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Quality Control for Pipe Cleaning

This document provides a quality control procedure for piping internal cleaning on the Ras Tanura Refinery Clean Fuels Project. It establishes responsibilities and general requirements for cleaning plant piping systems. The procedure describes quality and inspection requirements to ensure piping internal cleaning is performed according to applicable Saudi Aramco standards. It aims to achieve proper internal cleanliness of pipes before installation and pressure testing of piping systems.

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qamar qateeb
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100% found this document useful (1 vote)
140 views26 pages

Quality Control for Pipe Cleaning

This document provides a quality control procedure for piping internal cleaning on the Ras Tanura Refinery Clean Fuels Project. It establishes responsibilities and general requirements for cleaning plant piping systems. The procedure describes quality and inspection requirements to ensure piping internal cleaning is performed according to applicable Saudi Aramco standards. It aims to achieve proper internal cleanliness of pipes before installation and pressure testing of piping systems.

Uploaded by

qamar qateeb
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as RTF, PDF, TXT or read online on Scribd
  • Scope
  • Purpose
  • Definitions
  • References
  • Responsibilities
  • General Requirements
  • Cleaning and Flushing of Plant Piping Systems
  • Quality and Inspection Requirements
  • Attachments

NASSER S.

AL-HAJRI

NSH CORPORATION a.,-..!'_.'fµ.J:J..Jo!


·µtN .f.,:. [Link].w.J IgS.o I
J!l,NCAil,1..Cf,IPQllti.?llC&t
tOIJ'i Saudi Aramco
RAS TANURA REFINERY CLEAN FUELS PROJECT

DOCUMENT REVIEW COVER SHEET


CONTRACT NO: IOI 00-25320 [Link]:I 0-00742-0005 / 0006

D ISC IPLIN
QUALITY CONTROL
E PROCEDURE
CATEGORY
QUALITY CONTROL PROCEDURE FOR PIPING INT ERN AL CLEANING
TITLE
NSH -RC F-PRO-Pl-0 I I, Rev-OJ
DOC.
NUMBER

SUBCONTRACTOR DOC. REVIEW STATUS (CONTRACTOR/COMPANY)

Status Status code Code Description


D I APPROVED W ITHOUT COMMENT (SUBJECT TO CLIENT APPROVA L)
D 2 REVISE AND RESUBM IT, WORK MAY PROCEED SUBJECT TO INCO RPORATION OF CHAN GES INDIC A TED
D 3 REJECTED, REVISE & RESUBMIT , W O RK MAY NOT PROCEED.
D 4 IN FO RMATION ON LY. REVIEW N O T REQUIRED. W ORK MAY PROCEED
D 5 CAN CELLED / DELETED

REVIEWED BY TECNICAS REUNIDAS APPROVED BY SAUDI ARAMCO

Name: Name:

Sign : Sign:

Date: Date:

(h 1-..-.-.y,
"
1J
03 I 6-Jan-20 19 For Approval BIKASH ROY SIDD IK AHAMED.S " [Link]

02 04-Oct-2018 For Approval BIKASH ROY SID D IK AH AMED .S [Link] IQ U I

01 25-Aug-20 18 For Approval Roy F. De Villa SIDDIK AHAMED.S [Link] IQ UI

00 06-Aug-2018 For Approval Roy F. D e Vil la SID DI K AHAMED.S [Link] D IQ UI

Revision Date Reason For Issue Prepar ed By Checked By Reviewed By

REVISION HISTORY
Document Review - Comment Sheet DOCUMENT NO. Revision No.
SAUDI ARAMCO (SA) / TECNICAS REUNIDA S SAUDIA (TRS) NSH-RCF-PRO-Pl-011 02
DOCUMENT TITLE
Sub contractor/ Vendor : NSH QUALITY CONTROL PROCEDURE FOR PIPINGINTERNAL CLEANING { NSH-RCF-PRO-Pl-011)
SA/ TRS Comments Subcontractor/Vendor Reply to Comment
Reference Date Reference Date
QUALITY CONTROL PROCEDURE FOR
QUALITY CONTROL PROCEDUREFOR PIPING INTERNALCLEANING { NSH-RCF-PRO-Pl-011) 29-0ct-2018
PIPINGINTERNAL 16-Jan-2019
CLEANING ( NSH-RCF-PRO-Pl-0 11 )
No. TRS Comments By Subcontractor/Vendor Reply or Comments By

1 For special cleaning requirements (Chemical, Vapor Phase or Foam Cleaning) Procedureshall be from
a qualified & approved chemical cleaning contractors with CSD and proponent approval as applicable. SA Noted NSH

All sensitive equipment's which will be damaged during cleaning and flushing of the piping system, the list
2 of these equipment's shall be established and include In the following procedure as per the scope
of work. SA Stated in Para. 6.15 NSH

3 Many of the provided requirements are repeated throughoutthe document. The requirements should
be clear and presented only once.
SA Addressed NSH
4 Para 6.11 is written Incorrec tly and can be misinterpreted.
SA Addressed in Para.6.6 NSH
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFIN ERY CLEAN FUELS PROJECT

NSH
QUALITY CONTROL PROCEDURE FOR PIPING
INTERNAL CLEANING Aramco Overseas
TECNICAS REUNIDAS Company B.V.
CONTRACT NO : 10100-25320 UTETR NAPHTHA RT

TABLE OF CONTENTS

SL No. Description Page No.

1. PURPOSE 2

2. SCOPE 2

3. DEFINITIONS 2

4. REFERENCES 3

5. RESPONSIBILITIES 3

6. GENERAL REQUIREMENTS 5

7. CLEANING AND FLUSHING OF PLANT PIPING SYSTEMS 7

8. QUALITY AND INSPECTION REQUIREMENTS 8

9. ATTACHMENTS 9

Page I of 17
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH QUALITY CONTROL PROCEDURE FOR PIPING


INTERN ALCLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIOAS
UTE TR NAPHTHA RT
Aramco Overseas
Company B.V.

1.0 PURPOSE
This quality procedure describes the minimum quality requirements to ensure that piping internal
cleaning activities are performed in accordance with the applicable Saudi Aramco requirements
and relevant international codes.

2.0 SCOPE
The scope of this procedure is to establish the internal cleanliness of pipes, piping components or
piping spools before releasing from fabrication shop, prior to erection/installation at site and
prior to pressure testing of piping systems at Ras Tanura Refinery Clean Fuels Project.

