Energy Efficiency Project Specs, Tirana
Ministry of Infrastructure and Energy of Albania, the City of Tirana and the Student
City Administration (PIU)
1
Contact
[Link]
Maja Studovic
EERPSCI_Technical Specifications 2
Document approval
Disclaimer
The content of this document is intended for the exclusive use of Fichtner’s client and other contractually
agreed recipients. It may only be made available in whole or in part to third parties with the client’s consent
and on a non-reliance basis. Fichtner is not liable to third parties for the completeness and accuracy of the
information provided therein.
EERPSCI_Technical Specifications 3
Table of Contents
1 General Specifications.................................................................................................................................................... 1
i
1.2.14 Traffic Diversions and Arrangements ...................................................................................................... 18
1.5.1 General................................................................................................................................................................. 33
1.6.2 Training................................................................................................................................................................ 43
1.8 Services and Miscellaneous Equipment to be provided for the Engineer by the Contractor
................................................................................................................................................................................ 45
EERPSCI_Technical Specifications ii
1.10.1 Outline Quality Plan........................................................................................................................................ 49
2.2.1 General................................................................................................................................................................. 56
2.2.5 Backfilling............................................................................................................................................................ 66
2.2.9 Topsoil.................................................................................................................................................................. 71
2.4.1 General................................................................................................................................................................. 74
2.6 Insulation and surfaces of walls, ceilings, floors, roof, and other parts ................................... 103
EERPSCI_Technical Specifications iv
2.10 Metalwork......................................................................................................................................................... 119
3.2 Water supply (cold & hot sanitary) system ......................................................................................... 129
3.5.1 Water Closet (WC) set and flash box+ plastic coated wooden seat ......................................... 138
3.5.2 Suspended Wash Basin sets, and mono-control mixer tap .......................................................... 139
EERPSCI_Technical Specifications v
3.5.4 Wall Mounted Shower Bath Mixer Tap and handles ....................................................................... 141
4.2.1 Copper pipe for refrigeration gas and Branch for the VRF/VRV system ................................. 148
4.2.3 REFNET branch and selector unit Piping Kit ....................................................................................... 150
EERPSCI_Technical Specifications vi
5.1.5 Submittals ......................................................................................................................................................... 186
5.3.13 DSO Three phase Approved Bidirectional Smart Energy Meter ................................................. 276
EERPSCI_Technical Specifications ix
Figure 5-23 – PV module 450Wp dimensions ..................................................................................................................... 265
Figure 5-24 – PV module 450Wp voltage characteristics................................................................................................ 266
Figure 5-25 – Cable Ties with Clip ........................................................................................................................................... 275
Figure 6-1. Firefighting Pump.................................................................................................................................................... 290
Figure 6-2. Technical Data for Firefighting Pump.............................................................................................................. 290
Figure 6-3. Technical Wall-mounted Firefighting Hydrant DN 45 .............................................................................. 291
Figure 6-4. Firefighting brigade connection DN65 ............................................................................................................ 291
Figure 6-5. Fire extinguishers according to fire protection classes............................................................................... 292
List of Tables
Table 2-1: Rock excavation - Soil & Rock Classification as per DIN 18 300, Clause 2 .......................................... 59
Table 2-2: Concrete Classification.............................................................................................................................................. 75
Table 2-3: Grading Curve e.g. for a max. grain size of 31.5mm: .................................................................................... 77
Table 2-4: Concrete – Compressive Strength Classes ........................................................................................................ 78
Table 2-5: Removing times for forms ....................................................................................................................................... 84
Table 2-6: Conversion Factors for the 7-day cube into the 28-day.............................................................................. 88
Table 2-7: Preparation and Coating Application for Metal Surfaces ........................................................................ 109
Table 2-8: Preparation and Coating Application for Concrete Surfaces.................................................................. 110
Table 2-9: Colour Schedule ....................................................................................................................................................... 111
Table 2-10: Surface Preparations ............................................................................................................................................ 111
Table 2-11: Exposure of Surfaces (Metal and Concrete) ................................................................................................ 112
Table 2-12: Preparation and Painting Schedule for Surfaces Other than Metal .................................................. 112
Table 2-13: Installation of metalwork to concrete ........................................................................................................... 126
Table 3-1: Sanitary water boosting station technical data’s ......................................................................................... 132
Table 3-2. Technical Specifications of Electric Water Heaters ..................................................................................... 133
Table 4-1. Certification References ......................................................................................................................................... 144
Table 4-2. Albanian and European Standards .................................................................................................................... 145
Table 4-3. Table of Standard Dimensions according to EN 12735-1........................................................................ 148
Table 4-4. Table of Standard Dimensions according to EN 12735-1........................................................................ 149
Table 4-5. The specifications of pipes ................................................................................................................................... 149
Table 4-6. External and Insulating Pipe Dimensions ....................................................................................................... 149
Table 4-7. The technical specifications of the branch selector units. ....................................................................... 152
Table 4-8. Design Limitations for lengths of pipes of the VRF/VRV system for each branch ......................... 153
Table 4-9. Outdoor Heat recovery Unit for Building No.4 and 14, Ground Floor................................................ 155
Table 4-10. Outdoor Heat recovery Unit for Building No. 4 and 14, First and Second Floor ......................... 157
Table 4-11. Outdoor Heat recovery Unit, Building No. 4 and 14, Third Floor ....................................................... 159
Table 4-12. Outdoor Heat recovery Unit, Building No. 16/17 – Ground Floor/ First Floor/ Second Floor/
Third Floor .................................................................................................................................................... 161
Table 4-13. Outdoor Heat recovery Unit, Building No. 03 – Ground, first and second floor/ third, fourth and
fifth floor ....................................................................................................................................................... 163
Table 4-14. Air Duct indoor unit Cooling / Heating 2.8 / 3.2 kW ............................................................................... 164
Table 4-15. Round flow cassette Cooling / Heating 4.5 / 5 kW. ................................................................................. 166
Table 4-16. Indoor unit Cooling / Heating 4.5 / 5.0 kW................................................................................................. 167
EERPSCI_Technical Specifications x
Table 4-17. Indoor unit Cooling / Heating 7.1 / 8.0 kW................................................................................................. 168
Table 4-18. Indoor unit Cooling / Heating 2.8 / 3.2 kW................................................................................................. 169
Table 4-19. Indoor unit Cooling / Heating 7.1 / 8.0 kW................................................................................................. 170
Table 4-20. Indoor unit Cooling / Heating 4.5/5.0 kW. .................................................................................................. 171
Table 4-21. Indoor unit Cooling / Heating 7.1/8.0 kW. .................................................................................................. 172
Table 4-22. Split wall mounted unit Cooling / Heating 5.0 / 6.0 kW ........................................................................ 173
Table 4-23. PP Pipe Dimension Table.................................................................................................................................... 175
Table 4-24. Dimensions of wall fans ...................................................................................................................................... 177
Table 4-25. Air Duct Ventilation thickness........................................................................................................................... 180
Table 5-1. General Features ....................................................................................................................................................... 188
Table 5-2. Flush mounting distribution boxes IP40 ........................................................................................................... 191
Table 5-3. Connection cables ..................................................................................................................................................... 197
Table 5-4. The indoor lighting ................................................................................................................................................... 203
Table 5-5. Fire Detection System References........................................................................................................................ 218
Table 5-6. Technical Characteristics........................................................................................................................................ 223
Table 5-7. Mechanical Characteristics .................................................................................................................................... 223
Table 5-8. Technical Feature of Wi-Fi access point device.............................................................................................. 228
Table 5-9. Construction................................................................................................................................................................ 229
Table 5-10. Mechanical Properties........................................................................................................................................... 229
Table 5-11. Electrical Properties ............................................................................................................................................... 230
Table 5-12. Electrical Properties according to Cat. 6A (at 20°C) .................................................................................. 230
Table 5-13. Cable type ................................................................................................................................................................. 230
Table 5-14. Channel 4K NVRs – Technical Specifications ............................................................................................... 234
Table 5-15. Outdoor Cameras bullet 5Mpx, IP66 ............................................................................................................... 236
Table 5-16. Indoor Cameras Day Night 5 MPx ................................................................................................................... 238
Table 5-17. Technical specification of the Voice Alarm Controller .............................................................................. 244
Table 5-18- Certifications and approvals .............................................................................................................................. 245
Table 5-19. Octave band sensitivity ........................................................................................................................................ 246
Table 5-20. Technical specification .......................................................................................................................................... 247
Table 5-21. Sound projector specification ............................................................................................................................. 249
Table 5-22. Power Amplifier specification ........................................................................................................................... 251
Table 5-23. Call Station ............................................................................................................................................................... 253
Table 5-24. EVAC system............................................................................................................................................................. 255
Table 5-25. Fireman Panel.......................................................................................................................................................... 256
Table 5-26. Music background device..................................................................................................................................... 257
Table 5-27. End of line device .................................................................................................................................................... 259
Table 5-28. Specification of Cable for EVAC system.......................................................................................................... 260
Table 5-29. UPS specifications – 15kVA................................................................................................................................. 262
Table 5-30. UPS specifications – 10kVA................................................................................................................................. 263
Table 5-31. Technical Characteristics for 20 kW DC/AC Three Phase Inverter ....................................................... 268
Table 5-32. Technical Characteristics for 25 kW DC/AC Three Phase Inverter ....................................................... 271
Table 5-33. Technical Characteristics for 50 kW DC/AC Three Phase Inverter ....................................................... 273
Table 6-1. Sanitary water Storage tanks technical data’s .............................................................................................. 288
EERPSCI_Technical Specifications xi
1 General Specifications
If not otherwise stated, the stipulations and specifications made within this document (“Technical
Specifications”) shall be deemed minimum requirements, whereas the Contractor is free to provide higher/
better specifications than constituted within this document (with special regards to the HVAC, Electrical, PV
and BMS components).
The Contractor is to consider all aspects of this and other chapters of the specification and make appropriate
provision in his pricing.
If not otherwise stated, all costs related to the requirements in these general specifications are deemed to be
included in the Contractor’s pricing of the Bill of Quantities, whether or not a specific bill item is provided.
The more specific item coverage for the items in the Bill of Quantities is given in the Preamble to the Bill
of Quantities.
The Contractor is expected to conduct his own research on all important matters related to the Works. Any
negligence or failure on the part of the Contractor to obtain reliable information on the site or elsewhere
concerning any matter affecting the Contract shall not relieve the selected Contractor from any of his
obligations or liability arising from the Contract.
[Link] Mobilization
Mobilization shall include the erection of all site facilities and the furnishing of all equipment as required
and necessary to carry out the Works under this Contract. The site facilities shall include all site installations,
temporary offices, safety provisions, accommodation and sanitary facilities, provisions for water, energy
1
and access and the installation of signboards as required. The Contractor shall make his own arrangements
for his site compounds and shall set them up at the locations agreed with the Engineer.
[Link] Demobilization
Demobilization includes the removal of all site facilities and temporary installations, the demobilization of
all equipment from site, the removal of all surplus materials, the reinstatement of all damaged or worn
facilities used by the Contractor (including access roads) and the cleaning up of the construction site(s).
The Contractor shall not be permitted to proposed changes to the staff as nominated in the Bid before the
works commencement.
Furthermore, no exchange of staff will be allowed during the construction period without valid reason.
Approval of the Employer and the Engineer will be required for such changes.
The Contractor’s Representative shall be fully responsible for all aspects of the construction,
commissioning, and Defects Notification Period. He shall be present at all meetings between the Engineer
and the Contractor when requested by the Engineer, provided he is given reasonable notification in
advance of such meetings. All documents issued by the Contractor during the course of the Contract shall
only be considered as in force and accepted by the Employer and the Engineer, if these documents have
been issued by the Contractor’s Representative in accordance with the requirements of the Contract.
The Contractor shall appoint competent and experienced Technical Supervisors whose duties shall be to
monitor and coordinate all aspects of the supply and installation of mechanical and electrical Equipment
in the Works. The Technical Supervisors shall be present at all meetings between the Engineer and the
Contractor where the mechanical and electrical equipment are concerned and when requested by the
Engineer.
Prior to Commencement Date, the Contractor shall hand over a list of all names, titles, addresses and
telephone/fax/mobile phone/e-mail of his managerial and supervising staff on site indicating those
responsible who may be reached outside normal working hours in case of emergency.
All costs of provision of the construction management team shall be deemed to be included in the prices
in each of the relevant Schedules and Bill of Quantities and shall not be separately measured.
The Contractor shall co-operate with the Engineer in taking photographs for the documentation of the
works progress.
EERPSCI_Technical Specifications 2
The Contractor shall provide every assistance to the Engineer and his staff in carrying out their duties and
shall provide personnel to assist the checking, sampling, testing, setting out, leveling and measurement of
the work done.
The Contractor shall employ sufficient interpreters so that oral and written communication in the contract
language is possible during working hours at all relevant sites and foremen.
The Contractor and Subcontractors who may be employed to carry out any of the part of Works in this
Contract.
Any other on-going projects within Student City 1 premises,
Any other contractors who may be working on infrastructure and road rehabilitation projects under
other on-going projects.
However, the Contractor is obliged to verify with the relevant authorities if any other projects are on-going
which may possibly interfere with his works. The programme is to be adjusted accordingly in accordance
with FIDIC Sub-Clause 8.3.
shall not in any case whatsoever alter the purpose and the scope of the proposed Works.
must not cause any delays whatsoever in the execution of the Works; and
shall not lead to the extension of Time for Completion
EERPSCI_Technical Specifications 3
If the Contractor is responsible for any design of the Permanent Works, the Contractor undertakes that the
design, the Contractor’s Documents, the execution and the completed Works will be in accordance with
Laws and Regulations of Albania and the documents forming the Contract. The design shall be prepared
by qualified designers who are engineers or other professionals complying with the requirements of this
Contract. The Contractor shall submit to the Engineer for consent the name and particulars of each
proposed designer and design Subcontractor. The Contractor warrants that he, his designers and design
Subcontractors have the experience and capability necessary for the design. The Contractor undertakes
that the designers shall be available to attend discussions with the Engineer at all reasonable times, until
the expiry date of the relevant Defects Notification Period.
Routing of pipes, manholes, cables, ducts and other structures are included in the relevant layouts. The
detailed indicated position of the pipe routing is to be understood as indicative, and the Contractor is at
liberty to propose revisions to the routing before implementation of the works. In doing so, other existing
infrastructure shall be taken into consideration. Detailed working drawings shall be submitted to the
Engineer for review/approval. Refer to Chapter 1.4 below.
EERPSCI_Technical Specifications 4
The following abbreviations as referenced in the Contract are defined to mean the associated names. Both
the names and addresses are subject to change and are believed to be accurate and up to date as of the
date of the Contract.
AASHTO American Association of State Highway & CRSI Concrete Reinforcing Steel Institute
Transportation Officials 933 Plum Grove Road
444 North Capitol Street, N.W. Schaumburg, Illinois 60195
Washington, DC 20001 312/490-1700
202/628-2438
AISC American Gear Manufacturer's Association DIN Deutsches Institut fur Normung
1500 King Street, Suite 201 Burggrafenstrasse 4-10
Alexandria, Virginia 22314 Postfach 1107
703/684-0211 D-1000 Berlin
AISI American Iron and Steel Institute DVGW Deutscher Vereın des Gas- und Wasserfaches
1000 16th Street, N.W. e. V.
Washington, DC 20036 Josef-Wirmer-Str. 1-3
202/452-7100 D-53123 Bonn
ANSI American National Standards Institute FED SPEC United States of America Federal
(Successor to USASI and ASA) Specifications
1430 Broadway General Services Administration
New York, New York 10018 Specification Unit
212/868-1220 7th and D Streets, S.W.
Washington, DC 20406
202/472-2205
EERPSCI_Technical Specifications 5
ASTM American Society for Testing and Materials PS Product Standard
1916 Race Street (See CS-Commercial Standard)
Philadelphia, Pennsylvania 19103
212/644-7722
AWPI American Wood Preservers Institute TRGS Technısche Regeln für Gefahrstoffe
P.O. Box 849 Carl Heymanns Verlag KG
Stevensville, Maryland 21666 Luxemburger Strasse 449
301/643-1463 D-50939 Köln
EERPSCI_Technical Specifications 6
[Link] Construction Standards
The references made to the regulations and standards of any technical body or association or to the
regulations of the local or provincial authorities, unless otherwise specified, shall be assumed to refer to
the latest valid publication or the latest revision of the relevant standards, regulations, specifications, or the
provisional standards.
All materials shall comply with the standards listed in the Contract and when such materials are submitted
to the Engineer for approval they shall be accompanied by certificates of compliance to the standards.
Albanian regulations for construction of the works should be followed, especially regarding Consent to
work, Building Permits, Safety, existing services, road closures etc.
Wherever reference is made in the Contract to specific standards and codes to be met by the goods and
materials to be furnished, and work performed or tested, the provisions of the edition or revision of the
relevant standards and codes in effect 28 calendar days prior to the latest date for submission of bids shall
apply, unless otherwise expressly stated in the Contract. Where such standards and codes are national, or
relate to a particular country or region, other authoritative standards which ensure an equal or higher
quality than the standards and codes specified will be accepted subject to the Engineer's prior review and
written approval. Differences between the standards specified and the proposed alternative standards must
be fully described in writing by the Contractor and submitted, in the English language, to the Engineer at
least 28 calendar days prior to the date when the Contractor desires the Engineer’s approval. In the event
that the Engineer determines that such proposed deviations do not ensure equal or higher quality, the
Contractor shall comply with the standards specified in the documents.
In general, the requirements for the fabrication, construction, inspection and testing of the Works have
been specified to meet the applicable standards and codes of Albania, Germany, the UK (British Standards),
or the EC equivalent (EN). However, the Contractor shall be permitted to use other international standards
and codes provided that the product, design, and installation meets or exceeds the minimum specified
requirements of the standard and codes of Albania, Germany or of the British Standards or EC equivalent.
The Contractor shall note that particular attention will be paid to these requirements. In cases where the
proposed equipment is not standardized with regard to manufacturer and type, the Contractor shall be
required to provide conclusive technical justification; considerations of price alone will not be accepted.
Equipment and components which have not been standardized will not be approved.
Notwithstanding the above, any design, together with the execution and completion of the Works shall
comply with Albanian standards in the cases where they are obligatory.
EERPSCI_Technical Specifications 7
[Link] Foreign Standards related to the Contract
EERPSCI_Technical Specifications 8
C-131 C-66 B.18.2.2 TT-V-86
IEC C-88 C-76 B.36.10
3629 C-144 C-33 B.18.21.1
Where reference is made in the Contract to one of the above organizations or other associations, the
Contractor shall comply with the standard or trade association, which is in effect at the Base Date (28
calendar days prior to latest Bid Submission Deadline).
General Notes:
Latest versions of Standards shall be used at everywhere instead of the older versions.
All applied related Albanian standards shall be submitted in English Language to the Engineer.
Harmonized European Norms shall also be considered.
The names of the manufacturers of Materials and Plant proposed for incorporation in the Works together
with performance characteristics, capacities, certified test reports and similar information of proposed
Plant, shall be furnished at the specified times or when requested by the Employer. If in the Engineer's
judgment, the provision of such Materials and Plant is unsatisfactory because they are not in compliance
with the standards and codes listed in the Specification, then the Employer shall have the right to reject
such proposed manufacturers.
Any materials and workmanship not fully specified herein or covered by the Standards, Codes or Manuals
shall be of such type and quality so as to produce a first-class work. In such circumstance the Engineer shall
determine whether all or any of the materials offered or delivered to the site are suitable for use in the
Works and the Engineer’s decision in this respect shall be final.
EERPSCI_Technical Specifications 9
Field decisions and Variation instructions if any
Use of premises, office and storage areas, security, housekeeping, and Employer's needs
Major equipment deliveries and priorities
Contractor's assignments for safety and first aid
The Engineer will preside at the conference and will prepare the minutes and distribute them to all parties
in attendance.
Should the Contractor fail to send his representative(s) to any meeting at which his presence has been
requested, all decisions shall be taken as if the Contractor had been present and agreed on subsequent
actions and instructions.
At least three calendar days before such meetings, the Contractor shall submit a report showing the
progress achieved, a review of schedules and plans for future activities, the status of staffing, engineering,
safety, equipment, material supply, payments, current and anticipated difficulties, interface with other
Contractors, claims for extras, and other pertinent topics. The agenda for the meeting will be based on this
report.
The Engineer will prepare minutes of meeting (MoM) and supply all parties with a copy within three
calendar days after the meeting. Any comments must reach the Engineer within seven calendar days after
receipt of the MoM. After this time, the MoM will be considered as accepted by all parties.
Further ad-hoc meetings will be held if needed. The time and place of these meetings shall be mutually
agreed taking into consideration the subjects to be discussed.
For the monthly site meetings, the Contractor shall provide as part of his site set-up:
The Contractor shall provide evidence that each firm undertaking manufacture or fabrication has
satisfactorily executed work of a similar nature. In the case of work, which the Contractor proposes to
EERPSCI_Technical Specifications 10
manufacture or fabricate on the Site, the Contractor shall provide evidence that he can satisfactorily execute
the Work.
The Contractor shall not interfere in any way with any works, whether the property of the Employer or of a
third party (for instance a Contractor for another Lot) and whether the position of such works is indicated
to the Contractor by the Engineer or not. The Contractor shall respect the construction and finish of works
and articles supplied or installed by others and will be held responsible for any loss or damage thereto if
caused by him, his employees or his sub-contractors.
The Contractor shall be solely responsible for the overall co-ordination of the Contract. Direct formal
communication between his sub-Contractors and the Engineer will not be allowed.
1. Names of the firms from whom he proposes to obtain such items together with places of
manufacture or fabrication
2. A description of the items to be supplied with manufacturer's specification together with a
description of quality, grade, weight and strength
3. Manufacturers "type" test certificates, or recent test results carried out on similar items.
The Contractor shall provide all material samples for testing together with the necessary storage, packing
and transport required in connection with quality control or on request of the Employer.
Material samples shall be submitted by the Contractor at no additional cost to the Contract not less than
thirty calendar days prior to the time that the materials represented by such samples are needed for
incorporation into any work. Samples shall be subject to approval by the Engineer. Material represented
by such samples shall not be manufactured, delivered to the site nor incorporated into any work without
such prior approval.
The Contractor shall not be entitled to any compensation or claim for delays, inconveniences, damage,
standing time or any other cause whatsoever, arising from the late submission of material samples.
Where samples, including samples of materials and workmanship constructed on the Site, are submitted
as a reference for materials and workmanship to be provided as part of the Permanent Works, they shall,
after approval by the Engineer, be carefully preserved for this purpose by the Contractor until permission
is given by the Engineer for their disposal.
The submission of details and samples under this Clause shall not relieve the Contractor from any of his
responsibilities under the Contract.
Copies of all orders for all major plant items, materials and sub-contract works placed with suppliers and
sub-contractors shall be provided in triplicate to the Engineer. The orders shall give or shall be
accompanied by full details and drawings of the materials, equipment or work ordered. Copies of all orders
shall be provided in English and Albanian or with English and Albanian translation where the actual order
is placed in any other language.
EERPSCI_Technical Specifications 11
The Contractor shall invite the Employer and the Engineer to inspect all foreseen manufacturers and
suppliers (national and international) and the Contractor shall cover all costs related to these visits.
[Link] General
When preparing the programme of works as specified, the Contractor shall take account of the priority
order prescribed for the various activities of the Works. The programme shall comply (where appropriate
to the particular scope of work of the package) with the following:
a) The Contractor shall commence the Works in accordance with the Contract and shall proceed with due
expedition and without delay.
b) The Contractor shall develop his programme to meet the contractual finishing dates as detailed in
Contract.
c) If it is necessary for the safety of the works or for any other reason, the Contractor shall carry out such
part of the Works continuously by day and by night when so allowed by the Engineer.
d) The extent of the working site has to be agreed with the Employer and the Engineer. Generally, working
sites have to be confined in accordance to physical restrictions and the requirements for maintaining
access to neighboring plots. The Contractor has to inform the Engineer at least two calendar days in
advance when he intends to open new works or when he intends to batch concrete.
[Link] Requirements defining the implementation sequence
Within the above-mentioned constraints, the Contractor shall prepare a detailed programme for each
building, specifying the major works and showing times for:
Demolition Works
Refurbishment Works
Disinfection of water lines,
Installation of electrical equipment and systems
Installation of mechanical equipment and systems
Installation of sanitary equipment and systems
Testing for both systems, electrical, HVAC, BMS, water and sewerage,
Any other necessary work.
The implementation sequence shall suit the Contractor's method of working. He shall employ sufficient
equipment and labor to allow the timely completion of the works. It is anticipated that work will as far as
possible be commissioned as soon as completed. This applies to buildings and even to smaller subsections
if appropriate.
Pipelines 5 years
Tanks 5 years
EERPSCI_Technical Specifications 12
The warranty period shall commence from the Taking-Over of the Works and not from the time installed
and put into use. All warranties shall be in the name of the Employer.
In case of repair works, the Contractor shall tabulate the requirements and methodology thereof, and ask
the Engineer for approval before starting any repair. After completion or repaired work, such work shall be
re-inspected by the Engineer.
