Dedicated Outdoor Air Units: Product Data
Dedicated Outdoor Air Units: Product Data
2
Features/Benefits (cont)
A dedicated vertical or horizontal Induced-draft designs operate the heat Harsh environment coating
design does not require conversion exchanger under negative pressure, Carrier dedicated outdoor air units may
time during the unit installation. The helping to prevent leakage of flue gases be equipped with optional harsh
curb power connection minimizes roof into the supply airstream. The gas heat environment protection through a
penetrations. system uses a direct-spark ignition and factory-applied coating. This coating,
Power connections are in a protected is protected by numerous safety circuits. consisting of aluminum-impregnated
area, away from harsh environmental The 62X gas heaters are available from polyurethane and rated for a 10,000
conditions. All units feature heavy gage 75 up to 1200 MBtuh. The units also hour salt spray, will cover all exposed
formed galvanized steel base rails with have XL cabinets available. The larger areas of the unit, including all of the
rigging openings to simplify handling heat capacities on these cabinets facili- coils (evaporator, condenser, hot gas
and lifting at the job site. tate applications that require a higher reheat, and liquid subcooling), com-
Indoor air quality temperature rise. Standard cabinets pressors, interior and exterior panels,
with vertical supply heaters can achieve piping, and gas heaters.
The Carrier 62X is standard with a a 100°F maximum temperature rise and
2 in. filter track with MERV 8 filter. a 80°F maximum temperature rise on
Reheat options
Units selected with a 4 in. MERV 8, horizontal supply configurations. How- Carrier dedicated outdoor air units may
11, or 14 filters include a 4 in. filter ever, XL cabinets can achieve a maxi- be equipped with multiple reheat
track (see Dimensions section). mum temperature rise of 160°F for options. Reheat options include hot
The condensate drain pan is double vertical supply and 130°F for horizontal gas reheat and liquid subcooling. Hot
sloped to eliminate standing water per supply configurations. gas reheat can have modulating control
ASHRAE (American Society of Heat- to help rewarm dehumidified air to
Direct Digital Control (DDC) neutral temperatures to help offset
ing, Refrigerating, and Air-Condition-
ing Engineers) Standard 62-1089R. The factory-installed and programmed space relative humidity. The hot gas
The drain pan is fabricated of heavy DDC controller provides complete sys- from the compressor is directed into a
gage stainless steel to help resist corro- tem control of unit operation. The con- full faced Al/Cu coil after the evapora-
sion and is insulated on the bottom troller monitors all system sensors and tor to help lower the relative humidity
with closed cell insulation. makes operating decisions based upon of the supply air. Liquid subcooling is
the user’s configuration inputs. also a reheat option, but instead of
The double wall design of the unit with using hot gas from the compressor, it
galvanized interior liners allows easy Local access to the controller may be
accomplished via the accessory Equip- uses warm liquid refrigerant after it
cleaning of the interior surfaces. passes through the condenser and
ment Touch™ touchscreen display. The
Energy recovery Equipment Touch is a wall-mounted sends it to a full faced Al/Cu coil after
The Carrier dedicated outdoor air unit user interface with a 4.3-in. touch- the evaporator for additional subcool-
may be optionally equipped with an screen display. Interface can also be ing. In this process, while helping
energy recovery (enthalpy) wheel. The accomplished through the Android reheat the supply air, liquid subcooling
enthalpy wheel meets the requirements Equipment App on the Google Play also reduces the temperature of the
of AHRI standard 1060 and is certified store. refrigerant entering the evaporator coil
by AHRI. This energy recovery wheel which can increase overall unit capac-
In addition, the 62X controller has the ity. Liquid subcooling is used in con-
is sized to provide increased energy following features:
recovery and humidity control based junction with hot gas reheat to ensure
on the application requirements. The • simple access to set points, time that the supply air is reheated to neu-
energy wheel is mounted in a slide-out schedules, status values, and unit tral conditions.
cassette for simplified maintenance and configuration parameters
also includes 2 in. filters on the outdoor • supports communications with
air and exhaust air intakes. BACnet1, Modbus2, and optionally
Heating systems with LonWorks3 building automa-
Carrier dedicated outdoor air units may tion protocols
be equipped with a variety of heat system • alarm history is recorded and may
types: gas heat (natural gas standard, be accessed via the Equipment
propane via special order), electric, or Touch accessory
hot water. Precise leaving air tempera- • password protection
ture control is provided via staged or • compressor minimum off time
modulating heat control systems. (5 minutes) feature
The gas heating systems are of the • service test and a service Diagnostic
induced-draft design that draws hot mode
combustion gases through the heat
exchanger at the ideal rate for maxi-
mum heat transfer. Induced-draft sys-
tems are an inherently safer design
than forced draft, positive pressure
designs. 1. BACnet is a registered trademark of ASHRAE
(American Society of Heating, Refrigerating,
and Air-Conditioning Engineers).
2. Modbus is a registered trademark of Schneider
Electric.
3. LonWorks is a registered trademark of Eche-
lon Corporation.
3
Model number nomenclature
62X B 07 E H K C - D G R B R AE
* Standard Temperature rise is 80/100°F for horizontal/vertical supply. High Temperature rise is 130/160°F
for horizontal/vertical supply and requires an XL cabinet.
** ECM supply and exhaust fan motors are not available in 575 V. See physical data tables for ECM motor
availability per cabinet size.
NOTE: Please see latest version of Carrier's Dedicated Outdoor Air Systems Builder program for any size
and option restrictions.
4
Model number nomenclature (cont)
62X B 07 E J K C - E G R B R AE
Factory Installed Options
Refer to tables on page 6 for
available option codes
SEE PREVIOUS PAGE Exhaust Fan
FOR REMAINDER - – None
2 – 350 mm, BI
P – 12 in., AF
Q – 14 in., AF
OF MODEL NUMBER 3 – 450 mm Low, BI R – 16 in., AF
4 – 450 mm High, BI S – 18 in., AF
NOMENCLATURE 5 – 500 mm Low, BI T – 20 in., AF
6 – 500 mm High, BI U – 22 in., AF
7 – 560 mm, BI V – 25 in., AF
D – 10 in., BI
Control Options and Filters E – 11 in., BI
F – 12 in., BI
Control Filter MERV
G – 14 in., BI
Option Thickness
H – 16 in., BI
– – None 2 in. MERV 8 J – 18 in., BI
A – None 4 in. MERV 8 K – 20 in., BI
B – None 4 in. MERV 11
M – 22 in., BI
C – None 4 in. MERV 14
N – 25 in., BI
D – Smoke detector 2 in. MERV 8
E – Smoke detector 4 in. MERV 8
F – Smoke detector 4 in. MERV 11 Power Exhaust Fan Motor Options
G – Smoke detector 4 in. MERV 14 - – None
A – 1 HP ODP with VFD
B – 1 1/2 HP ODP with VFD
C – 2 HP ODP with VFD
D – 3 HP ODP with VFD
Voltage Options, Compressor and Condenser Fans E – 5 HP ODP with VFD
Voltage Compressor Condenser Efficiency F – 7 1/2 HP ODP with VFD
A – 208-3-60 VCC Lead Circuit Standard Efficiency G – 10 HP ODP with VFD
C – 208-3-60 VCC Lead Circuit High Efficiency H – 15 HP ODP with VFD
E – 230-3-60 VCC Lead Circuit Standard Efficiency J – 1 HP TEFC with VFD
G – 230-3-60 VCC Lead Circuit High Efficiency K – 1 1/2 HP TEFC with VFD
J – 460-3-60 VCC Lead Circuit Standard Efficiency M – 2 HP TEFC with VFD
M – 460-3-60 VCC Lead Circuit High Efficiency N – 3 HP TEFC with VFD
P – 575-3-60 VCC Lead Circuit Standard Efficiency P – 5 HP TEFC with VFD
R – 575-3-60 VCC Lead Circuit High Efficiency Q – 7 1/2 HP TEFC with VFD
R – 10 HP TEFC with VFD
S – 15 HP TEFC with VFD
T – ECM**
U – Dual ECM**
Design Series
Supply Fan
G – Revision G Controls 2 – 350 mm, BI
3 – 450 mm Low, BI
4 – 450 mm High, BI
5 – 500 mm Low, BI
6 – 500 mm High, BI
7 – 560 mm, BI
D – 10 in., BI P – 12 in., AF
E – 11 in., BI Q – 14 in., AF
F – 12 in., BI R – 16 in., AF
G – 14 in., BI S – 18 in., AF
H – 16 in., BI T – 20 in., AF
J – 18 in., BI U – 22 in., AF
K – 20 in., BI V – 25 in., AF
M – 22 in., BI
N – 25 in., BI
a62-768
LEGEND
AF — Airfoil
BI — Backward Inclined
ECM — Electronically Commutated Motor
N/A — Not Applicable
ODP — Open Drip Proof
TEFC — Totally Enclosed Fan Cooled
VFD — Variable Frequency Drive
** ECM supply and exhaust fan motors are not available in 575 V.
See physical data tables for ECM motor availability per cabinet
size.
NOTE: Please see latest version of Carrier's Dedicated Outdoor Air
Systems Builder program for any size and option restrictions.
5
Model number nomenclature (cont)
FIOP TABLE LIMITATIONS
Spring type vibration isolation on Supply fan & Exhaust Fan 2 Spring vibration isolation not available on ECM
2 (if exhaust fan selected)
3
3 Non-fused disconnect 4 No available with airflow monitor
Pressure control (supply duct pressure, exhaust space
4 5
pressure)
5 115V GFI Convenience outlet w/15A breaker - Factory Wired 6 5:1 not available on CXL. SCR not available on 5kW
5:1 turndown modulating gas heat or SCR controlled electric 7 10:1 Modulating not available on 75MBH
6 heat
8 VFD defrost not available on Wheel #244 (Pos 7, digit "A")
7 10:1 turndown modulating gas heat 9 Not available with ODP motor
8 ERV VFD Defrost
Harsh environment coating- cabinet, evap coil, cond coil,
9 reheat coil, sub-cooling coil (if installed)
DIGITS 17 AND 18
17 & 18 FIOPs 17 & 18 FIOPs 17 & 18 FIOPs 17 & 18 FIOPs 17 & 18 FIOPs
AA 1 BV 1,5,7 DN 1,7,8 FH 5,9 HP 2,3,5,9
AB 1,2 BW 1,7 DO 2,3,4,5,7,8 FI 6,8,9 HQ 1,2,3,5,9
AC 2 BX 2,3,4,5,7 DP 2,4,5,7,8 FJ 6,9 HR 4,5,9
AD 1,2,3 BY 2,4,5,7 DQ 2,5,7,8 FK 8,9 HT 2,4,5,9
AE 2,3 BZ 2,5,7 DR 2,7,8 FL 9 HV 3,4,5,9
AF 1,3 CC 2,7 DS 3,4,5,7,8 FP 1,5,7,8,9 HX 2,3,4,5,9
AG 3 CD 3,4,5,7 DT 3,5,7,8 FQ 1,7,8,9 HZ 1,2,8
AH 1,3,5 CE 3,5,7 DU 3,7,8 FS 2,3,4,5,7,8,9 II 1,3,8
AJ 2,3,4 CF 3,7 DV 4,5,7,8 FT 2,4,5,7,8,9 IJ 2,3,8
AL 2,4 CG 4,5,7 DX 4,7,8 FU 2,5,7,8,9 IK 1,2,3,8
AM 3,4 CH 4,7 DY 5,7,8 FV 2,7,8,9 IM 2,4,8
AN 4 CI 5,7 DZ 7,8 FX 3,4,5,7,8,9 IO 3,4,8
AS 1,5 CJ 7 EH 1,5,6,8,9 FY 3,5,7,8,9 IQ 2,3,4,8
AT 2,3,4,5 CN 1,5,6,8 EI 1,6,8,9 FZ 3,7,8,9 IS 1,5,8
AU 2,3,5 CO 1,6,8 EJ 1,8,9 GH 4,5,7,8,9 IT 2,5,8
AV 2,4,5 CP 1,8 EK 1,9 GI 4,7,8,9 IU 1,2,5,8
AW 2,5 CQ 2,3,4,5,6,8 EL 2,3,4,5,6,8,9 GK 5,7,8,9 IV 3,5,8
AX 3,4,5 CR 2,4,5,6,8 EM 2,4,5,6,8,9 GM 7,8,9 IW 1,3,5,8
AZ 3,5 CS 2,5,6,8 EN 2,5,6,8,9 GN 7,9 IX 2,3,5,8
BB 4,5 CT 2,6,8 EO 2,6,8,9 GP 1,2,5 IY 1,2,3,5,8
BC 5 CU 2,8 EP 2,8,9 GQ 1,2,3,5 IZ 4,5,8
BG 1,5,6 CV 3,4,5,6,8 EQ 2,9 GS 1,2,9 JK 2,4,5,8
BH 1,6 CW 3,5,6,8 ER 3,4,5,6,8,9 GT 1,3,9 JM 3,4,5,8
BI 2,3,4,5,6 CX 3,6,8 ES 3,5,6,8,9 GU 2,3,9 JO 2,3,4,5,8
BJ 2,4,5,6 CY 3,8 ET 3,6,8,9 GV 1,2,3,9 JQ 1,2,8,9
BK 2,5,6 CZ 4,5,6,8 EU 3,8,9 GX 2,4,9 JR 1,3,8,9
BL 2,6 DD 4,6,8 EV 3,9 GZ 3,4,9 JS 2,3,8,9
BM 3,4,5,6 DE 4,8 EW 4,5,6,8,9 HI 2,3,4,9 JT 1,2,3,8,9
BN 3,5,6 DF 5,6,8 EX 4,6,8,9 HK 1,5,9 JV 2,4,8,9
BO 3,6 DG 5,8 EY 4,8,9 HL 2,5,9 JX 3,4,8,9
BP 4,5,6 DH 6,8 EZ 4,9 HM 1,2,5,9 JZ 2,3,4,8,9
BQ 4,6 DI 8 FF 5,6,8,9 HN 3,5,9 KL 1,5,8,9
BR 6 DM 1,5,7,8 FG 5,8,9 HO 1,3,5,9 KM 2,5,8,9
6
Model number nomenclature (cont)
DIGITS 17 AND 18 (cont)
7
DOAS application guide
Overview For systems with multiple zones, using a single HVAC unit
Dedicated Outdoor Air Systems (DOAS) are a special type to provide both zone air conditioning and zone ventilation
of heating, ventilation, and air conditioning (HVAC) unit and conditioning can be more complex. In a multi-zone
that conditions and supplies 100% outdoor air to provide system, the ventilation air is mixed with return air from the
ventilation to one or more zones in a building. The ventila- zones, conditioned by the HVAC unit, and supplied to the
tion air can be distributed directly to the zone or to an zones. Unless each zone is identical, the zones will all have
ancillary cooling and heating device. a different ventilation airflow requirement and a different
zone conditioning airflow requirement. Since the ventila-
The Carrier 62X unit is a direct expansion (DX) DOAS unit tion air is now a part of the HVAC unit supply airflow and
with auxiliary heating and optional energy recovery. The zone conditioning airflow, it is very difficult to ensure each
62X unit is designed and built for optimal performance in zone is getting enough ventilation air to ensure high IAQ
ventilation applications. While the 62X unit may look like a and meet required ventilation rates.