3.0 DEFINITIONS
PROJECT Ras Tanura Refinery Clean Fuels Project.
COMPANY Saudi Aramco (SA)
CONTRACTOR Tecnicas Reunidas Saudi (TRS)
SUB-CONTRACTOR Nasser S. Al Hajri Corporation (NSH)
SAES Saudi Aramco Engineering Standard
SAEP Saudi Aramco Engineering Procedure
SAIC Saudi Aramco Inspection Checklist
SATIP Saudi Aramco Typical Inspection
SATR Plan Saudi Aramco Test Report
ITP Inspection and Test Plan
QCP Quality Control Procedure
PASB Pressurized Air Shock Blowing
HSSE Health, Safety, Security and Environment.

Page 1 of
17
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINERY CLEAN FU ELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPING INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTE TR NAPHTHA RT
Aramco
overseas
CompanyB.V.

4.0 REFERENCES
SAES-L-150 Pressure Testing of Plant Piping and Pipelines
SAES-L-350 Construction of Plant Piping
SAES-L-100 Applicable Codes & Standards for Pressure Piping Systems
SAEP-388 Cleaning of Pipelines
SAEP-327 Disposal of Wastewater from Cleaning, Flushing and Dewatering
Pipelines and Vessels
SAES-A-004 General Requirementsfor Pressure Testing
SAES-A-007 Hydrostatic Testing Fluids and Lay-Up Procedures
01-SAMSS-010 : Shop Fabricated Piping
Schedule "Q" Contractor' s Quality Requirements
ASMEB31.3 Process Piping
NSH-RCF-PQP-QC-001 : Project Quality Plan
NSH-RCF-PRO-PI-001 : Procedure for Piping Field Fabrication and Erection
NSH-RCF-PRO-GE-002 : Mater ial Handling, Storage and PreservationProcedure

10100-00-090-PD-0002,Rev-01 : Site Quality Plan

10100-00-090-PD-0008,Rev-00 : Quality Requirementsfor Sub-Contractors

10100-00-161-PD-0004, Rev-00 : Piping Cleaning Procedure

Equipments to be used in flushing and internal cleaning are Pump & Compressor.

5.0 RESPONSIBILITIES
5.1 Project Manager shall be responsible for the overall implementationof the company safety
& quality plan and ensure efficient execution piping internal cleaning activities in
accordance with project specification and this procedure.

5.2 QC Manager shall be responsible for ensuring all piping internal cleaning activities are
carried out & documented as per the project quality plan, project specifications, and the
approved quality control procedures.

Page 2 of
17
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH QUALITY CONTROL PROCEDURE FOR PIPING


INTERNAL CLEANING
CONTRACT NO : 10100-25320 TECN ICAS REUNIDAS
UTE TR NAPHTHA RT
Aramco Overseas
Company B.V.

5.3 Construction Manager shall be responsible for the proper implementation of quality and
safety in piping internal cleaning activities pertaining to this project.

5.4 Piping Manager shall be responsible to ensure the piping internal cleaning activities are
cmTied out as per the approved procedure.
He shall allocate the job to the piping superintendents and have close co-ordination with
project quality control department at all stages of work.

5.5 Piping Superintendent shall plan the daily work schedule, the job to concerned Supervisors
and controlling the works.
He sha ll be responsible for the overall implementation of quality and safety in piping internal
cleaning activities.
5.6 Piping Supervisor shall be responsible to ensure the safe and efficient working environment
that the safety and quality are maintained by their subordinates.
They are also responsible to guide and ensure the proper materials & tools are being used
and the proper procedure is being followed for piping internal cleaning activities.

5.7 QC Supervisor shall be responsible to monitor all QC activities and ensuring that all
activities & inspections are performed in proper method and timely manner.
Responsible to make sure that the piping internal cleaning activities are perfo1med as per the
approved procedure and to ensure the required inspections are performed & documented as
per the requirements.

5.8 Piping Inspector shall be responsible for proper inspection and documentation of piping
internal cleaning activities during fabrication and erection/installation activities.
Shall be responsible to make sure that all the crew members m·e follow in g p roject
requirements and piping internal cleaning is performed and documented as per the
requirements.

Page 3 of
17
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH QUALITY CONTROL PROCEDURE FOR PIPING


INTERNAL CLEANING
CONTRACT NO : 10100-25320 TECNICAS REUNIDAS
UTE TR NAPHTHA RT
Aramco Overseas
Company B.V.

6.0 GENERAL REQUIREMENTS


6.1 All pipes, fittings and spools shall be internally cleaned by air blowing prior to start any
fabrication or installation activities. For fittings and small pipe pieces rag cleaning can be
performed if possible. In addition, for large diameters pipes rag cleaning shall be
conducted if found practical.
6.2 As a minimum & prior to installation and/or erection of pipe spools on pipe racks & pipe
supports the following shall be conducted:
A) All pipes shall be internally cleaned by air blowing. Also, large diameter pipe is rag
cleaned (brushed, swept) as practical to do so.
B) All prefabricated pipe spools shall be visually inspected for cleanliness, & shall have
foreign material removed from the inside.
C) Piping ends shall be covered to prevent the entrapment of foreign materials.
Unauthorized removal of end covers shall not be permitted.
6.3 During site threading operations, the threading shall be checked for the pipe ends are
reamed clean after threading, oil and residual shavings are removed from inside piping
and the threads are chased and cleaned of debris and debuned.
6.4 During assembly and erection, it shall be ensured that no foreign materials (such as
welding consumables, lumbers, gloves, etc.) are left inside the piping system. If found any
unwanted materials, it shall be cleaned by air blowing or rag cleaning.
6.5 Prior to start any pressure testing activities of the piping system, the internal cleaning by
approved method shall be performed; the cleanliness of piping system shall be verified and
documented.
6.6 All sensitive equipment which will be damaged during cleaning and flushing of the piping
system shall not be installed and/or if installed shall be removed prior to commencing the
cleaning or flushing process. List of such equipments/items are stated in Para.6.15
6.7 Soft seated valves and control valves shall not be installed until after the lines have been
thoroughly cleaned or flushed.
6.8 Ball valves shall be flushed in fully open position.
6.9 New piping systems shall be cleaned in accordance with SAES-L-350 & 01-SAMSS-010.

Page 4 of
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Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH QUALITY CONTROL PROCEDURE FOR PIPING


INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTE TR NAPHTHA RT
Aramco Overseas
Company B.V.

