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Refrigeration Systems Problem Set 2023

This document provides instructions for a problem set on refrigeration systems. It includes 6 multi-part questions covering topics like simple vapor compression systems, multi-pressure systems, cascade systems, air-cycle refrigeration systems, steam-jet refrigeration systems, and absorption refrigeration systems. Students are instructed to show their work, use units, and include their name and page numbers when printing the problem set. The deadline for submission is November 6.
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0% found this document useful (0 votes)
32 views1 page

Refrigeration Systems Problem Set 2023

This document provides instructions for a problem set on refrigeration systems. It includes 6 multi-part questions covering topics like simple vapor compression systems, multi-pressure systems, cascade systems, air-cycle refrigeration systems, steam-jet refrigeration systems, and absorption refrigeration systems. Students are instructed to show their work, use units, and include their name and page numbers when printing the problem set. The deadline for submission is November 6.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ABEn 158 – AB Products Processing and Storage

1st Semester, AY 2023-2024

Lesson 3.1 Refrigeration Systems


Problem Set

Name: Score:
Student Number: Date of Submission:

Instructions:
Print this document in A4 bond paper, and this will serve as the front page of your problem solutions.
The solutions shall be written in bond paper considering four (4) decimal places. Write on one-side
only using blue pen, and all pages shall be numbered with your name written on the upper right
corner (example: JCruz, Page 1). The deadline of submission is on Monday, November 6.

Questions:
1. Simple Vapor Compression System. A simple vapour-compression cycle develops 13 tons
of refrigeration. Using ammonia as refrigerant and operating at a condensing temperature of
24oC and evaporating temperature of -18oC and assuming that the compressions are isentropic
and that the gas leaving the condenser is saturated, find the following: (a) Draw the ph diagram,
(b) refrigerating effect in kJ/kg, (c) circulation rate of refrigerant in kg/min, (d) power
requirement, (e) volume flow in cubic meter/min-ton, (f) coefficient of performance, and (g)
power per ton.

2. Multi-pressure System. In an ammonia refrigeration system, the capacity is 210 kW at a


temperature of -20oC. The vapor from the evaporator is pumped by one compressor to the
condensing pressure of 1431 kPa. Later, the system was revised to a two-stage compression
operating on the cycle shown below with intercooling but no removal of flash at 555 kPa.
a. Calculate the power required by the single compressor in the original system.
b. Calculate the total power required by the two compressors in the revised system.

3. Cascade System. A two-stage cascade refrigeration system uses ammonia as the working
substance. The evaporator is at -35oC and the high-pressure condenser is at 1514.2 kPa. The
cascade condenser is a direct-contact type. The refrigeration load is 90 tons. Determine (a) the
mass flow rate in the low pressure loop, (b) the mass flow rate in the high-pressure loop, (c)
the power required, (d) the COP, and (e) the quantity of the fluid entering the evaporator.

4. Air-Cycle Refrigeration System. An air-refrigerating system with a 10- ton capacity consists
of a centrifugal compressor, an aftercooler, and an air turbine. The turbine is directly connected
to the compressor. Both processes, compression and expansion, are irreversible adiabatics. At
the compressor inlet, p1 = 82.74 kPaa, T1 = 21.1oC; at compressor exit, T2 = 90oC; at the turbine
inlet, p3 =144.79 Paa, T3 = 37.8oC; at turbine exit, T4 = 0oC. Sketch the flow diagram and the
Ts plane; steady flow process; ΔK = 0. Find (a) the compressor efficiency, (b) the turbine
efficiency, (c) the mass flow of air, (d) the net power, and (e) the COP.

5. Steam-Jet Refrigeration System. In a 10-ton vacuum refrigeration system, warm water at


56oF enters the evaporator wherein the temperature is 44oF. (a) What volume of vapor must be
removed from the evaporator (neglect the effect of make-up water)? What volume if make-up
water enters the evaporator at 90oF (b) If the steam consumption of the ejector is 35 lb/hr-ton
of saturated steam at 100 psia, find the Btu input per Btu refrigeration.

6. Absorption Refrigeration System. The Li-Br-water absorption cycle operates at the following
temperatures: generator, 110oC; condenser, 42oC; evaporator, 6oC; and absorber, 32oC. The
pump delivers 0.5 kg/s of solution.
a. Solve the flow rate of solution returning from the generator to the absorber.
b. Compute flow rate of refrigerant through the condenser and evaporator.
c. Compute the rates of heat transfer at each of the component.
d. What is the COP of the system?