Should the Contractor need to erect scaffolding on any private property he shall contact the owner of the
property and arrange for the proper execution, and for the removal of the scaffolding. He shall carry out
all repairs and re-instatement before the end of the Defects Notification Period.
Before starting any construction activity in public or private roads, the Contractor must submit a method
statement detailing the intended signposting, signaling, erection of barriers or guard rails, diversion of
traffic, protection measures for the public, railings around construction pits etc. The Contractor shall obtain
approval from local and police authorities before starting any associated construction work.
The Contractor shall maintain the Site in a clean, tidy and safe condition during the period of construction
and commissioning and shall at all times take every possible precaution against the contamination of
subsoil and groundwater. Should contamination occur in the course of the work (demolition, earthworks,
etc.), cleaning must be arranged immediately, but at least every working day. Any disused materials and
other debris arising in connection with the Works shall be removed from the Site. The work shall not be
taken over until such material has been removed.
The Contractor shall be responsible for making all arrangements for the disposal of solid and liquid wastes
from the site. Furthermore, he shall give strict instructions to all persons employed by him to use the
sanitary facilities provided at site.
The Contractor shall prevent vehicles entering or leaving the Site depositing mud or other debris on the
surface of the adjacent roads or footpaths. Any materials so deposited shall be removed at the earliest
practical opportunity.
If the Contractor fails to keep the site clean, the Engineer will instruct a third party to carry out the work at
the cost of the Contractor.
EERPSCI_Technical Specifications 13
If the work and demolition work involve handling hazardous substances or contaminated substances, the
applicable hazardous substance ordinances, safety regulations and technical regulations for handling
hazardous substances must be observed. This also applies to storage on site and separate transport and
disposal.
1.2.2 Permits
The Contractor shall comply with all conditions stipulated in any permits granted by third parties, including
conditions stipulated in those permits obtained by the Employer.
The Contractor shall immediately move stored material or equipment if any occasion arises, as determined
by the Employer, requiring access to the storage area. Materials or equipment shall not be placed on the
property of the Employer until the Employer has agreed to the location to be used for storage.
Easements across private property will be shown to the Contractor by Engineer. The Contractor shall set
stakes to mark the boundaries of construction easement across private property. The stakes shall be
protected and maintained until completion of construction and clean-up.
The Contractor shall not enter or occupy for any other purpose with men, tools, equipment, construction
materials, or with materials, any private property outside the designated construction easement boundaries
without written permission from the owner and tenant of the property.
EERPSCI_Technical Specifications 14
The Contractor shall observe all restrictions which apply to public roads, and he shall comply with all
reasonable restrictions which may be imposed by the Engineer, the Employer, the Police or other
Authorities. This includes safe and secure fencing of the respective site, temporary traffic lights and guards.
The Contractor shall not run tracked vehicles or tracked plant on any public or private road without the
written approval of the responsible Authority or owner and subject to such conditions as those may require.
Public and private streets, roads and other surfaces used by the Contractor shall be kept free from dirt and
rubbish and be cleaned with adequate equipment as required by the Engineer. If the Contractor fails to do
so, the Engineer can instruct a third party to do the cleaning on the account of the Contractor.
Immediately after ceasing to use any temporary road, the Contractor shall restore the road to the
satisfaction of the Engineer and the responsible Authority or the owner. These provisions shall apply also
to the shoulders of any existing sealed road used by the Contractor or affected by his operations.
All information obtained by the Engineer regarding site conditions, subsurface information, groundwater
elevations, existing construction of site facilities as applicable, and similar data will be available for
inspection at the office of the Engineer upon request. Such information is offered as supplementary
information only. Neither the Engineer nor the Employer assumes any responsibility for the completeness
and correctness or interpretation of such supplementary information.
The Contractor shall make himself aware of the site and sub-surface conditions during the site visit.
EERPSCI_Technical Specifications 15
1.2.7 Existing Services and Structures
The Contractor shall consult all relevant authorities and owners of services before commencing any work
and shall satisfy himself as to the exact position of existing services which affect or may be affected by the
Works. If any service is found to exist but is not as indicated in the Contract, then the Contractor shall at
once give written notification to the Engineer. The Contractor shall record the position of all located existing
services on the general arrangement drawings a copy of which shall be made available by the Contractor
to the Engineer.
The Contractor shall make his own arrangements for any diversion or removal of services, which he may
require for his own convenience or method of working and shall obtain the prior approval of the Engineer
to such arrangements.
A similar exchange of information shall also be made in relation to all complaints which may be received.
The Contractor shall notify the Engineer in writing immediately following any damage or injury arising out
of the execution of the Works.
EERPSCI_Technical Specifications 16
Wherever levels, measurements, quantities, etc. of any work done cannot be checked at a later stage,
measurements made by the Engineer or approved by him shall be taken to be correct measurements of
the work in accordance with the Preamble of the Bill of Quantities and these Technical Specifications.
The Contractor shall provide all survey instruments and measuring equipment required, together with the
necessary assistance to the Engineer, all at no additional cost to the Contract.
Monday to Friday: 8 a.m. to 5 p.m. including lunch break 1 hour. The working hours for employees shall
not exceed eight hours per day.
The Contractor’s program and methods of working must be made on the assumption that the working
hours will not be varied.
Any proposal by the Contractor to work outside these hours shall be submitted to the Engineer for approval
giving at least one day’ notice. A clear definition of the work to be carried out and the reasons for the
request shall also be provided.
Unplanned deviation from the normal working hours will normally be limited to emergencies only and the
Engineer shall be informed of any such working, or the Contractor’s intention of such working, at the
earliest opportunity.
For the purposes of this clause, working shall be deemed to include for any activity whatsoever undertaken
by the Contractor or any of his Subcontractors in connection with the execution of the Works undertaken
within the Site, on the Employer’s Land or in any nearby premises or on the nearby public road.
[Link] General
The Contractor shall arrange at no additional cost to the Contract the supply of electricity, fresh water,
telephone, compressed air and other services as are necessary to his site establishment and shall provide,
maintain and remove on completion all pipes, cables and fittings which carry such services to his
operations.
All open excavations shall be protected sufficiently to ensure the safety of workmen and to keep out the
public and livestock.
EERPSCI_Technical Specifications 17
All existing fences affected by the Work shall be maintained by the Contractor until completion of the
Work. Fences which interfere with construction operations shall not be relocated or dismantled until written
permission is obtained from the owner of the fence, and the period the fence may be left relocated or
dismantled has been agreed upon. Where fences must be maintained across the construction easement,
adequate gates shall be installed. Gates shall be kept closed and locked at all times when not in use.
On completion of the Work, the Contractor shall restore all fences to their original or to a better condition
and to their original location.
Traffic diversions, if necessary, shall be planned and arranged with the responsible authorities (e.g. Police)
by the Contractor and harmonized with the Engineer and the Employer. No diversion shall be implemented
without the written consent of the responsible authority and after given information to the Engineer and
the Employer. Access to the site shall be available to vehicles of emergency services and residents in the
areas.
The Contractor shall provide, erect and maintain on the Sites and at locations on the access to the Sites all
traffic signs and traffic control signals, as necessary and/or may be required by the Police Authority for the
safe direction and control of the traffic. The location and size of all such signs and the lettering thereon
shall be approved by the Engineer before erection of the signs. The Contractor shall reposition, cover or
remove signs as required during the progress of the Works.
At least 48 hours in advance of closing or partially closing or of re-opening any street, alley, or other public
thoroughfare, the Contractor shall notify the Police, Fire, Traffic and Engineering Departments of
jurisdictional agencies involved, and comply with their requirements. Deviations to traffic and road closure
program must first be approved in writing by the Engineer.
The Contractor shall obtain the approval in advance, from Authorities concerned for any temporary public
and private roads, bridges proposed by the Contractor for public use. Temporary bridges shall be clearly
signposted as to load limit, with signs and posting confirming to current requirements.
EERPSCI_Technical Specifications 18
Contractor shall provide and maintain wherever required adequate supplies of electricity at a suitable
voltage for all operations to be undertaken to complete the Contract. The Contractor shall also make these
services available to sub-contractors and, when instructed by the Engineer, to other Contractors and
employees of the Employer.
All such facilities shall be removed by the Contractor before final acceptance of the Works.
Before starting work, the contractor shall find out about the connection values from the local authorities
and initiate the appropriate measures to ensure the operation of the construction site. The Contractor shall
be responsible for entering into any agreements with the appropriate suppliers, and shall issue all notices
and pay all fees, dues, rents, charges and other costs incurred thereby.
The Contractor shall, in connection with such supplies, adopt precautions to ensure the safety of all
personnel.
The Contractor shall provide adequate lighting for the proper execution and inspection of the Works.
Definitions of adequate lighting see electrical specifications. If the Engineer considers the intensity of
lighting to be inadequate for the proper execution and inspection of the work being undertaken of the
Contractor shall install such additional lighting as the Engineer may be require.
Such lighting shall be maintained throughout the Contract until the Taking-Over Certificate is issued or
until an alternative date as may be agreed with the Engineer.
The Contractor shall provide wherever required adequate supplies of water of proper quality and pressure
for all operations to be undertaken to complete the Contract. The Contractor shall also make these services
available to his sub-contractors.
The Contractor shall provide and maintain sufficient chemical type toilets at each working location, of
suitable type, and maintain the facility in a sanitary condition at all times. Chemical type toilets shall be of
adequate construction so that no unsanitary contamination of the area can result from their use. Upon
completion of the work, sanitary facilities shall be removed, and the areas restored to their original
condition.
No tipping facilities are to be provided for the Contractor and he shall make all arrangements for the
disposal of all surplus excavated material of site at his own cost and to the agreement of the Engineer.
Unauthorized tipping shall not be permitted.
The Contractor shall be responsible for disposing of sewage and waste in accordance with the local
environmental regulations, especially for the water source site. Details shall be found in HSE Report and
according to relevant local legislation.
EERPSCI_Technical Specifications 19
[Link] Temporary Access
The Contractor shall provide and maintain all temporary roads, footways and structures necessary for the
purposes of the Contract. On completion of the Works, unless instructed otherwise by the Employer, the
Contractor shall remove such roads, footways and structures and restore the ground to the satisfaction of
the Engineer.
The Contractor shall provide and maintain all temporary gangways, ladders and staging on and about the
Sites necessary for the purposes of the Contractor and shall remove such gangways, ladders and staging
when no longer required. The occupational safety of the respective facilities and the locking against
unauthorized persons must be ensured.
The Contractor has to provide all temporary installations to maintain those parts of the existing water
supply, sewerage, drainage systems and water courses which may be affected during his construction
works. Any interruption of the network systems requires prior approval from the respective authorities and
the Engineer.
Construction wastewater may only be discharged into the public system in compliance with local
regulations. Cement- and construction wastewater must be cleaned or filtered (if permitted). It is also
advisable to use a settling tank to avoid the entry of solids or sludge. Wastewater containing oil or fat must
not be discharged. These must be disposed separately.
The Contractor shall supply, install, maintain and operate all necessary pumping and other equipment for
de-watering the various parts of the Works.
In discharging and diverting water he shall avoid flooding or damaging other works or services, causing
erosion and polluting water courses.
The Contractor’s method of removal of water from the foundations will be subject to the approval of the
Engineer. Where excavation for foundation of structures extends below the groundwater table, the portion
below the water table shall be de-watered in advance of excavation unless specified otherwise.
The dewatering shall be accomplished in a manner that will prevent loss of fines from the foundation, will
maintain stability of excavated slopes and the bottom of the foundation, will result in all construction
operations being performed free from standing water, unless otherwise specified, and will result in all
EERPSCI_Technical Specifications 20
foundations being sufficiently dry for proper bonding of the backfill materials with the foundations and
proper compaction of the materials placed.
The Contractor will be required to control any water level along the bottom of the foundations and
elsewhere prevent the accumulation of standing water.
All related costs (e.g. pumping) are to be considered to be included in the unit prices.
[Link] Signboards
The Contractor shall provide, erect and maintain weather resistant project signboards at the main entrance
of each construction site.
The signs shall be a minimum of 2 m wide by 1 m high and shall show the Contract name, the funding
agencies including logo and the name of the Employer, the Bank and the Contractor. Each sign is to be in
English and Albanian. The signboard and information given is to be approved by the Engineer before
manufacture.
The final location of the sign boards shall be approved by the Engineer.
[Link] Security
The Contractor shall be responsible for protection of the Site, and all Works, materials, equipment, and
existing facilities thereon, against vandalism and access by unauthorized persons.
No claim shall be made against the Employer by reason of any act of an employee or trespasser, and the
Contractor shall make good all damage to the Employer's property resulting from his failure to provide
security measures as specified.
Security measures shall include security fencing, barricades, lighting, watchman services, and other
measures as required protecting the site.
If elevators and cranes are used, these must also be made available to other companies involved in the
construction. The contractor shall enquire about the corresponding connection values in advance and make
respective arrangements.
EERPSCI_Technical Specifications 21
Plant, as designed and installed, shall have no feature that could be a hazard to operators, maintenance
staff, visitors or other persons having access thereto. Guard electrical safety devices, thermal insulation,
noise suppression devices, written notices, safety covers, lifebelt and the like shall be provided where
needed.
Adequate safeguards shall be provided to prevent personnel accidentally coming into contact with
dangerous machinery mechanisms, hot surfaces, electrically live parts and any other hazardous
components or contents.
Emergency stop devices shall be provided and positioned adjacent to all driven plant which:
Secure and substantial guards shall be supplied throughout the installation to cover drive mechanisms. All
rotating and reciprocating parts, drive belts, etc. shall be shrouded to removable for gaining access to the
plant without the need to first remove or displace any major item of plant; and they should also allow for
adequate ventilation.
Guards shall not have to be removed during normal operation running maintenance and routine
inspections and shall be designed to prevent access of fingers to the moving parts.
Rubber mats shall be provided by the Contractor in front of all distribution boards and instrument and
battery supply power cabinets supplied by them under the contract.
Wherever possible, plant shall be designed and arranged so that the degree of skill required to maintain
and service the Works shall be minimum. Except for consumable items such as carbon brushes and the like,
which normally require more frequent replacement, no part subject to wear shall have a design life from
new to replacement or repair of less than five years of continuous normal operation, and, where major
dismantling is required to replace a part, the life of such parts shall not be less than ten years.
Electrical contacts and switches shall have a minimum life under normal full load working conditions of two
million operations without replacement of any part and two hundred thousand operations without
EERPSCI_Technical Specifications 22
maintenance of any kind. Electrical relays and light current switching devices shall not require maintenance
of any kind before completing two million operations under normal full working load.
The Works shall be designed for the prevention of corrosion, entry of insects and vermin, entry of dirt and
dust, and to minimize risk and damage in the event of a fire. Plant shall operate without undue vibration
and parts shall be designed to withstand the maximum stresses under the most severe conditions of normal
service after loss due to any corrosion allowance, or the specified test condition including any corrosion
allowance.
Plant shall be designed so that when operating at the normal condition, the intensity of emitted noise in
the working environment shall not constitute a health hazard to operators and other personnel or cause a
nuisance outside the boundary of the Works. The anticipated noise characteristics of all items of plant and
systems which have high noise potential shall be submitted to the Engineer early in the design stage of the
Contract.
Precautions are to be taken to protect shafts and equally unprotected surfaces where they rest on wooden
or other supports likely to contain moisture. At such points wrappings impregnated with antirust
composition or vapour phase inhibitors are to be used of sufficient strength to resist chaffing and
indentation due to any movement which is likely to occur in transit. The form of the protective wrappings
and impregnation are to be suitable for a minimum period of twelve months.
Lids and internal cross battens of all packing cases are to be fixed by screws and not nails. Hoop metal
bindings of cases are to be sealed where ends meet and if not of corrosion resistant material, are to be
painted.
Contents of such cases are to be bolted securely or fastened in position with struts or cross battens and
not with wood chocks unless they are fastened firmly in place. All struts or cross battens are preferably to
be supported by cleats fixed to the case above and below to form ledges on which the battens may rest.
Cases are to be upended after packing to prove that there is no movement of contents.
Where parts are required to be bolted to the sides of the cases, large washers are to be used to distribute
the pressure and the timber is to be strengthened by means of a pad.
Waterproof paper and felt linings are to overlap at seams by at least 12 mm and the seams secured together
in an approved manner, but the enclosure is to be provided with screened openings to obtain ventilation.
EERPSCI_Technical Specifications 23
The flanges of pipes, valves and fittings shall have their open ends protected by adhesive tape or jointing
and then be protected by wooden discs secured by means of service bolts (which shall not be used on site)
or by other approved means. The sleeves and flanges of flexible couplings shall be bundled by wire. Cases
containing rubber rings, bolts and other small items shall not normally weigh more than 500 kg gross.
All electrical equipment, relays, instruments, etc. shall be shipped with transport screws and/or clamps,
clearly marked and painted red, to prevent movement of moving parts. Reference shall be shown in the
operating and maintenance instructions, detailing the removal of these temporary fixings prior to setting
the equipment to work.
Structural steelwork, pipes, valves, uncased fittings, and metalwork shall be similarly marked. In addition,
one in every ten repeated articles shall bear the despatch marks in suitable paint or other approved
medium. When in the opinion of the Engineer the despatch marks cannot be applied satisfactorily to any
item, they shall be stamped on a metal label attached to the item or part by means of a piece of wire
passing through holes at either end of the label and secured so that it lies flat with the item.
Indoor items such as electric motors, switch and control gear, PLC's, PCs, instruments and panels, machine
components, etc., are to be ‘cocooned’ in aluminium or polythene sheeting, sealed at the joints and the
enclosures provided internally with an approved desiccator.
All items of Plant shall be clearly marked for identification against the packing list.
All cases, packages, etc., shall be clearly marked on the outside with a waterproof material to show the
weight, where the weight is bearing, and where the slings should be attached and shall also have an
identification mark relating them to the packing lists and to the appropriate shipping documents.
Cases shall bear the Contractor's name and the name of the particular site. These shall be marked in stencils
or legible letters and shall be in red or black waterproof paint or protected by shellac or varnish to prevent
obliteration in transit.
Each crate or package is to contain a packing list in a waterproof envelope and copies in duplicate are to
be forwarded to the Engineer on Site, prior to despatch. All items of material are to be clearly marked for
ready identification against the packing list.
The Engineer may require inspecting and to approve the packing before the items are despatched but the
Contractor is to be entirely responsible for ensuring that the packing is suitable for transit, and such
inspection will not exonerate the Contractor for any loss or damage due to faulty packing.
The Contractor shall be deemed to have included in the Contract Price for all materials and packing cases
necessary for the safe conveyance and delivery of the Plant.
The advice shall comprise the complete packing list with understandable designations of the main items
(not only article codes).
EERPSCI_Technical Specifications 24
1.3.4 On Site Storage and Safekeeping
The Engineer shall agree delivery dates with the Contractor within 30 days of the Contract Agreement, and
these shall be in accordance with the Contract.
In case of delay to the Civil Works programme, to prevent delay to the shipment of equipment or the
deterioration of equipment stored at Site, the Contractor shall either:
Adequately package all items of equipment to enable the equipment to be stored in the open on
Site without any deterioration whatsoever.
Provide an approved store, complying with the following minimum requirements on Site which will
also prevent any deterioration of the equipment.
Electrical equipment: covered, air conditioned, dustproof and vermin–proof area.
Rotating mechanical machinery: covered area.
Pipes, valves, steelwork, etc.: sheeted on open hard standing area.
The sheeting to be used shall be of a type that will not deteriorate in ultraviolet light.
The machinery shall be ready for erection at Site by the end of the Manufacturing and carriage periods but
if the machinery is complete and ready for erection before the agreed date, the Contractor shall arrange
on site storage as defined herein, at his own expense within the Contract Price.
The Contractor shall provide insurance and shall be entirely and solely responsible for the security of all
such equipment stored at the Site in accordance with the Contract.
The Contractor shall be responsible for inspecting all equipment prior to storage and he shall arrange for
any damaged equipment to be rectified prior to delivery to store.
The Contractor shall remove the machinery from storage and deliver to the final point of installation upon
receipt of the instruction from the Engineer.
The Contractor shall be responsible for the operation, safe keeping and maintenance of all equipment on
site during and after erection up to the issue of the Performance Certificate.
Before commencing this work the Contractor shall examine the structure and decide with the Engineer so
that the equipment may be installed without interfering with the works and the running of the plants in
course of construction and shall deliver to site items required to be “Built–in” prior to delivery of the main
plant.
Any special erecting tackle required shall be provided by the Contractor and be left at site after the
completion of the Contract.
The Contractor shall provide adequate protection for the plant from the time it is delivered to Site until the
Taking-Over Certificate is issued.
EERPSCI_Technical Specifications 25
In particular, the Contractor shall provide and fix adequate sheeting, etc., to prevent the ingress of dust
and dirt both during erection and whilst the building finishes are carried out after erection.
Upon the complete erection of the whole of the plant and auxiliary apparatus, the Contractor shall set the
equipment to work in conjunction with arrangements to be made with the Engineer.
The Contractor shall provide a suitably qualified and authorised engineer to act as site manager to co–
ordinate the activities of the various subcontractors for the whole period covered by the Contract.
The Contractor shall also provide suitably qualified and competent specialist personnel employed for:
Products
NOTE: All Products used are to be stamped with “CE” – Symbol or there must be a declaration that confirms
the conformity with the requirements of European Norms.
Furthermore, the respective products to be delivered must adhere to the general standards as presented
in Chapter1.1.9 and the Electrical standards as presented in Chapter 5.1.4 as well as HVAC and mechanical
specific standards as presented in Chapter 4.1.2.
For completion of the Works, only parts and materials of internationally well-known producers are
accepted, that have been installed at multiple locations and have been proved to be durable under similar
conditions. The components must be suitable for the desired purpose and the conditions at the location
of installation. If specialised tools are required for maintaining the offered equipment, the Contractor is
deemed to have included them in his Bid. Tools, spare parts, and accessories provided by the original
manufacturer have to be delivered to the Employer.
It must be guaranteed, that the manufacturer will provide a repair- and maintenance-service at the place
of operation. Spare parts have to be available for at least 10 years. Ordinary spare parts have to be of a
locally available type.
Only new equipment of highest quality may be installed. For similar tasks, uniform appliances by the same
manufacturer should be used. The number of different brands has to be kept to a minimum. For extensions,
only such appliances should be tendered, that are identical to those that are already in use.
EERPSCI_Technical Specifications 26
The philosophy of the design shall be simplicity and reliability such that the equipment will give long
trouble–free service with low maintenance costs. Particular attention should be paid to ease of access to
facilitate inspection, cleaning, maintenance, and repair.
All equipment supplied shall be designed to meet the needs for satisfactory operation under all variations
of operating loads, pressures and temperatures including variation in the ambient temperature.
All materials shall be new and unused and of the best quality and shall be selected to withstand the stresses
imposed by the working and the ambient conditions without distortion or deterioration affecting the
efficiency and reliability of the plant.
Each component or assembly shall have been proven in service in a similar application and under conditions
no less arduous than those specified herein. The Engineer shall have the right to request the Contractor to
justify his selection of equipment. Where it is shown that material or plant are of a standard lower than that
necessary to comply with these Technical Specifications, the Contractor shall modify or replace the
equipment concerned at no extra cost.
The choice of materials and finishes shall consider the atmospheric conditions at the Site. Equipment shall
be protected against the entry of vermin, insects, or small animals.
Outdoor equipment shall be weatherproof and designed to prevent the collection of water at any point.
Metal–to–metal joints will not be permitted, and all external bolts or screws shall be provided with blind
tapped holes where a through hole would permit the ingress of moisture.
Mechanisms shall be constructed of materials, which will not jam due to rust, corrosion, brine, or dust.
Bearings of exposed operating shafts shall be designed to prevent moisture seeping along the shaft into
the interior of the equipment.
Equipment and instruments shall not be located in positions where they are vulnerable to falling objects
or water drips.
All equipment performing similar duties shall be of a single type and brand and fully interchangeable to
limit the stock of spare parts required.
1.4.2 Drawings
The following types of drawings apply:
Tender Drawings
Engineer’s Drawings
Shop (Working) Drawings
As-Built (Record) Drawings
All drawings prepared and submitted by the Contractor are considered “Contractor’s Documents” in
accordance with the Contract and shall be in the form of black lines on a white background and conform to
the relevant ISO standards in respect of drawing size, presentation, scales and use of symbols. Drawing sizes
shall normally be either A1 or A3. All dimensions shall be in metric units, preferably restricted to meters
and millimetres. A graphical scale shall be included to aid the use of photographic or electronic
reproduction methods.
EERPSCI_Technical Specifications 27
The drawing title block shall be located in the lower right corner and shall allow for inclusion of the name
of the Employer, the Engineer, the Contract title, contract number, date of drawing, scale, drawing number, list
of amendments, and authorized signatures, in addition to the Contractor’s name. The final layout shall be
subject of approval by the Engineer.
All drawings prepared by the Contractor must be bi-lingual (Albanian and English language).
During the mobilization period, the Contractor shall verify all dimensions, quantities and details shown on the
Tender Drawings or other data received from the Engineer, and shall notify him immediately of any error,
discrepancy or conflict found therein. Failure to discover or disclose such errors, discrepancies or conflicts
shall not relieve the Contractor of full responsibility for unsatisfactory work, nor from rectifying such work at
no additional cost to the Contract.