6.10 After assembly and installation, assembled piping shall be cleaned by one or more of the
methods outlined in Appendix A of SAES-L-350.
6.11 Flushing medium used are any of the following:
A) Plant/process water
B) Raw water (Fire water OK when process water is not available) , Appendix A, SAES-L-350
Note : Sea water is not acceptable
6.12 For stainless steel lines, flushing medium chloride ion content is less than 50 mg/L.
(NOTE: After flushing, the piping systems shall be completely drained, dried to a dew point
below -1°C and protected against con osion as per SAES-A-007.)
6.13 During cleaning operations, special precautions shall be taken to ensure that debris is not
flushed into associated vessels, equipment, instruments or " dead ends".
6.14 All personnel involving in piping cleaning and flushing shall be trained for safe piping
internal cleaning procedures.

6.15 List of Equipments which will be damaged during cleaning and flushing of the piping
system to be isolated or removed,
1. Control Valves
2. Safety Valves
3. In-line Mixers
4. Strainers
5. Filter Element
6. Spray Nozzles
7. Orifice
8. Analyzers
9. Flow Instruments
10. Flow Meter
11. Flow Switches
12. Level and pressure instruments
13. Pressure regulators and switches
14. Rotating machinery, etc
Any instruments/items other than above as per client requirements.

Page 5 of
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Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINERY CLEAN FUELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPING INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTE TR NAPHTHA RT
Aramco Overseas
Company B.V.

7.0 CLEANING AND FLUSHING OF PLANT PIPING SYSTEMS


7.1 Pneumatic Flushing/Air Blowing
7.1.1 Pneumatic flushing shall be performed with air or steam with a minimum exit velocity of
15 mis.
7.1.2 During air blowing process, all the drain points shall be opened (One by one) and closed
after removing the debris or foreign materials from each location to make sure the 100%
internal cleanliness of the system.
7.1.3 Repeat flushing until the cleanliness 1s verified by the responsible quality control
inspector.
7.2 Pressurized Air Shock Blowing (PASB)
7.2.1 Pressurized Air Shock Blowing (PASB) for initial cleaning for instrument air, plant air
and as an alternative method for initial cleaning of small bore pipe (less than 2 inch).
7.2.2 Use Pressurized Air Shock Blowing (PASB) if there are problems removing trapped
liquid in the piping, or to verify cleanliness of small bore pipe where video inspection is
impossible or inadequate due to pipe dimension or configuration.
7.2.3 The air shocking pressure shall never exceed the working pressure of the system and
shall never be more than 810 kPa (115 psi).
7.2.4 During Pressurized Air Shock Blowing process, all the drain points shall be opened (One
by one) with the required internal pressure and closed after removing the debris or foreign
materials from each location to make sure the 100% internal cleanliness of the system.
7.2.5 Safety precautions shall be considered during all stages of piping internal cleaning
process to avoid human injuries and material damage.
7.2.6 Repeat flushing until cleanliness is verified by the responsible quality control inspector.

7.3 Water Flushing


7.3.1 Equipment or instruments which are sensitive to damage during water flushing shall be
removed, blocked off or isolated. Ball valves shall be flushed in fully open position.
7.3.2 For lines below 4" dia., minimum velocity of water flushing shall be is 3 mis.
7.3.3 For lines 4" and above, high pressure jet (rotating hose or nozzle) at a minimum pressure
of 60.8 mPa (8.8 psi) is used.

Page 6 of
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Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINERY CLEAN FUELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPING INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTETR NAPHTHART
Aramco overseas
Company B.V.

7 .3 .4 The general flushing medium shall be plant/process water or raw water. Fire water may be
used where process water is not available. Sea water is not acceptable as per SAES-L-350,
appendix-A.
7.3.5 After completion of water flushing, the piping system shall be completely drained and
dried by blowing with dry air.
7.3.6 During drying operation after water flushing and testing, all the drain points shall be
opened (One by one) and closed after removing the debris or foreign materials at each
drain points that can be collected during water flushing or testing to make sure the 100%
internal cleanliness of the system.
7.3.7 When flushing stainless steel lines, the chloride ion content shall be less than 50 mg/L.
After flushing, the piping systems shall be completely drained, dried to a dew point below
-1°C and protected against corrosion as per SAES-A-007 (Hydrostatic Testing Fluids and
Lay-up Procedures) or NSH-RCF-PRO-PI-009 (Quality control procedure for hydrostatic
testing of above ground piping).
7.3.8 For those parts where water flushing is not practical or not suitable, flushing /cleaning
with air shall be performed.
7.3.9 Water quality shall be in accordance with SAES-A-007 Para. 4.2

7.4 Disposal of Wastewater from Cleaning and Flushing


7.4.1 Disposal of Wastewater from Cleaning and Flushing shall be as per SAEP-327 and as per
the project HSSE requirements.
7.4.2 The waste water during water flushing shall be discharged to a safe and approved
discharge area. Do not discharge wastewater to local environments and to be as per
SAEP-327 Sec. 4.3

8.0 QUALITY AND INSPECTION REQUIREMENTS


8.1 NSH QC inspector has to monitor & verify the internal cleanliness of the pipes, p1pmg
components , piping spools and the piping systems prior to fabrication, installation and
pressure testing activities.
8.2 All open ends shall be visually checked for internal cleanliness.

Page 7 of
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Doc. No. : NSH-RCF-PRO-Pl-011,Rev-03
RAS TANURA REFINER Y CLEAN FUELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPI N G INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTE TR NAPHTHA RT
Aramco overseas
CompanyB.V.

8.3 After successful completion of internal cleaning and inspection for internal cleanliness, the
required inspection checklist/reports shall be prepared and maintain the quality control
documentation.
9.0 ATTACHMENTS
Attachment- l .SAIC-L-2001: Review Procedure-Internal Cleaning for Plant Systems, Plant
Equipment and Pipelines
[Link]-L-2017: Checklist for Internal Cleaning Inspection (Piping System &
Equipment)
[Link]-A-2008: Internal Cleanliness Report (Piping System & Equipment)
[Link]-RCF-FM-PI-003: Piping Pre-installation Inspection (Internal cleaning
verification)

Page 8 of
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Doc. No. NSH-RCF-PRO-Pl-011, Rev-
03
RAS TANURA REFINERY CLEAN FUELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPING INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNI CAS REUNIDAS
UTE TR NAPHTHA RT
Aramco Overseas
Company B.V.