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Common questions

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The coefficient of performance (COP) in refrigeration systems is a measure of efficiency, representing the ratio of cooling capacity (in terms of heat removed or refrigeration effect) to the work input required. For an air-cycle refrigeration system, COP is calculated by dividing the refrigerating effect by the net work input to the system. A higher COP indicates a more efficient system, as it produces more cooling effect per unit of energy input .

A simple vapor compression refrigeration cycle consists of four main components: a compressor, condenser, expansion valve, and evaporator. The compressor compresses the refrigerant, raising its pressure and temperature. The condenser then removes heat from the refrigerant, condensing it into a liquid. The expansion valve decreases the refrigerant pressure, allowing it to cool significantly. Finally, the evaporator absorbs heat from the surrounding environment, which causes the refrigerant to evaporate, completing the cycle .

In a Li-Br-water absorption refrigeration system, flow rates of the solution and refrigerant are managed to optimize the system's cooling performance and thermal efficiency. The solution flow rate returning from the generator to the absorber and the flow rate through the condenser and evaporator must be precisely controlled to balance the absorption and desorption processes and facilitate heat transfer. These flow rates are critical in determining the rates of heat transfer at each component, affecting the overall coefficient of performance (COP) and operational efficiency .

Mass flow rates in a cascade refrigeration system are determined by factors such as refrigeration load, evaporator and condenser pressures, temperature differentials, and the physical properties of the refrigerant used. These factors are crucial for system design because they ensure the required cooling capacity is met efficiently, influence energy consumption, and affect the sizing and selection of system components. Accurate determination of mass flow rates is essential to achieving optimal performance, energy efficiency, and reliability of the refrigeration system .

A two-stage compression with intercooling in an ammonia refrigeration system is advantageous because it potentially reduces the total power required compared to a single compressor system. The intercooling process reduces the work done in the second stage by cooling the gas between compression stages, improving efficiency and reducing energy consumption. Additionally, the system configuration could enhance reliability and temperature control, providing operational flexibility .

Irreversible adiabatic processes in an air-cycle refrigeration system can lead to lower efficiencies compared to ideal reversible processes due to increased entropy and energy losses. The compressor and turbine efficiencies are notably affected, as they determine how effectively the system can compress and expand the air. Key efficiencies such as the compressor efficiency, turbine efficiency, and the system's coefficient of performance (COP) are critical in assessing overall performance, indicating how much useful cooling is produced relative to the energy input .

In a simple vapor compression refrigeration system using ammonia, the cycle includes four main processes: compression, condensation, expansion, and evaporation. Key parameters for evaluating its efficiency and performance include the refrigerating effect in kJ/kg, circulation rate of refrigerant in kg/min, power requirement, volume flow in cubic meter/min-ton, coefficient of performance (COP), and power per ton. These parameters help determine how effectively the refrigeration system operates under specified conditions of condensing and evaporating temperatures .

The steam consumption in a steam-jet refrigeration system directly impacts the energy efficiency, as it determines the amount of heat input required to produce refrigeration. The Btu input per Btu of refrigeration is a measure of system efficiency, indicating how much thermal energy is necessary for the refrigerative output. High steam consumption may lead to increased energy costs and reduced system efficiency, making it crucial to optimize steam usage to reach desired performance levels while minimizing energy input .

In a two-stage cascade refrigeration system, the mass flow rate and power requirements can differ significantly between the low-pressure and high-pressure loops. Typically, the low-pressure loop handles lower temperatures and different pressure conditions compared to the high-pressure loop, which is designed for more robust operations and higher heat dissipation. The power requirement depends on the amount of cooling capacity needed, with specific calculations necessary to determine the mass flow rates for each loop based on the evaporator and condenser conditions .

Intercooling in a multi-pressure refrigeration system serves to reduce the temperature of the refrigerant gas between stages of compression. This cooling effect decreases the work needed for subsequent compression stages, enhancing compressor performance by improving efficiency and reducing energy consumption. The process also lowers discharge temperatures, promoting safer operation and potentially extending compressor lifespan .

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