The Tender Drawings shall rather help the Contractor to place a first order of material supply. The Contractor
shall design and execute all works based on the Tender Drawings; however, all further drawings and
documentation shall be prepared by the Contractor even if the Tender Drawings for parts of the works are
not provided or in insufficient detail only. If the Contractor is responsible for any design of the Permanent
Works, the design shall be prepared by qualified designers who are engineers or other professionals
complying with the requirements of this Contract. The Contractor shall submit to the Engineer for consent
the name and particulars of each proposed designer and design Subcontractor. The Contractor warrants
that he, his designers and design Subcontractors have the experience and capability necessary for the
design. The Contractor undertakes that the designers shall be available to attend discussions with the
Engineer at all reasonable times, until the expiry date of the relevant Defects Notification Period.
These drawings might be prepared from time to time if required to support the Contractor’s work and will be
issued under the same conditions as Tender Drawings, except that they shall have no status whatsoever for
interpretation of the Contract. Having satisfied himself that any necessary amendments have been carried out,
the Contractor may resubmit such Engineer's Drawings to the Engineer as Shop Drawings for approval.
EERPSCI_Technical Specifications 28
These Shop Drawings shall then form the basis for the "As-Built" Drawings that shall be produced by the
Contractor (see below).
The Contractor shall submit to the Engineer for approval construction and installation drawings, design
calculations, prototype test results and other relevant documents (in triplicate) which are required for detailed
clarification and for carrying out the Contract especially:
(a) Structural (reinforcement and shuttering plans and schedules) and Mechanical Drawings: All
construction and installation drawings are to be refined and supplemented based on the Tender
Drawings and Engineer's Drawings as applicable.
(b) Electrical Drawings: Based on the Tender Drawings, the Contractor shall prepare his design of the
finally chosen equipment and material in compliance with Albanian legislation and local regulations,
and other requirements of these technical specifications.
All electrical and Instrument installations shall follow electric safety regulations and norms set in Albania.
However, the electric safety standards and regulation for Albania have not been confirmed for all areas
specified. In such cases where the Albanian electric safety standards are not confirmed, electric standards
valid in CENELEC (European Committee for Electro technical Standardization) and IEC (International Electro
technical Commission) -publication IEC 364 shall apply.
i) Site layout;
ii) Panel location and dimension drawings
iii) Main cable diagrams
iv) Panel single line diagram
v) Wiring and Circuit diagrams with device terminal number. Combined internal and
external wiring diagrams.
vi) Panel assembly dimensioned lay-out drawings
vii) Panel device/part list
viii) Earthing conductor diagram
ix) List of cables
The Contractor shall design the electrical installation of the plant and pumping station based upon the
following standards and instructions:
As soon as possible after signature of the Contract, the Contractor shall submit to the Engineer three copies
of his Shop Drawings for all works not designed by the Employer including general arrangement drawings in
sufficient detail for his proposals to be examined, reviewed, accepted, or rejected in accordance with the
procedure described in the following sub-clauses and in line with the Contract:
i) Within 14 calendar days after receipt of said drawings, the Engineer will return one copy of
each drawing to the Contractor with his comments.
EERPSCI_Technical Specifications 29
ii) If the drawing is returned to the Contractor marked "ACCEPTED", revision of the said drawing
will not be required, and the Contractor shall immediately submit two additional copies to
the Engineer for his records.
iii) If the drawing is returned to the Contractor marked "MAKE CORRECTIONS”, the Contractor
shall revise the drawings and submit three additional copies to the Engineer for his records,
within 7 calendar days.
iv) If the drawing is returned to the Contractor marked "AMEND AND RESUBMIT" or "REJECTED
- RESUBMIT" the Contractor shall revise the drawings and submit three copies to the
Engineer for further review within 14 calendar days. The cycle shall then recommence at step
(iii) above.
v) If the drawing is returned to the Contractor marked "NOT SUBJECT TO APPROVAL" revision
of the drawing will not be required and the Contractor shall immediately submit two copies
to the Engineer for his records.
vi) Fabrication or execution of an item shall not be commenced, nor any items shipped or
transported, before the Engineer has received the relevant drawings and returned copies to
the Contractor marked "ACCEPTED" or "MAKE CORRECTIONS ".
vii) Revisions indicated on drawings shall be considered as changes necessary to meet the
requirements of the Specifications and shall not be a basis of claims for extra work.
viii) The Contractor shall have no claim for damages or extension of time due to any delay
resulting from revising the drawings before acceptance.
In the event that the Contractor obtains the Engineer's approval for the use of materials or equipment
other than that which is shown on the Drawings or specified, the Contractor shall, at no additional cost to
the Contract and using methods approved by the Engineer, make any changes to structures, piping,
mechanical and electrical work that may be necessary to accommodate these materials or equipment.
If the Contractor wishes to modify any design or document which has previously been submitted for review
or approval, the Contractor shall immediately give notice to the Engineer. Thereafter, the Contractor shall
submit revised documents to the Engineer in accordance with the above procedure.
Any such approval or consent, or any review (as described above or otherwise) shall not relieve the
Contractor from any obligation or responsibility. Approval by the Engineer of Shop Drawings or other
submittals for any material, apparatus, device and layout shall not relieve the Contractor from the
responsibility of furnishing the same of proper dimension, size, quality, quantity, materials and all
performance characteristics to efficiently perform the requirements and intent of the Contract. Approval
shall not relieve the Contractor from his responsibility for errors of any kind on the Shop Drawings. Approval
is intended only to assure conformance with the design concept of the Works and compliance with the
information given in the Contract. The Contractor shall be responsible for all dimensions, to be confirmed
and correlated at the job site. The Contractor shall also be responsible for information that pertains solely
to the fabrication processes or to the techniques of construction and for the coordination of the work of
all trades. In checking the Shop Drawings, the Contractor shall take account of related technical
requirements derived from works already executed, or to be executed under other projects, in conjunction
with which, the Works in this Contract will be operated as part of the Contract.
EERPSCI_Technical Specifications 30
For each item of equipment, grouped by Classification according to Bill of Quantities and bound in hard
covers, the Contractor shall provide Equipment Manuals to the Employer containing the following:
The complete documentation (lists of parts, descriptions, maintenance and operating instructions, test
reports and certificates, etc.) shall be submitted to the Engineer, in three copies each, before the
commencement of installation.
Before the issue of the Taking-Over Certificate, the Contractor shall prepare and submit to the Engineer
"As-Built" Record Drawings. This should include any schedules and "as-built" records that give details of all
particulars required to establish the true dimensions of the Works, as constructed. This information has to
be included on the draft As-Built Drawings (Red Mark Drawings) together with request to taking over
documents. Such drawings will serve as the base for preparation of the final As-Built Drawings.
The As-Built Drawings shall include all electrical and mechanical installations and all buildings inclusive site
layout. All existing services found during excavation works shall also be shown, incorporating all the
modifications/revisions affected during construction.
Each copy shall be durably bound in a volume or volumes depending on bulk. Drawings shall be on
international A size sheets and shall preferably not exceed 297 mm in height folded and shall be bound into
volumes. Volume titles shall be clearly inscribed on the front cover and on the spine of the cover. Drawings
shall be marked AS BUILT.
Within a period of four weeks before the scheduled issue of the "Taking-Over Certificate”, As-Built Drawings
shall be provided in the required number of copies and languages. All drawings shall be filed on USB-Stick as
AutoCAD Drawings in DWG format and handed over to the Employer.
EERPSCI_Technical Specifications 31
The final "As-Built" Drawings shall be produced by the Contractor. The Contractor shall keep records of the
information required to prepare the "As-Built" Drawings throughout the progress of the works and shall
submit this information to the Engineer on a regular basis and when requested to do so.
If subsequent to the award of the Contract it should be deemed necessary to modify the proposed civil
structure as a direct result of the size or imposed loadings of the proposed mechanical and electrical
equipment being different from that detailed by the Contractor at the time of bidding, then the Contractor
shall prepare at his own cost the necessary revised civil drawings and detailed structural and other design
calculations and submit them to the Engineer for approval.
Construction details
Structural drawings
Shop drawings of all measures
Mechanical works drawings
Electrical works drawings
Complete surveying maps for the Sites
Maintenance schedules
As-built documentation
Material / equipment submittal schedule including delivery program
Shop drawing submittal schedule
Overall and detailed time schedule
Weekly and monthly progress reports including manpower schedules
Cable list, Single Line & Wiring diagrams
Illumination calculation
Cable dimensioning calculation
Equipment schedules and
Electrical power consumption schedule
EERPSCI_Technical Specifications 32
1.5 Inspections and Testing
1.5.1 General
The Contractor shall perform all necessary tests to demonstrate compliance of the Works with the
specifications, performance criteria and guarantees. During the tests, the Contractor shall demonstrate to
the satisfaction of the Engineer that:
Procedures and work processes for the recording of test results shall be set out in the Contractor’s Quality
Plan but in any case, the test results shall be reported in writing to the Engineer by the Contractor with the
comments and endorsement of the Engineer.
Where specialized test equipment is supplied, the Contractor shall provide the associated test sheets which
shall be submitted to the Engineer for review before the tests being carried out.
All tests specified herein (including supply of any test equipment needed or retesting) shall be carried out
at the risk of the Contractor and at no additional cost in accordance with the Contract.
For the Tests on Completion, the Contractor shall prepare a comprehensive commissioning and testing
program and details of the inspection and test procedures he proposes to employ for the start-up of the
systems and this shall be submitted to the Engineer for approval at least 30 calendar days before the
scheduled commencement of the Tests on Completion.
Quality Control records, test certificates, reports and daily records of on-site testing and inspection shall
be kept on forms approved by the Engineer.
Test results shall be certified by the QC Executive. All test certificates and inspection records (including any
from suppliers or other outside testing agencies) shall be clearly identified with the appropriate part of the
Works/systems to which they refer and shall include information required by the relevant Reference
Standard or Technical Specifications Section, and they shall be submitted to the Engineer.
Manufacturer’s and supplier’s test certificates shall be submitted as soon as the tests have been
completed and in any case not less than seven calendar days prior to the time that the materials
represented by such certificates are needed for incorporation into the Permanent Works
EERPSCI_Technical Specifications 33
Certificates of tests carried out during the construction or on completion of parts of the Permanent
Works shall be submitted within seven calendar days of completion of the test.
All specified tests and sampling for materials to be incorporated into the Permanent Works (specified
backfill material, concrete quality, etc.).
All water retaining structures including tanks, manholes, building roofs etc. shall be tested to prove the
water tightness in accordance with these Technical Specifications.
All pipelines and distribution systems (gravity or pressure pipes) shall be pressure tested in accordance
with these Technical Specification. This also includes the joints, welding seams, washers, etc.
All materials supplied for incorporation in the Permanent Works shall be new and subject to Quality
Assurance Inspection, certification and where appropriate destructive testing in order to demonstrate
compliance with the requirements of the specification and the purpose for which they are used in the
Permanent Works. Where quality assured materials are not readily available the Contractor shall submit
to the Engineer test certificates furnished by the supplier or manufacturer of the materials indicating
their compliance with the relevant specification.
Inspection, testing and sampling of equipment and other items not categorized as materials
During initial start-up, when the electricity supply to the control panels has been energized, the following
tests shall inter alia be carried out:
Testing of all valves and hydrants for full closing and opening
Testing of all HVAC equipment for function and proper adjusting
Testing of each instrumentation loop to ensure correct operation.
Testing of alarms to ensure correct operation.
Testing of BMS.
The Contractor shall build a complete laboratory consisting of a building and facilities and equipped, as a
minimum, with all the test equipment enabling performance of tests marked (*) herein below at his own
cost and put it at the Engineer's disposal. The Contractor shall also be fully responsible for operation and
maintenance of such laboratory.
The Contractor may carry out all the routine field tests in the laboratory, which he will build for the Engineer
by providing additional test tools, if deemed necessary, or may install a separate field laboratory for such
tests.
EERPSCI_Technical Specifications 34
The Contractor shall provide tools required for routine tests which shall be carried on the Site or provide a
specialized laboratory technician to perform such tests by using equipment to be supplied from a
laboratory approved by the Engineer.
The Contractor may carry out any tests, which are not required to be performed on the Site in any external
independent laboratory acceptable to the Engineer. After completion of the Works under the Contract the
Contractor shall, upon Engineer's instruction, remove the laboratory built on the Site and the equipment
shall remain the Contractor's property.
The Contractor shall assign minimum one laboratory technician with having experience on concrete and
concrete materials and in soil tests. Appropriate assistants to the laboratory technician shall be made
available. CVs of laboratory technician shall be submitted to the Engineer for approval. Such personnel
assigned to the laboratory shall be fully supervised by and receive instructions from the Engineer. The
Engineer in agreement with the Employer may require the Contractor to replace laboratory personnel when
he deems necessary.
Tests required to be conducted by the Contractor during the execution of the Works hereunder include,
but not limited to, the following:
AGGREGATES:
CONCRETE:
The tests listed above are defined generally and this listing shall not limit the tests, which the Contractor is
required to conduct within the frame of these Technical Specifications.
The Contractor shall furnish to the Engineer copies of all certified test reports issued by his own accredited
laboratory or by an independent accredited test laboratory, as appropriate.
EERPSCI_Technical Specifications 35
The date of the report
A brief description and name of the Contract
Name and address of the laboratory
Name and signature of Engineer
Date of inspection or sampling
Temperature and atmospheric conditions
Date of test
Type and description of product and number of articles in related specifications
Location within the Works
Type of inspection or test
Observations made to verify the conformity with the Contract.
Submission of Test Reports: Test reports relating to materials and equipment proposed to be used in the
Works shall be submitted by the Contractor to the Engineer in the required number of copies to be
designated by the latter.
If the tests fail due to non-compliance with the criteria, or do not attain the specified minimum
requirements or the Engineer is not satisfied that the operational parameters can be maintained, the
Contractor shall:
a. The Contractor shall carry out functional tests for all equipment to prove that the works comply with
these Technical Specifications.
b. The Contractor shall give the Engineer 21 calendar days’ notice of his intention of carrying out tests,
and that the equipment is ready for operation. The Contractor shall provide a test program to test the
function of each part of his work (e.g., Site testing).
c. Within two weeks of completion of any functional test, the Contractor shall obtain and submit to the
Engineer, and to other parties as may be instructed, test certificates and performance curves of all
items giving detailed records of all electrical and mechanical tests carried out on the equipment and
material, both at the manufacturer's works or on Site.
d. Copies of certificates of all tests of all items shall be submitted to the Engineer. Copies of test
certificates of all major items shall be included in the operating and maintenance instructions as
detailed elsewhere.
e. When the tests and inspections have been completed to the satisfaction of the Engineer, and when the
test certificates and performance curves, etc., have been checked, the Engineer shall confirm
acceptance in writing.
f. The Engineer reserves the right to instruct the Contractor to meet any extra costs which are occasioned
by failure of the Contractor to comply with the above testing and inspection requirements, including
EERPSCI_Technical Specifications 36
the provision of test certificates, performance curve, etc., or which, in the opinion of the Engineer, are
due to insufficient care having been taken by the Contractor or the sub-contractor before presenting
the plant for inspection or test.
The Contractor shall then fully test all items of equipment, civil components and the component as a whole
and shall include provision and arrangement of:
All skilled and qualified staff and labor for operating and testing equipment during the tests.
Provision and disposal of all services such as lubricants, fuel, electricity, water, etc.
All measuring and testing instruments necessary to demonstrate that the equipment operates in
fulfillment of the Technical Requirements.
The Contractor shall consider that the Employer will make available suitably qualified personnel who will
take part in the tests.
The period of testing shall terminate after the object has been satisfactorily and successfully run by the
Contractor (as certified by the Engineer) for a period as required by the Engineer.
a. The Contractor shall provide and install ready for use any equipment, materials, consumables, water,
etc. necessary for execution of the functional tests at no additional cost to the Contract.
b. Any equipment used in the testing of the plant shall comply with the appropriate safety regulations
and requirements in all respects. The Contractor shall ensure that all sub-contractors are acquainted
with the Technical Specifications.
c. The Contractor shall satisfy the Engineer regarding the accuracy of all instruments used for tests and,
if required, shall present recent calibration test certificates, or otherwise have the instruments calibrated
by an independent authority at no additional cost to the Contract.
d. Electricity meter shall be checked for correct rotation and creep tests shall be carried out to ensure that
the meter is inoperative with voltage alone if the secondary of the current transformer is left connected
with the primary current interrupted.
a. Each pump set shall be tested for capacity, head, power consumption and mechanical reliability.
b. Each motor for the emergency power supply shall be tested for fuel input, power and thermal output
and effectiveness and for full reliability in all aspects.
EERPSCI_Technical Specifications 37
a. Pumps, pipes, valves and pressure vessels shall be hydraulically tested to the pressure as specified or
to at least 1.5 times the maximum working pressure or the nominal pressure +5 bar, whichever is the
greater.
b. The testing of pipes shall in all cases be carried out in the presence and to the satisfaction of the
Engineer. The Contractor shall give the Engineer advance written notice of his intention to carry out
testing. The form and period of notice are to be agreed between the Engineer and the Contractor.
c. Test certificates shall be prepared by the Contractor in a form to be agreed upon and shall be signed
by the Engineer on the satisfactory completion of each test. One copy of each signed certificate shall
be kept by the Engineer and one by the Contractor. The complete pipeline, including blank flanges,
caps, plugs, pressure gauges, pipe connection cocks, etc. shall be provided with anything necessary for
effectively testing the pipelines at the required pressure. The Contractor shall keep the said plant in
good order for the duration of Works, at no additional cost to the contract. Any pipe or length of pipe
found to be defective shall be immediately removed and replaced without additional cost and leaking
joints shall be remade. The test shall be repeated as often as necessary until the whole length under
test is accepted by the Employer and Engineer.
d. The testing of tanks/reservoirs for water tightness will be carried out similar to DVGW W 311 (or
internationally acceptable standards).
e. Notwithstanding the satisfactory completion of the above test, any leakage or soaking visible on the
outside face of the tank walls shall be stopped, after allowing for self-sealing. Any caulking or making
good of cracks in the concerned wall section shall, where practicable, be carried out from the inside
face.
[Link] Testing of Pumps, Conveying Equipment
Pumps and conveying equipment shall be tested on performance by the Contractor under the supervision
of and to the satisfaction of the Engineer as follows:
a. each pump set shall be tested for capacity, head, and power consumption,
b. each equipment shall be tested for capacity and power consumption.
The Contractor shall also be responsible for the payment of any fees to specialists and manufacturers, for
testing and commissioning required to bring all such plant and equipment into fully efficient operation as
part of the installation.
The Contractor shall thoroughly test each part of the Contract Works all generally in accordance with I.E.C.
and Electricity Authorities regulations, and the tests shall include the following:
Insulation resistance tests between earth and each phase on all circuits and power consuming
equipment by means of a 500 Volt insulation tester
Insulation resistances below10 megaohms will not be accepted.
Earth continuity tests shall be made on each main, submain, circuit, and sub circuit.
Polarity of switches and continuity of ring main circuits shall be tested.
Insulation resistance tests of all connected appliances shall be made.
Tests of the effectiveness of earthing including resistance of main earth shall be made.
Any other tests the Engineer may reasonably instruct the Contractor to make. Such will include
readings of voltage drop and current balance between phases at full load conditions at various
points in the installation.
EERPSCI_Technical Specifications 38
The Contractor has to provide all necessary labour, materials, test media and instruments required, and all
instruments must carry a recent calibration certificate from an approved body.
All tests are to be witnessed by the Engineer, and test record certificates, signed by all test witnesses, are
to be provided to the Engineer as the work proceeds, upon request, or in any event before the
commencement of the Defects-Notification period.
The Contractor has to present a list of tests during construction which will be done for the equipment’s,
and to be approved by the Engineer.
Before completion, the installation shall be tested in accordance with the standards, and compliance with
the Laws and Regulations of Albania in accordance with the requirements of the Engineer.
Inspections will be carried out during installation and after completion of work.
All assistance in the form of Labour and instruments for carrying out such tests and inspections shall be
supplied by the Contractor at reasonable times as required by the Engineer and the costs of such tests shall
be included in the prices quoted by the Contractor for the various items to be installed under these
Technical Specifications.
All cables and cable sheaths shall be tested for continuity and insulation resistance as the work precedes
and before connecting to the main supply.
All the above shall be carried out in accordance with the applicable standards. Test protocols have to be
submitted to the Engineer for approval.
After completing each part of the installation and after carrying out the above tests the Contractor shall
switch on all electrical loads. The current in each phase shall be measured with a clip-on Ampere-meter. If
an imbalance of more than 10% exists, reconnections shall be made to balance the load.
Phase sequences shall be tested at each distribution board; the tests shall show that the phase sequence
and color-coding is constant throughout the installation, the sequence being L1; L2; L3
EERPSCI_Technical Specifications 39
Tests shall be made during and after installation to demonstrate that the phase rotation is correct at all
end connections of power cables.
Where electronic equipment is installed, care must be taken when testing to avoid damage due to testing
voltages. If necessary, vulnerable devices and equipment’s must be disconnected.
The Bid of the Contractor shall also include tests of the installations witnessed and confirmed by external
authorities such as Fire Officers, Factory Inspectors, Licensing Authorities, Insurance Company
Representative as required by the Albanian legislation and/or set forth in these Technical Specifications.
The Contractor is reminded that the operating and maintenance instructions should be submitted in time
and that the necessary spare parts and tools should be handed to the Engineer latest at the time of
commissioning. Failure to do so, will delay the issue of the Taking-Over Certificate.
The Contractor shall instruct the Employer's Personnel appointed to take charge of the plant in all matters
and activities related to the proper operation, calibration, and maintenance in an efficient mode.
[Link] Commissioning
The Contractor shall carry out operational tests to demonstrate that all systems and components can be
operated safely and as specified in accordance with the specifications, design drawings and according to
national and international standards.
The commissioning period shall commence at such date determined by the Engineer and after the
Contractor has successfully realized all functional and work tests on completion and put the related
structures into operation.
The commissioning shall not start until all tests on completion have been done to the satisfaction of the
Engineer and the approval of the Contractor's proposal and program for commissioning the works by the
Engineer.
The Contractor shall supervise the working of the mechanical and electrical installations and shall provide
technical supervision continuously to affect any adjustment and remedial works that may be necessary. The
Contractor shall co-operate and render all assistance necessary as required by the Engineer during the
commissioning of the works.
The services to be provided during the commissioning period shall include but not be limited to the
following:
a. Conducting the start-up of the structures in accordance with the commissioning work plan approved
by the Engineer.
b. Provision of all skilled personnel for the commissioning of the structures using the O&M manuals to
demonstrate that the installation is capable of meeting the specified design and performance criteria.
The Contractor shall maintain on site all necessary specialists on commissioning and technical
personnel for a period of 14 calendar days after the successful commissioning to affect any adjustment
that may be necessary.
c. Assisting in supervising operation of the structures under a series of selected routine and non-routine
process modes and conditions to determine the performance of individual elements and provide a
base record of the capabilities of the pumping and valves for future reference
EERPSCI_Technical Specifications 40
d. Assisting in supervising the operation and maintenance of the structures using various operating and
maintenance procedures to test alternatives and determine optimum methods of operation.
e. Monitoring, reporting and referring of problems which cannot be resolved onsite to the Engineer’s
satisfaction and recommending alternatives to correct the problems.
The Contractor shall prepare comprehensive operating and maintenance manuals covering all items of the
contracted works and equipment including all instructions of manufacturers, references, lists, etc. The manuals
shall include an outline of the general principles of operation and maintenance of the items and shall make
specific reference to the particular equipment provided. Sales brochures may be included only as additional
information.
The operating instructions shall be prepared in such a way as to provide a step-by-step description of the
preparation and setting to work of the whole of the works and it’s shutting down.
The manuals shall also include a list of addresses with contact details of the suppliers’ representatives in
Albania or country or origin which can provide after sales service, spare parts or operation support.
The manuals shall be submitted in both English and Albanian language in the required number of copies. They
shall cover the testing, operation, control, maintenance, dismantling and repair of all the components and
Plant provided in the Works. The greatest attention shall be paid to the completeness and clarity of
presentation. The information shall be supported by:
A collection of standard pamphlets of general nature without drawings and descriptions referring to the actual
as-built situation will not be acceptable. In particular, the information supplied by Sub-Contractors and
manufacturers employed by the Contractor shall be prepared to form a comprehensive manual. Cross-
references of descriptive texts, drawings and spare part lists must be included.
At least two months before the scheduled issue of the Taking-Over Certificate, the Contractor shall deliver to
the Engineer copies of draft (provisional) operation and maintenance manuals for the Works and the auxiliary
EERPSCI_Technical Specifications 41
structures. The manuals shall be divided into several volumes (e.g. function, operation, maintenance, and
overhaul) and shall fully and clearly set out the Contractor's own recommendations and instructions for the
satisfactory operation, maintenance and overhaul of the works and equipment included in this Contract.
The draft (provisional) manuals shall also be already available during the required Training for the Employers
staff as described in Chapter 1.6.2.
The text or accompanying diagrams shall in addition show the electrical wiring, handling and erection
instructions. Draft (provisional) manuals shall, during the testing and commissioning of the Works, be carefully
checked by the Contractor, updated and modified to ensure that they are fully descriptive and applicable to
the final layout of the works.