Attachment-I
SAUDI ARAMCO ID/Project Inspection Engineering Support Unit Rev. 2014.09 .00 30 - Sep-14
SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Revie w Procedure - Internal Cleaning for Plant Systems, Plant
Equipment and Pipelines SAIC-L-2001 08-Nov-15 PIPING-
P ROJEC T TIT LE w as I Bl, JO NUMBER I CON T RA CTOR I SUBCONTRACTOR

EQUIPM ENT ID NUM BE R(S) I E O UIPM ENT DESC R I PTION EOPT COO E SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMB ER REV. NO. I PUR CHA S E ORDER NUMB ER EC / PMCC / M CC NO.

SCHEDULED INSPECTION DATE &TIM E I ACTUAL INSPECTION DATE & TIM E QUANTITY INSP. M H sS PENT ( TRAVEL TIM
E

SAU DI ARAMCO TIPNUMBE R I SA UDI ARA M CO AC T I VITY NUM B ER


I
SAUDI ARAMCO USEONLY
WORK PERMIT REQUIRED?

SA UD I ARAMCO INSPECTION LEVEL I CO NTR ACTOR INS P E C T ION LEVEL


I
IICJVI
ACCEPTANCE CRITERIA REFERENCE P A SS FAIL NIA RE-INSP DATE
No.
A General Requirements (See also Section F for Apelines)

A1
The procedure is identified and traceable to the project's updated list of quality
documents .
S ch. Q,
Requirements
v
During project proposal and detailed design, detailed procedures for cleaning and
flushing of the piping spools and systems shall be established identifying
SAES-L-350
A2 acceptable methods that will be applicablefor every individual systemcategory.
These procedures shall be agreed on by AVIT, Pr o p o nent and Insp ec tions
Par a. 15.1 v
A gency .

All sensitive equipments to damage during cleaning and flushing of the piping
sys tem shall not be installed and shall be removed if installed prior to c omre ncing
the cleaning proces s. Toe list of these equipments shall be established during SAES-L-350
A3 early stages of execution of the project. Exarrple of sensitive equipment are:
rota ting machinery, orifices , control valves, flow elements, soft-sea ted valves,
Para. 14 .1
v
globe valves, etc. Corrplete this list based on w orkscope.

A4
Inspection strategies and plans shall be prepared and agreed on prior to
comre ncing of fabricationand erection.
SAES-L-350
Para. 17.2
v
Disposal Requirements / Restrictions shallo be observ ed on the dispos al of
A5 w astew ater fromhydrotesting, cleaning, flushing anddew atering pipelines,
tanks, and vesse ls. (Refet to SAEP 227 section 4.3 on disposal regulations)
SAEP327
Section 4.3 v
Instructions f or Cleaning shall be observed to plant equipment such as all new
1024
A6
generating equipment such as boilers and heat recovery steamgenerators
SAEP
steam

Section 4
v
(HRSG).(Ref er to SAEP 1024 section 4 on cleaning regulations)

B Requirements Prior to Installatio n (Be f ore Ape goes on rack or supports)


Prior to Installation (Cleaning Requiremen ts):
As a rri nirru m & prior to installation and/or erection of pipe spools on pipe racks &
pipe supports the follow ing shall be conducted:
A) All pipes shall be internally cleaned by air blow ing. Also, large diameter pipe is
rag cleaned (brushed, sw ept) as practical to do so.
SAES-L-350,
B1 B) All prefabricated pipe spools shall be visually inspected for
Sec.
15.2
cleanliness, & shall have for eign material removed from the inside.
C) Aping ends shall be covered after inspection to prevent the
v
unauthorized removal of end covers prior to making the joint to
the succeeding section of piping.
D) Method of c ove ring pipe ends shall be part of the procedure.

C Requirements During Installation (During Asserrbly and


Erection) During Assy & Erection (Cleaning Reqmts):

C1
During asserrbly & erection, the construction agency shall ensure
that no foreign material s (such as welding consumables, lurrb ers,
SAES-L-350
Para. 15.3.1 v
gloves , etc.) are left inside the piping sy stem.
Contrac tor pro cedure requires "All piping sy stems and corrp onents to be
C2
ins pected and v erified internally clean and free from f oreign objects and
materia ls "DURING ASSY & ERECTION PROCESS".
SAES-L-350
Para. 14.2
v
Methods to acc orrp lish this shall be stated in procedure.

Page 10 of
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Doc. No. NSH-RCF-PRO-Pl-011, Rev-
03
RAS TANURA REFIN ERY CLEAN FUELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPING INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIOAS
UTE TR NAPHTHA RT
Aramco
Overseas
Company
B.V.

SAUDI ARAMCO JO/Project lm pect ion Engineering Support Unit Rev, 2014.09 .00 30-Ses,·14
SAtCNUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure - Internal Cleanin g for Plant Systems, Plant Equipment and 08-Nov-15 PIPING-
SAIC-L-2001
Pipe li nes
PROJECT TITLE
WBS / Bl I JO NUMBER I CONTRACTOR/ SUBCONTRACTOR

ITEM REFERENCE PA S S FAIL NIA RE·INSP DATE


ACCEPTANCECRITERIA
No.
D REOUIRBVIENTS AFTERASSBIIIBLY & INSTALLATION (PRE-PRESSURE TESl) INCLUDING SAFEGUARDS BEFORE TESTING

Contractor procedure lists all sensitive equiprrent susce ptible to darrage during all types of cleaning and
D1 flushing of piping systems, such as rotatingmachinery, control valves, soft- seatedvalves, globe valves,
14.1 relief valves, orifice plates, [Link].
SAES-L-350 Para.
v
Contractor procedure contains a safeguard staterrent to protect all s ensitive equiprrent by requiring
rerroval fromsystem prior to cleaning and flushing if equiprrent has already been installed before cleaning
SAES-L-350 Para.
D2 14.1
and flushing. The procedure rru st also cover rrethods for protection of flange face finish during cleaning

to prevent darreges.
v
After asserrt>ly and installation. asserrbled piping shall be cleaned by one or nn re of the rrethods outlined

D3
in Appendix A or by a pre-agreed upon procedure to be approved by Saudi Ararrco.
See At tac hm en t 1 (Cleanin g & Flushing of Plant Piping) Follow above lis ted
SAES-L-350 Para.
15.3.2 v
SafeguardsPrior to cleaningactivities