typical packaged HVAC unit, the application, operation
and selection is vastly different. The guide below is One method of ensuring proper ventilation in a multi-zone
intended to provide assistance with applying, sizing, and system is to calculate the percentage of ventilation air to
selecting direct expansion (DX) based DOAS units. conditioning air for each zone. After identifying which
zone in the system has the highest ventilation air percent-
Application overview age, the HVAC unit must deliver that percentage of ventila-
Maintaining high indoor air quality or IAQ is important to a tion air to the entire system. This results in over ventilation
building’s performance. Poor IAQ can have a negative of most zones, which wastes energy. Again, the solution is
impact on building occupants, which can in turn have a to separate the ventilation and zone conditioning into sep-
negative impact on the building user or building owner. A arate systems.
critical component to maintaining high IAQ is ventilation, To provide zone ventilation air, the DOAS unit will intake
or the process of replacing low quality or contaminated air 100% outdoor air, and filter it to improve the air quality.
with higher quality air. The filtered outdoor air will typically have to be condi-
Building materials and building activity will contaminate the tioned, through cooling, dehumidification, or heating. The
indoor air with odors, debris, chemicals, or bacteria. Occu- now conditioned ventilation air is sent from the DOAS unit
pant activity in the building will also deplete oxygen levels. to a duct distribution system. The duct distribution system
By replacing contaminated indoor air with air that has a can lead directly to the zones or it can be directed to an
higher concentration of oxygen and lower contamination ancillary cooling and heating device for further condition-
levels, building occupants can live, work, and play more ing and distribution to the zone.
comfortably. Having a dedicated system for ventilation ensures that the
A common source of high quality air is outdoor air, which exact amount of prescribed ventilation air is delivered to
typically only requires minor filtration to improve its quality each zone. This helps to maintain high IAQ while minimiz-
above typical indoor air levels. The problem is that outdoor ing energy consumption. Separating the conditioning of
air can have qualities that negatively impact occupant com- ventilation air and zone conditioning air also simplifies siz-
fort, such as high humidity, extreme cold or extreme heat. ing and selection of each unit, helping to ensure proper
To combat these negative qualities, the outdoor air is con- zone comfort. The DOAS unit is sized to handle the out-
ditioned through cooling, heating, or dehumidification. door air loads, leaving the ancillary heating and cooling
The processes of conditioning outdoor air can consume a unit to handle the space load. This separation of loads can
lot of energy. A balance must be met to minimize energy also help reduce overall system capacity, which saves on
consumption while maintaining high indoor air quality. first costs and energy costs.
In traditional heating, ventilation, and air conditioning Using a DOAS can also allow for the zone latent and sensi-
(HVAC) systems, a single HVAC unit will provide zone air ble loads to be separated, or decoupled. In a traditional sys-
conditioning and zone ventilation. For systems with a sin- tem, the zone HVAC unit maintains both zone temperature
gle zone, the ventilation air is mixed with return air from and zone humidity. To maintain zone temperature, the
the zone, heated, cooled or dehumidified by the HVAC zone HVAC unit must deliver air that is cold enough to off-
unit, and supplied to the zone. Since the HVAC unit is only set the zone sensible load generation (heat). To maintain
providing ventilation air to one zone, it is easy to maintain zone humidity levels, the HVAC unit must deliver air that
the proper amount of zone ventilation, helping to minimize has a low enough dew point temperature to offset the
energy consumption while maintaining high IAQ. space humidity generation. Because zone loads fluctuate, it
However, most HVAC units are not designed to handle can be very difficult for the HVAC unit to maintain both
high quantities or the high extreme conditions of outdoor conditions. It also becomes very difficult to control the
air. During winter months, the outdoor air can be very cold HVAC unit. In typical systems, the HVAC unit will be con-
and requires a high amount of heat. During summer trolled to the zone air temperature (sensible load). After the
months when the outdoor air is humid, a lot of energy is zone air temperature is achieved, the HVAC unit will dis-
required to cool and dehumidify. During some periods of able its cooling system. When the cooling system is dis-
the year, the outdoor air may not require much condition- abled, the HVAC unit is also stopping its ability to
ing at all. dehumidify.
Oversizing a traditional HVAC unit to handle the high heat- By sizing the DOAS unit to deliver dry ventilation air to the
ing and dehumidification loads of outdoor air can result in zone, the DOAS unit will counter the latent load in the
poor control of zone air temperature and humidity, leading zone. This leaves the space sensible load to be handled by
to poor occupant comfort. By separating the conditioning the now ancillary cooling and heating unit. By decoupling
of ventilation air and zone air to different systems, each the system latent and sensible loads, the system sizing can
system can be optimally sized for the appropriate load con- be further minimized, while simplifying system control and
dition to ensure proper system comfort. operation.
8
DOAS application guide (cont)
Along with zone ventilation and dehumidification, DOAS bulb temperature, allowing the DOAS unit to control how
units may also be tasked with maintaining zone or building the ventilation air will impact space sensible loads.
pressure. Since DOAS units supply 100% outdoor air to the During heating operation, most DOAS units are set to
zones, the building pressure will start to rise. To prevent over maintain a zone neutral supply air dry bulb temperature,
pressurizing the building, an equivalent amount of air must typically between 65°F and 75°F. This is accomplished by
be removed or exhausted from the building. To accomplish cycling or modulating the output of the DOAS heat source
this, the DOAS unit can be equipped with a dedicated to maintain the supply air temperature set point. During
exhaust fan, allowing both the ventilation air stream and cold weather, most buildings will have a mix of zones
exhaust air stream to pass through the DOAS unit. requiring cooling and zones requiring heating. By discharg-
Since the exhaust air stream contains air that has previ- ing a zone neutral supply air temperature, the DOAS unit
ously been conditioned, it will have more neutral energy will not add to or take away from the zone sensible cooling
content than the outdoor air the DOAS unit is attempting load. This helps prevent overheating of the zones and pre-
to condition. By using an energy recovery device between vents the DOAS unit fighting with the ancillary cooling and
the ventilation and exhaust air streams, it becomes possible heating units, which wastes energy.
to recover some of the energy that the DOAS unit has The neutral DOAS heating supply air temperature also
already expended to precondition the outdoor air. Using helps improve the effectiveness of the zone ventilation. If
energy recovery can save on DOAS unit energy costs, warm or hot ventilation air were provided to the zone
since it is no longer required to work as hard to condition through an overhead distribution system, the ventilation air
the outdoor air. Energy recovery also reduces the required would likely not mix with the zone air. Instead, the warm
capacity of the DOAS unit, saving on initial costs. ventilation air would stay near the ceiling of the zone. To
As shown above, DOAS units are used differently from tra- ensure the warm ventilation air is properly mixed through-
ditional HVAC units. While traditional HVAC units are out the zone, the amount of ventilation air provided to the
focused on maintaining zone temperature, DOAS units are zone would need to be increased or the distribution or
tasked with providing zone ventilation and dehumidifica- return of zone air would have to be moved closer to the
tion. The DOAS unit will operate to prioritize zone ventila- zone floor area. Using a neutral DOAS supply air tempera-
tion and dehumidification over zone conditioning. ture improves ventilation air mixing, ensuring proper venti-
Operation overview lation effectiveness.
To maintain zone indoor air quality, the DOAS unit must During cooling and dehumidification operation, determin-
deliver ventilation air whenever the zone is occupied and in ing the DOAS supply air dry bulb temperature can be more
need of ventilation. To accomplish this, the DOAS unit is complex. In order to dehumidify the outdoor air, it must be
typically controlled based on an occupancy schedule or cooled beyond saturation to a low dew point temperature.
occupancy input from a building automation system (BAS). The corresponding dry bulb temperature may be too cold
When the zone is planned to be empty or unoccupied, the to discharge directly to the space. To prevent overcooling
DOAS unit is typically shut off. When the zone is occupied, the space or creating drafts, a reheat system is used to
the DOAS unit is enabled and will introduce ventilation air raise the dry bulb temperature of the cooled and dehumidi-
to the space. fied air. The reheat system will then operate to maintain
the supply air dry bulb temperature.
In Occupied mode, a DOAS unit will enable the intake of
outdoor air (typically through an outdoor air damper). The In most DOAS applications, the reheat will operate to
DOAS unit supply fan will also be enabled to draw in the maintain a zone neutral supply air dry bulb temperature,
outdoor air and discharge it to the zones through a com- typically 65°F to 75°F. This prevents overcooling or over-
mon duct distribution system. If the DOAS unit contains an heating the zones and prevents the DOAS unit from fight-
exhaust fan, that will also be enabled to control building ing with the ancillary cooling and heating units. While this
pressure while the DOAS unit is supplying outdoor air to method is the best for ensuring proper system operation, it
the zones. may not be the most energy efficient choice.
Before the outdoor air is supplied to the zones, it likely will In some buildings, there is a constant requirement for cool-
need to be cooled, dehumidified, or heated. Otherwise, the ing in the zones. In this type of application, allowing the
ancillary heating and cooling unit would be required to han- DOAS unit to discharge a cool supply air dry bulb tempera-
dle the loads of both the outdoor air and zone, eliminating ture, typically 55°F to 60°F, may be beneficial. The cool
one of the benefits of DOAS. The DOAS units can not rely ventilation air will reduce the space sensible load, allowing
on a standard thermostat to determine how to condition the the ancillary cooling units to operate less frequently or to
outdoor air. Instead, most DOAS units will have a digital possibly be downsized. This can result in lower overall
controller, controlling multiple aspects of the DOAS units. energy consumption for the HVAC system. Even though the
To enable cooling, dehumidification, or heating, the digital discharge air is cool, a reheat system is still typically required
controller will typically reference an outdoor air condition, to prevent cold air from being discharged to the space,
such as temperature, humidity, or enthalpy. To control the which can cause drafts. The downside to a cool air discharge
output of the heating, cooling, or dehumidification systems, is that it can cause overcooling of zones with low loads,
the microprocessor will typically reference a supply air con- causing the ancillary units to enter Heating mode, which
dition, such as dry bulb temperature or humidity. Most DX could end up consuming more overall energy than the neu-
based DOAS units will operate to maintain a supply air dry tral air discharge. Cool air discharge also can result in a
higher DOAS supply air relative humidity, which if not prop-
erly monitored, could lead to issues with microbial growth.
9
DOAS application guide (cont)
Rather than a constant cool supply air dry bulb temperature, Unoccupied mode
some DOAS units will employ a variable supply air tempera- When the zones are not occupied with people, the DOAS
ture, often known as space temperature reset. When the zone unit will enter Unoccupied mode. The heating and cooling
loads are neutral or mixed between cooling and heating, the sources, energy recovery device (if equipped), exhaust fan
DOAS will supply a zone neutral dry bulb temperature. When (if equipped) and supply fan are disabled. The outdoor air
the zone loads are higher or are all cooling, the DOAS can damper will also close. The DOAS unit will typically remain
then switch to a cool supply air dry bulb temperature. This off until the space is occupied again. An exception may be
method of switching or resetting the DOAS supply air dry made for systems that require the DOAS to operate in
bulb temperature can be accomplished by referencing some Unoccupied Fan Only mode for space heating or cooling.
condition that is indicative of space load, such as average
zone temperature, average zone return air temperature, As shown by the operating examples above, DOAS units
Average Auxiliary Unit mode, or possibly outdoor air tem- operate to ensure proper conditioning on the ventilation
perature. This method can help reduce the risks associated air. This ensures the ventilation air does not have a nega-
with a constant cool DOAS supply air temperature. tive impact of the zone or the ancillary cooling and heating
units in the space. While the operation is important to
In some climates, there may be periods where the outdoor ensuring proper DOAS conditioning, the most important
air is dry and cool, but not cold. In this instance, the DOAS factor in ensuring proper operation is the DOAS sizing.
unit would typically be allowed to supply the outdoor air
without any conditioning. This is what is commonly known DOAS sizing
as a Fan Only mode, and is similar to a Free Cooling mode Sizing a DOAS unit is vastly different than selecting a pack-
or Airside Economizer mode of a traditional HVAC unit. aged rooftop or WSHP system. Different considerations
Below are simplified examples of typical operating need to be given to unit airflow, unit capacity, and unit
sequences for DX-based DOAS units. design conditions. The conditioning of 100% outdoor air
varies greatly based on geographic location and local cli-
Occupied mode mate. Below are guidelines for sizing a typical DOAS unit.
When the zones are occupied with people, the DOAS unit DOAS supply airflow
will enter Occupied mode. The outdoor air damper is
opened, the supply fan is enabled, and the exhaust fan (if Since DOAS units condition and supply 100% outdoor air
equipped) or energy recovery device (if equipped) are for space ventilation, the unit airflow is typically sized
enabled. The above devices will remain in operation as based on the total ventilation airflow requirement for each
long as the unit is in Occupied mode. of the zones. The DOAS supply airflow may also be
slightly up-sized to make-up for zone direct exhaust, help
Cooling Mode maintain, building pressure, or offset the space latent load.
If the outdoor air is hot but the dew point is low, the DOAS A typical calculation for the DOAS supply airflow is as
unit will enter cooling mode. The DOAS cooling system follows:
will be enabled to cool the hot air to a neutral dry bulb tem-
perature set point, typically 65°F to 75°F.
