WELDING PROCEDURE SPECIFICATION
RELIANCE
WPS No.: 84281 Rev. No.: 06 Date: 23/09/2014
Code :- ASME Sec IX Supporting PQR (s) No. : 535,536
Welding Process : GTAW Type : MANUAL
JOINTS (QW 402) BASE MATERIAL (QW 403) POSITION (QW 405)
Groove Design : ALL
P No.: 8 $$ Gr : 1 P No.: 8 $$ Gr : 1 Groove: ALL
Internal mismatch: (max) 2 mm
Root Spacing: 2.5-3mm $$304/304L type SS , Nom. composition: 18Cr - 8Ni Fillet : ALL
Backing : NA for root pass (groove),
Base metal for root pass (fillet),
Base Material Thickness: s
Weld metal for subsequent passes
Weld Progression:
(groove and fillet)
UPHILL
Backing Material Type : Base/Weld
Fillet: 2.75 to 14.18 mm Groove: 2.75 to 14.18 mm
metal
Retainer & Consumable Insert : NA Weld Pass Thickness- NA
GAS (QW 408) PREHEAT (QW 406 ) PWHT (QW 407)
Flow
Preheat Temperature Interpass Temperature
Purpose Gas % Rate Type of PWHT : NA
(Min): 10°C (Max) : 175°C
LPM
Shielding Method of Soaking Soaking
Argon Single 8-12 Preheat Maintenance : NA
Gas ** Preheating: NA Temp: NA Time : NA
Argon/
Backing
Nitrogen Single 8-10 Post heating Temp: NA Heating Rate : NA
Gas ##
&&
Trailing
NA NA NA Post heating Time: NA Cooling Rate : NA
Gas
FILLER METALS ELECTRICAL CHARACTERISTICS & TECHNIQUE STANDARD JOINT DESIGN DRAWINGS:
(QW 404 , 409 & 410) For actual joint design, refer engineering/ ISO
drawing
Process (es) GTAW
AWS Class ER308L 37 ½ + 2 ½ ° (Typ)
F/A No. 6/8
SFA No. 5.9 9
7 8
Brand Name Only Reliance approved brands shall be used
6
Diameter (mm) 2.4
5
3 4
Polarity DCEN
2 Root Face 1-2 mm
Current Range(A) 100-135 1 (Typ)
Voltage (V) 12-16
Deposited weld metal thick Internal mismatch Root Gap 2.5-3 mm (Typ)
14.18 mm 2mm (max)
(max) s
Travel Speed (min) 40 (mm/min) GENERAL NOTES:
Heat Input (max) 3.26 KJ/mm 1) Governing code is ASME B31.3/ B31.1/
B31.4.
Flux Type NA
Gas Cup Size 6-10 mm 2) PQRs are impact tested at minus 196°C.
Tungsten Type EWTh-2/EWLa-1.5
3) PQR is hardness tested (Hv10<237).
Tungsten Size(mm) 2.4
Mode of Metal Transfer NA 4) ** Argon gas with minimum 99.997% purity
String & Weave String and /or weave as applicable shall be used.
5)&& Nitrogen gas with minimum 99.9% purity
Oscillation NA
shall be used.
Contact Tube Distance NA 6) Welding shall be carried out with
Method of back gouging NA minimum two passes
Initial & Interpass cleaning Grinding and/or brushing, as applicable 7) ##Purging shall be maintained till hot pass
Multi/Single Pass Multiple welding completion of groove.
8) @@ Weave width shall not exceed three
Multi/Single Electrode Single
times electrode diameter.
Peening NA
06 23.09.2014 YES Marked with s S R Behera T Datta S Samaddar
REV NO DATE PARAMETER DESCRIPTION OF PREPARED BY REVIEWED BY APPROVED BY
REVISED REVISION
Format No: EPCMD-2-QM00-FMT-ME-091, Rev. 00, Page 1 of 1