The finally approved manuals shall be submitted at least three weeks before the planned issue of the Taking-
Over Certificate securely bound in A4 sized loose leaf binders, clearly titled, index linked and cross referenced.
If prepared on computer, standard PC word processor software such as Word for Windows shall be used, and
a copy of the data file for each volume, on USB-Stick, shall be supplied to facilitate updating and searching
for information. No section of the Works will be certified by the Engineer as completed unless this requirement
has been met.
The contents of the manuals may be subdivided into the following sections:
If during the Defects Notification Period, the Contractor or the Engineer should find that the manual requires
modification or adjustment as a result of operational and maintenance experience in the Works, the Contractor
shall provide such modification for each relevant manual at no additional cost to the Contract.
The manuals shall include explanations of the function and purpose of each item supplied and the
operational, mechanical and electrical procedures for:
1. Lubrication, checking, calibration (including charts), testing and adjustment;
2. Attention at daily, weekly, monthly or other maintenance intervals to ensure reliable trouble-free
operation;
3. Complete overhaul, dismantling and re-assembly, testing and re-commissioning;
4. The identification and selection of suitable lubricants standardized throughout the Works, including
identifying equivalents, available from local manufacturers where possible;
5. Defect location decision charts to facilitate tracing of the cause of malfunction or breakdown from
symptoms or tests;
6. Routine and emergency safety precautions, procedures and recommendations;
7. Cleaning of the Plant and its components;
8. Guidelines for protection of equipment in case of taking the equipment out of service;
9. Maintenance of protective coating;
10. Operational maintenance of the system, performance, monitoring and reporting procedures;
EERPSCI_Technical Specifications 42
The operating instructions shall be harmonized between the electrical and mechanical system and contain
the function of the electric equipment as well as the process itself, which is controlled with it. The
instructions shall clearly specify the function of each device and how it has to be operated. All signals and
indicated values shall be explained; necessary instructions shall be added.
In particular, the electrical part of the maintenance manual shall include at least the following:
i. Schedule of equipment supplied giving manufacturer's name and appropriate brand / Model No. /
Serial No.
ii. Schedule of routine maintenance for all equipment supplied.
iii. Schedule of spares supplied
iv. Schedule of tools and lubricants supplied
v. Plant layout drawings
vi. Electrical single line diagrams and circuit diagrams of the switchgear and control gears and further
control panels
vii. Arrangement (layout) of the equipment inside and at the front of the switchgear and control gears
viii. BMS and automation configuration diagram, if required
ix. Full and comprehensive instructions for all items of supplied equipment.
x. Test certificates for both works and site tests for electrical installation and other items, where
appropriate.
xi. Programs for control and monitoring (PLC, RTU. HMI and BMS-PC) Installation programs on DVD, if
required.
xii. Program for reading the installed data logger and changing parameter of the installed instrumentation
(Installation programs on DVD if required)
xiii. Copies and licences of the BMS. HMI and PLC (RTU) applications programs .
Operation and maintenance data shall be collected, and reports prepared and submitted, specifically for
the HVAC to ensure energy-efficient operation. Those include:
a. General operation and maintenance data and procedures, Operational System and Software
(freeware), O&M Manual
b. List of qualified service organizations which include contact details and qualifications, cost
estimates etc.
1.6.2 Training
The Employer’s staff to be trained on-site will accompany the Contractor’s staff in assisting their duties
where it is necessary to learn “on-the-job” but will not take over any responsibility for operation and
maintenance. The Contractor has to involve the Employer’s Personnel in all operational and start-up
procedures and commissioning on direction of the Employer.
EERPSCI_Technical Specifications 43
In order to allow the timely arrangement of training, the Contractor shall provide at least two months
before the scheduled date for taking-over, a training schedule specifying the number of staff required from
the Employer and their qualifications. The Engineer and Employer will check, amend if required and approve
the training schedule. The Contractor shall submit a training programme at least three weeks before the
intended training activities for the Engineer’s approval. As part of the training programme, the draft
(provisional) Operation and Maintenance manuals shall be provided to the Employer, so that the involved
staff can adequately prepare themselves for the Training. Further training materials shall be prepared in
both Albanian and English language in the required number of copies.
The training programme should be divided into several blocks/ topics, each lasting at least three calendar
days and include but not be limited to the following aspects:
The above-mentioned trainings shall at least include the following procedures and topics (if applicable):
The Contractor shall ensure the training is at an advanced level to ensure the system operators have an
adequate understanding of the systems and equipment functions and that maintenance staff have the skills
for repairing and restoring the systems and equipment to its original operating condition.
Training will only be accepted upon a short examination of the trained personnel by the Engineer.
EERPSCI_Technical Specifications 44
1.7 Spare Parts
The Contractor shall provide the spare parts, which the manufacturer recommends should be kept in stock
for the efficient operation of the equipment for a period of two years after the performance certificate has
been issued.
The spares shall be packed and sealed in individual boxes to preserve the parts against damage and
corrosion over long storage periods. Each package shall be clearly identified in Albanian and English as to
its contents.
All spare parts used due to technical failure during the Defect Notification period shall be refilled by the
Contractor prior issuing the Performance Certificate.
1.8.1 Services
The Contractor shall provide on his own cost to the Employer and the Engineer, his representatives and
other persons authorized by the Employer with such labor as the Employer and the Engineer may require.
The Contractor shall provide staff equal to the tasks required and shall maintain continuity of employment.
The Contractor shall maintain the equipment and shall repair or replace damaged or unusable equipment
without delay when instructed by the Engineer. Upon the issue of the Taking Over Certificate the equipment
shall revert to the Contractor.
The Contractor shall provide throughout the period of the Contract all staging, templates, plumb bobs,
pegs, hammers, nails, strings, paint, brushes and other such articles required by the Engineer for inspection,
checking of setting out and measurement of the Works.
EERPSCI_Technical Specifications 45
8 safety helmets, white with no logo
8 pairs of PVC gloves
1 rechargeable safety hand lamp
1 high voltage charger (110-220V)
The testing equipment shall be set up in the room provided and maintained by the Contractor in accurate
working order for the duration of the Contract.
1.9.1 Taking-Over
Before the Engineer issues a Taking-Over Certificate, the Contractor shall submit record documents which
accurately reflects the Works as constructed (i.e. As-Built Drawings). Information on record drawings shall
be recorded concurrently with construction progress. Work shall not be covered up until all required
information has been recorded.
Each document shall be labeled " Record Document" in neat large, printed letters. Record documents shall
be legibly marked and shall record actual construction conditions including, but not limited to, the
following information:
a. Horizontal and vertical locations of underground utilities and appurtenances, referenced to permanent
surface structures
b. Location of internal utilities and appurtenances referenced to visible and accessible features of the
structure.
c. Field changes of dimension and detail
d. Changes made by field instruction or by Variations
e. Details not on original Contract
Specifications and Addenda shall be legibly marked and shall include the following information:
a. Manufacturer, trade name, catalogue number, and supplier of each product and item of equipment
installed.
b. Complete list of subcontractors, manufacturers, and suppliers who furnished labor, materials, or
equipment. The address of each firm shall be included together with types of material or work
performed.
c. Changes made by on-site or by Variation instruction
EERPSCI_Technical Specifications 46
As an additional requirement, the Contractor shall support the Employer in the taking-over according to
local practice in compliance with Albanian legislation.
[Link] Document submittal
Record documents shall be delivered to the Engineer before issuing of the Taking-Over Certificate. All
letter-sized material shall be neatly indexed and placed in a four or two ring binder. Drawings shall be
bound in sets of convenient size for ease of handling. A transmittal letter, in duplicate, shall accompany
the submittal of record documents. The transmittal letter shall contain the following information
a. Date.
b. Contract title and number.
c. Contractor's name and address.
d. Title and number of each record document.
e. Certification that each record document as submitted is complete and accurate.
f. Signature of Contractor or his authorized representative.
The scope of the Contractor’s responsibilities during the Defects Notification Period shall include:
If the Engineer determines the Works is incomplete or defective, the Engineer will promptly notify the
Contractor in writing, listing the incomplete or defective Work. The Contractor shall then take immediate
steps to correct the stated deficiencies and shall send a second written certification to the Engineer when
all stages of the Works are completed. Upon receipt of the second certification, the Engineer shall re-
inspect the Works.
When the Engineer determines that all stages of the Works are acceptable under the Contract, and Engineer
has received the closeout submittals from the Contractor, the Engineer shall issue a Performance Certificate
in accordance with the requirements of the Contract.
EERPSCI_Technical Specifications 47
a. Certificates of insurance and/or warranty for equipments’/products' liability (in the name of
Employer/Beneficiary)
b. Affidavit of payment of all duties, taxes, fees, levies and other charges.
c. Affidavit of Payment of Debts and Claims.
d. Affidavit of Release of Liens.
Upon receipt of the Contractor's final statement, the Engineer will prepare a Final Payment Certificate in
accordance with FIDIC Sub-Clause 14.13.
All manufacturers and subcontractors shall also employ quality assurance systems in accordance with the
general requirements of ISO 9001.
The Quality Plan shall clearly state the methods for the identification, evaluation and rectification of matters
identified as or deemed to be non-compliant.
The Contractor shall submit to the Engineer a Quality Plan for the Works within 30 calendar days from the
Contract Agreement covering the following:
EERPSCI_Technical Specifications 48
1.10.1 Outline Quality Plan
Company QA Policy Statement
Company Organizational Structure
Authority and Responsibility Schedule for the Contract
List of quality procedures and instructions
List of suppliers
Inspection and test plans
Contract Review
Design Control
Document Control
Purchasing
Subcontract administration and control
Identification and traceability
Supervision of construction
Inspection, measuring and testing equipment
Non-conformance
Corrective action
Handling, storage, packaging and delivery
Internal quality audits and audit program
Training
The Quality Plan as approved by the Engineer shall become part of the Contract.
The Contractor shall submit a “document submission program” to indicate the submission times of these
documents.
The details of construction plant shall include the make, type, capacity or rating and the number of units
which the Contractor expects to employ throughout the duration of the Contract.
Details of the labor force shall include engineers and experts involved, senior staff, and specialists, skilled
and unskilled labor with indication of the local labor which the Contractor expects to employ and the
variation in staff and labor levels and their distribution throughout the duration of the Contract.
EERPSCI_Technical Specifications 49
The Contractor shall submit to the Engineer:
a) The finalized overall programme and the detailed programme for the first month within 14 calendar
days of the Commencement Date.
b) Detailed programme for subsequent months showing the sections of proposed works which the
Contractor expects to perform.
c) Formal approval of working methods obtained from relevant Authorities before commencement of
any new section of works.
The Contractor is obliged to provide method statements for each construction site prior to commencement
of any works. These method statements are to be approved by the Engineer and shall include at least his
specific programme, a site plan (layout), site facilities (e.g. toilets, traffic and H&S arrangements, etc.), and
agreements made with the relevant authorities (e.g. police, electric utility, water/wastewater utility, etc.).
a) the relevant authorities for public roads (approvals for opening, agreements on resurfacing) and
the Police (traffic arrangements), where applicable;
b) the concerned landowners (approvals of access, reinstatement of surfaces);
c) the statutory Authorities for water and energy supply and telecommunications
Weather conditions
Air temperature
Humidity
Sites where the Contractor is working
Staff at the sites
Machinery and equipment at the sites
Received site visitors
Any notes, comments or whatsoever which the Contractor or the Engineer considers important.
The diary shall be submitted on a daily basis for countersignature by the Engineer’s staff.
The reports shall be in a style and format as agreed with the Engineer and shall be submitted in the required
number of copies.
The content of the monthly progress reports shall include but not be limited to the following:
EERPSCI_Technical Specifications 50
any events, difficulties and problems which have arisen during the reporting period,
follow up of the approved programme: occurred delays, reasons for such delays, and measures to make
up such delays; up-date (if necessary) of the programme,
cash flow forecast based upon the foreseen progress of works,
photo documentation
The pictures shall be taken before the work starts along all the rooms of the buildings and shall be
immediately submitted to the Engineer.
All the photographs shall be of good quality, generally in in color. Digital copies (USB-Stick) of all the
pictures shall be properly annotated and will have an explanation about the site shown in the picture
together with the date the photograph was taken.
The Contractor shall submit two albums including all the monthly photographs taken together with digital
copies (USB-Stick) of all the pictures and information on where the pictures were taken etc. to the Employer
prior to issuing the Taking-Over Certificate.
A General
EERPSCI_Technical Specifications 51
As part of Monthly
Progress Reports
B Drawings,
records and
documents as
per clause 3
B4 As-Built Drawings Refer to Chapter 1.4 Refer to English, Four weeks before
Refer also to FIDIC Sub- FIDIC Sub- and local scheduled issue of the
Clause 4.1 Clause 1.8 language "Taking-Over Certificate”
C O&M
C1.1 Operation + Refer to Chapter 1.5 Refer to English, Two months before
Maintenance Refer also to FIDIC Sub- FIDIC Sub- and local scheduled issue of Taking-
Manual (draft) Clause 4.1 Clause 1.8 language Over Certificate
C1.2 Operation + Refer to Chapter 1.5 Refer to English, Three weeks before
Maintenance Refer also to FIDIC Sub- FIDIC Sub- and local scheduled issue of Taking-
Manual (final) Clause 4.1 Clause 1.8 language Over Certificate
D Reporting
EERPSCI_Technical Specifications 52
D3 Method Description of Refer to English, At least 14 days before
Statements construction and FIDIC Sub- and local intended commencement
testing procedures Clause 1.8 language of relevant work activity
Separated for the water
supply system if
applicable.
The Document Submission Plan, approved by the Engineer, shall become a part of the Contract.
EERPSCI_Technical Specifications 53
2 Specifications for Civil Works
Following main items are listed as indication – no limitation - the scope of works:
2.1.2 Standards
All Standards mentioned herein shall be deemed to be part of the Contract. All references to such Standards
shall be to the latest edition or revision thereof unless otherwise stated. The Contractor shall apply all
standards, technical regulations laws etc. mentioned in the Bidding Documents.
The Civil Works shall comply as a minimum with International Standards ISO, EN or DIN Standards* named
as “I.S.”, with the respective Codes of Practice and Standards generally used for building refurbishment,
EERPSCI_Technical Specifications 54
energy efficiency in “foreign countries”, adapted to the local conditions, shall be used as an alternative
subject to written approval by the Engineer.
Where no Standards are specified in the present Section or any other Section of the Contract, the above
defined EN or DIN shall apply.
Where there is conflict between this General Specification and the relevant DIN, the General Specification
shall take precedence. If not specifically stated, the following order of precedence shall apply:
1.) EC
2.) DIN
3.) UK
4.) Albania.
Materials supplied and work performed shall comply with these Standards and regulations as a minimum.
If manufacturers offer material to other Standards, the Standards shall be equal or superior to those
specified and full details of the difference shall be supplied to the Engineer if requested.
2.1.3 Climate
The Contractor shall be deemed to have considered all possible weather conditions when preparing his Bid
and his Programme of Works, and he will not be entitled to any additional payments whatsoever in respect
of any meteorological phenomenon although he may be granted extension(s) of time due to abnormal
weather conditions in accordance with the Contract.
The Contractor shall make suitable arrangements to protect the Works, temporary works, construction
plant, equipment and materials stored on site against the effects of the weather. The Contractor will
perform no work when in the opinion of the Engineer such work is liable to be affected by the weather.
2.1.4 Scaffolding
Any scaffolding required shall be designed and erected in accordance with the relevant standards. An
experienced and competent scaffolder shall carry out erection of scaffolding and it shall be of an
independent tied type. The Contractor shall ensure that all necessary adjustment is required to the
scaffolding to ensure its stability is made as the work proceeds. Care shall be taken that the load of any
debris collecting on a scaffold does not exceed the loading for the design. All measures necessary shall be
taken to prevent debris from being accidentally dislodged from the platform. Scaffolds shall at all times
during use be suitable for the purpose for which they are intended and shall comply with any local Authority
requirements. Where necessary, the scaffolding will be protected on the perimeter to roadways and
passageways should be taken precautions in order to make a surrounding of the object, and also the whole
scaffolding protection fixed by protecting netting in order to eliminate material swinging and including
required signal, illumination and the conditions of technical standards.
The scaffolding widths and decking widths must be suitable for the respective work (demolition, masonry
work, concrete work, painting work and installation work) For the roof area and the upper end, a roofer
safety catch is to be provided to prevent falls. The lower scaffolding level must be secured against
EERPSCI_Technical Specifications 55
unauthorized access. Ladders must be able to be folded up outside working hours. Necessary stairways
must be protected from the outside.
Steel scaffolding shall be framed and braced, in accordance with local standards and regulations, including
transport supply, maintenance, assembly, anchorage, dismantling etc. To a maximum height of 12 m of
horizontal elements should have vertical balustrade, to a min. height 15 cm and protecting netting.
Modern modular heavy and light scaffolding with security systems (handrails and integrated staircases)
includes:
tube-joint frames,
adequate bracing elements,
safety and security systems (handrails, integrated staircases, etc.),
work platform and decking.
The complete system shall be certified and verified versus security, safety and stability according to all
applicable standards and in accordance with requested submittals.
2.2 Earthworks
2.2.1 General
Earthworks under this section include trench excavation and backfill where pipes are placed below ground
and excavation for structures such as concrete blocks, pipe supports, foundations for reinforced concrete
and site-formation. Everything contained in the Specification with regard to the execution of the
excavations, disposal of excavated material, etc. shall equally apply to the various types of soil unless
otherwise stated.
Investigations shall be carried out in accordance with DIN 4420 and the corresponding codes or other
international accepted standards.
EERPSCI_Technical Specifications 56
[Link] Felling trees
Where instructed by the Engineer, trees with a trunk exceeding 0.15 m diameter shall be uprooted and
holes shall be filled with approved material and well compacted.
Working area means in this context the area necessary for carrying out all works for the installation.
The Contractor shall check if the required permits are available for the construction of the working area.
Before starting work the Contractor shall determine all necessary rights of way. The Employer will liaise with
the relevant landowners to assist in establishing the necessary access arrangements.
The Contractor shall check with local authorities if explosive material is presumed along the route of the
pipeline. The Contractor is responsible for the finding and removing of these explosives. The Contractor
shall inform the Engineer of explosives found.
The Contractor shall take care of survey points. If survey points shall be removed the contractor should
reinstall the survey points on the original position.
The Contractor shall remove and store topsoil and humus outside the working area. Following completion
of the work this will be reinstated with surplus removed to tip if necessary.
The Contractor has to prepare the surface of the working area in a way that the equipment used for the
construction can manoeuvre. Where bad ground conditions are found it might be necessary to stabilise
the ground with geotextile and/or gravel or other suitable material.
After the pressure tests have been carried out successfully the re-cultivation of the working area shall take
place.
2.2.4 Excavation
[Link] Standards
The Contractor shall examine the Site to familiarize himself with the nature of the ground, excavation
methods to be applied and physical obstructions and conditions on Site that may affect his work and prices.
His rates shall allow for all operations and costs required and encountered when carrying out the Works in
accordance with the Contract. Claims due to lack of knowledge of site conditions will not be entertained.
The Contractor shall not execute any earthwork or excavation without giving the Engineer's prior approval
to the methods which he proposes to employ. He shall not thereafter modify such methods without the
Engineer's consent.
Prior to the commencement of any earthwork, excavation or asphalt cutting, the Contractor shall record
the actual condition of the surface of the working site and adjacent structures and buildings. The record
shall consist of a written description and photographic records and shall be submitted to the Engineer 14
days prior to the commencement of construction works. Such records shall be signed as true records by
EERPSCI_Technical Specifications 57
the Contractor and the Engineer in order to avoid any discrepancies/differences at a later stage i.e. whilst
executing the reinstatement works.
The Contractor shall carry out works described in this Specification in accordance with the appropriate EN
and DIN Standards. The main Standards are, but are not limited by, the following:
DIN 4124 Excavation and trenches, slopes, breadths of working spaces, planking and strutting
The Contractor may carry out the works or provide materials in accordance to local or other international
Standards, provided their requirements are superior or equivalent to the quality described by the Standards
cited in the Specifications. It is up to the Contractor to prove superiority / equivalency of other Standards.
Excavation pits must be protected against collapse and earth collapse in accordance with local regulations
and international standards. The respective shoring and bracing work are the responsibility of the
contractor. Should dewatering become necessary, an appropriate pump sump shall be installed and
operated in the excavation pit area. The edges of the pit shall be protected when it rains and, if necessary,
covered. The relevant accident prevention regulations must be observed.
Excavation shall be carried out neatly to the lines and levels which are specified on the Drawings or as
instructed by the Engineer.
Excess excavation beyond the specified lines and levels shall be limited to an absolute minimum to avoid
disturbances of surrounding spaces.
The Contractor shall take all possible precautions to prevent slips in excavations and embankments and to
protect and support structures, which may be endangered.
Any excess excavation, over-break or slip beyond the limits of the specified excavation shall be removed
and made good at the Contractor's expense.
Excavation shall be carried out by hand if excavation by mechanical means is not reasonably practicable or
may endanger or damage structures or property.
Excavated material shall, if in the opinion of the Engineer it is suitable and required for use at the Site, be
stockpiled, as well returned for backfill activities or, if possible, immediately placed or shall, if not so suitable
or required, be removed from the Site.
Rock excavation (for rock classification DIN 18300, class 6 and 7 shall apply):
EERPSCI_Technical Specifications 58
The word "rock", wherever used as the name of an excavated material to be excavated, shall mean only
boulders and pieces of concrete or masonry exceeding 0.5 m3 in volume, or solid ledge material which, in
the opinion of the Engineer, requires, for its removal, drilling and blasting, wedging, sledging, barring, or
breaking up with a power-operated tool.
Table 2-1: Rock excavation - Soil & Rock Classification as per DIN 18 300, Clause 2
NOTE:
*) above is translated from German to English and in case of any dispute the German version shall prevail
**) 0.01 m3 volume is equal to a sphere with 0.30 m diameter
0.10 m3 volume is equal to a sphere with 0.60 m diameter
***) See also
DIN 18 196 Soil Classification for Civil Engineering Purposes
DIN 4022, part 1 Classification and Description of Soil and Rock
Rock class 6 wherever used means material to be excavated as boulders, rock debris, detritus and pieces
of concrete or masonry or other material exceeding 0.30 cubic meter in volume, or solid ledge material
which, in the opinion of the Engineer, requires, for its removal, wedging, sledge, barring, or breaking up
with a power-operated tool.
EERPSCI_Technical Specifications 59
Rock class 7 wherever used means material to be excavated as hard solid bedrock material which, in the
opinion of the Engineer, requires for its removal special drilling, blasting, cutting, wedging and breaking
up with heavy duty power tools.
No soft or disintegrated material which can be removed with a hand pick or power-operated excavator or
shovel, no loose, shaken, or previously blasted material or broken stone in material fillings or elsewhere,
and no material exterior to the maximum limits of measurement allowed, which may fall into the excavation,
will be measured or allowed as " rock material".
Excess Rock Excavation: If rock is excavated beyond the limits of payment indicated on the drawings,
specified, or authorized in writing by the Engineer, the excess excavation, whether resulting from over-
breakage or other causes, shall be backfilled, by and at the expense of the Contractor.
Should the Contractor require areas outside the allocated Right of Way he may, with the prior agreement
of the Engineer, negotiate these on his own behalf and shall be responsible for all costs involved and for
the reinstatement after completion of the Permanent Works.
Prior to commencement of the Works the Contractor shall record on drawings the location and dimension
of drainage channels, structures, walls, fences etc., lying within an area of 20 meters measured from the
outer edge of structures to be executed. These drawings together with a written description of the
condition of such structures shall be submitted in duplicate to the Engineer 14 days before start of
construction works (excavation).
Before commencement of construction the Contractor shall carefully strip the topsoil from any agricultural
land, garden and the like to the depth as instructed by the Engineer and over the entire working width.
Topsoil shall be deposited separately from other excavated material for reuse. After completion of works
and before placing topsoil, the entire area affected by the Contractor's activities shall be scarified to a
depth of 450 mm and shall be made up to the required level to receive topsoil.
All fences, walls, structures, buildings, etc. affected by the Contractor's work shall be reinstated to the
satisfaction of the owner and the Engineer.
Trees within the Right of Way may be cut down only after having received the owners and the Engineer's
permission. Any damage to trees, whether accidental or otherwise, shall be reported to the Engineer.
The Taking-Over Certificate for any part of works will only be issued if the Contractor submits, together
with his application and where applicable, a written statement by the owner confirming that reinstatement
of land, garden, etc. has been carried out to the owner's satisfaction.
EERPSCI_Technical Specifications 60
caution in all excavation so that the exact location of underground structures and utilities, either known or
unknown, may be determined and he shall be held responsible and pay for the repair without additional
payment in such structures when broken or otherwise damaged due to careless executed works.
When removal, relocation or reconstruction of any cables, pipes or any other services whatsoever is
necessary for the pursuit of the Contract, the Contractor shall notify the Engineer in writing. Unless covered
by separate item in the Bill of Quantities, all work in connection with the removal or resetting of these or
any services shall be carried out by the Contractor under the supervision of the Engineer or concerned
authorities.