After asserrbly & installation,piping shall have cleanliness verif ied visually and/or by video
inspection techniques. 1) Mrror & Natural Light are

v
best/cheapest rrethods to use. 2) Certain applications require use of boresco pe or use of ITT,
such as header piping& U-bends in Boilers, critical headers in certain services 0-tydrogen, etc) & Fired
D4 Process Heater. RT is effective in theidentification of f oreign objects & obstructions such as welding SAES-L-350 Section
15 electrodes & other f oreign objects that can cause tube failures.
3) For cr ic al a pp lic a tion s , RT SHA LL BE PERFORI\/ED per the req uiremants of SAES-W-01 1, Par.
17.1.3. (SEENOTES [Link]) This is cheap insurance to assure cr itical system
integr y.
SAES-L- 4 50 Sectio n
D5 A valve site to valve site cleaning shall be perf orrred before installingthe valves into the pipeUne. 1 1 .5 V
Soft seated valves and control valves shall not be installed until after the lines have been thoroughly SAES-A-004 Section
06
f lushed. 8.1.3
v
E SPE"CIAL CLEANING REQUIREMENTS (Chenical, Vapor Fhase or FoamCleaning)

Procedure shallcorre from and to be done by a qualified & approved cheni cal cleaning contractors w ith
SAES-L-350 Para.
E1 CSD appr oval. A-oce dures sha ll describe in detail the steps for degreasing, descaling, neutralization, and
passivation.
15.4.2 V
E2
Lines to be cherricallycleaned shall be idenrnied on P&IC1s & Line Index. Systems to be cleaned shall have
high & low point vents and drains installed.
SAES-L-350 Para.
15.,4 3 V
The procedure shall state the purpose and sequence of Chenical, Vapor Rlase or Foam cleaning of the
SAES-L-350 Para.
E3 inter ior of the piping. Piping sha ll be clea ned after hydros tatic pr essure testing to renn ve oil, grease,
preservatives, rust and rrill scale per approved procedures
15.4.1 v
Procedure shall list the following serv ices that require specialty cleaning and show the type of required
cleaning involved f or each along with referencesto Corrpany requirerrents:

E4
a) Boiler f eed water andsteamcondensate.
b) Lube oil and seal oil.
c) Seal gas supply piping.
SAES-L-350 Para.
15.4.1
v
d) Steam supply line to turbines.
e) DGA, TE,G and Refrigerant systems.
f) V'vtler e an d If necessary to rreet service fluid quality.

ES
Toeprocedure for specialty cleaning of systerrs listed in the above item # E4 lists refere nces to Cofll)any
requirem,nts 01-S AMSS-017, SAES-G-116, and SAEP-1024 as applicable
SAES-L-350 Par a.
15.4.1 v
Procedur e ref erences & addresses SAES-G-116, Cleanliness Standard for Lube/Seal Oil & Fluid Flow e r
Sys t ems:
A) Cleaning/f lushin g per applicable procedur es in SAEP-1028. SAES-L-350 Para.
E6 B) Clean new lube/seal oil or t luid pow er systemperS AES-G1- 16.
C) Cleaning is accorrplished by a corrbination of:
15.4.1 V
• Mechanical cleaning • Flushing • Steam cleaning • Hot alkaline treatmant • Acid/EDTA clean ing
• Neutralization and passivation

E7
A-ocedure references and addresses SAEP-1024, O,enical Cleaning of New Boilers and associated piping
and tubing and spec ific c leaning r equirerrents as f ollow s:
Toe procedure defines the ni nirrum requirements for cleaning all new ly installed boiler s to rerrove internal
SAES-L-350 Para.
15.4.1
v
construction debris, including oil, grease and rrill scale, prior to operation.

Page 1 of 17
Doc. No. NSH-RCF-PRO-Pl-011, Rev-
03
RAS TANU RA REFIN ERY CLEAN FUELS

NSH PROJECT QUALITY CONTR OL PROCEDURE FOR


PIPING INTERNAL CLEAN ING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTE TR N APHTHART
AramcoOverseas
Company B.V.

EB Procedures for cleaning details disposal of hazardous chenicals and flushing w ater is in accordance w tth
3
appropriat e environrrental conce rn s, Corrpany approved rrethods and restrictions SAEP-327 Sec tion v
Procedures for specialty cleaning w tth chenicals require gasket replacerrent and treatrrent of used gasket

E9
as haza rd ou s w as te.
8
Mandatory replacerrent & accounting for gaskets (by insp) is
required when Qiem Cleaning is done. Detailrrethod to assure all new gaskets are installed in lines (not SAEP-1028, Section v
reused)

E10
Surf actant Cleaning Procedure shall be prepared and sub
6
shall be included in the procedure)
ted. (Ref er to SAEP388 section 6 of w hat
SAEP- 388 Section v
E11
Safety Precautions shall be observed in the cleaning of lube/seal oil and fluid power systems. (Ref er to
SAEP-1028 sec tion 7 on the precau tionary rreasures)
SAEP-1028 Section 7 v
F Requirerrents AFTER ASSBV13LY & INSTAL LAllO N (PRE-PRESSURE TEST)

The pipeline shall be cleaned per a detailed procedure that w ill account for end service. (Note Safeg
uards in D1, D2). For exarrple, f lowline in crude service rray
not require an extensive cleaning procedure w hile a sales gas pipeline connecting to rraster gas system

v
SAES-L-450 Para.
F1 requires rmre extensive cleaning procedures. Notew orthy is the
18.1, 2
new requ errent for 400 Series trim(13 CR) Stainless Steel Valves in SAES-A-007. Cleaning and flushing
through these valves should not be per ted, unles s the valve will beremoved, cleaned, inspected and
preserv ed per SAES-A-007.

The Cleaning Contractor shalVshall be:


• selected fromthe CSD- approved list of pipelines cleaning.
• the overall responsibiltty for the planning and execution of the cheni cal cleaning operations.
• provide submittal of procedures and docurrents, supply of cheni cals, inhibttors, auxiliary
purrping, heating equiprre nt, on line monttoring and control of corrosion rates; disposal of all w
aste w ater and
chenical solutions and cleaning pipelines to rreet, at least, the acceptance cr tter ia outlined in SAES-L-388.