VOT = VOZ
Dehumidification Mode all zones
If the outdoor air is humid, the DOAS unit will enter dehu- WHERE:
midification mode. The cooling system will be enabled to
dehumidify the ventilation air based on a dew point or sup- VOT = System Outdoor Air Intake/System Required
ply air relative humidity set point. The DOAS unit reheat Ventilation Airflow/DOAS Supply Airflow (CFM)
system will then be used to reheat the dehumidified ventila- VOZ = Zone Ventilation Airflow (CFM)
tion air to a neutral supply air dry bulb temperature (65°F
to 75°F). The zone ventilation requirement is typically set by local
code or guidelines such as LEED or ASHRAE 62.1. The
Cooling/Dehumidification mode zone ventilation rate will typically be based on zone occu-
When the outdoor air is humid or hot, the DOAS unit will pancy, zone activity, and zone area.
enter Cooling mode or Dehumidification mode. The The most commonly referenced guide for sizing zone ven-
DOAS unit cooling system is enabled and will operate to tilation is ASHRAE 62.1-2013, which prescribes mini-
maintain an evaporator leaving air temperature or refriger- mum zone ventilation rates based on zone occupancy,
ation system suction line temperature, to approximate the floor area, and zone type or activity type. ASHRAE 62.1
supply air dew point temperature. The reheat system will also provides correction factors for ventilation air distribu-
then be controlled to maintain the supply air temperature tion effectiveness, based on ventilation air distribution
set point, typically 65°F to 75°F. location and dry bulb temperature. Below is an example
Fan Only mode calculation of zone minimum ventilation air flow using
ASHRAE 62.1-2013.
When the outdoor air is not humid, cold, or hot, the unit
will disable the sources of cooling, dehumidification, and
heating, and supply unconditioned outdoor air.
10
DOAS application guide (cont)
Zone ventilation calculation example: The DOAS supply air dew point temperature will deter-
Elementary classroom (5-8 years of age) mine how the DOAS unit will impact the space latent load.
Selecting the dew point temperature too high will result in
25 zone occupants the DOAS unit adding to the space latent load, which can
20 ft x 50 ft floor area have a negative impact on space comfort. Selecting the
Overhead distribution system dew point temperature too low can result in an unneces-
sary oversizing of equipment and wasted energy consump-
Zone neutral supply air dry bulb temperature (<15°F above tions. The DOAS supply air dew point requirement is
space temperature) typically driven by the system design and the latent capabil-
(Reference Equation: [Link]; Reference Table: [Link]) ity of the ancillary cooling and heating equipment.
VBZ = (RP * PZ) + (RA * AZ) For systems without latent capability (such as chilled beam
VBZ = (10 CFM/Person * 25 People) + (1000ft2 *.12 systems) or for systems sized where the DOAS unit is sized
CFM/ft2) to offset the space latent load, the DOAS supply air dew
VBZ = (10 * 25) + (1000 *.12) = 370 CFM point temperature must be calculated for each zone to off-
set the space latent load generation. The calculation is as
WHERE: follows:
VBZ = Zone Breathing Zone Airflow (CFM) QZ
RA = Floor Area Ventilation Rate (CFM per square foot WOZ = WZD —
.68* VOZ
of zone floor area from Table [Link])
RP = Occupancy Ventilation Rate Airflow (CFM per WHERE:
person from Table [Link]) WOZ = DOAS Supply Air Grains of Moisture per lb
AZ = Zone Floor Area (Square foot) WZD = Zone Desired Air Grains of Moisture per lb
PZ = Zone Occupancy (no. of people) QZ = Zone Latent Load Generation (Btu/hr)
(Reference Equation: [Link]; Reference Table: [Link]) VOZ = Zone Ventilation Airflow (CFM)
VOZ = VBZ/EZ In order for the DOAS unit to maintain the zone dew point
temperature or zone absolute humidity (WZD), the DOAS
supply air dew point temperature or absolute humidity
VOZ = 370 CFM/1 = 370 CFM (WOZ) and supply airflow (VOZ) must overcome the zone
latent load generation (QZ). If the DOAS unit is serving
WHERE: multiple zones, the required dew point temperature for
each zone needs to be calculated. The DOAS unit must
VBZ = Zone Breathing Zone Airflow (CFM) deliver a dew point temperature to the entire system that
VOZ = Zone Ventilation Airflow (CFM) matches the zone requiring the lowest dew point tempera-
EZ = Ventilation System Efficiency (Table [Link]) ture. Alternatively, if one zone requires a much lower dew
point than all other zones, the ventilation airflow to the
In the example above, the classroom would require a mini- worst case zone could be increased. Below is an example
mum of 370 CFM of ventilation air during Occupied of the DOAS supply air dew point calculation.
mode.
DOAS supply air dew point calculation example:
DOAS Exhaust Airflow (Optional)
Elementary classroom (5-8 years of age)
Because DOAS units introduce 100% outdoor air to the 25 zone occupants
zone, an equivalent amount of air must be removed or
exhausted from the space, to prevent from over pressuriz- Zone latent load: 198 Btu/hr per person
ing the building. The amount of exhaust air through the 370 CFM zone ventilation airflow
DOAS unit is typically equivalent to the following Zone humidity level: 64 gr/lb (55°F dew point tempera-
ture)
:
11
DOAS application guide (cont)
For systems where the ancillary cooling unit has latent Properly sizing a DOAS will ensure performance at design
capability (such as a variable refrigerant flow system or conditions for a given applications. Consideration must
water source heat pump system) and the ancillary device is also be given to how the DOAS is configured, to help opti-
sized for the zone latent load, the DOAS may not be mize DOAS part load performance, energy consumption,
required to offset the zone latent load. In this instance, the and application specifics.
DOAS supply air dew point temperature should match the Ventilation air distribution
zone dew point temperature set point, typically between
54°F and 56°F. A higher DOAS supply air dew point The type of ventilation air distribution system has an effect
would result in the DOAS unit adding to the zone latent on both the configuration of the DOAS unit, as well as the
load, requiring an increase in the sizing of the ancillary operation of the ancillary cooling and heating units. The
unit. two main types of distribution are series and parallel venti-
Once the DOAS supply air dew point has been decided, lation air distribution.
the DOAS refrigeration system capacity must be sized to In a series ventilation air distribution system, the ventilation
be able to produce the required dew point temperature at air from the DOAS unit is sent through a duct distribution
design conditions and the required unit airflow. While most system to the return of an ancillary device. The ventilation
traditional HVAC systems are selected at peak outdoor air air is then mixed with zone return air and reconditioned by
sensible load or a design cooling day, DOAS unit capacity the ancillary unit. The ancillary unit will then distribute the
is typically driven by peak outdoor air latent load or a dehu- ventilation air to the zone.
midification day for the project location. The latent load of When selecting a DOAS unit for a series distribution sys-
the outdoor air requires more energy to remove than the tem, the reheat system is not as critical. In this instance, a
sensible load of the outdoor air. Most DOAS units will typi- lower amount of reheat can be used. Since the ventilation
cally require 1 ton of refrigeration system capacity per air is mixed with return air from the space, adding addi-
every 150 to 250 CFM of supply air flow. tional reheat would just add to the sensible load of the
If the DOAS unit is to be equipped with an energy recovery ancillary unit. The reheat operation also does not have to
device, such as a rotary energy recovery wheel or fixed be very precise, since the ventilation air is being mixed with
plate heat exchanger, then the DOAS refrigeration system return air from the space and being reconditioned by the
capacity will be sized based on the energy recovery device ancillary unit.
leaving air conditions. However, since the ancillary unit is supplying the ventila-
DOAS reheat capacity tion air to the zone, the ancillary unit fan must operate
whenever the zone is occupied, which is a waste of energy
Most DOAS units are equipped with some form of reheat consumption. A series ventilation distribution system is a
device; whether it is a DX-based reheat system or a form of better fit for applications with low occupant density or low
energy recovery device. The purpose of the reheat is to occupancy hours.
raise the temperature of the cooled and dehumidified venti-
lation air to a higher dry bulb temperature. The reheat sys- In a parallel ventilation air distribution system, the ventila-
tems should be sized to provide an adequate temperature tion air from the DOAS unit is sent through a duct distribu-
rise to meet the design DOAS supply air dry bulb tempera- tion system to the zone. The ventilation air can either be
ture at the given reheat entering air conditions and airflow. sent directly to the zone or it can be mixed with supply air
Consideration must also be given to reheat performance at from the ancillary unit and then sent to the zone.
part load conditions. When selecting a DOAS unit for a parallel distribution sys-
tem, the reheat system performance is critical. Since the
DOAS heating capacity DOAS unit is supplying air directly to the zone, having an
The DOAS heating system capacity is driven by the supply accurate supply air temperature is important. It is also
airflow, the required supply air dry bulb temperature, and important to be able to maintain a neutral supply air tem-
the design heating day for the project location. The heat perature, if the application requires it. Having ventilation
system should be sized to provide an appropriate tempera- air that is too cold or too warm could cause drafts or com-
ture rise in the outdoor air to maintain a zone neutral sup- fort issues in the space.
ply air temperature. In a parallel system, since the ancillary unit is not maintain-
If the DOAS unit is equipped with an energy recovery ing zone ventilation, the ancillary unit fan can be operated
device, the DOAS heat source will typically be sized based intermittently, saving energy. However, greater attention
on the energy recovery device leaving air temperature. must be paid in a parallel system to the distribution or mix-
However, special consideration must be given if the project ing in the zone of the ventilation air. A parallel ventilation
is located in cold climates and the DOAS unit is equipped air distribution system is a better fit for zones with high
with an energy recovery device, such as a rotary energy occupant densities or high occupancy operating hours.
recovery wheel. Some energy recovery systems risk frost-
ing at low ambient conditions, which can cause damage to Quick selection guide
the energy recovery device. To combat this, most energy A DOAS unit should always be used in conjunction with
recovery systems are equipped with a defrost system, such ancillary HVAC equipment, serving the same space. The
as a preheater or speed drive. Some defrost systems will DOAS unit will provide the conditioned ventilation air, but
reduce the heat transfer capability of the energy recovery will not maintain space temperature nor space relative
device, to prevent frosting. In this instance, the heater humidity set points. Instead, the ancillary HVAC equip-
should be sized as if the energy recovery device did not ment will maintain space temperature and space relative
exist. humidity set points. If no ancillary equipment exists, con-
tact application engineering.
12
DOAS application guide (cont)
Note (or enter into DOAS Builder selection software) the Select DOAS heating capacity based upon the listed heat-
DOAS unit supply airflow and external static pressure. ing supply air temperature and the design heating condi-
This may be listed as Supply Air CFM or Outdoor Air tions for the project location. If no design heating data is
CFM on the schedule. listed, refer to the ASHRAE website for the latest informa-
If the DOAS unit will have an exhaust fan, note/enter the tion. If no heating leaving air temperature is specified,
listed exhaust fan airflow and external static pressure. If no select enough heating capacity to produce 70°F to 85°F
exhaust fan airflow exists on the DOAS equipment sched- heating supply air during design conditions.
ule, you can typically assume it will match the supply fan If the DOAS unit has an energy recovery wheel in conjunc-
airflow and static pressure. tion to a heating element and the outdoor air temperature
If the DOAS unit will have an energy recovery wheel, is likely to drop below 15°F, select enough heating capacity
note/enter the specified exhaust air conditions. If no as if the energy recovery wheel does not exist. If the ambi-
exhaust air conditions exist, assume a summer exhaust air- ent temperature will not fall below 15°F, select enough
condition of 75°F/63°F dry bulb/wet bulb and a winter heating capacity based on the winter energy recovery
exhaust air condition of 70°F/50°F dry bulb/wet bulb. wheel leaving air temperature.
Select the DOAS cooling capacity based on the listed evap- Selecting DOAS unit options
orator leaving air condition (dry bulb/ wet bulb/ dew point) Most DOAS units are constant volume, so the supply fan
and the design dehumidification conditions for the project operates at a fixed speed. The 62X units are equipped with
location as follows: a direct drive supply fan with either an ECM motor or an
1. Base the design of the dry bulb and wet bulb tempera- induction motor with VFD. The VFD is intended to be used
tures upon the design dehumidification day (max for air balancing and soft starting purposes.
latent load) for the project location. The DOAS unit If variable air volume airflow from the DOAS unit is
must be sized based on the design dehumidification required, a duct static pressure transducer must be added
day. If the conditions listed on the schedule are not and the unit control configured for duct static pressure
the design dehumidification conditions for your area, operation.
please consult with the project engineer or contractor. Most (if not all) DOAS exhaust fans are used as variable air
If no design dehumidification data is listed, refer to volume fans and must have variable frequency drive (VFD)
the ASHRAE website for the latest data. control. The VFD will modulate the exhaust airflow to
maintain space static pressure. If the exhaust fan is con-
2. Review the evaporator leaving air conditions, specifi- stant air volume, a VFD can still be used for easy system
cally the dew point temperature and maintain this balancing, soft starting and easy adjustment to airflow. If
value at or below 55°F to ensure proper latent constant air volume, the VFD will be set for fixed speed
removal of the DOAS unit. operation in the field.
3. For systems with ancillary equipment without latent • If the DOAS unit has an energy recovery wheel and the
capacity or ancillary units that are not sized to handle project is located in a mild climate, select a wheel with
the space latent load, the DOAS supply air dew point bypass. When the outdoor air temperature is within 3°F
must be calculated with space conditions in mind to of the return air temperature, the wheel bypass will
ensure proper system operation. In these situations, open, reducing the fan airside pressure drop and saving
the supply air dewpoint temperature of the DOAS energy.
unit must be low enough to offset or completely han- • If the DOAS unit has an energy recovery wheel with
dle the space latent load. defrost and a heat source, the heat source should be
4. If the DOAS unit has an energy recovery wheel, selected as if the energy wheel does not exist.
ensure DOAS cooling capacity is selected based on If the DOAS unit will be discharging directly to the space
the wheel leaving air temperature and the ambient air (parallel application), modulating reheat control is recom-
temperature. mended for precise supply air temperature control. On the
62X only Modulating HGRH is available.