The Contractor shall be allowed to use explosives only with the express permission of the Engineer. After
having obtained the said permission, all blasting shall be done only by properly trained and qualified
workmen under the supervision of an experienced foreman, who shall be in possession of an official and
authenticated current blasting certificate.
The greatest care shall be taken when blasting to protect persons, the works and any other property. No
blasting shall be done within 10m of any existing structure.
The last 15 cm of rock above foundation level shall be removed by use of power tools or by hand.
The rates for excavation in rock shall include supplying, hauling and storing explosives, drilling holes, and
required materials for blasting including any necessary work.
All excavations shall be carried out to the lines and limits shown on the excavation plan and other drawings
or defined in the Specification. Said lines and limits may be amended by the Engineer to suit soil and other
conditions encountered during actual excavation and field inspection. When excavating in any material
other than rock for formation levels under any structure, the last 15cm of excavation shall be taken out not
more than 24 hours before placing of foundations or fill. The bottoms of excavations shall be levelled and
trimmed to full width to the required lines and levels and where under foundations shall be well watered
and rammed before placing of concrete.
EERPSCI_Technical Specifications 61
Foundations for concrete on bedrock shall be trimmed to the prescribed lines, thoroughly cleaned of mud
and debris, and moistened in advance of placing concrete. All foundation surfaces shall be free from pools
of water at the time of placing concrete. Wherever any excavation in earth has been made below grade
without the Engineer's instructions, it shall be refilled as specified in Clause 2.2.5 hereof at the Contractor's
expense.
Subject to any specific requirements of the Contract, the disposal of excavated material within the Site shall
be at the Contractor's discretion but shall be so arranged as to be acceptable to the Engineer and to suit
the overall requirements for the construction of the Works. The Contractor shall ensure that no excavated
material which is suitable for and is required for re-use in the Works is disposed of outside the Site.
The term "excavation" shall be deemed to include for disposing of excavated material in any of the
following ways:
• backfilling to excavation and completed structures and trench excavation using suitable excavated
material and including placing in temporary spoil tips and any double handling required (piling at
separate location);
• transporting selected excavated material to locations within the site where embankments are to be
constructed or where is filling around structures is specified to be constructed as embankment including
tipping ready for spreading and compacting;
• disposal of surplus excavated material outside the Site;
• topsoil and excavated material suitable for grassing shall be deposited in temporary separate spoil tips
within the Site;
• unsuitable material shall be disposed of as approved by the Engineer.
[Link] Excavation Pipe Trench
Trench excavations shall be carried out in accordance with EN 1610, DIN 4124 (October 2002) and DIN
18303.
If instructed by the Engineer, for excavations in case of soil of bad quality or heavy loads next to the trench,
the Contractor shall submit the structural design including the relevant design calculations of the sheeting
system to the Engineer for approval.
The inclination of the side walls of the trench shall be adjusted to the soil conditions if the sides deeper
than 1.25 m are not protected by sheeting in accordance with international accepted standards.
Wherever necessary soil shall be adequately sheeted and braced. Where sheeting and bracing are used,
the net trench width after sheeting shall not be less than that specified in the related drawings. As backfill
is placed and if sheeting is to be withdrawn, it shall be withdrawn in increments of not more than 30 cm
and the void left by the withdrawn sheeting shall be filled and compacted. If, despite such precautions, or
by reason of their neglect, any portions of the bottoms, sides or ends shall give way or be excavated without
instructions from the Engineer, the Contractor shall at his expense excavate and remove all the ground
EERPSCI_Technical Specifications 62
thereby disturbed and make it good, with well compaction fill or in such class of concrete as may be
instructed by the Engineer.
If applicable with the procedure of the pipe installation trenches shall have vertical sides but where it is
approved by the Engineer in writing the Contractor may excavate trenches having vertical sides below and
sloping sides above the top of the pipe. The cost of sloping sides shall be borne by the Contractor.
Permission to slope sides of excavation shall not be granted in streets, paved areas and roads.
Before the excavation the pipe route axis shall be set out.
No pipe shall be laid in a trench until the section of trench in which the pipe is to be laid has been approved
by the Engineer. Pipe trenches shall be excavated to the lines and levels shown on the drawings or as
instructed by the Engineer but shall normally not be laid with less than 100 cm of cover from top of pipe
to ground level.
The trench bottom shall provide a regular foundation for the pipes.
The width of the trenches shall be sufficient to permit the pipes to be laid and jointed properly and to place
and compact the backfill as specified. Trench excavations for pipes and interconnections shall be open-cut
trenches with minimum width as defined in EN 1610 if not otherwise specified in the specifications or
drawings.
Where pipes are welded outside the trench, the smallest width of the pipe trench shall be 60 cm larger
than the pipe diameter. For socketed pipes the trench shall have the following dimensions:
The Engineer may approve the use of a wider trench in particular circumstances.
Minimum excavation depth is established considering the minimum depths of cover allowed.
Strong sight rails shall be fixed and maintained at each change of gradient and at as many intermediate
points as may be necessary. On the rails shall be marked the centre line and the level to which the pipe is
to be laid, such rails being not more than 35m apart. Other equipment like LASER instruments may also be
used. This equipment needs the approval of the engineer.
All measuring equipment shall have been controlled by an approved institute or manufacturer not less than
1 year before use on the contract.
The trench bottom shall be even and smooth so as to provide a proper support for the pipe over its entire
length, and shall be free from stones, lumps, roots and other hard objects that may injure the pipe or
coating. Holes shall be dug in the trench bottom to accommodate couplings so as to ensure continuous
contact between the trench bottom and the pipe between coupling holes.
EERPSCI_Technical Specifications 63
Where the bottom of the trench is of such a nature that it is likely in the opinion of the Engineer to cause
damage to the pipe or coating or an unsuitable material is encountered which cannot support the pipe,
the Contractor shall excavate the trench to an additional depth below the required depth and shall refill to
required level with suitable material.
Where pipes are laid on curves of large radius the trench shall, be widened so as to ensure that no part of
the pipe shall be nearer to the sides of the trench than the clearance required for by handling.
The Contractor shall provide bridges over the pipe trenches where necessary or instructed by the Engineer.
Where necessary (crossing of cables, pipes, etc.) the excavation has to be carried out by hand.
Where excavated material is to be used for backfilling, the Engineer may instruct its storage in separate
stockpiles (may be at separate location); Topsoil and humus shall always be stored separately from other
material.
For the connection welding of the pipe sections the excavation shall be widened in order to allow the
welding, the control of the welding and the insulation of the weld without any danger for the workers. The
minimum distance from the pipe to the bottom and to the walls of the trench shall be 60cm.
The Contractor shall keep the bottom of the pipe trench dry, e.g. by pumping. Groundwater shall be
discharged into to the nearest outfall and not into the wastewater system. Uncontrolled discharge onto
agricultural land is not permitted.
The prices quoted for trench excavation shall be fully inclusive and contain (except when separate items
are included in the Bill of Quantities) all incidentals works as:
• excavation of any type of soils, whether this excavation has to be made by hand or by machine
• incidental excavation, if instructed by the Engineer, and making good the same;
• demolition of existing surfaces and underground structures, where required;
• location, maintaining and reinstatement of existing services, where required;
• incidental excavation for joint holes, fittings, thrust blocks, manholes, encasements etc.;
• sheeting and piling of trenches, bracing and protection of slopes;
• levelling, trimming and consolidating the bottom of the trench;
• keeping the excavation free from surface and ground water and waste water, and maintenance of flow
during construction;
• any excess excavation to accommodate temporary supports and all working space to carry out the work;
• disposal of excavated material whether it shall be reused for backfilling or removed as surplus material
including formation of all temporary spoil heaps (may be at separate location) and all double handling
necessary;
• all additional measures necessary to ensure that the excavation is made to the correct line and level and
maintained in a safe and workmanlike manner.
[Link] Existing Services
Notwithstanding any relevant information furnished by the Employer or the Engineer or any public
authority, the Contractor shall be solely responsible for ascertaining from his own inspection of the Site
EERPSCI_Technical Specifications 64
and from the respective supply authorities and other public or private bodies the position of all pipes and
cables whether underground or overhead, within or near the Site.
Where excavation is carried out close to or across or below the existing line of sewers, pipes, cables or
other services, the Contractor shall, where required, provide temporary supports or slings and where such
sewers, pipes, cables or other services are damaged the Contractor shall arrange for and pay any repair
works, replacement or costs resulting from such damages.
Where in the opinion of the Engineer construction of the Works cannot be reasonably carried out unless
the sewer, pipe, cable, other service is permanently severed or permanently diverted or permanently
supported, he will instruct the Contractor to provide all necessary facilities and access for the Government
Department or public utility company without additional cost.
The Contractor shall take all precautions to avoid undermining any part of the Works or other properties
by pumping or else but should undermining occur he shall make good same to the satisfaction of the
Engineer at the Contractor's expense.
In all cases where permission to use existing water courses, sewers, pipes for the discharge of liquids has
been granted, it will be on the condition that the Contractor cleans out such facilities after completion of
the Works at the respective Site.
Trench excavation will be measured net, whereby the minimum width of trenches as stated in this
Specification, the depth to the specified trench bottom (bottom of lower bedding zone), and the length of
Services laid (linear metres run as specified for pipe laying) shall be taken as payment limits.
The Contractor shall make his own allowances for excess excavations (e.g. due to sheeting system).
The preparation of sites and pipeline route including clearing, demolishing and removal of existing surfaces
and pavements, stripping of topsoil and demolition works, demolition and removal of existing pipes no
longer in use, as well as the reestablishment of the surfaces will be measured and quoted under separate
items. Furthermore, the trench sheeting, disposal of ground water from trenches, protection of existing
Services will be measured and paid for under separate items.
The excavation in rock material etc. shall be measured as extra over the general excavation rates.
EERPSCI_Technical Specifications 65
• suitable excavation material and
• suitable exchange material
are rough estimates.
It is the Contractor’s responsibility to assess for his purposes the amount / percentage of excavated material
not being suitable for backfill and compaction and to be replaced.
[Link] Hardcore
Hardcore shall be graded hard limestone or other hard stone from an approved quarry, closely packed with
all interstices filled in.
When required the top surface shall be finished to correct levels, irregularities broken off and a smooth
surface shall be prepared to receive blinding, building paper or the like.
2.2.5 Backfilling
[Link] General
All excavations shall be backfilled to the level of the original ground surfaces, unless otherwise shown on
the Drawings or instructed by the Engineer, and in accordance with the requirements of the Specification.
The material used for backfilling, the amount thereof, and the manner of depositing and compacting shall
be subject to the approval of the Engineer, but the Contractor will be held responsible for any displacement
of pipe or other structures, any damage to their surfaces, or any instability of pipes and structures caused
by the improper depositing of backfill materials.
Pipe surround and structures of concrete shall be backfilled as soon as the concrete has attained sufficient
strength, as determined by the Engineer, to sustain the load imposed.
EERPSCI_Technical Specifications 66
Material for backfilling shall be deposited and compacted in layers of a maximum thickness of 300 mm and
shall be appropriate to the compaction plant used. (Thickness measured prior to compaction.) Compaction
shall be so carried out to ensure a value of 95 % Proctor density is achieved. The Contractor shall ensure
that sufficient water is provided at all times to adequately moisten the backfill during compaction.
Supports to the excavation shall be carefully removed as the filling proceeds, but the removal of such
supports shall not relieve the Contractor of his responsibility for the safety and stability of the Works.
[Link] General
This section covers the methods of construction for pipes and bedding of both rigid and flexibly jointed
pipes together with methods of backfilling trenches. It applies to both water and sewer pipelines, and for
both water and sewer pipelines to both gravity and pumping or force mains.
Soft areas below formation level shall, upon the instructions of the Engineer, be excavated out to levels as
instructed and the material disposed of. The formation level of the excavation shall be restored; using an
approved fill compacted in layers not exceeding 300 mm, prior to continuing with laying the bedding as
specified.
Where localized hard spots are encountered below formation level, the material shall, upon the instructions
of the Engineer, be excavated out to levels as instructed and the material disposed of and the formation
level restored.
The geotextile shall be installed before the bedding material is filled into the trench. In case of sheeted
trench, at the same time the bedding material is filled in, the timbering has to be removed so that no free
space remains between the geotextile and the surrounding soil.
The geotextile shall have an overlapping of 50 cm on the top side. Also, in horizontal direction an
overlapping of 50 cm has to be applied.
EERPSCI_Technical Specifications 67
[Link] Bedding Materials
After laying the pipe the bedding shall be brought up evenly on each side of the pipe in carefully
compacted layers, not exceeding 300 mm thickness, to the required level. Care shall be taken to ensure
that the bedding is compacted under and along the sides of the pipe and laterally to the undisturbed sides
of the trench.
The bedding for pipes shall be brought up to the horizontal diameter of the pipe, compacted and finished
level to the full width of the trench prior to placing the specified cover and backfill.
Before bedding trench supports shall be withdrawn in steps to minimize disturbance of the bedding
material.
EERPSCI_Technical Specifications 68
[Link] Backfilling of Trench before Tests – Socketed Pipes
The trench, with the exception of the pipe joints, shall be refilled with selected approved material free from
stones, from the excavation, as specified in the Specifications and/or Drawings, hand-punned into place
under and around the pipe and up to 300 mm above the top of the pipe in layers of 10 cm after compaction.
Subsequent refilling shall be placed and consolidated in 300 mm layers after compaction and carried up to
the level necessary to allow for the temporary restoration of road and path surfaces, and also for hard core
(if and where instructed) on roads or to such level as will leave the requisite space for the topsoil, tarmac
etc. to be reinstated as instructed by the Engineer.
The balance of backfill shall not contain stones of more than 15 cm in their largest dimension, and the
backfill mixture shall not contain more than 25 percent stones. The Contractor shall not permit excavation
to be used for disposal of refuse.
Trenches in the right-of-way of a road shall be backfilled with selected material placed in layers not
exceeding 300 mm in thickness after compaction, wetted and compacted to a density of not less than 90
percent of the maximum dry density at optimum moisture content as determined in accordance with the
Standard Proctor Density (SPD) test. Trenches not in a right-of-way may be backfilled without tamping.
Any deficiency in the quantity of material for backfilling the trenches shall be supplied by the Contractor.
The Contractor shall at his own expense make good any settlement of the trench backfill occurring after
backfilling and until the expiry of the Defects Notification Period.
On no account shall any excavated material be bulldozed back when backfilling trenches in roads and no
such backfilling shall be carried out unless in the opinion of the Engineer sufficient mechanical rammers
are in operation on that portion of the work. In no case shall any soft material be used in filling any part of
any trench within a road reservation.
The working space outside manholes shall not be backfilled before testing has been successfully
completed. However, the Engineer may at any time instruct the Contractor to proceed with the complete
backfilling before testing. In such case re-excavation of the manhole is necessary if sealing cannot be done
from inside the manhole.
EERPSCI_Technical Specifications 69
[Link] Backfilling of Pipe Trenches – Welded Pipes
Before filling take place, the pipeline shall be surveyed. The corrosion insulation shall be checked. All
impurities like stones, knots, as well as trench protections shall be removed before starting refilling. Refilling
is not allowed without the approval of the engineer.
The backfilling of the pipe trench shall be carried out with suitable material to a height of 300 mm above
the top of the barrel of the pipe. The covering of the pipeline shall take place immediately after placing of
the pipeline in order to avoid temperature differences. Usually, the covering shall take place within 12
hours if the air temperature is above 30°C or within 24 hours if the air temperature is below 30°C.
Suitable material for the first filling has a maximum grain size of 60 mm or as otherwise specified in standard
drawings. Material with sharp edges may not be used. For the filling of the rest of the trench no boulders
shall be used. In order to compensate settlement of the ground, the filling shall be left slightly higher than
the original ground level.
The filling shall be compacted particularly carefully in any of the following cases:
The entire filling shall be done in layers. The compaction equipment and the thickness of the layers are
subject to the approval of the engineer.
In areas with big slopes where the filling material might be eroded special measures shall be adopted, e.g.
barriers of sand bags, where instructed. Such barriers shall be constructed with material which will not rot.
The surplus of the excavated material shall be placed in an area specified by the Engineer.
EERPSCI_Technical Specifications 70
2.2.7 Restoration and Clean-up
Receipts shall be obtained from the property owners or tenants that the reinstatement has been carried
out to their satisfaction. The Performance Certificate will not be issued until these have been submitted to
the Engineer.
Surface to be similar to that already in place and to approval of the competent Authority.
2.2.9 Topsoil
Where topsoil is obtained from the strip spoil heaps deposited on the site, it shall only be used after
sufficient time has elapsed to make the soil suitable for re-use, and with the prior permission and approval
of the Engineer.
Where soil is to be obtained from outside sources, a sample load must be delivered, and the Engineer's
approval obtained before any further deliveries are made.
All weeds, stones and other unsuitable matter must be removed before any soil is seeded.
The surfaces of site excavation shall be finished and levelled to the exact required lines and slopes as shown
on the drawings and as instructed.
Where required, the site areas shall be brought up to the required levels by well compacted selected
material obtained from required excavations or elsewhere as instructed by the Engineer. Areas on which
EERPSCI_Technical Specifications 71
such fill is to be placed shall be stripped of productive soil to a depth not exceeding 30cm and the filling
material shall be spread in layers not exceeding 15cm in thickness, watered as required, compacted by the
use of approved rollers or hand operated mechanical tampers, and finished to the drawings or as instructed
by the Engineer.
[Link] General
The Contractor shall provide all equipment and materials necessary for collecting samples and carry out
field laboratory tests on materials for earthworks. Laboratory equipment shall be housed in a suitable
building on site which shall also incorporate space for the storage of field test equipment.
In the event the compaction does not reach the required density the backfill shall be removed and replaced
by the Contractor at his own expense. The section where the backfill is to be re-excavated shall be defined
by the Engineer.
EERPSCI_Technical Specifications 72
shall generally be demolished in reverse order to that of construction. Steel and reinforced concrete
structural members shall be lowered to the ground or be cut into lengths appropriate to the weight and
size of member before being allowed to fall. Debris shall be allowed to fall freely only where there is no
danger of damages occurring to the retained structures. When building demolition or its elements cannot
be done without problems divided from structure part, another appropriate working method shall be used.
Steel elements and concrete structures strengthened will be put on the ground or will be cut horizontally,
due to wideness and measurements in order not to swing down. Wood elements can be swing from
upstairs, only when they do not represent danger for the other part of the structure. When the elements
are demolished, should be taken precautions in order not to risk the other constructive holding elements
and to do not damage the other elements. Generally, demolition work shall commence by removing as
much dead load as possible without interfering with the main structural members. Temporary works shall
be designed to carry the required loads under the most severe conditions. Sections to be demolished shall
be supported by suitable lifting equipment then cut and lowered to the ground under control.
The different materials and waste accrued during dismantling and demolition shall be separately collected
and stored at containers at the site in order to be brought at recycling facilities. The contractor shall provide
a method statement for demolition and recycling/ disposal process, which shall be subject of approval
from the Engineer.
The Contractor shall coordinate with the Engineer about any possible reuse of materials prior disposal.
The contractor shall propose and take appropriate measures to avoid any damage to the building through
external influences (Sunshine, Rain etc.) during and after demolition. He shall clearly describe in a
methodology how he intends to mitigate and avoid any damage to the remaining structural skeleton.
Utmost care shall be taken in to separate the different materials to facilitate proper recycling (method to
be described in method statement)
EERPSCI_Technical Specifications 73
2.3.4 Demolition and Dismantling of Electrical and Mechanical Equipment
All existing electrical and mechanical equipment shall be uninstalled and disposed of.
Utmost care shall be taken in to separate the different materials to facilitate proper recycling (method to
be described in method statement)
- Water supply
- Wastewater network
- Rainwater drainage system
- Electrical power supply system
The Contractor shall provide any equipment and technical appliances that are necessary in order to not
any harm to the existing public or private systems.
After completion of the works and reconnection of the buildings to the different utilities, he shall make
good any damages or changes to the existing system as per the condition of the system prior to the works.
This shall be done to the satisfaction of the utility operator/ owner.
2.4.1 General
The concrete shall, except where otherwise described in the Contract, be produced in accordance with the
relevant provisions of
• EC2 / DIN ENV 206. Concrete - specification, properties, production and conformity
• DIN EN 1992
• DIN 1048 Quality tests of concrete;
• DIN 1084 Quality control of concrete;
• DIN 1164 Cement;
• DIN 4226 Concrete aggregates;
• EN 10088 Reinforcing steel
• DIN 488 Reinforcing steel.
EERPSCI_Technical Specifications 74
Concrete used in the Permanent Works shall be of the class shown on the Drawings, indicated in the Bill of
Quantities or instructed by the Engineer. Characteristics of the classes of concrete which may be used are
given in the table hereafter.
Except otherwise specified, the concrete ingredients, manufacture, testing and workmanship shall comply
with the requirements of EN 196-1 and 2 or their equivalents.
Concreting in the Permanent Works should not commence until a trial mix for the class of concrete required
has been approved by the Engineer.
The contractor shall not alter the mix proportions or the source of supply of any of the ingredients without
having previously obtained approval from the Engineer. If sample cubes are required for statics or statics
testing, these must be created by the contractor upon delivery of the concrete to the site and carefully
labeled in order to enable complete documentation of the samples afterwards.
All concrete shall satisfy the strength requirements according to the terms in EC2 / ENV 206.
e.g. C20/25: Both number show characteristic values of the strength, 5%-fractile of the specimens tested
after 28 days for different specimen shapes. Specimen according to ISO 4012 with treatment according to
ISO 2736 will be required. The first value gives the strength of a cylinder specimen with a diameter of 150
mm and a height of 300 mm, the second value gives the strength of a cube with an edge length of 150
mm.
The contractor shall make trial mixes for each class of concrete using the same type of Constructional Plant
and the same material as are proposed for the Permanent Works. The contractor shall give 24 hours’ notice
of such trials to enable the Engineer to attend.
The Contractor shall proportion the ingredients of each batch of concrete accurately by weight. Volume
batching may be allowed in particular circumstances. The concrete ingredients shall then be mixed
thoroughly.
[Link] Cement
The cement used in the Works shall be ordinary Portland cement (OPC) complying with EN 197 or
equivalents for all parts not in contact with aggressive water. For all other concrete parts cement shall
correspond to classification ”increased sulphate resistant” according to EN197. Samples of cement shall be
supplied, when requested by the Engineer, both from the Contractor's store on Site and from the place of
manufacture.
EERPSCI_Technical Specifications 75
The Contractor shall not permit any cement to come into contact with water at a temperature greater than
60°C.
Different types of cements shall be stored in separate compartments. If intermixing occurs all cement
concerned will be condemned by the Engineer and shall be removed immediately from the Site.
No cement which, in the opinion of the Engineer, has deteriorated or hardened shall be used on the Works
and such cement shall be immediately removed from the Site.
Any cement which is stored on the Site for a period in excess of 28 days shall be tested in accordance with
the relevant Standard prior to use.
A thorough chemical water analysis shall be made before using any particular water source for concrete
mixing and test certificates from an independent laboratory shall be presented to the Engineer for approval.
When comparative tests are made with distilled water of known quality, any indications of unsoundness,
marked change in time of set, or reduction of more than 10 % in mortar strength shall be sufficient cause
for the rejection of the water under test.
The Contractor shall not take water for use in concrete from shallow, muddy or marshy sources.
Aggregate for concrete shall consist of hard, dense, durable, clean, uncoated fragments of natural sand,
crushed stone, or other suitable materials approved by the Engineer for use with the cement specified and
shall be free from clay, shells, organic material or other deleterious substances and furnished from
approved sources.
The Contractor shall test all aggregates as instructed by the Engineer, and shall provide such facilities as
may be necessary for procuring representative test samples. The aggregates shall also be chemically
EERPSCI_Technical Specifications 76
analysed in order to avoid bad influence to the concrete quality, lifetime, Special attention has to be paid
the aggregate alkali reaction.
If the aggregates are produced directly at site adequate machinery shall be installed. The installed crushing
and screening plant shall be approved by the engineer. The aggregates produced shall be controlled in
order to secure the required grading. The different fractions of the aggregates shall be stored separately;
mixing of the different fractions shall be avoided. All fractions shall be stored on a concrete floor in order
to avoid contamination. The approval of the engineer for storing the aggregates is necessary.
The aggregates shall be tested every 100 tones supplied or produced or as required. If the aggregate or
sand does not fulfil the required grading the contractor shall correct the grading with no extra cost for the
Employer.
All sand and coarse aggregate, when required, shall be washed in clean fresh water at no extra cost to the
Employer. The nominal size of graded coarse aggregate for reinforced concrete shall be 32mm to 5mm.
A stock of aggregates permitting concreting operations for at least 5 days shall be available on the site.
Table 2-3: Grading Curve e.g. for a max. grain size of 31.5mm:
Percentage Passing
Sieve Size [mm] A32 B32 C32
31,5 100 100 100
16 62 80 89
8 38 62 77
4 23 47 65
2 14 37 53
1 8 28 42
0,5 5 18 29
0,25 2 8 15
0,125 (1) (5) (10)
[Link] Admixtures and Additives
Preliminary strength tests shall be carried out to ensure that admixtures and additives do not adversely
affect the concrete to which they have been added.