F2 • provide the required experienced rranpow er that includes , but not li edto,
D Project Manager
SAEP388 Section 4.10 V'
D Project Superviso r
D QA/QC Inspector
D Safety Coordinator
D Work Per Rec eiver
D CertJied cheni st
D Cleaning crew

F3 Outline the saf ety requi rerrents to be obse rved. (Refer to Attac hm ent 2) SAEP388 Appendix 1 V"

F
4
Dispos a l of all w as tew ater , and spent cleaning chenicals shall be in accordance w tth SAEP-327, SAES-A-
104 and Saudi Aram:o Hazardous Waste Code (SAHV\IC).
SAEP388 Scetion 9 v
REMARKS:

NOTES: Often, Borescope inspection is in-prac tical for applicat ions. Contractor has approval to use Radiography here. In no case, shall this
cr ttica l applica tion re mote visual inspection (Ver Jication of Cleanliness) be neglected. Contr actor Qualtty Manager has the responsibiltty to
assure this requirerrent is not overlooked.
Att achm en t s : 1 - SAES-L-35,0 Appendix A - Cleaning and Flushing of A ant Aping Syste ms
2. SAEP-388 Appendix 1 - Cleaning of Pipelines
REFERENCE OOCUM ENTS:
1. SA ES-L-350, Construction of Aant Piping,(11 March 2014)
2. SA ES-L-450, Construction of On-Land and Near-Shore Pipelines, (10 November 2013)
3. SAES- A-004, General Requirerrents for Pressure Testing, (30 Jan 2011)
4. SAEP-1028, Cheni cal Cleaning and Flushing of Lube/Seal Oil and Fluid Power Systems, (25 May 2014)
5. SAES-G-116, Cleanliness Standard f or Lube/Seal Oil and FluidPower Systems, (27 May 2014)
6. 01-SAMSS-017, Auxiliary Piping For Mechanical Equiprrent, (13 Oct 2010)
7. SAEP-327 , Disposal of Wastewater from Cleaning, Flushing, and Dew atering Pipelines and Vessels, (31 July 2012)
8. SAEP-1024, Qi eni ca l Cleaning of New Steam Generating Equiprrent (2 Aug 2011)
9. SAEP388 Cleaning of Pipelines, (4 November 2013)

C on t r ac to r I T h i rd -P a rty Sa udi Aram co

µ T&I LJ lJ
Co n s tructio n Re p r es e n tative -fl; P M T Repre sentative
Work is Corrplet.e a nd Readyfor lnspecllon: QC Record Reviewed Work Vetified

Name, lniti.. n;1Oat Witnessed

µ
[Link] ard Date:

I lJ µ ;&I D LJ
QC Ins p ect or PIO Repre s ent ati ve
QC Record Reviewed Work Verified
Pe,forr.-.d Inspection Work/ ReNork MayProceed
Witnessed
Name. lnitfals ard Date: Name, Initials and Dat e:

::.:ness LJ LJ
QC Sup er vi so r Pro p o ne nt and Oth e rs
Quality Record Approved : QC Record Reviewed Work Verified
Name. Organization,

I Page 2 of 17
ed
Doc. No. NSH-RCF-PRO-Pl-011, Rev-
03 Narre, Sign and Dale: Initials and Date:
P« s on t<e6pons1b\e for (.;orm lel 1on of u ualItv Work I Test
= L.., N=NOt-- FO

Page 3 of 17
Doc. No. : NSH-RCF-PRO-Pl-011, Rev-03
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH
QUALITY CONTROL PROCEDURE FOR PIPING
INTERNAL CLEANING Aramco Overseas
TECN ICAS REUNIDAS
Company B.V.
CONTRACT NO : 10100-25320 UTE TR NAPHTHA RT

Attachment-2
I
SAUDI ARAMCO ID/Project Inspection Engineering Support Unit R ev. 20 14.09 .00 30 -Sep -14

SAIC NUM B ER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Piping / Equipment Internal Cleanin!=I Inspection SAIC-L-2017 8- Nov-15 MECH-
PROJECT TITLE WBS/BI/JONUMBER I CONTR A CTOR / S U B CONTR A CTOR

EQUIPMENT ID NUM BER(S) I E QUI PM ENT DESCRIP TIO N EQPT CO DE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUM BER REV. NO.


l PURC HA SE ORDER NUMBER EC / PMCC/ M CC NO.

SCHEDULEDINSPECTION DATE & TIM E I A CTU A L INSPEC TI O NDATE & TIME QUANTITY INSP. M H sS PEN T I TRAVEL TIM E

SAUDI ARAM CO USE ONLY


SAUDI ARAMCO TIP NUMBER S A U DI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAM CO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Il l CVI
NIA RE-INSP DATE
ACCEPTANCE CRITERIA REFERENCE PASS FAIL
No.
A General Requirerrents (Note: Use SATR-A-2008 to document findings using this checklist)

11/lethod of c le an ing & f lus h ing of p ipin g sp oo ls & sy s tems app lic ab le
A1 forSA ES-L
every-
350,
individual system category was approved/agreedupon by
Para. 15 .1
PMT, Proponen t and Inspec tion.
V isual verific ation of end limits cove red by this inspection SAES-L-350,
A2 Para. 15.3
conf orrre d w ith the QR (Quality Request for inspe ction)
B Progressive Internal inspection (DURINGASSETv1BLY)
Spools are visually inspected for internal cleanliness ( no
presence of loose particles/flakes or debris) prior tow
elding/boltingto the
preceeding and/or succeeding spools. (Follow Notes Below) SAES-L-350,
81 A) Visual inspection includes use of video inspection techniques, Para. 15.3.2
vis ua, l scraping & positioning in vertical position.
B) Fine dusts are acceptab le, unless specified for cri tical systems
Ends of Piping spools or pa rti ally c omplete d piping systempassed
SAES-L-350,
82 visual inspection for internal cleanliness, w ere covered & sealed to
prevent entry of debris (moisture, w ater or other foreign materials). Para 15.2.3
Note: Each section of cleaned spools or system shall be recorded
All sensitive equipments to damage during cleaning and flushing
of the piping system shall not be installed and shall be removed if
install ed prior to commencing the cleaning process. The lis t of SAES-L-350,
83 these equipments shall be established during early stages of the para. 14.1
exec ution of the project. Examples of sensitive equipments
are: rotating machinery, orifices, control valves, flow-elements,
soft- seated valves, globe valves, etc.
Partial clea n liness inspectio n c ertificates f or each section of a
completed system are accounted for.
84 BEST PRACTICE
No te: Where cleanliness cannot be fully verified, systems shall be
cleaned by Method 2 or 3, whichever is applicable.)
C Internal Cleaning by Water Flushing

Equiprre nt sensitive to damage during w ater f lushing are identified


SAES-L-3 50,
C1 and shall be removed, blocked off or isolated. ( Ex : Flow m
Appendix A
eter , sight glass, soft-seated valves)

Components in new piping systems w hich interfere w ith f illing,


venting, draining or flushing shall not be installed until after line
f lus hing and pressure testing are completed. These include orif ice SAES-A-004,
C2
Para. 8.1.4
plates, flow nozzles, sight glasses, venturies, positive displacerrent
and tur bine meters and other in-line equiprrent.