Select the DOAS reheat capacity based upon the listed
cooling/dehumidification supply air temperature. If no A DOAS unit should have at least one variable capacity
cooling/dehumidification supply air temperature is speci- compressor on the lead circuit, due to the wide load range
fied, select enough reheat capacity to produce a supply air of outdoor air conditions. The variable capacity compres-
dry bulb temperature (when reheat is active) of 68°F to sor should have the ability to turn-down to below 58% of
75°F to ensure the supply air does not negatively affect the nominal compressor capacity.
space conditions (supply air neutral). Follow these addi- For a DOAS unit in humid climates or applications requiring
tional precautions: low supply air dew point temperatures, using variable capac-
1. If the cooling/dehumidification supply air tempera- ity compressors on all circuits is recommended. This allows
for full coil operation to ensure proper dehumidification.
ture is listed lower than recommended, but above the
recommended supply air dew point temperature, as For DOAS units with high heat capacity, modulating heat
55 to 65°F, a reheat system is still recommended. control (modulating gas or SCR electric) is recommended.
For units with high capacity gas heat, a high turndown
2. If the DOAS unit will be installed in a humid location (10:1) heater is recommended.
and set for a neutral cooling/dehumidification supply For applications requiring a 55°F or lower supply air dew
air temperature (68°F to 75°F), then select liquid sub- point temperature, liquid subcooling reheat can be used to
cooling in addition to the hot gas reheat package. improve unit dehumidification performance. Liquid sub-
The liquid subcooling reheat will enhance unit dehu- cooling is active anytime the unit calls for reheat, poten-
midification performance. tially allowing the unit to be downsized.
13
Ratings and capacities
GAS HEAT CAPACITIES
14
Ratings and capacities (cont)
MULTIPLE CABINET OPTIONS
62X CABINETS
TONS
A B C/CL/CXL D/DXL
3 X X
4 X X
5 X X
6 Not Available with ERV X
7 Not Available with ERV X ERV Required
8 Not Available with ERV X ERV Required
10 X X
12 X X
15 Not Available with ERV X
17.5 X
20 X X
25 X X
30 Not Available with ERV X
35 Not Available with ERV X
40 Not Available with ERV
45 Not Available with ERV
50 Not Available with ERV
55 Not Available with ERV
15
Ratings and capacities (cont)
ELECTRIC HEAT CAPACITIES
16
Physical data - 62X, A cabinet
UNIT 62X A CABINET 03 04 05 06 07 08
NOMINAL CAPACITY (TONS) 3 4 5 6 7 8
COMPRESSOR
Unit without ERV
Quantity/Unit … Model 1...ZPD34 1...ZPD42 1...ZPD51 1...ZPD54 1...ZPD72 1...ZPD83
Unit with ERV
Quantity/Unit … Model 1...ZPD34 1...ZPD42 1...ZPD51 1...ZPD61 1...ZPD72 1...ZPD83
Number of Refrigerant Circuits 1
Oil Pre-Charged
REFRIGERANT TYPE R-410A
CONDENSER COIL
Standard Efficiency Condenser (sq ft) 10.0 10.0 10.0 13.5 13.5 13.5
High-Efficiency Condenser (sq ft) — — — — 27 27
CONDENSER FAN
Standard Capacity Condenser
Nominal Cfm (total) 4000 4000 4000 5200 5200 5200
Quantity … Diameter (mm) 1...630
Motor Hp 1.3 1.3 1.3 1.3 1.3 1.3
High Capacity Condenser
Nominal Cfm (total) — — — — 11200 11200
Quantity … Diameter (mm) — — — — 2...630 2...630
Motor Hp — — — — 1.3 1.3
HIGH-PRESSURE SWITCH (PSIG)
Cutout 640
Reset (Manual) 595
EVAPORATOR COIL
Face Area without ERV (sq ft) 2.8 2.8 2.8 4.7 4.7 4.7
Face Area with ERV (sq ft) 7 7 7 Use B Cabinet
SUPPLY FAN
Backward Curved ECM (mm) 350
Airfoil (in.) —
Backward Inclined (in.) —
Nominal Cfm 100% OA 450 600 750 900 1050 1200
OPTIONAL HOT GAS REHEAT AND LIQUID SUBCOOLING
COIL
Face Area without ERV (sq ft) 2.8 2.8 2.8 4.7 4.7 4.7
Face Area with ERV (sq ft) 7 7 7 Use B Cabinet
LOW-PRESSURE SWITCH (PSIG)
Cutout 35
Reset (Auto) 55
CONDENSATE DRAIN CONNECTION (NPT) (in.) 0.75
OPTIONAL GAS HEAT SECTION
Gas Input Sizes (Btuh x 1000) 75, 100
Control Type
Stages (no. of stages) 2
Modulating (% range)* 5:1, 10:1*
Efficiency (Steady State) (%) 80
Supply Line Pressure Range (in. wg) 5.0 min. - 13.5 max
Rollout Switch Cutout Temp (F) 350
Gas Valve Quantity 1 Std - 2 with modulating option
Manifold Pressure (in. wg)
Natural Gas Std 3.5
LP Gas Special Order 10
17
Physical data - 62X, A cabinet (cont)
UNIT 62X A CABINET 03 04 05 06 07 08
NOMINAL CAPACITY (TONS) 3 4 5 6 7 8
OPTIONAL ELECTRIC HEAT
Size Range (kW) 5, 10, 15, 20, 25, 30
Control Type
Stages (no. of stages) 1, 2, 4
SCR (% range)* 0-100
OPTIONAL HOT WATER HEAT COIL WITH ERV Use B Cabinet Use B Cabinet
OPTIONAL HOT WATER HEAT COIL WITHOUT ERV Use B Cabinet Use B Cabinet
OUTDOOR AIR FILTERS
Quantity … Size (in.) with ERV
Standard 2-in. MERV 8 2...24x24 Use B Cabinet
Optional 4-in.
MERV 8 2...24x24 Use B Cabinet
MERV 11 2...24x24 Use B Cabinet
MERV 14 2...24x24 Use B Cabinet
Quantity … Size (in.) without ERV
Standard 2-in. MERV 8 1...24x24 2...24x24
Optional 4-in.
MERV 8 1...24x24 2...24x24
MERV 11 1...24x24 2...24x24
MERV 14 1...24x24 2...24x24
OPTIONAL ERV
Type Molecular Sieve Use B Cabinet
Diameter ... depth (in.) 32...4, 36...4 Use B Cabinet
OPTIONAL ERV FILTERS
Quantity … Size (in.)
with 24 in. ERV 4...14x20 Use B Cabinet
with 32 in. ERV 6...18x20 Use B Cabinet
with 36 in. ERV 2...20x20 Use B Cabinet
2...20x24
OPTIONAL EXHAUST FAN
Backward Curved ECM (mm) 350
Airfoil (in.) —
Backward Inclined (in.) —
Nominal Cfm 450 600 750 900 1050 1200
LEGEND * Optional.
ECM — Electronically Commutated Motor NOTE: For unit and component weights, refer to the latest edition of
ERV — Energy Recovery Ventilator Carrier's Dedicated Outdoor Air Systems Builder. 10:1 gas heat not
FPI — Fins per Inch available for 75 MBH heater.
LP — Liquid Propane
OA — Outdoor Air
SCR — Silicon-Controlled Rectifier
18
Physical data - 62X, B cabinet
UNIT 62X B CABINET 03 04 05 06 07 08 10 12 15 18
NOMINAL CAPACITY (TONS) 3 4 5 6 7 8 10 12 15 17.5
COMPRESSOR
Unit without ERV
1...ZPD51, 1...ZPD61, 1...ZPD72, 1...ZPD91,
Quantity/Unit … Model 1...ZPD34 1...ZPD42 1...ZPD51 1...ZPD54 1...ZPD72 1...ZPD83 1...ZP51 1...ZP61 1...ZP72 1...ZP91
Unit with ERV
1...ZPD51, 1...ZPD61, 1...ZPD83, 1...ZPD91,
Quantity/Unit … Model 1...ZPD34 1...ZPD42 1...ZPD51 1...ZPD61 1...ZPD72 1...ZPD83 1...ZP51 1...ZP61 1...ZP83 1...ZP91
Number of Refrigerant Circuits 1 2
Oil Pre-Charged
REFRIGERANT TYPE R-410A
CONDENSER COIL
Standard Efficiency Condenser (sq ft) 10.0 10.0 10.0 13.5 13.5 13.5 27 27 27 27
High-Efficiency Condenser (sq ft) — — — — 27.0 27.0 — — 40 40
CONDENSER FAN
Standard Capacity Condenser
Nominal Cfm (total) 4000 4000 4000 5200 5200 5200 11,200 11,200 10,600 10,600
Quantity … Diameter (mm) 1...630 1...630 1...630 1...630 1...630 1...630 2...630 2...630 2...630 2...630
Motor Hp 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
High Capacity Condenser
Nominal Cfm (total) — — — — 11,200 11,200 — — — —
Quantity … Diameter (in.) — — — — 2...630 2...630 — — — —
Motor Hp — — — — 1.3 1.3 — — — —
HIGH-PRESSURE SWITCH (PSIG)
Cutout 640
Reset (Manual) 595
EVAPORATOR COIL
Face Area without ERV (sq ft) 2.8 2.8 2.8 4.7 4.7 4.7 7 7 7 10
Face Area with ERV (sq ft) 7 7 7 10 10 10 12 12 Use C Cabinet
SUPPLY FAN
Backward Curved ECM (mm) 350, 450 Low (460V only), 450 High
Airfoil (in.) 12, 14, 16
Backward Inclined (in.) 10, 11, 12, 14, 16
Nominal Cfm 100% OA 450 600 750 900 1050 1200 1500 1800 2250 2700
Motor Hp Range ECM, 1, 1.5, 2, 3, 5
OPTIONAL HOT GAS REHEAT AND
LIQUID SUBCOOLING COIL
Face Area without ERV (sq ft) 2.8 2.8 2.8 4.7 4.7 4.7 7 7 7 10
Face Area with ERV (sq ft) 7 7 7 10 10 10 12 12 Use C Cabinet
LOW-PRESSURE SWITCH (PSIG)
Cutout 35
Reset (Auto) 55
CONDENSATE DRAIN CONNECTION
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
(NPT) (in.)
OPTIONAL GAS HEAT SECTION
Gas Input Sizes (Btuh x 1000) 75, 100, 150, 200
Control Type
Stages (no. of stages) 2
Modulating (% range) 5:1, 10:1
Efficiency (Steady State) (%) 80
Supply Line Pressure Range (in. wg) 5.0 min. - 13.5 max
Rollout Switch Cutout Temp (F) 350
Gas Valve Quantity 1 Std - 2 with modulating option
Manifold Pressure (in. wg)
Natural Gas Std 3.5
LP Gas Special Order 10
OPTIONAL ELECTRIC HEAT
Size Range (kW) 5, 10, 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 100
Control Type
Stages (no. of stages) 1, 2, 4
SCR (% range) 0-100
19
Physical data - 62X, B cabinet (cont)
UNIT 62X B CABINET 03 04 05 06 07 08 10 12 15 18
NOMINAL CAPACITY (TONS) 3 4 5 6 7 8 10 12 15 17.5
OPTIONAL HOT WATER HEAT COIL 27.5 x 27.5, 4 row, 8 FPI. See Hot Water Coil Drawings. Use C Cabinet
WITH ERV (in.)
OPTIONAL HOT WATER HEAT COIL 27.5 x 27.5, 4 row, 8 FPI. See Hot Water Coil Drawings.
WITHOUT ERV (in.)
OUTDOOR AIR FILTERS
Quantity … Size (in.) with ERV
Standard 2-in. MERV 8 2...24x24 4...16 x 25 2...16x25, 2...20x25 Use C Cabinet
Optional 4-in.
MERV 8 2...24x24 4...16 x 25 2...16x25, 2...20x25 Use C Cabinet
MERV 11 2...24x24 4...16 x 25 2...16x25, 2...20x25 Use C Cabinet
MERV 14 2...24x24 4...16 x 25 2...16x25, 2...20x25 Use C Cabinet
Quantity … Size (in.) without ERV
Standard 2-in. MERV 8 1...24x24 2...24x24 4...16x24
Optional 4-in.
MERV 8 1...24x24 2...24x24 4...16x24
MERV 11 1...24x24 2...24x24 4...16x24
MERV 14 1...24x24 2...24x24 4...16x24
OPTIONAL ERV
Type Molecular Sieve Use C Cabinet
Diameter... depth (in.) 32...4, 36...4, 42...4 Use C Cabinet
OPTIONAL ERV FILTERS
Quantity … Size (in.)
with 24 in. ERV 4...12 x 24
with 32 in. ERV 6...18x20
with 36 in. ERV 2...20x20, 2...20x24
with 42 in. ERV 2...12x24, 4...20x24
OPTIONAL EXHAUST FAN
Backward Curved ECM - (mm) SINGLE - 350, 450 Low (460V Only), 450 High; DUAL - 450 High (208/230V Only)
Airfoil (in.) 12, 14, 16
Backward Inclined - (in.) 10, 11, 12, 14, 16
Nominal Cfm 100% 450 600 750 900 1050 1200 1500 1800 2250 2700
Motor Hp Range ECM, 1,1.5,2,3,5
LEGEND NOTE: For unit and component weights, refer to the latest edition of
ECM — Electronically Commutated Motor Carrier's Dedicated Outdoor Air Systems Builder. 10:1 gas heat not
ERV — Energy Recovery Ventilator available for 75 MBH heater.