Additives may be added to the concrete if they do not adversely affect the strength and durability of the
concrete and the corrosion protection of the reinforcement.
In no case shall admixtures or additives be added to concrete, cement mortar or grout without the express
permission of the Engineer in writing.
Additives and admixtures, if approved by the Engineer, shall be used strictly in accordance with the
manufacturer's instructions.
EERPSCI_Technical Specifications 77
The strength class of concrete shall be as designated in the following Table (an extract from European
Standard EN 206-1 Concrete Part 1 Specification, performance, production and conformity, Table 6.3)
The quantity of water added shall only be sufficient to produce a dense concrete, which can be fully
compacted without undue difficulty, due allowance being made for the moisture content of the aggregates.
Before commencing any concrete work, the Contractor shall design the mixes for the concrete, which he
proposes to incorporate in the Works. Each mix shall be designed to produce the required class of concrete
having a characteristic strength not less than the appropriate value specified. Each design shall fulfil the
following requirements:
• The proportions in which the dry materials are to be mixed, including the aggregate/cement ratio,
cement per cubic meter of compacted concrete and the sieve analyses of the individual and combined
aggregates.
• The water cement ratio to be adopted.
• The workability of the mix and the range in which it is to be maintained.
• The 28-day individual and average strengths for at least six previously obtained test cubes.
• The individual and average densities of the six cubes.
• The dates on which the cubes were made and tested.
• Any other relevant information.
Following the Engineer's approval of the mix designs, the Contractor shall prepare trial mixes of each class
of concrete in the presence of the Engineer. Each batch shall be not less than 0.5 cubic metre of concrete
and shall be mixed in the mixer that the Contractor proposes to use throughout the construction of the
Works. Sieve analyses and moisture content determination shall be made on the aggregates.
EERPSCI_Technical Specifications 78
The Contractor shall allow sufficient time in his programme for designing and making trial mixes and testing
compression test cubes obtained there from.
If during the course of the works the concrete fails to comply with the specified requirements, or the source
of aggregate or cement should differ from those with which the preliminary design mixes were carried out,
the Engineer will instruct the Contractor to prepare further design mixes, which will be tested in accordance
with the above procedure.
The water/cement ratio shall be not more than 0.60 for components with a thickness of between 100 mm
to 400 mm.
The cement content of waterproof concrete of a class less than C30/37 shall not be less than 370 kg/m3 if
the particle size range of the combined aggregate is 0 to 16 mm, and not less than 350 kg/m3 if it is 0 to
25 mm, and the grading of the aggregate shall be within the favourable range of Fig. 2 or 3 of DIN 1045.
Where waterproof concrete is required, the Contractor shall take full responsibility for ensuring that such
construction is completely waterproof (crack-free). Any leaks appearing during the construction and
maintenance period of the Contract shall be completely repaired by the Contractor. The method proposed
by the Contractor for dealing with shrinkage cracks, leaks, or other defective work shall have no adverse
effect on the finished structure. Treatments of internal and external concrete surfaces of structure, etc.
(coatings or toppings) provided in the Bill of Quantities, does not relieve the Contractor of this obligations
under the Contract. These treatments shall be considered as an additional step for waterproofing and/or
resistance to chemical attack.
Special attention shall be given to the elimination of cracking due the shrinkage of the concrete. In this
connection consideration should be given to the following:
EERPSCI_Technical Specifications 79
Liquids, soils and vapours aggressive to concrete shall be judged and be classified according to "weak",
"strong" and "very strong" chemical aggressiveness.
Concrete, which is exposed to strong chemical attack for a substantial length of time should be protected
against direct access of the aggressive substances. In addition, this concrete should be as composed as is
required for strong attack.
For concrete, which is exposed to attack by water containing more than 300 mg of SO4 per litre or by soils
containing more than 3,000 mg of SO4 per kg, cement with high sulphate resistance, shall always be used.
The concrete mixer shall be fitted with a water tank and a proper device for the accurate measurement and
easily controlled adjustment of the quantity of water to be added to the mix. The quantity of water added
to each batch shall be accurately measured and so adjusted for changes in the moisture content of the
aggregate to maintain the correct water content of the mix.
Where the Engineer has approved the measurement of small quantities of low-grade concrete by volume,
the gauge boxes shall be accurately calibrated and of robust construction. They shall have closed bottoms,
be as deep as practicable in shape and clearly marked for the mix and aggregate for which they are
intended.
The mixing of the concrete in the machine shall continue for at least one minute after the last of the
ingredients composing the batch have been added.
The concrete shall be placed as soon as possible after having been mixed. If the mixer is stopped for any
period over twenty (20) minutes, it shall be washed out before being re-used. In all cases half of the coarse
aggregate shall be omitted from the first batch in a clean mixer at the commencement of concreting.
Hand mixing may be allowed where small quantities of concrete are required and where approved by the
Engineer. It shall be done on a watertight platform and in such a manner as to ensure a uniform distribution
of the materials throughout the mix. Mixing shall be continued until a homogeneous mixture of the
required consistency is obtained. When hand mixing is authorised then an extra 10 % of cement shall be
introduced into the concrete mix.
EERPSCI_Technical Specifications 80
Truck mixers can be used if authorised by the Engineer. They shall be of the revolving type, watertight and
so constructed that the concrete can be mixed to ensure a uniform distribution. When truck mixers are
approved to supply concrete to a distant location, the Contractor shall ensure that the following
information is supplied, on an approved delivery form:
Before pouring the concrete the protocol of the batching plant shall be checked, especially with regard to
concrete type, slump, batching time, etc.
[Link] General
No concrete shall be placed until all formwork, installation of parts to be embedded, and preparation of
surfaces involved in the placing have been approved by the Engineer. All surfaces against which concrete
is to be placed shall be thoroughly wetted before concreting.
Concrete shall be placed only in the presence of the Engineer or his Representative, unless written
permission is given for placing concrete in their absence. Excessive separation of coarse aggregate from
too great a height or at too great an angle from the vertical or to strike the forms or reinforcement steel,
will not be permitted; where such separation would otherwise occur, the Contractor shall provide suitable
drop chutes and baffles to confine and control the falling concrete.
Concrete shall be placed in continuous, approximately horizontal, layers, be from 30 to 60cm in depth. The
Contractor shall make such arrangements and shall time his operations such that no layer of concrete will
begin setting before the next layer is placed on top of it; in no case shall the delay between the placing of
any two layers be such that the vibrator will not readily penetrate the concrete placed before the delay
under its own weight.
Concreting should be carried out continuously between and up to joints, the position and arrangement of
which shall be predetermined. The surface of all concrete during deposition shall be maintained reasonably
level between plane of stoppage formed by vertical stopping-off boards or other vertical faces.
EERPSCI_Technical Specifications 81
In the event of unavoidable stoppage in positions not predetermined, the concrete shall be terminated on
horizontal planes against vertical surfaces in the manner before described. Where it becomes necessary or
desirable to allow concrete to stand so long that it may “set” before the works is renewed keyways shall be
formed in the surfaces as shown on the drawings or instructed by the Engineer.
Where concrete is to be placed above the natural or excavated level of the ground it shall be supported
laterally during construction by adequate shuttering or timbering rigidly stayed so as to prevent any
vibration during the process of working, and if this involves additional excavation or building performed at
the choice of the Contractor and not, in the opinion of the Engineer, required for the permanent work,
measurement for the purpose of payment shall be made only to the thickness shown on the drawings.
No concrete shall be placed under water, except with the written permission of the Engineer.
The Contractor shall not be entitled to additional payment over the rates for concrete, by reason of any
limitations in the placing of concrete, required under the provisions of this Clause.
The resultant temperature of the combined materials in any batch of concrete at the point and time of
delivery to the works shall not exceed 6°C above the prevailing shade temperature, when the latter is over
21°C.
Where the temperature of fresh concrete is likely to exceed 32°C, concreting shall not be permitted unless
measures are taken to keep the temperature below that level.
Concreting at ambient temperatures below 2°C may be carried out only if the following conditions are met:
a) the aggregates and water used in the mix shall be free from snow, ice and frost.
b) before placing concrete, the formwork, reinforcement and any surface which the fresh concrete will
be in contact shall be free from snow, ice and frost and shall be at a temperature above 0°C.
c) the initial temperature of the concrete at the time of placing shall be at least 5°C.
d) the temperature of the concrete shall be maintained at not less than 5°C at any point until the
concrete reaches strength of 5 N/mm², as confirmed by tests cubes matured under similar
conditions.
e) the Contractor shall take precautions to prevent the temperature of any concrete falling to 0°C
during the first five days after placing.
[Link] Compacting of Concrete
Each layer of concrete shall be consolidated to the maximum practicable density, so that it is free from
pockets of coarse aggregate and closes snugly against all surfaces of forms and embedded materials. The
use of suitable and approved tamping vibrators in lieu of or supplemental to the immersion type vibrators
may be required on horizontal slabs. Everywhere the vibration shall be supplemented by hand spading.
Only skilled and experienced operators will be permitted to carry out compaction of concrete by vibration.
Vibration shall not be used to cause concrete to flow in a lateral direction, as this will lead to segregation.
Once compaction of the concrete is completed, the Contractor shall take all precautions necessary to avoid
any disturbance of the concrete from walking upon, wheeling over, or by vibrations of the shuttering in
any way until the concrete is thoroughly set and hardened. No traffic of any kind will be permitted on the
EERPSCI_Technical Specifications 82
concrete for a period of at least 7 days. Special care shall be taken to ensure that the reinforcement
projecting from the concrete is not disturbed in any way while the concrete is hardening.
Concreting shall not be carried out when the shade temperature is above 40°C. It shall then preferably be
carried out at night.
In hot dry weather suitable means shall be provided to avoid premature stiffening of concrete placed in
contact with hot dry surfaces. Where necessary the surfaces, including reinforcement, against which
concrete is to be placed shall be shielded from the direct rays of the sun and shall be sprayed with water
to prevent excessive absorption of water from the fresh concrete by the surfaces against which it is placed.
During placing and the first stages of hardening, concrete shall be protected against the effects of sunshine,
drying winds and rain.
For the purposes of attaining strength to limit shrinkage cracking, concrete surfaces shall be protected and
kept moist. The covering shall be placed as soon as the concrete has hardened sufficiently to support the
covering without damage. The type of covering provided shall be that in the judgement of the Engineer is
best suited to the conditions.
If, in the judgement of the Engineer it is necessary to use pump, piping, and hose for proper curing, the
Contractor shall provide adequate water distribution to all parts or the Works so that complete and efficient
curing can be achieved throughout the whole period of construction.
• The concrete shall be kept moist for a continuous period of at least 14 days after placing by covering it
with moist sand, wet sacks, canvass, fibre mats or other satisfactory material capable of retaining the
moisture, or by providing a sprinkler system.
• Utilising of an approved non-bituminous pigmented liquid compound of an adequate type. The
compound shall be applied strictly in accordance with the recommendations of the manufacturer. This
compound shall not be applied on concrete surfaces of movement or construction joints.
[Link] Embedding Metal Fixtures
The Contractor may be required to embed into the concrete, at the time of pouring, various iron and
steelwork and also smaller fixtures such as bolts, sleeves, anchors, lugs etc.
All tubes, pipes and fixtures shall be set absolutely true in accordance with the drawings by means of
templates fixed accurately in position.
EERPSCI_Technical Specifications 83
[Link] Cleaning and Oiling of Forms
At the time concrete is placed in the forms, the surfaces of the forms shall be clean. Before concrete is
placed, the surfaces of the form shall be oiled with approved commercial form oil that will effectively
prevent sticking and will not stain the concrete surfaces.
Forms to surfaces to be plastered or rendered shall not be oiled but shall be thoroughly wetted about half
an hour before concreting.
No forms shall be removed without the express permission of the Engineer but the Contractor shall,
nevertheless, accept sole responsibility for the removal and consequence thereof.
In no case shall forms to soffits be struck until test cubes from the actual concrete concerned have yielded
the 7-day strength specified. As a guide and subject to the foregoing the following removing times are
recommended for forms (according to DIN).
Cement Type by Formwork for Sides of Formwork for Soffits Props of Beams,
*)
Strength Wall, Beams, Pillars of Slabs and Beams Frames and Slabs
25 4 10 28
35L 3 8 20
35F / 45L 2 5 10
45F / 55 1 3 6
*)
Cement according to DIN 1164.
The formed surfaces, after being finished, will conform to the requirements as to the finish of formed
surfaces.
With regard to required finish of formed concrete surfaces, formwork will be classified as follows:
a) Formwork for concrete surfaces or portions thereof which will be covered up below ground level or
plastered. Use of unwrought timber will be permitted. Forms for concrete surfaces, which are to receive
plaster or cement coat finishes shall be constructed of materials which will leave the concrete surface
sufficiently rough for proper bond.
b) Formwork for exposed un-plastered concrete surfaces. This class shall include the use of forms lined
with steel sheets, form-board, block-board or hard-board of approved manufacture or timber boarding
planed on both sides to equal thickness. A regular and smooth finish is required, free from bulges,
irregularities, or unsightly markings or defects of any kind.
EERPSCI_Technical Specifications 84
c) Formwork for exposed surfaces in fair face concrete finish. This class shall include use of wrought timber
of equal thickness, in equal widths of 10cm to 15cm, in parallel and vertical or horizontal lines, in a
pattern as instructed.
Timber boarding formwork is not accepted for water retaining structure. Only an approved plywood or
metal sheet system shall be adopted.
Should concreting be interrupted before completion of the pour, then the surface of the concrete shall be
cut away as instructed by the Engineer and laitance removed.
The bonding of fresh concrete on or against older concrete which has hardened, shall be done in the
following manner:
• When the older concrete is not more than 4 hours old, the fresh concrete shall be placed without further
preparation, but half of the coarse aggregate shall be omitted from the first layer of concrete placed.
• When the older concrete is more than 4 hours old, the surface of the hardened concrete shall be
roughened, wire brushed or, if possible, sand blasted to expose the coarse aggregate without leaving
loose particles at the surface. This surface shall be washed.
• Before placing the new concrete, a thin layer of cement mortar shall be applied to the surface of the
older concrete. The mortar shall consist of cement and sand mixed in the proportion contained in the
concrete mix, i.e. omitting the coarse aggregate. The fresh concrete shall be placed against the layer of
mortar while it is still plastic, but half of the coarse aggregate shall be omitted from the first layer of
concrete.
[Link] General
All tests on concrete as prescribed in this Clause and elsewhere in this Specification shall be made at an
authorized laboratory approved by the Engineer, and the Contractor shall arrange for copies of each test
certificate to be handed to the Engineer.
Prior to the commencement of the work, preliminary tests shall be made for workability and compressive
strength as laid down in DIN V ENV206.
The rates are to include the use of moulds and testing equipment, transporting when required and all
labour and materials in preparing the cubes and cores, their curing and testing.
The Contractor shall sample and carry out mechanical analysis of the fine aggregates and each normal size
of coarse aggregate in use, employing the method described in DIN 4226 at least once a week when
concreting is in progress and at such more frequent intervals as the Engineer may require.
The grading of all aggregates shall be within specified limits. Should the fraction of aggregate retained on
any sieve differ from the corresponding fraction of aggregate in the approved mix by more than 5 % of the
total quantity of fine and coarse aggregate, the Engineer may instruct the Contractor to alter the relative
portions of the aggregates in the mix to allow for such differences.
EERPSCI_Technical Specifications 85
The Contractor shall provide the equipment necessary to determine the compacting factor of freshly mixed
concrete at each place where concrete is being prepared and shall determine the compacting factor of the
freshly mixed concrete by the method described in DIN 1048 on each location where a set of test cubes is
made and not less than once a day or as the Engineer may direct.
Each set of cubes (six cubes per set) shall be made from a single sample of a concrete batch taken by
random. Three cubes shall be tested at 7 days and three at 28 days after manufacture. When requested by
the Engineer, additional set of cubes shall be made for testing 3 days after manufacture. Test reports shall
be submitted to the Engineer in duplicate.
(a) the average 28 days strength determined from every group of four consecutive test cubes exceeds the
characteristic strength by not less than 5 N/mm2 for grade C 15 concrete and 7,5 N/mm2 for grades
more than C 15;
(b) each individual test result is greater than 85 % of the specified characteristic strength.
If one cube result fails to meet the second requirement, the result may be considered to represent only the
particular batch of concrete from which the cube was taken, provided that the average strength of the
group satisfies the first requirement.
If more than one cube in a group fails to meet the second requirement or if the average strength of any
group of four consecutive test cubes fails to meet the first requirement, then all the concrete in all the
batches represented by such cubes shall be deemed not to comply with strength requirements.
The Contractor shall, within 24 hours of the date of testing, make proposals for agreement with the
Engineer about actions to be taken in respect of any concrete represented by the test cubes which fail to
meet either of the requirements. These proposals may include, but shall not be limited to, cutting and
testing cores.
Concrete, which ultimately does not comply with any of the requirements of the Specification shall be
broken out and replaced or otherwise dealt with as agreed by the Engineer at the expense of the
Contractor.
Furthermore, the Engineer may instruct additional cement to be added to the mix immediately. The mixes
used may also be changed whenever, in the opinion of the Engineer, such change is necessary or desirable
to secure the required workability, density, surface finish and strength, and the Contractor shall not be
entitled to additional compensation because of such changes.
EERPSCI_Technical Specifications 86
[Link] Testing of Fresh Concrete
Compacting Factor Test: This test shall be carried out at the preliminary testing stage and whenever a
concrete sample is taken for the making of works test cubes. Values for acceptable factors are indicated in
the table following "Slump Test".
Slump Test: This test shall be carried out regularly as an aid to maintaining uniform consistency of concrete
during the progress of the Works. Acceptable values of the slump are indicated in table 6.1.
For the making of test cubes the Contractor shall provide a sufficient number but at least 12 No. 200 mm
standard steel moulds.
For each class a set of 6 cubes shall be made from each of 3 consecutive trial batches. 3 from each set of 6
shall be tested at an age of 7 days and 3 at an age of 28 days.
The cubes shall be made, cured, stored, transported, and tested in accordance with approved standards.
At each age of test, no cube strength shall fall below the appropriate specified minimum for preliminary
strength tests.
Works Test Cubes shall be made from works concrete samples taken from the point of placing as and when
instructed by the Engineer. Normally for each grade of concrete, 6 cubes shall be made from concrete
taken at random, 3 cubes from each set shall be tested at an age of 7 days and 3 at an age of 28 days.
The cubes shall be made, cured, stored, transported, and tested as specified.
A record of such tests identifying the test cubes with the part of the work executed shall be kept on the
Site by the Engineer and made available to the Contractor.
The appropriate strength requirement shall be considered to be satisfied if none of the strengths of the
three cubes tested at each age is below the specified cube strength, or if the average strength of the three
cubes is not less than the specified cube strength and the difference between the greatest and the least
strengths is not more than 20 % of that average.
If the expected 28-day cube strength w 28 is to be estimated from the 7-day cube strength w 7 in
preliminary tests and quality control tests this may, in general be done by applying the factors given in the
table below, to the values of the 7-day cube strength (according to DIN 1045):
EERPSCI_Technical Specifications 87
Table 2-6: Conversion Factors for the 7-day cube into the 28-day
The hardening test gives an indication of the strength of the concrete in the structure at a particular time
and thus also gives guidance as to the formwork stripping time as determined in the following table
extracted from DIN 1045 7/88, table 6.3.
The hardening can be determined, in accordance with approved standards, on test specimens or by non-
destructive means.
The specimens for these tests shall be made from the concrete intended for the structural components in
question and be stored directly beside or on these components and be cured in the same manner (influence
of temperature and humidity). At least three specimens shall be made for the hardening test, but it is
advisable to make more so that if the strength determined in the test is found to be inadequate the test
can be repeated.
Components whose dimensions vary significantly from those of the test specimens may attain a different
degree of hardening from that of the specimens, e.g. due to differences in heat evolution in the concrete.
Due account should be taken of such factors when assessing test results.
If, due to lack of compressive strength test results, or in the event that there is reason to doubt the strength
of concrete in any particular section, it may be necessary to determine the compressive strength of the
concrete by taking specimens from the structure or, if authorized by the Engineer, by non-destructive
testing performed on the finished component or by both methods. In connection with such tests the age
and the conditions of hardening (temperature, humidity) of the concrete in the structure shall be taken
into account.
EERPSCI_Technical Specifications 88
2.4.9 Formwork for Concrete
The Contractor shall be responsible for the design the formwork and shall supply and fix all necessary
formwork, together with its attendant scaffolding, timbering, shoring, strutting, etc., required for the
placing of concrete.
Depending on the requirements of the concrete surface for use as formwork the Contractor will be
permitted to use form board, hardboard of approved manufacture, steel plate, or timber boarding.
Where timber boarding is used, the formwork surfaces coming in contact with wet concrete shall be made
of properly seasoned timber, of sufficient thickness to resist the pressure of the wet concrete whilst it is
being placed and vibrated, without any distortion whatsoever.
The forms shall be fixed in perfect alignment and securely braced so as to be able to withstand, without
displacement or deflection, the movement of men, materials, and plant and the pressure of wet concrete
whilst it is being cast and vibrated.
The formwork shall be constructed in such a manner that there shall be no leakage of mortar.
All exposed concrete shall have the external angles chamfered 25mm x 25mm or, where instructed, by
greater amount, by means of arising strips fixed to the formwork.
Ferrules and wire ties shall not be used for the temporary connection of the opposite sides of formwork
for concrete walls and members of water retaining or conveying structures. The use of such methods of
connection in other structures will be subject to the Engineer’s approval.
Wherever ferrule and wire connections are permitted, the ends of the ferrules or ties after removal of the
forms shall be cut back at least 13mm from the face of the concrete and covered with 1:2 cement mortars,
containing an approved shrinkage-reducing additive. This operation shall be carefully carried out. The hole
formed by the cutting process shall be thoroughly cleaned and wetted before filing. The mortar shall be of
damp, note, consistency. The patch shall be properly trowelled smooth to match the surrounding concrete
surfaces and shall be thoroughly cured by keeping it moist for at least three days. After the patch is
hardened, the patch and the adjacent concrete shall be ground down smooth. These operations will be
deemed to be included in the rates for concrete.
Where embedded metal rods or sleeves used for holding forms are permitted to remain embedded, they
shall terminate not less than 25mm under the formed faces of the concrete (40 mm on water retaining
surfaces). Embedded fasteners on the ends of such rods or sleeves shall be such that their removal will
leave holes of regular shape. The holes left in the concrete surfaces by the removal of fasteners on holding
rods or sleeves, and the approved shrinkage reducing additive and shall be made completely watertight.
The mortar fill shall be finished flush with the concrete surfaces as specified above.
Where necessary, parallel sides or tapered holes for receiving holding-down bolts as well as core holes,
pockets, etc, for the reception of metal work, pipes, ladder, and other fittings shall be formed in the
concrete with wooden core boxes, fabricated in such a manner that they can be completely withdrawn or
broken up and removed after the concrete has set. The installation and removal of all such core boxes
when the concrete has hardened sufficiently is deemed to be included for in the rates of concrete.
EERPSCI_Technical Specifications 89
2.4.10 Tolerances of Concrete Construction
The following tolerances of concrete constructions after completion of the work shall be permitted. All
concrete work shall be executed to the required dimensions, shapes, position and level shown on the
drawings. The Engineer may apply other tolerances if required.
The Contractor shall correct all imperfections on the concrete surfaces within 24 hours after the removal of
forms. Concrete that is damaged by any cause and concrete that is honeycombed, fractured, or otherwise
defective, shall be removed and replaced by adequate and approved methods. The removing of the
concrete shall be done in a way that the reinforcement is not damaged e.g., water high pressure cutting of
the concrete.
Cracks shall be refilled with Epoxy Resin, Polyurethane, Cement Lime or Cement Suspension depending on
the purpose of refilling e.g., closing against corroding substances, sealing of cracks, connection which is
capable of stretching, non-positive connection. Furthermore, the kind of application under pressure
(injection) or without pressure (impregnation) shall be determined.
Concrete substitution may be carried out with concrete according to EN 206, Short Crete according to DIN
18551, and Cement Mortar and also by special mixtures as polymer modified concrete or mortar.
All materials, procedure and operations applied for the repair of concrete shall be subject to the Engineer’s
approval.
[Link] General
Before any concreting commences the Contractor shall submit details and calculations for all shuttering
necessary for the carrying out of the work. Any damage due to insufficient strength of shuttering is to be
made good by the Contractor.
Shuttering shall be so designed and constructed that the concrete can be properly placed and thoroughly
compacted and that the hardened concrete while still supported by the shuttering shall conform accurately
to the required shape, position, and level, subject to the tolerance and to the standards of finish specified.
EERPSCI_Technical Specifications 90
The rates for concreting shall include shuttering and for all types of cutting and waste and for forming of
25 mm x 25 mm chamfers at all exposed arises or as otherwise indicated on the Drawings.
The qualities of finish shall not be inferior to those hereafters described. If minor porosity is evident on
removing shuttering, the Engineer may approve a surface treatment by rubbing down with cement and
fine aggregate mortar of the same richness as in the concrete in that particular portion of the Works. This
treatment shall be carried out immediately after removing the shuttering.