SAES-L-350,
C3 Ball valves shall be flushed in fully open position.
Appendix A
Flushing rredium used are any of the following:
A) Plant/p roces s water SAES-L-350,
C4 B) Raw water (Fire w ater OK when process w ater is not available) Appendix A
Note: Sea water is not acceptable

Page 1 of 17
Doc . No. : NSH-RCF-PRO- l-011, Rev-03
P
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH
QUALITY CONTROL PROCEDURE FOR PIPING
INTERNAL CLEANING Aramco Overseas
TECNICAS REUNIDAS Company B.V.
CONTRACT NO : 10100-25320 UTE TR NAPHTHA RT

SAUD I ARAMCO ID/Project Inspection Engineering Suppor t Unit Rev. 2014.09.00 30-Sep-14
SAIC NUM BER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSP ECTION CHECKLIST
Piping/ Equipment Internal Cleaning Inspection
PROJECTTITLE
SAIC-L-2017
WBS / Bl/ JO NUMBER I 08-Nov-15 MECH-
CON TRACTOR / SUBCONTRA CTOR

ITEM FAIL NIA RE-INSP DATE


ACCEPTANCE CRITERIA REFERENCE PASS
No.
For stainless steel lines, flushi ng medium chloride ion content is less
than 50 mg/L. (NOTE After flushing , the piping systems shall be SAES-L-350,
C5
completely drained, dried to a dew point below-1°C) and protected Appendix
A against corrosio n.

C6 For lines below 4" dia., minimum velocity of w ater tushing is 3 SAES-L-350,
m's. Appendix A
For lines 4" dia. and above, high press ure jet (rotating hose or SAES-L-
C7
350, nozzle) at a minimum pres sure of 60.8 mPa (8.8 psi) is used. Appendix A

D Pneumatic Flushing
l'v'edium use d fo r pneumatic flushing is dry air (dew p oint-1°C or SAES-L-350,
D1
less) or steam with a minimumexit velocity of 15 m's. Appendix A

Flushing is repeated until cleanliness is verified by observing the SAES-L-350,


D2
absence of any solids impact on a polished metal target at the exit. Appendix A

E Pressu r ized Air Shock Blow ing (PASB)


PASB method is used fo r the f ollow ing conditions:
a. For initial cleaning of instrument air, plant air
b. As an alternative method for initial cleaning of small bore pipe SAES-L-350,
E1
(less than 2 inch). A ppendix A
C. Pres
ence of trapped liquid in the piping, or if verification of
cleanliness using video inspec tion is not possible.
The air shocking pressure shall never exceed the w orking pressure SAES-L-350,
E2
of the system and shall never be more than 810 kPa (11 5 psi) . Appendix A
Safety precautions are considered in consultation w ith Area Loss SAES-L-350,
E3
Prevention Division. Appendix A

PASB is repeated until cleanliness is verified by observing the SAES-L-


E4
350, absence of any solids impact on a polished metal target at the exit.
Appendix A

F l'v'echa n ical Scrapers


l'v'ec h an ical scrapers are used on piping system that will not cause SAES-L-350,
F1
damage to the pipe interior surface (ie: piping with internalcoating). Appendix A

Degree of cleanliness conforms with the approved internal cleaning SA ES-L-


F2
450, procedure. Para. 18.2
1nte rn a1 scr a pe rs nave ru11 oore contact w 1tn tne pipe 1ns 1o e
F3 diameter. Procedure
detail
Addi tiona l checkpoints or Acceptance Criteria shall be added
F4 upon approval of Piping Internal Cleaning Procedure by scrapi ng. Procedure detail

REMARKS:

Page 1 of 17
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-
03
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH QUALITY CONTROL PROCEDURE FOR PIPING


INTERN A L CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTE TR NAPHTHA RT
Aramco Overseas
Company B.V.

ATTACHMENT:
1. SATR-A-2008, Piping/ Equipment Intern al Cleaning Inspection

NOTES FOR SATR-A-2008 USE:


Note 1: l'v'ethod of internal cleaning states in detail the cleaning methods used (reference Company app roved procedure )
Note 2: Limits of internal cleaning state whether cleaning was full or partial and details the system limits for cleaning
(specific line#) and/or equipment details/limits "as inspected"
Note 3: Type of Debris found states what was found during cleaning and any other unusual findings that could affect
systemintegrity "as inspec ted"
Note 4: V alve Cavity & other system low point component cleaning states exactly how low points remaining in line or the
equipment were cleaned. methods are adequate for removal of debris (sample selec ted by Company tow itness shall
demonstrate this). See Explanation below.
Explanation: Valves should be installed in systems AFTER pressure testing when possible during system reinstatement.
THEABOVE STATEMENTIS CLEARLY STATED AND INTENDED IN SAUD I ARAMCO STDS TO PREVENT VALVESEAT DAlv'IAGE
Code fabricated test implements can eas ily replace valves during system hydrotests. Cavities & other low points in the
line where debris can accumulate require special attention during cleaning. Typical flushing with air or water is
inadequate in the removal of debris from valve cavities and low points. This acc umulated debris (sand , scale, metal
shavings, slag, etc) creates serious corrosion and operational problems for COMPANY. Cleaning methods shall
demonstrate adequate cleaning for all piping system components and equipment. Where items such as valve cavities
exhibit an inadequate level of c leanliness , adequate cleaning & inspection shall be performed at earliest opportunity and
addressed no later than immediately af ter hydrotest. Avoid flushinglines through valves & i ns ta ll field hydrotested valves
"after" system testingwhere possible. A"eserva tion checks of valves utilizing "AMBIENT' Lay -up methods is required .

REFERENCE DOCUMENTS:
1. SAES-A-004, General Requirements for A"essure Testing, (30 Jan 2011)
2. SAES-L-350, Constr uction of Rant Piping, (22 April , 2009)
3. SAES-L-450, Construction of On-Land and Near-Shore Pipelines , (10 Nov. 2012)

Contractor I Third-Party Saudi Aramco


Constructi on Represen tative*
Wo r k is Complete and Ready for Inspection:
PMT Representative
µ
T&I Witnessed LJQC Record Reviewed LJ Work Verifi ed
Name,Initials and Date: I Name,Initials and Oat e:

QC Inspector PID Represe ntative


Performed Inspection LJWork/ Rework M ay Proceed T&I Witnessed LJQC Record Reviewed LJ Work Verified
Name,Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quali ty Record Approved: Name, Organization, T&I Witnessed
O QC Record ReviewedLJ Work Verified
Name, Sign and Date: I Initialsand Date:
Person Responsible for Completion of Quality Work / Test Y =YES N=NU F=FAILED

Page 2 of 17
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-
03
RAS TANURA REFINERY CLEAN FUELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPING INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNICAS REUNIDAS
UTE TR N APHTHA RT
Aramco
Overseas
Company B.V.