FPI — Fins per Inch
LP — Liquid Propane
OA — Outdoor Air
20
Physical data - 62X, C-CL-CXL cabinet
UNIT 62X C CABINET 07 08 10 12 15 18 20 25 30 35
NOMINAL CAPACITY (TONS) 7 8 10 12 15 17.5 20 25 30 35
COMPRESSOR
Unit without ERV
1...ZPD72 1...ZPD83 1...ZPD51, 1...ZPD61, 1...ZPD72, 1...ZPD91, 2...GSD60120 2...GSD60120 2...GSD60137 2...GSD60182
Quantity/Unit … Model 1...ZP51 1...ZP61 1...ZP72 1...ZP91
Unit with ERV
1...ZPD72 1...ZPD83 1...ZPD51, 1...ZPD61, 1...ZPD83, 1...ZPD91, 2...GSD60120 2...GSD60137 2...GSD60154 2...GSD60182
Quantity/Unit … Model 1...ZP51 1...ZP61 1...ZP83 1...ZP91
Number of Refrigerant Circuits 1 1 2 2 2 2 2 2 2 2
Oil Pre-Charged
REFRIGERANT TYPE R-410A
CONDENSER COIL
Standard Efficiency Condenser (sq ft) — — 27 27 27 27 — 54 54 54
High-Efficiency Condenser (sq ft) 27 27 — — 40 40 54 80 80 80
CONDENSER FAN
Standard Capacity Condenser
Nominal Cfm (total) — — 10,600 10,600 10,600 10,600 — 20,800 20,800 20,800
Quantity … Diameter (mm) — — 2...630 2...630 2...630 2...630 — 4...630 4...630 4...630
Motor Hp — — 1.3 1.3 1.3 1.3 — 1.3 1.3 1.3
High Capacity Condenser
Nominal Cfm (total) 11,200 11,200 — — — — 20,800 31,200 31,200 31,200
Quantity … Diameter (mm) 2...630 2...630 — — — — 4...630 6...630 6...630 6...630
Motor Hp 1.3 1.3 — — — — 1.3 1.3 1.3 1.3
HIGH-PRESSURE SWITCH (PSIG)
Cutout 640
Reset (Manual) 595
EVAPORATOR COIL
Face Area without ERV (sq ft) Use B Cabinet 7 7 7 10 12 12 16 16
Face Area with ERV (sq ft) 10 10 12 12 16 16 16 Use D Cabinet
SUPPLY FAN
Backward Curved ECM (mm) 350, 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only)
Airfoil (in.) 14, 16, 18, 20
Backward Inclined (in.) 14, 16, 18, 20
Nominal Cfm 100% OA 1050 1200 1500 1800 2250 2700 3000 3750 4500 5250
Motor Hp Range ECM, 1, 1.5, 2, 3, 5, 7, 5, 10
OPTIONAL HOT GAS REHEAT AND
LIQUID SUBCOOLING COIL
Face Area w/o Wheel (sq ft) Use B Cabinet 7 7 7 10 12 12 16 16
Face Area w/ Wheel (sq ft) 10 10 12 12 16 16 16 Use D Cabinet
LOW-PRESSURE SWITCH (PSIG)
Cutout 35
Reset (Auto) 55
CONDENSATE DRAIN CONNECTION .75
(NPT) (in.)
OPTIONAL GAS HEAT SECTION
Gas Input Sizes (Btuh x 1000) 75, 100, 150, 200, 250, 300
Gas Input Sizes (Btuh x 1000) XL 200, 300, 400, 600, 700, 800
Cabinet
Control Type
Stages (no. of stages) 2
Stages XL Cabinet (no. of stages) 4
Modulating (% range) 5:1, 10:1*
Efficiency (Steady State) (%) 80
Supply Line Pressure Range (in. wg) 5.0 min. - 13.5 max
Manifold Pressure (in. wg)
Natural Gas Std 3.5
LP Gas Special Order 10
OPTIONAL ELECTRIC HEAT
Size Range (kW) 5, 10, 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 100
Control Type
Stages (no. of stages) 1,2,4
SCR (% range) 0-100
OPTIONAL HOT WATER HEAT COIL 27.5 x 36.25, 4 row, 8 FPI. See Hot Water Coil Drawings. Use D Cabinet
WITH ERV (in.)
OPTIONAL HOT WATER HEAT COIL Use B Cabinet 27.5 x 36.25, 4 row, 8 FPI. See Hot Water Coil Drawings.
WITHOUT ERV (in.)
21
Physical data - 62X, C-CL-CXL cabinet (cont)
UNIT 62X C CABINET 07 08 10 12 15 18 20 25 30 35
NOMINAL CAPACITY (TONS) 7 8 10 12 15 17.5 20 25 30 35
OUTDOOR AIR FILTERS
Quantity … Size (in.) with ERV
Standard 2-in. MERV 8 4...16x25 2...16x25, 2...20x25 3...16x16, 6...16x20 Use D Cabinet
Optional 4-in.
MERV 8 4...16x25 2...16x25, 2...20x25 3...16x16, 6...16x20 Use D Cabinet
MERV 11 4...16x25 2...16x25, 2...20x25 3...16x16, 6...16x20 Use D Cabinet
MERV 14 4...16x25 2...16x25, 2...20x25 3...16x16, 6...16x20 Use D Cabinet
Quantity … Size (in.) without ERV
Standard 2-in. MERV 8 Use B Cabinet 2...24x24 4...16x25 2,,,16x25, 2...20x25 3...16x16, 6...20x20
Optional 4-in.
MERV 8 Use B Cabinet 2...24x24 4...16x25 2,,,16x25, 2...20x25 3...16x16, 6...20x20
MERV 11 Use B Cabinet 2...24x24 4...16x25 2,,,16x25, 2...20x25 3...16x16, 6...20x20
MERV 14 Use B Cabinet 2...24x24 4...16x25 2,,,16x25, 2...20x25 3...16x16, 6...20x20
OPTIONAL ERV
Type Molecular Sieve
Diameter ... depth (in.) 32...4, 36...4, 42...4, 48...4, 48...6 Use D Cabinet
OPTIONAL ERV FILTERS
Quantity … Size (in.)
with 32 in. ERV 6...18x20 Use D Cabinet
with 36 in. ERV 2...20x20, 2...20x24 Use D Cabinet
with 42 in. ERV 2...12x24, 4...20x24 Use D Cabinet
with 48 in. ERV 6...18x25 Use D Cabinet
OPTIONAL EXHAUST FAN
Backward Curved ECM - (mm) SINGLE - 350, 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only); DUAL - 450 Low (460 Only), 450 High
Airfoil (in.) 14, 16, 18, 20
Backward Inclined - (in.) 14, 16, 18, 20
Nominal Cfm 100% 1050 1200 1500 1800 2250 2700 3000 3750 4500 5250
Motor Hp Range ECM, 1, 1.5, 2, 3, 5, 7.5, 10
22
Physical data - 62X, D-DXL cabinet
UNIT 62X, D CABINET 20 25 30 35
NOMINAL CAPACITY (TONS) 20 25 30 35
COMPRESSOR
Unit without ERV
Quantity/Unit ... Model 2...GSD60120 2...GSD60120 2...GSD60137 2...GSD60182
Unit with ERV
Quantity/Unit ... Model 2...GSD60120 2...GSD60137 2...GSD60154 2...GSD60182
Number of Refrigerant Circuits 2
Oil Pre-charged
REFRIGERANT TYPE R-410A
CONDENSER COIL
Standard Efficiency Condenser (sq ft) — 54 54 54
High-Efficiency Condenser (sq ft) 54 80 80 80
CONDENSER FAN
Standard Capacity Condenser
Nominal Cfm (total) — 20,800 20,800 20,800
Quantity … Diameter (mm) — 4...630 4...630 4...630
Motor Hp 1.3
High Capacity Condenser
Nominal Cfm (total) 20,800 31,200 31,200 31,200
Quantity...Diameter (mm) 4...630 6...630 6...630 6...630
Motor Hp 1.3
HIGH-PRESSURE SWITCH (PSIG)
Cutout 640
Reset (Manual) 595
EVAPORATOR COIL
Face Area without ERV (sq ft) 12 12 16 16
Face Area with ERV (sq ft) 16 28.9 28.9 28.9
SUPPLY FAN
SINGLE - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only), 560 (208/230V
Backward Curved ECM (mm) only): DUAL - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only)
Airfoil (in.) 18, 20, 22, 25
Backward Inclined (in.) 18, 20, 22, 25
Nominal Cfm 100% OA 3000 3750 4500 5250
Motor Hp Range ECM, 1.5, 2, 3, 5, 7.5, 10, 15
OPTIONAL HOT GAS REHEAT AND LIQUID SUBCOOLING COIL
Face Area without ERV (sq ft) 12 12 16 16
Tube Size with ERV (in.) 16 28.9 28.9 28.9
LOW-PRESSURE SWITCH (PSIG)
Cutout 35
Reset (Auto) 55
CONDENSATE DRAIN CONNECTION (NPT) (in.) 1
OPTIONAL GAS HEAT SECTION
Gas Input Sizes (Btuh x 1000) 100, 150, 200, 250, 300, 350, 400
Gas Input Sizes (Btuh x 1000) XL Cabinet 400, 500, 600, 700, 800, 1000, 1200
Control Type
Stages (no. of stages) 2
Stages XL Cabinet (no. of stages) 4
Modulating (% range) 5:1, 10:1*
Efficiency (Steady State) (%) 80
Supply Line Pressure Range (in. wg) 5.0 min. - 13.5 max
Rollout Switch Cutout Temp (F) 350
Gas Valve Quantity 1 Std - 2 with modulating option
Manifold Pressure (in. wg)
Natural Gas Std 3.5
LP Gas Special Order 10
OPTIONAL ELECTRIC HEAT
Size Range (kW) 5, 10, 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 100, 110, 120
Control Type
Stages (no. of stages) 1,2,4
SCR (% range) 0-100
OPTIONAL HOT WATER HEAT COIL WITH ERV (in.) 40.5 x 47.5, 4 row, 8 FPI. See Hot Water Coil Drawings.
OPTIONAL HOT WATER HEAT COIL WITHOUT ERV (in.) 40.5 x 47.5, 4 row, 8 FPI. See Hot Water Coil Drawings.
23
Physical data - 62X, D-DXL cabinet (cont)
UNIT 62X, D CABINET 20 25 30 35
NOMINAL CAPACITY (TONS) 20 25 30 35
OUTDOOR AIR FILTERS
Quantity … Size (in.) with ERV
Standard 2-in. MERV 8 3...16x16, 6...16x20 6...20x25, 3...25x25
Optional 4-in.
MERV 8 3...16x16, 6...16x20 6...20x25, 3...25x25
MERV 11 3...16x16, 6...16x20 6...20x25, 3...25x25
MERV 14 3...16x16, 6...16x20 6...20x25, 3...25x25
Quantity … Size (in.) without ERV
Standard 2-in. MERV 8 2...16x25, 2...20x25 3...16x16, 6...20x20
Optional 4-in.
MERV 8 2...16x25, 2...20x25 3...16x16, 6...20x20
MERV 11 2...16x25, 2...20x25 3...16x16, 6...20x20
MERV 14 2...16x25, 2...20x25 3...16x16, 6...20x20
OPTIONAL ERV
Type Molecular Sieve
Diameter ... depth (in.) 48…4, 48…6, 54…4, 60…4, 60…6, 66…4, 66…6
OPTIONAL ERV FILTERS
Quantity … Size (in.)
with 48 in. ECW 6...18x25
with 54 in. ECW 6...20x30
with 60 in. ECW 10...16x36
with 66 in. ECW 8...36x20
OPTIONAL EXHAUST FAN
SINGLE - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only), 560 (208/230V
Backward Curved ECM (mm) Only); DUAL - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only)
Airfoil (in.) 18, 20, 22, 25
Backward Inclined (in.) 18, 20, 22, 25
Nominal Cfm 100% 3000 3750 4500 5250
Motor Hp Range ECM, 1.5, 2, 3, 5, 7.5, 10, 15
LEGEND * 10:1 modulating control available on DXL Cabinet (400-1200 MBtuh
ECM — Electronically Commutated Motor only). 5 kW SCR electric heater not available.
ERV — Energy Recovery Ventilator NOTE: For unit and component weights, refer to the latest edition of
FPI — Fins per Inch Carrier's Dedicated Outdoor Air Systems Builder.
LP — Liquid Propane
OA — Outdoor Air
SCR — Silicon-Controlled Rectifier
24
Physical data - 62X, D-DXL cabinet (cont)
UNIT 62X, D CABINET 40 45 50 55
NOMINAL CAPACITY (TONS) 40 45 50 55
COMPRESSOR
Unit without ERV
2...GSD60120/ 2...GSD60137/ 2...GSD60154/
Quantity/Unit ... Model 2...GSD60182 2...GSD60120 2...GSD60137 2...GSD60154
(TANDEM) (TANDEM) (TANDEM)
Unit with ERV
2...GSD60120/ 2...GSD60137/ 2...GSD60154/
Quantity/Unit ... Model 2...GSD60182 2...GSD60120 2...GSD60137 2...GSD60154
(TANDEM) (TANDEM) (TANDEM)
Number of Refrigerant Circuits 2
Oil Pre-charged
REFRIGERANT TYPE R-410A
CONDENSER COIL
Standard Efficiency Condenser (sq ft) 54 80 80 80
High-Efficiency Condenser (sq ft) 80 121 121 121
CONDENSER FAN
Standard Capacity Condenser
Nominal Cfm (total) 20,800 31,200 31,200 31,200
Quantity … Diameter (mm) 4...630 6..630 6...630 6...630
Motor Hp 1.3
High Capacity Condenser
Nominal Cfm (total) 31,200 52,800 52,800 52,800
Quantity...Diameter (mm) 6...630 6...710 6...710 6...710
Motor Hp 1.3
HIGH-PRESSURE SWITCH (PSIG)
Cutout 640
Reset (Manual) 595
EVAPORATOR COIL
Face Area without ERV (sq ft) 28.9 28.9 28.9 28.9
Face Area with ERV (sq ft) — — — —
SUPPLY FAN
SINGLE - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only), 560 (208/230V
Backward Curved ECM (mm)
only): DUAL - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only)
Airfoil (in.) 18, 20, 22, 25
Backward Inclined (in.) 18, 20, 22, 25
Nominal Cfm 100% OA 6000 6750 7500 8250
Motor Hp Range ECM, 1.5, 2, 3, 5, 7.5, 10, 15
OPTIONAL HOT GAS REHEAT AND LIQUID SUBCOOLING COIL
Face Area without ERV (sq ft) 28.9 28.9 28.9 28.9
Face Area with ERV (in.) — — — —
LOW-PRESSURE SWITCH (PSIG)
Cutout 35
Reset (Auto) 55
CONDENSATE DRAIN CONNECTION (NPT) (in.) 1
OPTIONAL GAS HEAT SECTION
Gas Input Sizes (Btuh x 1000) 100, 150, 200, 250, 300, 350, 400
Gas Input Sizes (Btuh x 1000) XL Cabinet 400, 500, 600, 700, 800, 1000, 1200
Control Type
Stages (no. of stages) 2
Stages XL Cabinet (no. of stages) 4
Modulating (% range) 5:1, 10:1*
Efficiency (Steady State) (%) 80
Supply Line Pressure Range (in. wg) 5.0 min. - 13.5 max
Rollout Switch Cutout Temp (F) 350
Gas Valve Quantity 1 Std - 2 with modulating option
Manifold Pressure (in. wg)
Natural Gas Std 3.5
LP Gas Special Order 10
OPTIONAL ELECTRIC HEAT
Size Range (kW) 5, 10, 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 100, 110, 120
Control Type
Stages (no. of stages) 1,2,4
SCR (% range) 0-100
OPTIONAL HOT WATER HEAT COIL WITH ERV —
OPTIONAL HOT WATER HEAT COIL WITHOUT ERV (in.) 40.5 x 47.5, 4 row, 8 FPI. See Hot Water Coil Drawings.