Where necessary and instructed by the Engineer, the surface shall be rubbed with a Carborundum stone
or an abrasive of equal quality to remove form marks and projections, thereby leaving a smooth, dense
surface without pits or irregularities.
Any surfaces, irrespective of the shuttering employed, which show honeycombing, voids or air holes, shall
be made good to the satisfaction of the Engineer. Cutting back the concrete behind the reinforcement or
to such depth as is required and/or the Engineer may specify, and any other repair, shall not be started
without the inspection and approval of the Engineer. Resin grouting or other approved suitable materials
may be applied.
All concrete surfaces shall be protected against damage and disfigurement, and the Contractor shall
remove all blemishes and repair all such damages to the satisfaction of the Engineer.
All costs for making good honeycombed and defective concrete and repairing damaged surfaces shall be
deemed to be to be included in the rates for concrete inserted in the Bills of Quantities.
The Contractor shall be required to prepare tests or samples under the direction of the Engineer, and the
method and manner of finish, the choice and selection of the aggregate and other features affecting the
work shall be approved before any further work is done.
Surfaces shall be formed by placing excess concrete within the forms and removing or striking off such
excess with a wooden template. The surface shall then be tamped to an even finish, aided where indicated
by approved floats to give a dense surface with a minimum of cement and fine materials. The tamping shall
not be done to the extent of bringing an excess of fine materials to the surface. The use of mortar topping
shall only be permitted when indicated on the Drawings.
The final finish of concrete surfaces shall be executed in the following ways, as shown on the Drawings
and/or Bills of Quantities or as instructed by the Engineer.
Rough Finish:
EERPSCI_Technical Specifications 91
Rough finish shall consist of levelling and screed concrete to produce a uniform and plain surface for
structural members such as lean concrete, subsequent stages of construction, bonded concrete, surfaces
with mortar topping and paving.
Scratched Finish:
As before, but the surface shall be roughened before the final set to increase the future bond between
structural members.
Floated Finish:
After the concrete has been struck off, the surface shall be floated with a fine or rough wooden plasterer's
float. Cork floats may be used. This finish shall be used on tops of foundations, columns, beams and all
normal structural members.
Trowelled Finish:
In line with the above, the final trowelling shall be carried out after floating using a steel trowel to produce
a finished surface free of trowel marks, uniform, smooth in texture and appearance. This finish shall be used
for surfaces of where specified and/or instructed by the Engineer.
In line with the above, the surface shall be finished to produce a non-skid, coarse transversal score texture.
This finish shall be used for slabs of pedestrian access and in other locations where specified and/or
instructed by the Engineer.
After the curing of concrete slabs with broom finish or other finish already executed, the surfaces are to be
washed and brushed down with water to clean all dirt, oil, grease and dust, and then allowed to dry before
application of the chemical hardener.
The hardener is to be poured on the totally dry slab and spread evenly with a broom. When the hardener
has been fully absorbed, but before the slab is dried out, all surplus material is to be swilled off. Second
and third coats shall be applied similarly.
[Link] General
The Contractor is referred to the standard joint details, (which form part of this Sub-Section) for the
construction of the types of joints required in the various structures and which are indicated on the
Drawings.
EERPSCI_Technical Specifications 92
The cost of the joints shall include for all labour and materials in forming the joint as shown on the Drawings
including, inter alia, where required:
• Shuttering, notching for passage of reinforcement if necessary and cutting for passage of water stop.
• Water stops and jointing.
• Expansion joint filler.
• Formation of grooves and sealing with approved sealing compound.
• 20 mm dowel bars, 1 m long, with sleeve and packing, where shown on the Drawings.
• Adequate grout checks.
Concrete bond across the joint shall be affected by removing the surface laitance and exposing the
aggregate on the joint face as soon as the concrete has hardened. The surface shall be thoroughly washed
with clean water prior to the resumption of concreting.
The proposed position of the construction joints shall be submitted to the Engineer and approved by him
before construction of each separate structure is commenced. A joint shall be made wherever concreting
is finished for the day, or whenever concreting is stopped for any reason.
Where indicated on the Drawings, dowel bars shall be positioned across the joint. They shall have sawn
ends and shall be provided with and secured to steel cradles on each side of the joint. They shall be placed
with the midpoint of the longitudinal axes intersecting the plane of the joint at right angles, half the length
of the bars being suitably coated to prevent bonding. Fitted over the coated length shall be a loose
cardboard or plastic sleeve, closed and packed with glass fibre for a depth of 75 mm at the end of the bar
remote from the joint.
Where shown on the Drawings or as instructed by the Engineer, joints shall be sealed on one or both faces
as required. On the face or faces requiring sealing, a groove of the shape and dimensions shown on the
standard joint details shall be formed. Not earlier than fourteen days after the placing of the concrete, or
when otherwise instructed by the Engineer, the groove shall be cleaned, dried if necessary, primed and
filled with a suitable approved mastic sealing compound to the underside of the chamfers. The sealer shall
be prepared and applied strictly in accordance with the manufacturer's instructions.
[Link] General
This section covers the work involved in delivery and placing of jointing material and joint sealing in
concrete structures.
EERPSCI_Technical Specifications 93
[Link] Jointing Materials
Expansion joints shall be filled with an approved jointing material, which shall be compressible and resistant
to weathering and extrusion.
The jointing material shall be kept back from the face as indicated on the joint detail drawings, formed
recesses shall be primed and sealed with an approved sealing compound.
The Contractor shall be held responsible for the quality of all materials, including the adhesion of the joint
sealant. Joint sealant which are too soft, too brittle or which lack the prescribed adhesion and resistance
shall be replaced by the Contractor at no extra cost. The approval of material by the Engineer does not
relieve the Contractor of his obligations under the Contract.
The Contractor shall select permanent elastic, synthetic mastic sealing compound, which has a high degree
of extensibility, optimum elastic force and good adhesion to concrete. Products consisting of one or two
components, on the basis of polysulphide liquid polymer, silicone rubber and polyurethane or others, may
be used; however, only proprietary materials (made by fully recognized manufacturers), which are resistant
to aging, oxygen, ultra-violet radiation, water, oil, grease, chemicals and biodegradation and which have
been approved by the Engineer may be used.
Concrete grey mastic shall be used for joints in exposed concrete areas. Joints in concrete areas not
exposed to the eye may be filled with dark coloured mastic.
The mastic shall be stored in sealed containers in a dry and cool place prior to use, strictly in accordance
with manufacturer's instructions.
Mastic sealing compounds used for expansion joints in structure facing water shall be:
• physiologically absolutely safe, i.e., they shall not contain any sub-stances which may be considered a
substrate for water bacteria;
• resistant to any detergents used in water; and
• compliant with the health requirements for potable water.
Mastic sealing compound used for expansion joints of sewage manholes, sewers and any other structural
elements exposed to the effect of chemicals (e.g., varnishing unit, oil traps etc.) shall be resistant to
chemicals such as alkali, acid and solvents etc. and to biodegradation resulting from attack by bacteria
normally present in sewage and sewage sludge.
The depth of the joint sealant shall be as indicated on the drawings, but at least 25 mm or equal to the
width of the joint. In the case of bevelled joint edges, the sealing shall only be placed between the parallel
joint faces.
In compliance with the instructions of the manufacturer, the mastic sealant shall be applied - within the
time span specified after priming and from bottom to top in vertical joints - with a sealant gun equipped
EERPSCI_Technical Specifications 94
with a nozzle fitting the width of the joint. Surplus material must be removed before hardening of the
mastic.
Additional Water Stops shall be considered depending on sequence of placing Concrete and height of the
individual Structure
Construction joints in structures etc., shall be provided with water stops as specified. Joints in base slabs
may have an external flat water stop as indicated on the Drawings.
Prior to commencement of the relevant work, the Contractor shall submit to the Engineer, samples, test
certificates and placement instructions issued by the manufacturer of all proposed water bars and joint
sealing strips.
The Contractor shall be responsible for the quality of all materials. The approval of materials by the Engineer
does not relieve the Contractor of his obligations under the Contract.
Pre-formed water stops, and rubber joint sealing strips shall consist of permanent elastic material and
being resistant to aging, oxygen, ultra-violet radiation, water, oil, grease and chemicals.
Water bars used for expansion and contraction joints of sewage manholes, sewers and other structural
elements exposed to the effects of chemicals shall be resistant to attack from alkalis acids and solvents.
Only materials agreeing with the requirements of the specification shall be delivered for use in the Works,
these may be of Elastomeric water stops made of artificial rubber (chloroprene-neoprene)
Vulcanizing of water bars may be done at the site. Vulcanizing of elastomeric water bars necessitates great
care and should where practical be done at the factory. A waterproof gluing shall not be permitted. All
necessary equipment for vulcanizing shall be provided by the Contractor.
All required fittings for intersections, crosses, tees and junction pieces shall be supplied by the
manufacturer. Site fabrication of such pieces shall not be allowed, unless suitable vulcanizing equipment is
provided, and the methods and equipment are approved by the Engineer.
The Contractor shall make a visual inspection of all water stops prior to placing operations to ensure that
they have no defects or damages (air bubbles, deformations, cuts, holes, brittle parts, etc.). All water stops
shall be stored in a cool place and shall not be exposed to the sun.
For joint sealing, strip types of elastomeric rubber only shall be used.
EERPSCI_Technical Specifications 95
be paid separately. Great care shall be exercised during placement and compaction of concrete around the
water bars to ensure that the concrete completely encloses the water bars.
The compressible jointing material for expansion joints shall be glued to the face of the completed member
to avoid slipping during concrete work of the second member. Consideration shall be given to adequate
thickness of the concrete cover enclosing the reinforcement of the concrete members, especially those
adjoining the jointing material. For the perfect functioning of expansion joints perforation of the jointing
material by internal vibrators must be avoided.
Vulcanizing work on water bars shall be kept to an absolute minimum. All vulcanization shall resist a
bending test without formation of cracks along the seams. Diameter of the bending roller in the bend test
is 50 mm.
[Link] General
Cement mortar and grout under bearing plates and to fill in pockets shall be composed of cement, fine
aggregate (natural sand) and water. If required, admixtures and/or additives shall be used. All components
shall comply with the requirements of the Specification for concrete and subject for approval of the
Engineer.
[Link] Strength
The compressive strength of mortar and grout, which must in all cases be determined on three specimens,
shall in preliminary tests and in quality control tests conform to the following requirements:
The compressive strength of mortars and grouts shall be determined by testing specimens (diameter 100
Mm, height 120 Mm) at an age of 28 days.
[Link] Mixing
Mixing of mortar and grout shall be done in an approved mechanical mixer, the amount of water added
being just sufficient to give the consistency and workability desired for the use to which they are to be put.
Mixing shall be carried out as specified for concrete.
Hand mixing will only be permitted when very small quantities are required, and the approval of the
Engineer has been obtained.
All mortar and grout must be in their final position in the structures within 30 minutes. Grout and mortar
shall be composed of one part cement and two parts well graded sand or as approved by the Engineer.
Shrink-resistant grout shall be used under heavy machinery equipment, subject to vibrating, reciprocating
and pulsating movement and to set structural steel and pre-cast concrete members and in all members
where shrinkage inherent in normal cement grout cannot be tolerated. Non shrink grout shall be obtained
as a pre-mix ready requiring only the addition of water to produce a free-flowing grout which, when cured,
will completely fill the pockets in which it has been placed. The grout shall be so formulated to provide
EERPSCI_Technical Specifications 96
high resistance to the long-term effects of machinery operating stresses. The grout shall be obtained from
a manufacturer approved by the Engineer.
Shrink resistant grout shall be free from iron compounds, which can result in rust staining and subsequent
corrosion and expansion.
Immediately before the operation of grouting, the entire area covered by the bearings, including pockets
for holding down bolts and a sufficient extra area around to prevent contamination, shall be thoroughly
cleaned by washing with water from hose pipes, compressed air, etc., and all dust, loose and deleterious
matter shall be removed. Surplus water shall then be removed by mopping, the use of compressed air so
that the surfaces remain damp.
Freshly mixed mortar as instructed, of suitable consistency, shall then be introduced to fill the pockets for
the holding down bolts and the space beneath the bearing plates. The mortar shall be well punned into
the space, working from one side with suitable pinners until the mortar appears on the opposite side and
every care shall be taken to ensure that the entire void is filled, giving complete support to the bearings
over the entire area, without air holes, etc. To ensure this, wooden screeds shall be introduced around the
edges of the grouting space to contain the mortar during the punning operations, any mortar which may
foul the treads of bolts, nuts, or affect their bearing on washers and plates shall be carefully removed
without disturbing the mortar already placed and, on completion of the operation, the edges of the mortar
shall be trimmed.
The whole shall then be covered with wet sacks or hessian, which shall be kept continuously damp for a
period of not less than 7 days, after which they shall be removed and all loose, adherent or projecting
mortar liable to reduce the efficiency of the bearings carefully removed. After 28 days all holding down
and other bolts shall be tightened as instructed.
[Link] General
If the Contractor intends to use a wooden falsework construction, all timber shall be of sound wood and
well-seasoned. Other types of falsework construction, e.g., steel, or tubular steel scaffolding may be used.
Reinforced concrete shall not be poured directly against an excavated face, but only against suitable
formwork.
All concrete, especially that exposed to view; including all pre-cast concrete members shall be fair faced.
Steel shuttering or plywood panels approved for concrete works may be used if they are free from defects
likely to detract from the general appearance of the finished surface. Joints between boards and panels
shall be horizontal and vertical or as instructed by the Engineer.
EERPSCI_Technical Specifications 97
[Link] Design of Falsework and Forms
The Contractor shall submit to the Engineer for approval, details of the falsework and forms intended to
be used before commencement of the works.
The submission of such details shall not relieve the Contractor of responsibility for the sufficiency of
falsework and forms.
It is the Contractor's responsibility to dimension the footings in a way that settlement of the subsoil under
concreting loads will be kept small and symmetrical.
Settlement of falsework and footings is to be measured and recorded while concreting. Provisions shall be
made to permit the compensation of unexpected settlements and the uniform release of the falsework by
means of hydraulic jacks or at least wedges.
In order to prevent adhesion of concrete, forms shall be oiled with form oil approved by the Engineer. The
oil shall be applied according to the recommendations of the manufacturer. Form oil shall be of such quality
that it will not discolour the surface of exposed concrete. Care shall be taken to prevent the reinforcement
from being contaminated.
Forms shall be thoroughly wetted on both sides in advance of placing the concrete. Standing water in the
forms will not be permitted. Joints shall be sufficiently tight to prevent leakage of grout.
All dirt, chips, sawdust and other foreign matter shall be thoroughly removed from between the forms
before any concrete is placed. Where the inside of the bottom of the forms is inaccessible, the lower form
boards shall be left loose so that they may be removed for cleaning out extraneous material immediately
before placing concrete.
Where it is required to use internal ties or anchorage within the forms, they shall be of such design that
after their removal, the cavities that are left will be of the smallest possible sizes. Internal metal ties shall
be so placed as to permit their removal to a depth of at least 50 mm from the face without injury to the
concrete.
Any type of internal ties, their position and the filling of cavities shall be approved by the Engineer,
especially in case of exposed concrete. Ordinary wire ties shall not be permitted.
The Specification for forms shall apply with equal force to metal forms. The metal used for forms shall be
of such thickness that the forms remain true to shape. Metal forms which do not present a smooth surface
or line up properly, shall not be used. Special care shall be exercised to keep metal forms free from rust
and grease.
EERPSCI_Technical Specifications 98
to. Depending on curing and weather conditions longer times may be necessary if the strength of the
concrete is still low. In no case shall the removal of falsework and forms be done without the approval and
direction of the Engineer.
The removal of formwork shall be carried out in such a manner that the concrete is not disturbed or in any
way damaged. Repairs to concrete shall only be carried out after inspection by the Engineer.
2.4.17 Reinforcement
[Link] Material
Mild Steel: Main round steel bars - yield stress minimum 220 N/mm², according to DIN 488 Parts 1 and 2.
Ribbed Tor Steel: Deformed steel bars - yield stress minimum 420 N/mm², according to DIN 488 Parts 1
and 2.
Wire Mesh: Hard drawn welded wire fabric - yield stress minimum 500 N/mm², according to DIN 488 Part
4.
Special attention should be paid to hooks splices bending radios, anchorage lengths and concrete cover.
Reinforcing steel shall be protected at all times from damage and, when placed in the structure, shall be
free from dirt, loose mill and rust scale, paint, oil and other foreign substances.
[Link] Bending
Steel reinforcing bars shall be cut and bent by competent workmen in accordance with the provisions of
DIN 1045. They shall be bent cold to templates, which shall not vary appreciably from the shape and
dimensions shown on the Drawings. All sharp bends shall be avoided and in no case shall the bending
radius be less than 80 mm for reinforcing bar diameters less than 20 mm and 200 mm for reinforcing bar
diameters equal to or larger than 20 mm and less than 28 mm according to DIN 1045.
All reinforcing steel shall be accurately placed and, during the placing and vibration of concrete, firmly held
in the position shown on the Drawings.
EERPSCI_Technical Specifications 99
Distance from the forms shall be maintained by means of stays, blocks, ties, hangers, or other approved
supports. Blocks for holding reinforcement from contact with the forms shall be of suitable material of
approved shape and dimensions. The holders shall be short enough to permit their ends to be covered
with concrete. Reinforcing bars shall be securely wired together in such a manner that they will maintain
their exact designated position during placing of concrete. The ends of all wires shall be turned into the
concrete away from the face.
[Link] Splicing
All steel bars for concrete reinforcement with a total length of less than 12 m shall be furnished in the full
length indicated on the Drawings. Steel bars with splices shown on the Drawings shall be spliced and steel
bars with a total length exceeding 12 m may be spliced as shown on the Drawings and as instructed by the
Engineer.
Welding of steel bars shall only be carried out if authorized by the Engineer.
If in the Engineer's opinion additional reinforcement is required, this shall be placed as instructed by the
Engineer.
2.5 Walls
Installation shall be according to the manufacturer’s requirements and according to other relevant
standards and state-of-the-art methods and shall be approved by the Engineer prior execution.
Furthermore, the installation and connection to the existing walls, floor and suspended ceiling with an
acoustic sealant shall follow the instructions as shown on respective design drawings.
Do not change source or supply of materials after brick manufacturing work has started. (Bricks shall be
manufactured at one time and from the same batch). Blend all brick to produce a uniform appearance
when installed. An observable "banding" or "layering" of colors or textures caused by improperly mixed
brick is unacceptable.
Testing:
Masonry strength shall be determined in accordance with the relevant standards and the cost of testing
shall be borne by the Contractor.
[Link] Bracing
Provide bracing and scaffolding necessary for masonry work. Design bracing to resist wind pressure as
required by local code.
Masonry connectors must be made of stainless steel. These are used when parts of the masonry are
replaced when an addition to the masonry bond is disrupted or can only be restored to a limited extent
and when new masonry parts are connected to an existing wall. All other walls and masonry additions are
to be bricked up in accordance with the rules of technology.
[Link] Installation
Construction of masonry brickwork shall not commence until the Engineer has accepted the footings on
which it is to be placed.
Brickwork shall be built plumb, curved or battered as shown on the Drawings or as may be required, by
skilled masons and properly supervised workmen. Bricks shall be clean and if necessary, they shall be
scrubbed. Bricks shall be soaked in water for at least one hour before use.
Brick should be laid as indicated in drawings or schedules, or as specified by Engineer. All horizontal joints
shall be parallel and level. Vertical joints in alternate courses shall come directly over one another. Joint
thickness shall be 8mm and shall in no case exceed 12mm. The height of four courses including 4 bed joints
shall rise 300 mm. Set out brickwork with joints of uniform width and minimise cutting of masonry units.
Walls shall always be carried up regularly along their entire length unless otherwise instructed by the
Engineer. Bricks should be laid so that only full courses are used to avoid splitting bricks at beams, ledges,
lintels.
Mortar Mix
Mortar mixing shall be done in a mechanical mixer unless the Engineer specifically permits hand mixing. If
hand-mixing is done, the operation shall be carried out on a clean watertight platform and cement & sand
shall be first mixed dry in the required proportion to obtain a uniform colour and then the mortar shall be
mixed for at least two minutes after addition of water.
Cement Mortar shall be mixed in such quantities as can be used in the work within 30 minutes. Mortar,
which has taken initial set, shall not be used, nor shall it be re-mixed with fresh mortar.
Using hydrated lime: Add lime to water in a clean container and stir to a thick creamy consistency.
Leave undisturbed for at least 16 hours. Remove excess water and protect from drying out.
Using quicklime: Run to putty as soon as possible after receipt of quicklime. Partly fill clean
container with water, add lime to half the height of the water, then stir and hoe ensuring that no
lime remains exposed above the water. Continue stirring and hoeing for at least 5 minutes after all
reaction has ceased, then sieve into a maturing bin. Leave undisturbed for at least 14 days. Protect
from drying out.
2.5.3 Lintels
Lintels shall be installed for the width of the wall allowing for a seating of 25 cm on both sides. Concrete
installation shall follow the stipulations made in Chapter 2.4.
The thickness, steel reinforcement and other requirements shall be according to the design drawings.
- Installation of the vertical support elements which will bear temporary additional load
- Construction of first reinforced concrete lintel (12,5cm x 20cm, length according to drawings) - First
the reinforcement shall be installed, then the concrete shall be placed (C25/30)
- After curing of concrete, the second and third reinforced concrete lintel shall be installed consecutively
- After sufficient time for curing of concrete, the wall underneath the surface shall be cut open and
removed (only for the size as required)
- Repair of bricks, plastering and painting shall be done according to the requirements
2.6 Insulation and surfaces of walls, ceilings, floors, roof, and other parts
2.6.1 General
This section covers the requirements on interior and exterior preparation of new insulation, water proofing
and final surfaces, including walls, ceilings, floors, roof and other areas of the works.
The surface preparation and all works shall be carried out to the requirements of these Specifications, the
relevant standards and the material manufacturer's recommendation, all subject to the Engineer’s approval.
The different layers of the insulation and surface preparation are shown in the design drawings. Installation
of the different materials and layers shall follow the manufacturers recommendations and relevant DIN
norms.
2.6.2 Submittals
The manufacturer shall submit for each component of the system/ layer/ material for the Engineer’s
approval at least but not limited to the following:
a. Research and development facilities (local or overseas) or else a technological co-operation with a
company or body with such facilities
b. Quality control facilities, equipment suitable for quality production and assurance
c. Test lab equipped to conduct all the tests required in the specification or the use of external
laboratories suitably equipped
d. Technical service staff suitably qualified and knowledgeable of applications and expected
performances required by the specification.
The Contractor shall submit all aforesaid information for the Engineer’s approval.
The Contractor shall ensure that the coating applicator shall provide before the works begin to the
Engineer, instruments for measuring substrate and coating properties listed below:
Coating shall be carried out only by the applicators specialized in this field.
The exact type and models of instrument for each measurement shall be agreed with the Engineer before
the works begin.
The applicators shall be approved by the Engineer and the Employer prior to proceed with the works after
site demonstrations have been carried out and the standard of workmanship is established.
The applicator shall be a company specializing in performing the work of this section acceptable to the
manufacturer with documented experience for at least 3 years.
Container label shall include manufacturer’s name, type of paint/ material, brand name, lot number, brand
code, coverage applications surface preparation drying time, clean-up requirements, colour designation,
and instructions for mixing and reducing as well as any other useful information.
Paint and coating materials shall be stored at minimum ambient temperature of 150C and maximum of
250C in ventilated area, and as required by manufacturer’s instructions and Health and Safety requirements.
Exterior coatings and painting shall not be applied during rain, sandstorms, or when relative humidity is
outside the humidity ranges required by the paint product manufacturer.
All preparation and coatings at works shall be carried out under the following conditions:
Protective clothing shall be provided to all staff employed on coating activities and shall include, but not
be limited to overalls, masks, air respirators, goggles, gloves, head covers, blasting protective gear,
protective boots, etc.
2.6.3 Materials
[Link] Polystyrene
All polystyrene application and materials shall be according to relevant Standards, such as DIN EN 13163.
Expanded Polystyrene shall be used for insulation of external walls and roof, whereas Extruded Polystyrene
shall be used for bottom part of the building. Thickness of all layers shall be according to the drawings (10
cm for walls and bottom, 12cm for roof).
Additional Insulation of adequate size and form shall be provided for edges and to avoid any other possible
heat bridges.
Materials
Cement: Cement shall conform to the requirements of ASTM specification C-150 Type 1 or similar approved
standard for normal Portland cement.
Lime: Confirm source of Lime with the Engineer to ensure highest quality Lime is used in the mortar. Protect
from damage on site and store minimum 300mm above ground in waterproof storage facility.
Sand: Fine aggregate with a low clay content selected for grading, sharp and free from efflorescing salts.
Measurement of volume: Measure binders and sand by volume using buckets or boxes. Do not allow sand
to bulk by absorption of water.
Bedding mortar
Proportioning: Select proportions from the range 1:3 – 1:4 cements and to obtain satisfactory adhesion –
to be agreed upon and approved by the Engineer on-site.
The membrane shall be impervious to moisture, flexible, and not affected by caustic alkalis.
