to each meeting
and how do you share the work.
2- An operational, handmade, prototype of your car. (20%)
3- A public dissertation explaining the value of your design, followed by an open discussion with the
instructors and the audience. (25%)

Contest (optional)
If you want, you can take part in a contest among the different groups working in this same project.
Details will be published elsewhere, but there will be a least two categories: 1-meter sprint (assesses the
acceleration) and 5-m sprint (assesses both top speed and range).

Common questions

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Designing a spring-powered car involves adhering to several constraints, such as using up to two springs for power, ensuring the car has at least three wheels, keeping its total weight under 1.0 kg, and fitting within an A4-paper size footprint (215x315 mm²) with no height limit. These constraints require strategic choices in material selection for lightness, wheel configuration for stability, and spring placement for effective energy transfer. Balancing these factors is crucial to create a functional and competitive model within the given limitations .

Teamwork in the development of a spring-powered car is managed through organized, documented meetings where roles and responsibilities are shared among team members. Evaluations include submission of meeting minutes to show member attendance and contribution, demonstrating how tasks are distributed and how collaboration affects project progression. Efficient teamwork leads to better design decisions and project outcomes, as all members can effectively contribute to creative problem-solving and testing processes .

Designing a spring-powered car requires understanding several fundamental physical principles, primarily elastic energy, conservation of mechanical energy, and the moment of a force about an axis. The elastic energy is stored in the spring when it is stretched and then released to propel the car. Conservation of mechanical energy ensures that this elastic energy is transformed efficiently into kinetic energy to move the car. The moment of a force, essential in ensuring smooth rotation, will affect how the spring's force is applied to the car's wheels. Understanding these allows the designer to calculate how these forces will interact to achieve maximum performance while respecting the structural constraints of the project .

Documentation and reflection on trial and error are integral parts of the development process as they provide a record of design choices, hypotheses, and the iterative nature of engineering. This reflection allows teams to analyze which components or strategies did not work, contributing to a deeper understanding and facilitating more informed and refined design improvements. Detailed records support final reports and are valuable in public dissertations, demonstrating the learning journey to instructors and peers .

Public presentations and open discussions are crucial in engineering education as they provide a platform for teams to showcase their work and receive critical feedback. This process develops communication skills, encouraging students to clearly articulate the value and innovation in their designs. Open dialogues with instructors and peers offer diverse perspectives, which can lead to insights and improvements, reinforcing the iterative nature of design and learning .

Transforming theoretical knowledge of elastic energy and forces into practical design involves applying concepts such as Hooke's law to calculate potential energy stored in springs and determining optimal spring tension for propulsion. Understanding force dynamics helps in arranging the spring and wheels to maximize energy conversion and reduce losses. Application of these theories in adjusting spring stiffness and wheel alignment directly influences car acceleration and speed, guiding precise design adjustments that enhance performance .

Limitations in physical models, such as constraints on weight and dimensions, can significantly impact the design and testing stages by restricting material choices and design configurations. These limitations necessitate a focus on material efficiency and structural ingenuity to meet performance criteria. Design adjustments are often required to adhere to contest guidelines while still optimizing energy use and vehicle stability, emphasizing the need for meticulous planning and innovative problem-solving during both the design and testing stages .

Creativity can enhance performance and design by finding innovative solutions within the given specifications, such as optimizing spring placement to maximize energy storage and release, or experimenting with wheel materials to minimize friction. Unique structural designs that redistribute weight could improve balance and stability. Creative testing, documenting trial and error, can lead to insights about more efficient energy conversion or propulsion techniques, allowing teams to refine their designs for better contest performance .

Practical considerations like frictional forces and the moment of inertia significantly affect the performance of a spring-powered car. Frictional forces, including static, kinetic, and rolling frictions, can either impede or facilitate the car's movement, impacting acceleration and speed. Minimizing these forces through material choice and wheel design is crucial for optimal performance. The moment of inertia affects how easily the car's wheels begin to move when the spring's energy is released, impacting acceleration. Therefore, calculating and adjusting these factors are essential to enhance the car's speed and efficiency .

The performance of a spring-powered car in a contest is assessed through categories like a 1-meter sprint for acceleration and a 5-meter sprint for evaluating top speed and range. Key metrics for success include how quickly the car accelerates from a standstill and the maximum speed achieved over a longer distance. Efficient conversion of spring energy to motion, reducing friction and optimizing wheel rotations, are critical factors that determine the car's success in these contexts .

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