25
Physical data - 62X, D-DXL cabinet (cont)
UNIT 62X, D CABINET 40 45 50 55
NOMINAL CAPACITY (TONS) 40 45 50 55
OUTDOOR AIR FILTERS
Quantity … Size (in.) with ERV
Standard 2-in. MERV 8 —
Optional 4-in. —
MERV 8 —
MERV 11 —
MERV 14 —
Quantity … Size (in.) without ERV
Standard 2-in. MERV 8 6...20x25, 3...25x25
Optional 4-in.
MERV 8 6...20x25, 3...25x25
MERV 11 6...20x25, 3...25x25
MERV 14 6...20x25, 3...25x25
OPTIONAL ERV
Type —
Diameter ... depth (in.) —
OPTIONAL ERV FILTERS
Quantity … Size (in.)
with 48 in. ECW —
with 54 in. ECW —
with 60 in. ECW —
with 66 in. ECW —
OPTIONAL EXHAUST FAN
SINGLE - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only), 560 (208/230V
Backward Curved ECM (mm) Only); DUAL - 450 Low (460V Only), 450 High, 500 Low, 500 High (460V Only)
Airfoil (in.) 18, 20, 22, 25
Backward Inclined (in.) 18, 20, 22, 25
Nominal Cfm 100% 6000 6750 7500 8250
Motor Hp Range ECM, 1.5, 2, 3, 5, 7.5, 10, 15
LEGEND * 10:1 modulating control available on DXL Cabinet (400-1200 MBtuh
ECM — Electronically Commutated Motor only). 5 kW SCR electric heater not available.
ERV — Energy Recovery Ventilator NOTE: For unit and component weights, refer to the latest edition of
FPI — Fins per Inch Carrier's Dedicated Outdoor Air Systems Builder.
LP — Liquid Propane
OA — Outdoor Air
SCR — Silicon-Controlled Rectifier
26
Options and accessories
ITEM STANDARD OPTION* ACCESSORY†
Heat Options
Staged Gas Heat (NG) X
Modulating Gas Heat (10:1 or 5:1 Turndown) X
Staged Electric Heat X
SCR Controlled Electric Heat X
Hot Water Heating Coil (Except Cabinet A) X
Energy Recovery Ventilator (ERV) X
Wheel VFD Defrost Control X
Wheel Bypass Dampers X
Control Options
Filter Status Switch X
Exhaust Air Smoke Detector X
Wired Convenience Outlet X
Non-fused Disconnect Switch X
Lead Circuit Digital Compressor X (3-18 ton)
Lead Circuit Variable Speed Compressor X (20-55 ton)
DDC Controls X
Equipment Touch Keypad/Display X
LonWorks Communication Card X
Condensate Overflow Switch X
Variable Speed Condenser Fans X
Coil Options
Modulating Hot Gas Reheat X
Liquid Subcooling Coil X
Corrosion Protection X
Filter Options
2-in. MERV 8 Filters X X
4-in. MERV 8 Filters X X
4-in. MERV 11 Filters X X
4-in. MERV 14 Filters X X
Supply Fan Options
Airfoil Fan X
Backward Inclined Fan X
ECM X
VFD Control (Not on ECM) X
Exhaust Fan Options
Airfoil Fan X
Backward Inclined Fan X
ECM X
VFD Control (Not on ECM) X
14-in. Knock Down/Field-Assembled Roof Curb X
Spring Type Fan Isolation X
OA 2 Position Motorized Damper X
Airflow Monitoring Station X
Supply/Exhaust Pressure Control X
LEGEND *See DOAS Builder software for availability.
DDC — Direct Digital Controls †Field-installed.
ECM— Electronically Commutated Motor
ERV — Energy Recovery Ventilator
NG — Natural Gas
OA — Outdoor Air
SCR — Silicon Controlled Rectifier
VFD — Variable Frequency Drive
27
Dimensions
Refer to the latest edition of Carrier’s Dedicated Outdoor
Air Systems Builder for unit dimensions.
CABINET DIMENSIONS
Cabinet A Cabinet C
B TOP
VIEW
TOP
B
VIEW
Cabinet B Cabinet D
B TOP B
TOP
VIEW VIEW
A
A
28
Dimensions (cont)
FILTER RACK ARRANGEMENT - EVAPORATOR SECTION
TYPICAL FILTER RACK ARRANGEMENT WITH A 2 IN. MERV 8 FILTER OPTION
NOTES:
1. For additional filtration, a 4 in. filter could be field installed upstream the 2 in. filter by removing the filter rack angle divider.
2. If additional filtration is installed, this will impact the total static pressure of the unit. Verify the impacts of this additional filtration with the
DOAS Builder software and adjust as needed.
3. Units selected with an ERV will receive an additional filtration section for the ERV.
NOTES:
1. For additional filtration a 2 in. filter could be field installed upstream the 4 in. filter by removing the filter rack angle divider.
2. If additional filtration is installed, this will impact the total static pressure of the unit. Verify the impacts of this additional filtration with the
DOAS Builder software and adjust as needed.
3. Units selected with an ERV will receive an additional filtration section for the ERV.
29
Dimensions (cont)
FILTER RACK ARRANGEMENT - ERV SECTION
TYPICAL ERV FILTER RACK SECTION ARRANGEMENT FOR UNIT WITH ERV OPTION ONLY
NOTES:
1. Units selected with an ERV will receive a 2 in MERV 8 filtration section on the supply and exhaust air stream
2. The 2 in MERV 8 ERV filtration section comes standard with 2 in MERV 8 filtration and there is no filtration option available to change
the filtration type on the ERV.
30
Dimensions (cont)
OPTIONAL HOT WATER HEAT COIL - B CABINET
NOTES:
1. All dimensions are in inches.
2. Manually verifying dimensions is highly recommended.
3. The supply line should be connected to the lower connection on the leaving air side of counterflow operation.
4. Coils will vent and drain through factory-installed vent and drain fittings when mounted level for horizontal flow.
5. Connection location other than standard could affect vent and drain locations. Consult factory.
6. Connection Size =1-5/8 in. Sweat
7. Vent and Drain Size = 1/2 in. FPT
31
Dimensions (cont)
OPTIONAL HOT WATER HEAT COIL - C CABINET
NOTES:
1. All dimensions are in inches.
2. Manually verifying dimensions is highly recommended.
3. The supply line should be connected to the lower connection on the leaving air side of counterflow operation.
4. Coils will vent and drain through factory-installed vent and drain fittings when mounted level for horizontal flow.
5. Connection location other than standard could affect vent and drain locations. Consult factory.
6. Connection Size =1-5/8 in. Sweat
7. Vent and Drain Size = 1/2 in. FPT.
32
Dimensions (cont)
OPTIONAL HOT WATER HEAT COIL - D / DXL CABINET
NOTES:
1. All dimensions are in inches.
2. Manually verifying dimensions is highly recommended.
3. The supply line should be connected to the lower connection on the leaving air side of counterflow operation.
4. Coils will vent and drain through factory-installed vent and drain fittings when mounted level for horizontal flow.
5. Connection location other than standard could affect vent and drain locations. Consult factory.
6. Connection Size =3-1/8 in. Sweat
7. Vent and Drain Size = 1/2 in. FPT
33
Performance data
Refer to the latest edition of Carrier's Dedicated Outdoor
Air Systems Builder for performance data.
34
Controls
Control components Air Monitor Control (VAV-AMS) — the unit will operate
The 62X Series of dedicated outdoor air units use a direct the SF to maintain the SF airflow set point
digital controller that has been specifically designed for Space Pressure Control (VAV-SPT) — the unit will operate
Carrier dedicated outdoor air units. The controller monitors the SF to maintain the space pressure set point (special
the operating conditions in the outdoor air unit and controls order).
the compressors, fans, heating systems, and optional
devices. The controller has the capability of communicating Exhaust fan (EF)
with all major building automation protocols including At the same time the SF turns on, the EF will be enabled to
BACnet, Modbus, and LonWorks (option) protocols. run. The EF shall be enabled to run continuously while the
NOTE: The temperatures listed in this section are default val- unit is in the Occupied mode. When the system reaches
ues and may be adjusted to meet the needs of the application. the end of the Occupied mode period, the EF will be
Sequence of operation — 100% outdoor air enabled to run for an additional 2 minutes before turning
off.
units — 62X
The EF will operate based on one of three control meth-
The 62X unit is designed to condition 100% outdoor air to ods, depending on the unit and control configuration.
room neutral conditions for ventilation purposes. As such,
the 62X unit is not designed to, nor will the 62X unit main- Constant Volume (CV) — the unit will operate the EF at full
tain space cooling, heating or relative humidity conditions. speed or the commanded manual over-ride speed.
A separate ancillary device must be installed to provide pri- Space Pressure Control (VAV-SPT) — the unit will operate
mary space heating, cooling, and humidity control. the EF to maintain the space pressure set point (special
The controller is turned on by a switch located on its front, order)
upper left corner. Several Occupancy Control options are Air Monitor Control (VAV-AMS) — the unit will operate
available for starting the unit. These can be selected from the EF to maintain the EF airflow set point
the Equipment Touch™ display pad on the Controls screen Energy conservation wheel (ECW)
(requires user password). The Resident Program has an
adjustable scheduler that uses the internal time clock to After the OA damper opens and the SF turns on, the ECW
allow for separate Sequences for Occupied and Unoccu- turns on. The ECW Bypass Damper will open when the
pied periods. This can be accessed from the Equipment ECW is off and it will close when the ECW is on.
Touch display pad on the Schedules screen (requires user ECW Standard Operation
password).
When the OAT is 3°F (adjustable) or more above or below
NOTE: All temperature-related events have an additional
10-second (fixed) “delay on make” to allow temperatures the RAT, the ECW will be on, otherwise it is off.
to settle. ECW with VFD Controlled Defrost (WM-VFD)
Occupied mode When the OAT is 3°F (adjustable) or more above or below
When the Equipment Touch Schedule calls for the start of the RAT, the ECW will be on. It will be off, if the OAT is
the Occupied mode, and the controller has verified that less than 3°F (adjustable) above or below the RAT. It will
there are no fault or shutdown conditions, after a 30-sec- decrease speed or stop as the wheel exhaust air tempera-
ond (fixed) delay the unit goes into Occupied mode. ture (WExAT) goes below 25°F (adjustable) to allow for
Outdoor air damper (OD) wheel defrosting. It will start back up and increase speed
After the unit goes into Occupied mode, the Outdoor Air when the WExAT rises toward 25°F (adjustable) or more.
(OA) damper will open. As the OA damper opens, the Cooling mode
Outdoor Air Damper Actuator (OADA) auxiliary switches
close. The OA damper stays open until the system reaches Cooling mode is available when the Entering Coil Air Tem-
the end of the Occupied mode period. It will remain open perature (ECAT) is above the ECAT cooling lower limit (55°F,
until the supply fan turns off. After the supply fan turns off, adjustable) and there is a demand for cooling. When the
the OA damper will close. Entering Coil Air Temperature (ECAT) is 1°F (adjustable) or
more above the Supply Air Temperature (SAT) cooling set
Supply fan (SF) point (72°F, adjustable), compressor no. 1 turns on. When
As the OA damper opens, the OADA auxiliary switch the SAT is 2°F (adjustable) or more above the SAT cooling set
(adjustable) will close and the SF will turn on. The SF shall point (72°F, adjustable), compressor no. 2 turns on — not less
operate continuously while the unit is in the Occupied than 10 minutes (adjustable) after compressor no. 1 turned
mode. When the system reaches the end of the Occupied on. When the SAT is 2°F (adjustable) or more below the SAT
mode period, the SF will continue to run for an additional cooling set point (72°F, adjustable), compressor no. 2 turns
2 minutes before turning off. off. When the ECAT is 1°F (adjustable) or more below the
Supply Air Temperature (SAT) cooling set point (72°F, adjust-
The SF will operate based on one of four control methods, able), compressor no. 1 turns off.
depending on the unit and control configuration.
Optional — When enabled, if there is a call for first
Constant Volume (CV) — the unit will operate the SF at full stage cooling, second stage cooling will be enabled after
speed or the commanded manual over-ride speed. a 10-minute (adjustable) delay. Both compressors modu-
Duct Pressure Control (VAV-DPT) — the unit will operate late to maintain the cooling set point. Default is “OFF.”
the SF to maintain the supply duct pressure set point. Compressor enabling logic includes a 5-minute (fixed)
minimum run-time and a 5-minute (fixed) minimum time
off delay to prevent compressor short cycling.
35
Controls (cont)
Digital Compressor (Size 03-18) When the Entering Coil Air Dew Point (ECDP) is 1°F
The controller regulates the capacity of the digital com- (adjustable) or more above the Supply Air Dew Point
pressors by rapidly loading and unloading the compressors (SADP) set point (55°F, adjustable), dehumidification mode
in 15-second intervals. The digital compressor will modu- is enabled. After the minimum time-off delay, compressor
late based upon the Supply Air Temperature (SAT) sensor #1 turns on.
and set point (70°F, adjustable). If the DX LAT drops to When the SADP is 2°F (adjustable) or more above the
38°F or less, the controller will fix the compressor at 10% SADP set point, and after minimum time-off delay, com-
(adjustable). If the DX LAT drops to 35°F or less for 10 pressor #2 turns on — not less than 10 minutes (adjust-
minutes, the controller will issue an alarm and the com- able) after compressor #1 turns on.
pressor stops. When the DX LAT warms back up to 55°F When the SADP is 1°F (adjustable) or more below the
or more, the compressor turns back on. If there is a current SADP set point, compressor #2 turns off.
call for first stage cooling and compressor no. 1 is shut When ECDP is 2°F (adjustable or more below the SAFP set
down due to an alarm (HPS1, LPS1, or DX LAT1), com- point), compressor #1 turns off and dehumidification
pressor no. 2 will be turned on to take its place until it mode is disabled.
returns.