Attachment-3
SAUDI ARAM cu IUI roJec t Insp ec tion Cng1neenng S upp o rt Unrt Rev. 20140. 9 .0 0 30-Sep-14

SAIC NUMBE R DATEAPPROVED QR NUM B ER


SAUDI ARAMCO TEST REPORT
Internal Cleanline ss Report (Piping Systems & Equip) SATR-A-2008 08-Nov-15 MECH
PROJECT TITLE WBS/ Bl / JONUMBER ! CONTR A CTOR / S UB CON T R AC T OR

EQUIPMENT ID NUM BER(S) EQUIPM EN T DESCRIP TION TEST SY STEM No ./Test Pack No. PLANT NO.

DRAWING NUMBER (P&ID/ISO) / REV. No. PIPE CLEANING DIAGRAM (If applicable) LOCATION WORK PERMIT REQD?

SCHEDULED TEST DATE &TIME ACTUAL TEST DATE& TIME

SAU D I ARAMCO TIP (SATIP) NUMBER I SA T I P Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.

System Description:
Service Fluid: l MAOP : S ys te m Material Type:

Internal Cleanliness Report for On-P lo t P ip in g & E qu ip m e n t (S e e R em a rks }


Method of inter nal cleaning
(For piping systemsand equipment)

Limits of internal cleaning


(Stale Partial or Full andterminating ends)

Type Of Debris
(sand, mill scale, electrodes , d ebris, etc.)

Valve Caviti es & Other Low Point


System Components
Internal Cleanliness Report for Pipelines (Note 2)
Pipeline Description : Pipe Internal Diameter(s):
Drawing No: Location / Date
Section No: Test No:
From KM: To KM:
Scraper Type
RUN 1 RUN 2 RUN 3 REMARKS
DATE TIME DATE TIME DATE TIME
Cleaning Start
Cleaning End
Cleaning Duration

OBSERVATIONS:
1. Ind icate Amount
and/or type of de bris
2. Scraper
RESULT (ACC/REJ)

REMARKS: Note t Items in italics above arefor guidance in completion of forms priorto pressure te sting.
Nate2:Valves should be installed in systems after pressure testing whenever possible during system [Link] f abricatedtest implements can easily
replace valves during system hydrotests. Cavities & other low points in theline where debris can accumulate require specialattention during cleani ng. Typical
flushing with air or water is inadequate in the removal of debris from valve cavities and low po lnts. This accumulated debris (sand, scale, metal shavings, slag, etc)
creates serious corro sion and o pera tio nal problems for COMPANY. Cleaning methods shall demonstrate adequate cleaning for all piping system co mponents and
equipment. Wi ere items such as valve cavities exhibit an inadequate level of cleanliness, adequate cleaning & inspectio n shall be performed at ear1iest o pportun i ty
and addressed no later than
im m edia tely after hydrote st. Avoid flushinglinesthro ughvalves &install field hydrotested valves"after'' system testing where po ss ible.

Contractor I Third-Party Saudi Aramco


Construction Representative*
Name, Initials and Date: PMT Representative
LJQC Record Reviewed LJ W o r k Verified
I
Work is Complete and Ready for Inspection: T&I Witnessed
Nam, e Initials and Date:

QC Inspector PIDRepresentative
Name, Initials and Date:
Performed Inspection D Work/ Rework May Proceed
Nam, e Initials and Date:
T &I Witnessed LJQC Record Reviewed LJ Work Verified
QC Supervisor Proponent and Others

r-1
Quality Record Ap p ro ved: N ame, Organization. T & I Witnessed QC Record Reviewed Wo r k Verified
Name, Sign andDate: D LJ
I
Initials and Date:
•Person Resoons1ble for Comolet ion of Qualit v Work / Test Y =YES N -NO t- = 1-"A I LE U

Page 3 of 17
Doc. No. : NSH-RCF-PRO-Pl-011,Rev-
03
RAS TANURA REFINERY CLEAN FUELS

NSH PROJECT QUALITY CONTROL PROCEDURE FOR


PIPING INTERNAL CLEANING
CONTRACT NO : 10100-25320
TECNJCAS RE U N I DAS
UTE TR NA P H THA RT
Aramco Overseas
Company B.V.

Attach ment-4
DOC N O..· N SH-RCF- FM -Pl-003 Re v- 0
RAS TANURA REFINERY CLEAN FUELS PROJECT

NSH NASSER S. AL-HAJRI CORPORATION t-1 l


TEC !_, ,!! DAS SaudiAromco
KINGDOM OF SAUDI ARABIA
CONTRACT No: 1 010 0-253 20 / Bl No: 1 0-0 0 74 2-00 05 / 0
00 6

PIPING PRE-INSTALLATION INSPECTION REPORT ( VERIFICATION INTERNAL CLEANING)


RFI NO : NSH-TRS-

PIP- SL NO LINE NO ISO/ DRAWINGNO REV SPOOL NUMBER SIZE(INCH) REMARKS

10

11

12

13

14

15

16

17

18

19

20

REM A RK S

N SH Q C TRS QC

Ioil
@
[l:
Name

S i gn a t ur e

Date

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Page 10 of 17

NSH
NASSER S. AL-HAJRI
CORPORATION
RAS TANURA REFINERY CLEAN FUELS PROJECT
DOCUMENT REVIEW COVER SHEET
a.,-..!'_.'fµ.J:J..Jo!
Document Review  - Comment Sheet
DOCUMENT NO.
Revision No.
SAUDI ARAMCO (SA) / TECNICAS REUNIDA S SAUDIA (TRS)
NSH-RCF-PRO-Pl
Page I of 17
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NSH
RAS TANURA REFIN ERY CLEAN FUELS PROJECT
QUALITY CONTROL PROCEDURE FOR
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QUALITY CONTROL PROCEDURE  FO
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PROJECT QUALITY CONTROL PROCEDURE FO
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QUALITY CONTROL PROCEDURE FOR
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QUALITY CONTROL PROCEDURE FOR
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RAS TANURA REFINERY CLEAN FUELS
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