The compressor will ramp to 100% once an hour, for 60 Digital Compressor (Size 03-18)
seconds, to push oil back to the compressor. The hot gas The digital compressor will modulate based upon the DX
reheat circuit and subcooling circuits, if present, will be Leaving Air Temperature (DX LAT) sensor and set point
enabled for the duration of the oil purge. (55°F, adjustable). Freeze protection, oil purge, and back-
Variable Speed Compressors (size 20-55) up sequence are also in effect. See Cooling sequence for
details.
The controller regulates the capacity of the variable speed
lead compressor with a 0-10 vdc output signal that controls Variable Speed Compressor (Size 20-55)
the VFD’s output to the compressor, resulting in an The variable speed compressor will modulate based upon
increase or decrease of the compressors motor speed. The the DX Leaving Air Temperature (DX LAT) sensor and set
variable speed compressor will modulate based upon the point (55°F, adjustable). See Variable Speed. Freeze pro-
Supply Air Temperature (SAT) sensor and set point (70°F, tection, oil purge, and back-up sequence are also in effect.
adjustable). The compressor will ramp up to 100% once an See Cooling sequence for details.
hour, for 60 seconds, to push oil back to the compressor.
The hot gas reheat circuit and subcooling circuits (if pres- Hot Gas Reheat (HGRH) – On/Off
ent), will be enabled for the duration of the oil purge. If the When the SAT is 1°F (adjustable) or more below the SAT
DX LAT drops to 38°F or less for 10 minutes, the control- cooling set point, HGRH turns on and cycles to maintain
ler will issue an alarm and the compressor stops. When the the SAT cooling set point. When SAT is 2°F (adjustable) or
DX LAT warms back up to 55°F or more, the compressor more above the SAT cooling set point, HGRH turns off.
turns back on. If there is a current call for first stage cooling
and compressor no. 1 is shut down due to an alarm Hot Gas Reheat (HGRH) – Modulating
(HPS1, LPS1, or DX LAT1), compressor no. 2 will be When the SAT is 1°F (adjustable) or more below the SAT
turned on to take its place until it returns. cooling set point, HGRH turns on and modulates to main-
Hot Gas Reheat (HGRH) – On/Off tain the SAT cooling set point. When the SAT is 2°F
(adjustable) or more above the SAT cooling set point,
When the SAT is 1°F (adjustable) or more below the SAT HGRH turns off.
cooling set point, HGRH turns on and cycles to maintain
the SAT cooling set point. When SAT is 2°F (adjustable) or Liquid Subcooling Reheat (LSRH) - if equipped
more above the SAT cooling set point, HGRH turns off. When either of the compressors are enabled and the SAT
Hot Gas Reheat (HGRH) – Modulating is equal to or below the SAT cooling set point (72°F, adjust-
able), the subcooling coil is enabled. When the SAT is 1°F
When the SAT is 1°F (adjustable) or more below the SAT (adjustable) or more above the SAT cooling set point (72°F,
cooling set point, HGRH turns on and modulates to main- adjustable), the subcooling coil is disabled.
tain the SAT cooling set point. When the SAT is 2°F
(adjustable) or more above the SAT cooling set point, Zone Air Temperature Reset (Optional)
HGRH turns off. ZAT/SAT Set Point Reset is selectable using the Equip-
Liquid Subcooling Reheat (LSRH) - if equipped ment Touch display pad or Building Automation System
(BAS) (default is “OFF”). As the ZAT goes above the ZAT
When either of the compressors are enabled and the SAT cooling set point, the SAT cooling set point will decrease
is equal to or below the SAT cooling set point (72°F, adjust- by a ratio (adjustable) in order to lower the ZAT. As the
able), the subcooling coil is enabled. When the SAT is 1°F ZAT goes below the ZAT cooling set point, the SAT cool-
(adjustable) or more above the SAT cooling set point (72°F, ing set point will increase by a ratio (adjustable) in order to
adjustable), the subcooling coil is disabled. raise the ZAT. When the ZAT equals the ZAT cooling set
Dehumidification mode point, the SAT cooling set point will return to the original
value. As the ZAT goes below the ZAT heating set point,
Dehumidification Mode is available if the ECAT is 1°F the SAT heating set point will increase by a ratio (adjust-
(fixed) above the dehumidification lower limit of 60°F able) in order to raise the ZAT. As the ZAT goes above the
(adjustable) and there is no call for heating. ZAT heating set point, the SAT heating set point will
decrease by a ratio (adjustable) in order to lower the ZAT.
When the ZAT equals the ZAT heating set point, the SAT
heating set point will return to the original value.
36
Controls (cont)
Example: A ZAT:SAT ratio of 1:3 means for every 1°F of Modulating Gas heater: On demand to temper outdoor air
ZAT increase the SAT set point will decrease by 3°F; maxi- to room neutral conditions, the controller modulates the
mum -15°F (ZAT = 73°F, SAT = 69°F; ZAT = 74°F, SAT = gas heater controller to control the gas flow in order to
66°F; ZAT = 75°F, SAT = 63°F; etc.). maintain the SAT heating set point (70°F, adjustable).
Heating mode Modulating Hot Water Heat: On demand to temper out-
door air to room neutral conditions, the controller modu-
Heating mode is available when the OAT is below the OAT lates the hot water valve to control the hot water flow in
heating upper limit (60°F, adjustable) and there is a order to maintain the SAT heating set point (70°F, adjust-
demand to temper outdoor air to room neutral conditions. able).
When the ECAT is 1°F (adjustable) or more below the
ECAT heating set point (50°F, adjustable), heating is Unoccupied mode
enabled and operates to maintain SAT heating set point When the Occupancy Control indicates the end of the
(70°F, adjustable). When ECAT is 1°F (adjustable) or more Occupied mode, the compressor(s) and outdoor fan(s) will
above ECAT heating set point (50°F, adjustable), heating is turn off (subject to minimum run-time) or the heating sys-
disabled. tem will turn off. The SF and EF will continue to run for 2
Staged Heat (Electric Heat) 2-Stage Heat minutes before turning off. After this, the ECW will turn off
and the OA damper will close. The unit is now off.
Terminal W1 turning on enables first-stage heating. As
SAT goes further below the SAT heating set point (70°F, Safety Switches
adjustable), terminal W2 energizes and second-stage heat- High Pressure Switch (HPS1)
ing is enabled. As SAT rises, terminal W2 turns off and
second-stage heating turns off. As the SAT goes 1°F If HPS1 is open, compressor no. 1 will turn off and the
(adjustable) or more above the SAT heating set point (70°F, controller will issue an alarm. After manually resetting
adjustable), terminal W1 turns off and first-stage heating HPS1, the HPS1 alarm will reset. Following a minimum
turns off. time off delay, compressor no. 1 will turn on. If the con-
troller records 3 high pressure start/restart failure incidents
Staged Heat (Electric heat) 4-Stage within 1 hour, compressor no. 1 is locked out and the con-
Terminal W1 turning on enables the Heating Analog Relay troller will issue an alarm. The compressor lockout can be
Module (HARM) on the control panel which activates the reset in the Equipment Touch display pad or by cycling the
different stages of heating. As the SAT goes further below power of the controller. This sequence is the same for
the SAT heating set point (70°F, adjustable), the different compressor no. 2, Y2, and HPS2.
stages will turn on. As the SAT goes further above the SAT Low Pressure Switch (LPS1)
heating set point (70°F, adjustable), the different stages will If LPS1 is open after the LPS1 bypass time, the controller
turn off. will issue an alarm and compressor no. 1 turns off. After
Staged Heat (Gas heater) 2-Stage 30 seconds (fixed), the LPS1 alarm will reset. Following a
minimum time off delay, compressor no. 1 will turn on. If
Terminal W1 turning on enables first-stage heating. As the controller records 3 low pressure start/restart failure
SAT goes further below the SAT heating set point (70°F, incidents within 1 hour, compressor no. 1 is locked out and
adjustable), terminal W2 energizes and second-stage heat- the controller will issue an alarm. The compressor lockout
ing is enabled. As SAT rises, terminal W2 turns off and can be reset in the Equipment Touch display pad or by
second-stage heating turns off. As the SAT goes 1°F cycling the power of the controller. This sequence is the
(adjustable) or more above the SAT heating set point (70°F, same for compressor no. 2, Y2, and LPS2.
adjustable), terminal W1 turns off and first-stage auxiliary
heating turns off. Condensate Overflow Switch
Staged Heat (Gas heater) 4-Stage When the condensate overflow switch (COFS) detects an
overflow condition at the drain pan, the contact closes at
Terminal W1 turning on enables the Heating Analog Relay the unit controller and the unit will disable the cooling sys-
Module (HARM) on the control panel which activates the tem and issue an alarm.
different stages of heating. As the SAT goes further below
the SAT heating set point (70°F, adjustable), the different Safety Shutdown
stages will turn on. As the SAT goes further above the SAT Smoke Detector
heating set point (70°F, adjustable), the different stages will
turn off. When a smoke detector (SD) is provided, it is wired directly
to the controller. If smoke is detected, the controller will
Gas heater shut down the unit. Other instances where shutdown will
occur are as follows. If a compressor fails to start 3 times in
Terminal W1 turning on energizes the gas heater control- an hour due to high pressure switch lock out; If a compres-
ler and first-stage axillary heating is enabled. If the SAT is sor fails to start 3 times in an hour due to low pressure
1°F (adjustable) or more above the SAT heating set point switch lock out; If a compressor fails to start 3 times in an
(70°F, adjustable) terminal W1 turns off, which de-ener- hour due to DX leaving air temperature lock out; and if the
gizes the gas heater controller, and first-stage axillary heat- controller detects an SAT sensor failure.
ing is turned off. All other stages operate as above.
Energy Management Relay
Modulated Heat
The energy management relay (EMR) can be configured to
SCR Electric Heat: On demand to temper outdoor air to force unoccupied mode or to force an emergency shut-
room neutral conditions, the controller modulates the elec- down. When the EMR contact is open, the EMR signal is
tric heating SCR in order to maintain the SAT heating set triggered and the unit will shutdown or go into unoccupied
point (70°F, adjustable). mode (depending on the configuration).
37
Controls (cont)
TYPICAL CONTROLLER INPUTS AND OUTPUTS
INPUTS
38
Controls (cont)
OUTPUTS
39
Guide specifications
Dedicated Outdoor Air Unit with DX Cooling a. Top cover shall be a minimum of 18-gage
or DX Cooling and Heating sheet metal for D Cabinet and a minimum of
20-gage sheet metal for A, B, and C Cabi-
HVAC Guide Specifications — net, with 2.0-in. thick, closed cell polyisocy-
Section 62X anurate foam insulation with an R-13 rating
Size Range: 3 to 55 Tons Nominal and a 24-gage sheet metal interior liner.
Carrier Model Number: 62X b. Access panels and doors shall be a minimum
Part 1 — General of 20-gage sheet metal with 2.0-in. thick,
1.01 SYSTEM DESCRIPTION: closed cell polyisocyanurate foam insulation
with an R-13 rating with a 24-gage sheet
Outdoor roof curb or slab mounted, electronically metal interior liner. Access doors shall be
controlled, cooling or cooling/heating unit utilizing equipped with stainless steel hinges and
hermetic scroll compressors with crankcase heaters quarter turn, adjustable, draw tight cam-
for cooling duty and gas combustion or electric resis- action latches.
tance heaters for heating duty. Units shall discharge
supply air vertically or horizontally as shown on con- c. Corner and center posts shall be 16 or 18-
tract drawings. gage galvanized steel.
1.02 QUALITY ASSURANCE d. Basepans shall be 16 or 18-gage galvanized
steel. All openings through the basepan shall
A. Unit shall be designed to conform to ANSI/ have upturned flanges at least 0.5 inch in
ASHRAE (American National Standards Institute/ height.
American Society of Heating, Refrigerating, and
Air-Conditioning Engineers) 15 (latest edition), e. Basepans shall be insulated with 0.375-in.
ASHRAE 62, and UL (Underwriters Laboratories) thick closed cell foam insulation.
Standard 1995. f. Condensate pan shall be 20-gage stainless
B. Unit shall be listed as a total package by ETL and steel insulated with closed cell neoprene
ETL, Canada. insulation.
C. Gas heat equipped units shall be designed to con- g. Base rail shall be double flanged 12-gage
form to ANSI Standard Z83.8, Gas-Fired heaters galvanized steel (16-gage for A cabinet) or
(U.S.A.) / CSA Standard 2.6-2013 (Canada). welded closed section structural steel tubing.
D. Roof curb shall be designed to NRCA (National h. Roof sections shall be sloped for proper
Roofing Contractors Association) criteria per Bulle- drainage.
tin B-1986. 2. Unit casing shall be capable of withstanding
E. Insulation and adhesive shall meet NFPA (National 2500-hour salt spray exposure per ASTM
Fire Protection Association) 90A requirements for (American Society for Testing and Material)
flame spread and smoke generation. B117 (scribed specimen).
1.03 DELIVERY, STORAGE AND HANDLING 3. Unit shall have insulated access doors, hinged
for easy access to the controls compartment
Unit shall be stored and handled per manufacturer’s and all other areas requiring servicing. Each
recommendations. door shall seal against a triple-edge, co-
Part 2 — Products extruded EPDM gasket to help prevent air and
2.01 EQUIPMENT water leakage and for ease and safety during
A. General: servicing.
The unit shall be a packaged, factory-assembled 4. Interior cabinet surfaces shall be lined with 24-
direct expansion cooling unit for outdoor installa- gage galvanized steel.
tion. The unit shall consist of all factory wiring with 5. Unit shall have a factory-installed, sloped con-
a single point power connection, refrigerant piping densate drain connection fabricated of stainless
and charge (R-410A), operating oil charge, single steel with welded corners and drain connection.
refrigerant circuit (sizes 03-08) or dual refrigerant 6. Unit shall be equipped with fittings in frame
circuits (sizes 10-55), with a factory-installed and rails to facilitate overhead rigging.
programmed digital control system. The unit shall, 7. Filters shall be accessible through a hinged
based on project requirements, include all special access panel.
features necessary to provide fully conditioned venti-
lation air at neutral conditions to the building. 8. The outdoor air opening shall have a factory-
provided hood with bird screen.
B. Unit Cabinet:
1. Double wall design, constructed of G-90 galva-
nized steel, bonderized and pre-coated with a
polyester pre-coat finish.
40
Guide specifications (cont)
C. Fans: 7. Lead circuit digital compressor (size 03-18 tons)
1. Indoor Evaporator Fans: is capable of modulating its output from 100%
down to 20%. Lead circuit variable speed com-
a. Direct drive plenum fan shall be provided pressor (size 20-55 tons) is capable of modulat-
and all axial and radial clearances must be ing its output from 100% to 58%.
equal to or greater than fan manufacturer's
recommendations for full-rated fan perfor- 8. Lag circuit compressor (10-55 tons) shall be
mance and efficiency. fixed speed scroll with hot gas bypass.
b. Fan shall be airfoil or backward curve type E. Coils:
and will be selected to meet the application 1. Standard evaporator coil shall have enhanced
airflow and total static pressure. surface aluminum plate fins mechanically
c. The supply fan shall be capable of either bonded to seamless internally grooved copper
constant volume or modulating control. Sup- tubes with brazed tube joints.
ply fan motor shall be induction motor with 2. Standard condenser coil shall be microchannel
variable frequency drive (VFD) or EC motor. heat exchanger (MCHX).
d. The exhaust fan (when equipped) shall be 3. Coils shall be vendor certified for 650 psig prior
capable of either constant volume or modu- to unit assembly; leak tested at 300 psig, with a
lating control. Supply fan motor shall be final test at 475 psig.
induction motor with variable frequency 4. Optional coil coatings for corrosion protection
drive (VFD) or EC motor. shall be available.
e. Fan Status Switch: The unit shall be F. Refrigerant Components:
equipped with a current sensing switch to
1. Unit shall be equipped with single refrigerant
provide proof of airflow.
circuit (sizes 03-08) or dual refrigerant circuits
2. Condenser Fans: (sizes 10-55), with each circuit containing:
a. Fans shall be external rotor, direct-driven a. Solid core filter drier.
axial fans with a minimum 5 1/2-in. spun
venturi for high efficiency and low noise, b. Field-adjustable, externally equalized ther-
with formed and profiled blades. mostatic expansion valve.
b. The fan motor assembly shall be end c. Minimum load valve (hot gas bypass).
mounted to a structurally rigid welded finger d. Service access ports.
guard. 2. Unit shall be equipped with condenser fan
c. Fans shall discharge air vertically upward speed VFD to maintain head pressure. In the
and the finger guard shall be powder coated. Recirculating mode, fan speed control will allow
operation of compressors down to 55°F.
d. Fans shall be statically and dynamically bal-
anced as an assembly to a quality level of G. Filter Section:
G=6.3 in accordance with DIN ISO 1940-1. 1. Standard filter section shall be supplied with 2-
D. Compressors: in. thick MERV-8 pleated media filters.
1. Fully hermetic, scroll type compressors with 2. Dirty Filter Status Switch: The manual reset fil-
overload protection and short cycle protection ter status switch shall be a pressure differential
with minimum on and off cycle timers. switch and will indicate a dirty filter. The switch
2. Compressor shall be installed in a compartment shall be factory installed.
accessible through hinged access doors, isolated H. Controls and Safeties:
from the treated air stream. 1. Direct Digital Controller (DDC):
3. Line voltage controls, operating controls, refrig- a. BACnet1, Modbus2, and LonWorks3 proto-
erant circuit access points, refrigerant flow con- col capable.
trol devices and compressors shall be accessible b. Control program options shall include multi-
from a single location behind opposed hinged ple variations for control priority, night set
access doors for ease of service. back and selectable overrides for field selec-
4. Compressors shall be mounted on rubber in tion.
shear isolators and refrigerant lines to include c. Shall provide a 5°F temperature difference
loops to absorb reaction torque. between cooling and heating set points to
5. Reverse rotation protection shall be provided meet ASHRAE Standard 90.1-2016.
for all compressors.
6. Lead circuit compressors shall be digital modu-
1. BACnet is a registered trademark of ASHRAE (American Society of
lation (size 03-18) or variable speed modulation Heating, Refrigerating, and Air-Conditioning Engineers).
(size 20-55) with HGBP. 2. Modbus is a registered trademark of Schneider Electric.
3. LonWorks is a registered trademark of Echelon Corporation.
41
Guide specifications (cont)
d. Unit shall include factory supplied supply air 3. Units shall be equipped with a motorized two
temperature and R.H. sensor (field install), position outdoor air (OA) damper for 100% OA
entering coil or outdoor air temperature and operation. Control and isolation dampers to
R.H. sensor, and evaporator leaving air tem- have a leakage rate of less than 5 scfm per sq ft
perature sensor. at 1 in. pressure differential.
e. Shall provide and display a current alarm list J. Electrical Requirements:
and an alarm history list. 1. All unit power wiring shall enter unit cabinet at
f. Compressor minimum run time (5 minutes) a single location with a single power point con-
and minimum off time (5 minutes) shall be nection.
provided. 2. All units shall have a touch-safe control panel
g. Shall have service run test capability. with separate high and low voltage sections.
h. Shall have a service Diagnostic mode. 3. Phase/Voltage Monitor: A factory-installed
i. Single circuit systems shall have a mechani- under-voltage and phase loss sensor shall stop
cal method of capacity modulation and dual the unit whenever voltage is too low, phases are
circuit system shall have at least (1) compres- out of sequence, or a phase is dropped. The
sor with a mechanical method of capacity unit will restart automatically within five minutes
modulation controlled with system logic to after the correct power is supplied.
maintain supply-air temperature set point. K. Motors:
j. Unit shall be complete with self-contained 1. Compressor motors shall be cooled by refriger-
low voltage control circuit. ant gas passing through motor windings and
2. Safeties: shall have either internal line break thermal and
current overload protection or external current
a. Unit shall incorporate an electronic com- overload modules with compressor temperature
pressor lockout which provides optional sensors.
reset capability should any of the following
safety devices trip and shut off compressor: 2. All condenser fan motors shall be totally
enclosed air-over (IP54) with permanently lubri-
1) Compressor lockout protection provided cated ball bearings, class F insulation and man-
for either internal or external overload. ual reset overload protection.
2) Low-pressure protection.
3) Freeze protection (evaporator coil). 3. All indoor-fan motors shall meet the standard
4) High-pressure protection. efficiency requirements as established by the
5) Loss of charge protection. Energy Independence and Security Act of 2007
6) Condensate overflow switch (EISA), effective December 10, 2010.
b. Unit supply air temperature shall be moni- 4. Standard supply and exhaust fan motor shall be
tored to detect abnormally high or low tem- open drip proof (ODP) with variable speed drive
peratures and disable the unit if a supply air (VFD) or EC motor.
fault condition exists. L. Optional Features and Accessories:
c. Unit shall be equipped with a supply fan sta- 1. Hot Gas Reheat:
tus switch to protect the system in the event A factory-installed hot gas reheat (HGRH)
of a fan drive failure. coil shall be available. The HGRH coil shall
d. Induced draft heating section shall be pro- be available on the lead circuit only or on
vided with the following minimum protec- both refrigerant circuits. Units with HGRH
tions: will have variable speed low ambient head
1) High-temperature limit switch. pressure control. Modulating HGRH shall be
2) Differential pressure switch to prove available.
induced draft. 2. Energy Recovery:
3) Flame rollout switch. a. The factory-installed enthalpy wheel shall be
4) Flame proving controls. certified to meet the requirements of AHRI
5) Redundant style gas valve. Standard 1060 and shall be AHRI listed.
I. Operating Characteristics: b. The enthalpy wheel shall be constructed of
1. Unit shall be capable of starting and running at corrugated synthetic fibrous media with a
115°F outdoor ambient air temperature. desiccant intimately bound and uniformly
2. Unit with standard controls will operate in cool- and permanently dispersed throughout the
ing down to an outdoor ambient temperature of matrix structure of the media.
55°F. c. The desiccant material shall be molecular
sieve, 4 angstrom or smaller.
d. The rotor shall be constructed of alternating
layers of flat and corrugated media.
42
Guide specifications (cont)
e. Wheel construction shall be fluted or formed b. Factory-installed electric heat shall have
honeycomb geometry so as to eliminate staged heat control (1, 2, or 4 stages) or
internal wheel bypass. SCR (silicon controlled rectifier) control pro-
f. The wheel frames shall be evenly spaced viding infinite capacity adjustment.
steel spokes with a galvanized steel outer 6. Hot Water Heat:
band and rigid center hub. Unit shall have a 4-row hot water coil, alumi-
g. The wheel seals shall be full contact nylon num fin construction, installed downstream
brush type. of the evaporator coil. Coil connection stubs
h. The wheel shall slide out of the cabinet side will be located inside the unit cabinet. Hot
for service. water control valve to be field provided and
installed. Unit controller shall provide valve
i. Wheel cassettes shall be constructed of gal- modulation signal.
vanized steel. Cassettes shall have integral
purge section. 7. Liquid Subcooling Coil:
j. The wheel bearings shall be inboard The unit can be equipped with a factory-
mounted permanently sealed roller bearings installed liquid subcooling coil on all circuits.
or externally flanged bearings. 8. Convenience Outlet:
k. The wheel shall be driven by a fractional Shall be factory-installed and externally
horsepower AC motor via multilink drive mounted with a 115-v, 15 amp female GFI
belts. receptacle with hinged cover. The outlet
l. Energy wheel defrost control and air bypass shall be factory wired from a transformer
shall be available. powered by the load side of the disconnect
and shall include a 15A breaker.
3. Gas Heating:
9. Non-Fused Disconnect Switch:
a. Gas heat shall be induced-draft combustion
type with energy saving direct spark ignition Shall be factory-installed, externally mounted
systems and redundant main gas valves. rotary or externally mounted blade type dis-
connect that is UL registered. Non-fused
b. The heat exchanger shall be of the tubular switch shall provide unit power shutoff and
section type constructed of a minimum of
shall be accessible from outside the unit. The
20-gage 409 stainless steel.
switch shall provide power off lockout capa-
c. Burners shall be of the in-shot type con- bility.
structed of aluminum coated steel.
10. 4-Inch Filters:
d. All gas piping shall enter the unit cabinet at a
Optional filter section shall be supplied with
single location.
4-in. thick MERV-8, 11, or 14 pleated
e. Gas heat shall be available in staged (two or media filters.
four stages) or modulating (5:1 or 10:1 turn-
11. Commissioning User Interface:
down) control, depending on the capacity.
The commissioning display unit shall be
4. Induced-Draft Fans: Equipment Touch™, Field Assistant, or the
a. Shall be direct-driven, single inlet, forward- Equipment Touch app.
curved centrifugal type.
12. Roof Curb with Sleeper Rail:
b. Shall be statically and dynamically balanced.
Curb shall be formed of 14-gage galvanized
c. Shall be made from steel with a corrosion- steel with wood nailer strip and shall be
resistant finish. capable of supporting entire unit weight.
d. High-corrosion areas such as flue gas collec- 13. Exhaust Air Smoke Detector:
tion and exhaust areas shall be lined with
A factory-installed smoke detector shall be
corrosion resistant material.
mounted in the unit exhaust air intake.
e. Gas heat control shall be staged (2 or 4
stages) or optional modulating control with
5:1 or 10:1 minimum effective turn-down.
5. Electric Heat:
a. Electric resistance heaters shall be factory-
installed, nichrome element type, open wire
coils with 0.375-in. inside diameter, insu-
lated with ceramic bushings, and include
operating and safety controls. Coil ends shall
be staked and welded to terminal screw
slots.
43
Guide specifications (cont)
14. Harsh Environment Coating: i. All exterior surfaces of the cabinet coated
Unit shall be equipped with a factory- with corrosion-resistant cabinet coating,
applied “Harsh Environment Protection” composed of polyurethane, rated for
designed to combat the corrosive effects of 10,000 hour salt spray.
industrial and commercial atmospheric j. All compressors, accumulators, factory-
conditions including: salt air, salt water, installed receivers, control device covers
acid rain, chlorine and chlorides, hydro- and refrigerant piping coated with corro-
chloric, nitric, hydrofluoric, sulfuric and uric sion-resistant cabinet coating, composed of
acid fumes, hydrogen sulfide gas, lye, sulfur polyurethane, rated for 10,000 hour salt
dioxide, methane gas, hydrocarbons, chlo- spray. (Excludes dampers and blower fan
rinated solvents and aromatic solvents. The blades.)
Harsh Environment Protection shall 15. High Efficiency Condenser:
include the following features, where appli-
cable, to provide extra protection against Unit shall include condenser assembly with at
corrosive atmospheric conditions: least one additional condenser fan and addi-
tional condenser surface area to provide
a. Vinyl-coated condenser fan guards. improved unit efficiency and performance.
b. Non-corroding condenser fan motor 16. Airflow Monitor Control:
mounts.
Unit shall include a factory installed airflow
c. Totally enclosed, single-speed, three-phase monitor on the supply fan or the supply and
condenser fan motors. exhaust fan. Unit control shall modulate the
d. Coated, refrigerant-to-air condenser with supply and exhaust fan to maintain the airflow
corrosion-resistant coil coating, composed set points.
of aluminum-impregnated polyurethane, 17. Pressure Control:
rated for 10,000 hour salt spray.
Unit shall include a supply duct pressure trans-
e. Coated, refrigerant-to-air evaporator with ducer (factory supplied, field installed). Control
corrosion-resistant coil-coating, composed shall modulate the supply fan to maintain the
of aluminum-impregnated polyurethane, supply duct pressure set point. Units with an
rated for 10,000 hour salt spray. exhaust fan will also include an building pres-
f. Coated, refrigerant-to-air hot gas reheat sure transducer (factory supplied, field
coil with corrosion-resistant coil coat- installed). Unit shall modulate the exhaust fan
ing, composed of polyurethane, rated for to maintain the building pressure set point.
10,000 hour salt spray. 18. TEFC Fan Motor:
g. Coated, refrigerant-to-air subcooling coil Unit shall include a totally enclosed supply or
with corrosion-resistant coil coating, supply and exhaust fan motor.
composed of aluminum impregnated poly-
urethane, rated for 10,000 hour salt spray. 19. Spring Vibration Isolation:
h. All interior (un-insulated) cabinet panels Unit supply or supply and exhaust fan shall be
coated with corrosion-resistant cabinet mounted on spring vibration isolation (ODP or
coating, composed of polyurethane, rated TEFC motors only).
for 10,000 hour salt spray.