The mesh shall be cut to the required size on-site. In the case of fabric inserts, particular attention must be
paid to the respective corner formations. This applies to the connection to windows, soffits, building
corners inside and outside and the finish on the roof and base. Furthermore, according to the
manufacturer's instructions, approved end rails shall be used. Any necessary expansion rails must be
planned for and possibly agreed with the manufacturer and approved by the Engineer.
Materials:
Select a mix ratio to suit the application in conformity to the Mixes table as shown below.
Measurement: Measure binders and sand by volume using buckets or boxes. Do not allow sand to bulk by
absorption of water.
Plaster mixing: Machine mix for greater than 3 minutes and less than 6 minutes.
Strength of successive coats: Ensure successive coats are no richer in binder than the coat to which they
are applied
Surface imperfections shall be repaired to achieve level smooth surface, fair faced looking, and all the
stages of the system shall then be applied.
The temperature of substrate should be >10C and minimum 3C above DEW Point of the air at all stages
of application system.
Coating applicators must be duly trained and certified by the reputable paint manufacturer.
Pull-off (adhesion / cohesion) of all stages shall meet the manufacturer’s requirements.
The following tests shall be observed to the Engineer’s satisfaction on mock-up sample:
The preparation and coating applications for metal surfaces are given in the following table:
total µ DFT
Surfaces
Preparation Primer Intermediate coat Topcoat
The preparation and coating applications for concrete surfaces are given in the following table:
Remarks:
a. Use membrane for embedded parts of RC-Structures e.g., Treatment Plant, Lifting / Pumping Stations as specified.
b. Fillers, plasticizers, diluents etc. must be resistant to acid attack.
Notes:
Item Colour
Floor tiles and skirting To be agreed upon by Engineer
Internal surfaces
Tiles
Ceilings
External surfaces
External doors
Aluminium surfaces
GRP surfaces
The required surface preparations for different materials and surfaces are in the following table:
Gloss or matt paint finish or Sand wood using 180 grit paper. Fill all holes, treat knots, sand to flat and smooth
varnish finish. Sand inter coating surfaces using 400 grit wet and dry paper.
Concrete Sweep blast, clean and make surface fair faced and smooth, free from cracks,
blowholes, pinholes, bug holes, pits, voids etc. Fill the small holes with epoxy
amine putty filler, big holes with epoxy amine mortar, cracks with resin as
applicable
Cast Iron and steels Degrease cast iron / steels, fettle, grind off fins, sand spots and round out sharp
edges before grit blasting. Grit blast to SA21/2 to 80 microns profile. Fill all
blowholes and minor cavities (if acceptable) with two component amine cured
epoxy filler.
Wire mesh for embedding in Sandblast to SA21/2 and remove all oil, grease and other contamination and
concrete residues.
Metal: All metals surfaces shall be high pressure washed to remove deposits of grease, oil, tar and other
residues and shall meet the requirements of coating manufacturer.
Concrete: All concrete surfaces shall be cleaned of mould oils by washing, sweep blast or needle gun to
roughen surface. Make fair faced by applying an approved epoxy-amine surface, all surface blowholes, pits
and surface defects, irregularities etc. must be filled with solvent free epoxy-amine filler.
The exposure classes for different locations and surface exposure conditions along with the degree of
aggressiveness are given in the following table:
A.2 Atmosphere Inside air-conditioned building / fairly dry Very Mild to Mild
A.4 Atmosphere Inside / outside building but one side of surface Very Aggressive
exposed to H2S gases / acid condensation, inside wet
wells etc.
A.6 Soil / Backfilling Moist, wet, saturated or condensed with capillary rise Aggressive
A.7 Liquid Recycled / effluent / potable water / storm water etc. Aggressive
A.8 Liquid Seawater, splash zone, ground water etc. Very Aggressive
A.9 Liquid Inside sanitary sewage, bacteria, liquids containing Very Aggressive
dissolved organic acids
A.10 Liquid Highly aggressive medium e.g., sulphuric acid, H2 SO4 Extremely Aggressive
formation with condensation of H2 S gases, organic
acids etc.
The preparation and painting schedule for surfaces other than metal are given in the following table:
Table 2-12: Preparation and Painting Schedule for Surfaces Other than Metal
Soft Wood Interior Gloss Sand down 1 Coat pink primer 3 Coats alkyd
a. Areas of concrete contaminated with machine oil or grease shall be cut out as necessary to remove all
traces and made good with an epoxy mortar.
b. Areas contaminated with release agent shall be scrubbed with suitable emulsion cleansers and any
mould growth with water-soluble fungicide.
c. Materials containing Acids and chloride shall not be used for cleaning concrete surfaces.
d. All approved concrete and rendered surfaces to be treated shall be lightly blast-cleaned to remove the
cement-rich surface layer.
e. Grit and detritus shall be removed by vacuum just prior to priming.
f. The moisture content of the concrete surface shall be 5% measured by approved electronic device.
The surface of the concrete shall be smooth and free of surface defects such as blanches, pits and
honeycombs to receive primer. A minimum 24 hours to be elapsed before starting the epoxy coatings.
The first coat shall be applied by a suitable nylon bristle brush or when sprayed shall subsequently be
squeezed or brushed to wet the surface better.
Cleanliness of the surfaces of the epoxy coats between coats shall be maintained.
The surfaces of the coatings between coats shall be free of visible moisture throughout these operations.
Any thick runs or collections of paint shall be removed before they harden. Not less than two coats shall
be applied over the primer.
Each coat shall completely cover the entire area without” misses” or pinholes or any areas visibly low in
thickness.
A high voltage pinhole detector shall be used to determine the integrity of the coats.
Pinholes, misses and other defects in the coating shall be repaired by abrading the cured coating for about
50 mm greater than the area to be repaired and then re-applying the specified coating.
The coatings shall be suitably protected against physical damages during the backfill operation by new 4
mm thick approved plywood sheets.
The Epoxy manufacturer shall stipulate primer and high build epoxy re-coat intervals for all curing
temperatures likely to be encountered and these shall be adopted with 4-hours maximum tolerance. Where
this is exceeded the surfaces to be re-coated shall first be suitably abraded to remove gloss and give key.
The Contractor shall demonstrate all his methods, equipment and materials produce the desired quality to
get the Engineer’s approval before any work commences.
The applicator shall show adequate skill and experience in the use of chemically cured compositions for
high performance application.
An electrically operated mixer may be used but only where it can be shown that it does not entrain air in
the paint.
On no account are thinners or dilutants to be mixed with paint or coating materials. Strict control shall be
exercised in the issue of thinners for cleaning brushes and equipment.
Adhesion tests will be carried out on the cured coating surfaces using approved test equipment’s. The test
results specimens shall not show indication of poor adhesion to the substrate, residual laitance or inter
coat adhesion weakness.
The material of the water- and damp proofing layer shall be as followed or better:
- three-layer composite sheet membrane consisting of min. 0.41 mm of high-density polyethylene film
or other appropriate material, min. 0.64 mm of specially formulated synthetic adhesive and min. 0.03
mm of protective coating
- unaffected flexibility up to minus 23 Degrees Celsius
- Water absorption max. 0,5%
It must be ensured that the following conditions exist prior to application of the membrane materials:
Surfaces are rigid, dry, smooth, and free from cracks, holes, and sharp changes in elevation.
Cast-in-place substrates have been allowed to cure and the surface dryness specified requirements have
been met. Substrate curing shall be compatible with the membrane system.
After surface dryness requirements have been met, coat concrete surfaces which are to receive membrane
sheet uniformly with bitumen primer. The primer shall be applied in the ratio 130g/m2. Allow primer to dry
prior to application of membrane sheet.
Application:
Application shall follow the relevant standards and the recommendations of the manufacturer.
Clean Up:
Remove debris, scraps, containers and other rubbish and trash resulting from installation of the roofing
system from job site each day.
Protection of Applied Membrane Against Moisture: At the end of the day’s work and when precipitation is
imminent protect applied modified bitumen membrane system.
The color of tiles and adhesive for the different areas of installation needs to be agreed upon and approved
by the Engineer and Employer.
The general specifications shall prevail for ceramic tiles of Group BIa (Eb ≤ 0,5%), dry pressed.
Tile adhesive shall be chosen according to the manufacturer’s recommendations and best suitable to the
underlying material.
An appropriate flexible mortar should be selected. In addition, attention must be paid to the pre-treatment
of the substrates. This applies to the cleaning of old coverings, adhesive and paint residues. The application
of a primer and any necessary application of a tile leveler. Cracks in the substrate must first be resinified
and needled. Movement joints must be formed in the tile and joint pattern.
2.6.4 Execution
All painting processes, methods, materials, systems, surface preparation, equipment used, conditions under
which application proceeds, staff utilized, and safe conditions shall have the prior approval of the Engineer.
The Contractor shall verify that surfaces are ready to receive coating treatment in accordance with
instructions issued by the manufacturer and by this specification.
The Contractor shall examine surfaces scheduled to be finished prior to commencement of work. Report
immediately on conditions that may potentially affect proper application or spoilt applications.
The Contractor shall examine, and test shop applied primer for compatibility with subsequent cover
materials.
Copies of manufacturer data sheets and of the relevant parts of this Specification shall be issued to all the
staff and workmen concerned with the painting and/or coating process.
The Contractor shall measure moisture content of surfaces using an electronic moisture meter. Do not
apply finishes until moisture readings are within ranges given by coating manufactures. The following
applies only as a guide:
All surfaces not subjected to the coating process shall be masked with proper materials.
All products shall be applied in accordance with manufacturer's instructions and as approved by the
Engineer.
Where such instructions conflict with this Specification a ruling shall be sought from the Engineer.
The Contractor shall not apply finishes to surfaces that are not dry.
If required, the Engineer may require the Contractor to remove the covering layer/ paint if the result does
not look as desired. Furthermore, it might be required to install plates or strips for edges.
The Contractor shall verify and check that all required installations (electrical, HVAC, water supply etc.) will
have sufficient space within the suspended ceilings and can be properly fixed according to the design and
fit for purpose. Inspection flaps must be installed as specified and in consultation with the Engineer. The
respective load on the ceilings with lamps or attachments must be taken into account. The substructure
shall be designed accordingly.
The system shall be attached using approved dowels in the masonry facade with spacers for the insulation.
The shading elements shall be mounted on roller bearings in the rail system.
The elements shall consist of an aluminum construction with fixed horizontal slats. (Shading is 70%)
Coloring shall be approved by the Engineer and Employer. A RAL color / lacquer shall be used. The shading
elements shall be operated manually with the window open. A holding device for the closed and open
state must be installed.
2.9.1 Doors
All doors shall be equipped with cylinder locks, using the same type of key, with six keys to each lock. Doors
shall comply with DIN regulations as but not restricted to DIN 18 100, DIN 18 251, DIN EN 2027, DIN EN
1191, DIN EN 1192.
For all work, the respective test reports, certificates, and approvals must be submitted upon completion of
the work. A specialist site manager declaration or specialist contractor declaration must be issued for the
respective building. All doors shall be equipped with adjustable hinges to enable later adjustment if
necessary. The handle sets and attachments shall be agreed and approved by the engineer in order to
remain in one design.
Glazed doors shall be equipped with shatterproof glass single glazed for inside doors and double glazed
for outside doors. A privacy foil / frosted glass foil may be required in some areas. The extent will be
determined with the Engineer and the Employer after the doors have been installed.
Steel doors shall be of the hollow metal type constructed in standard profiles and sheet steel.
Aluminium doors shall be of anodized hollow metal sections constructed in Standard Profiles and sheet
aluminium. They shall be thoroughly braced internally, prepared to receive hardware and accurately
finished so that the surfaces are true and smooth. Edges angles and covers shall be square, clean and sharp.
Doors shall be complete with hinges, stoppers, and locks. The doors shall be provided with buffer strips
fixed all around the frame. Aluminium doors shall be fabricated to and shall consist of materials of an
accepted international standard as approved by the Engineer.
Front door fittings and fittings for access doors are to be delivered as security fittings/protective fittings
for profile cylinders. The handle sets are to be made of stainless steel, with a matt polished finish. Profile
cylinder perforated probably 92mm, shield 68mm x 240mm, handle length 140mm Sleeve assembly from
the inside for increased security
Interior doors:
Door element as a steel door with a steel frame in the design of an approved and tested fire protection
element as a fire/smoke protection door T30RS according to DIN 4102/DIN 18095, tightly closing and self-
closing - built-in situation as corridor doors with glass section in the door leaf laminated safety glass with
clear or matt foil.
2.9.2 Windows
Windows to be with double glazing with insulation glass, insulation according to climatic conditions as
recommended in DIN and relevant EN regulations. Such regulations are for example: DIN 18101, DIN
18055, DIN EN 2027, DIN EN 1191, DIN EN 1192, DN EN 12608.
Windows and frames shall be manufactured of PVC-U profiles of anodized aluminium, to the dimensions
given on the drawings. They should generally be supplied with one horizontally sliding sash complete with
sash-bolt. Windows installed in offices two metres or more above the ground shall be provided with bottom
hinged sashes with an operating lever to be fixed 1.5 metre above floor level including connection to the
window. All windows shall be designed to withstand wind pressures and to be dust proof.
Openings in windows shall be provided with an aluminium fly-screen mesh. In offices the glass shall
normally be 5 mm thick clear sheet glass, and in workshops and similar buildings it shall normally be 7 mm
thick wire reinforced glass.
Aluminium windows shall be fabricated to and shall consist of materials of an accepted international
standard as approved by the Engineer.
30mm thick wood composite windowsill. Corners and edges rounded with at least 2mm. Flat attachment
to prevent bulging, sealing of joint areas to prevent water ingress. Even with coupled windows, the
windowsill runs completely across the entire clear width. The inner edge of the windowsill is always to be
installed with a 30mm front edge of the plaster surface
In the rooms with forced ventilation, the supply air must be ensured via the windows. Installation of the
fresh air opening in a lower frame extension directly above the connection to the outside windowsill. The
outside air inflow element is to be designed with volume flow control and volume flow limitation with
increased sound insulation. The element consists of an interior facade, mounting plate and exterior cover
strip made of plastic - nominal volume specification 45cbm/h, sound insulation D39dB
All doors and windows shall be protected after installation and handed over in a clean and perfect condition
on completion of the Works.
2.10 Metalwork
2.10.1 General
This section shall specify requirements of the installation of the Emergency Steel Staircase, Steel Studs from
Dry walls, ducts and vents, Rain gutters, Railing, metal covers on roofs and any other metal structures part
of the works.
All steelwork (except roof structures) wherever installed shall be galvanized (in hot bath or zinc spraying).
Welding on galvanized steelwork has to be avoided and assembling has to be done by bolts and nuts.
The permissible design stresses for materials, bolts, rivets, etc., are given in DIN 18800, for welds in DIN
4100.
Rolled structural steel sections shall be mild steel, conforming to DIN 17100. The dimensions, tolerances
and properties of the structural sections shall conform to DIN 18201 up to 18203 and to DIN 18800. Where
the use of prefabricated proprietary designs is proposed, the Standards to which they are manufactured
shall be no less rigorous than specified herein.
For structural steel work assemblies, steel bolts, nuts and washers shall be high strength friction grip bolts
conforming to DIN 6914 up to DIN 6916 or black bolts including nuts and washers conforming to DIN 7989
and DIN 7990.
All welding consumables (electrodes, wire, filler rods, flux, shielding gas and the like) shall comply with the
requirements of the appropriate DIN Standard and with the requirements of the appropriate welding
procedure.
(a) All metalworks shall be erected and installed to the exact lines and positions shown on the Drawings or
determined by the Engineer. They shall be well anchored to the concrete foundations or structures.
Unless installation by grouting in anchor bolts or use of expansion anchors in previously prepared recesses
is approved, anchor bolts and metal parts to be embedded in concrete shall be placed in position before
casting of concrete and shall be held firmly and accurately in place while the concrete is being placed.
Only stainless steel (material no 1.457 according to DIN) may be used for any metalwork in contact with
wastewater.
Where cast iron components are to be installed, the surface boxes, or spindle casings and valve chambers,
step irons for manholes, shall be of standard manufacture and shall be supplied with pipes and accessories
in accordance with the relevant clauses of the Specification.
Bolt holes shall be made by drilling only and shall be accurately positioned so that bolts can be easily
inserted.
Unless otherwise shown on Drawings, bolts shall protrude from nuts not less than two threads.
2.10.2 Materials
[Link] Steelwork
Structural steelwork shall comply with recognized standards for general structural purposes.
Bolts, washers etc. for use with structural steel shall be black bolts. Fastenings, including bolts, for use with
materials having a galvanized finish shall be sherardized or have an alternative approved protective metal
coating.
Before ordering or fabricating any item of metalwork, the Contractor shall submit to the Engineer for his
approval shop drawings showing all details and dimensions required for fabrication, assembly, and
erection. Fabrication shall only commence after the approval of the Engineer has been obtained.
Angles or channels used for framing of openings in concrete structures or for guides shall be provided with
steel fixing lugs securely welded to the frame or guide prior to galvanizing.
Corrosion protection shall be as detailed on the Drawings or in the Bills of Quantities to the quality and
standard specified.
2.10.3 Welding
All welding during fabrication in the factory and erection on the Site shall be carried out in accordance with
the requirements as shown on the approved detail drawings. Details of the proposed welding procedures
shall be submitted to the Engineer for approval at the same time as the detail drawings. All connections
shall be welded in such a manner as to make the finished connections neat and smooth in appearance, and
suitable for painting. All slag shall be removed, and any sharp projections shall be ground smooth. All
welding carried out during fabrication in the factory and erection on the site shall be carried out in
accordance with the requirements of DIN 4100 and as shown on the approved detail drawings. Before
welding is commenced, either in the fabrication shop or on site, weld procedure tests shall be carried out
where instructed by the Engineer.
All welders employed in the fabrication shop or at site shall have passed qualification tests relevant to the
weld procedures in use in accordance with the appropriate DIN Standard. Welders shall have satisfactory
evidence of having been engaged in welding for at least 9 months in the preceding period. If the work of
any welders employed on the Contract is unsatisfactory, the Contractor shall carry out such further welder
qualification tests as are necessary to demonstrate that the welders are proficient.
In bad weather, appropriate measures are to be taken to keep the quality standard of welds. In case of
rainy weather, provision shall be made to keep the places of welding dry. In weather with temperatures
below 5 C°, a strip of 100 mm should be preheated to 50 C°, on both sides of the welded joint in case of
both seams and tack welds.
Splash, burning-in, uneven areas, oversized root edges at corner joints, unsatisfactory seam or any crack
are impermissible in the course of welding. Surfaces should be free from any marks of impact, indentation,
and deformation.
No welding on galvanized steelwork and over zinc primers or paint will be allowed.
Please also refer to Chapter 4.1.4 for more information on the requirements for welding and welders.
2.10.4 Galvanizing
Where steel or wrought iron is to be galvanized the galvanizing shall be executed after all fabrication has
been completed. The articles shall be cleaned and pickled in dilute sulphuric or hydrochloric acid followed
by rinsing in water and pickling in phosphoric acid. They shall be thoroughly washed, stoved, and dipped
in molten zinc and brushed so that the whole of the metal shall be evenly covered and the additional
weight thereof after dipping shall be not less than 0.6 kg/m² of surface galvanized, except in the case of
tubes when it shall be not less than 0.46 kg/m². Edges shall be clean and surfaces bright.
Nuts and bolts used in the fabrication of aluminium structures shall be cadmium plated and shall have
galvanized washers. Washers shall be separated from the aluminium structure by fibre washers of equal
diameter.
Frames and plates to be fixed against the face of concrete masonry or brickwork shall be supported against
the face and separated from it by packings. Immediately before fixing the frames or plates, the face shall
be carefully cleaned and roughened over the whole area to be covered. The nut securing each point shall
be lightly tightened to hold the frames or flange in its correct position without distortion. The space
between the face and frames or plates shall then be filled with cement mortar or hard setting butyl mastic.
After the filling has hardened, the nuts shall be finally tightened in sequence to prevent distortion and to
ensure equal bearing. The packing shall maintain a minimum gap of 10 mm to be filled with cement mortar.
The material of the packing shall be to the approval of the Engineer; it shall be waterproof, durable and
compatible with the materials with which it comes into contact. It shall be hard, but just sufficiently flexible
so that any shrinkage of the filler during hardening is taken up in the process of final tightening. When
fixing sluices and the like, gates or doors shall be in the closed position.
Care shall be taken to protect faces and other working parts from mortar and other droppings.
Except where otherwise specified, when a metal is fixed permanently to metal or any other surface, the
metal surfaces in contact shall be painted on Site with two coats of bituminous paint immediately prior to
fixing.
Under no circumstances may steel be built into wet concrete or be fixed to green concrete.
Where it is necessary to join aluminium to steel or cast iron, the two surfaces shall be separated by an
approved insulation not less than 1.5mm thick.
Where aluminium or steel structural members are built into brickwork, masonry or concrete, the contact
surfaces shall be first painted with two coats of bituminous paint.
Where aluminium surfaces are in contact, the jointing compound shall be coated with zinc chromate.
Electrical apparatus to be fixed to the walls and soffits in below ground structures, and otherwise when
likely to be subjected to damp conditions, shall be fixed 10mm clear of the surface by means of barrel or
other suitable spacing devices.
2.10.8 Painting
The Painting shall be carried out according to international accepted standards.
All items of structure intended to be painted shall be cleaned down to the bare metal and given a complete
treatment of surface preparation, priming coats and finishing coats to give a durable, protective system
consistent with the conditions under which the Plant will be used on Site. Surface preparation and at least
one priming coat shall be applied at the Contractor's or Sub Contractor's premises.
All parts intended to be left bright shall receive a mixture of while lead and acid free tallow.
Undercoats shall be of distinctive tints and finishing colours approved by the Engineer.
In no case shall paint be applied during rainy, misty weather or to surfaces upon which there is any
condensation.
At least 24 hours shall elapse between the applications of successive coats unless otherwise specified by
the manufacturer.
All surfaces of steel or iron work to be painted shall be well rubbed down to ensure that they are free from
rust or scale.
All iron and steelwork above floor level within buildings and which are exposed to view including pumps,
meters, regulators, cranes, valves and pipework shall have the priming coat or coats which were applied at
the Contractor's or his Sub contractor's premises touched up. The remainder of the painting process shall
be applied to give a smooth gloss finish in approved colours. The surfaces shall be well rubbed down and
cleaned between coats.
Ironwork, such as pipes and valves which are concealed from view below floor level, in ducts or which are
buried shall be thoroughly cleaned and touched up as specified for the steelwork, and then given two coats
of heavy bodied bituminous paint with coal tar base.
[Link].1 General
Stairs shall have an inclination of approximately 30°. They shall be complete with handrails, minimum 100
cm vertical height.
All ladders are to have a minimum width of 750 mm where practicable. Vertical ladders shall be installed
alternating left hand/right hand side to horizontal platforms placed approximately every 6 m of vertical
height. Vertical ladders of more than 3 m height shall be provided with safety hoops at intervals not
exceeding 900 mm, with the lowest hoop 2.0 m above the ladder foot. Load assumptions for ordinary
platforms shall be for platforms used by personnel and for support of light equipment with single weights
of less than 50 kg 2.5 kN /m2 for all other platforms 7.5 kN /m2 unless otherwise specified or stipulated in
the applicable Standards.
[Link].2 Ladders
With exception of internal access ladders, laddering shall be in steel (fully hot dip galvanized).
The stringers shall be sized to suit the height of the ladder and the interval of the stringer supports. Stringer
shall be radiuses over the top and drilled to receive the rungs which shall be welded to the stringers on
each side of each stringer. The bottom ends of the stringers shall not be designed for floor fixing but shall
Where the installation of hoops is not possible or inappropriate, as agreed with the Engineer, anchorage
points shall be provided for attaching safety harnesses.
Suitable support stays shall be provided for fixing the ladder to the supporting structure so that there is a
minimum of 200 mm clearance behind the rungs. These connections shall be of the type, which bolt to the
supporting structure.
The spacing of support stays shall not exceed 2.4 m. In cases where this is not practicable, the stringers
shall be suitably strengthened.
The width of the treads shall be between 250 mm and 300 mm. The width of the stairways shall not be less
than 750 mm. The stringer shall be mounted by means of angle brackets with slotted holes for adjustment
of the level.
All ladders, stairways or other openings shall be guarded on three sides by handrail. Access to ladders or
openings shall be guarded by two Ni-Steel hanging chains, which shall be secured at one end and
detachable at the other.
Handrails shall be double delivered and installed with all necessary dowels, screws M12 and fishplates in
accordance to DIN 31003 (Part [Link]).
Handrails shall be manufactured from 48.3-mm diameter solid Ni-Steel bar (thickness 2.9 mm), with forged
steel ball minimum 50-mm diameter at handrail locating points complying with the relevant requirements
of BS 4, BS 1387, BS 4848: Part 2, BS 6323 and BS 4360. All components shall be hot dipped to BS ISO 1461.
The Contractor shall ensure that unless specified to the contrary all handrails shall be of uniform
appearance and manufacture.
Handrails shall be of aluminium alloy and stands shall consist of tubular polished Aluminium alloy.
Standards shall be fitted with approved bases.
Handrails shall be provided along every edge of all metalwork and concrete walkways, stairs or accessible
open areas where the drop beyond the edge exceeds 700 mm. Handrailing shall consist of stands at regular
intervals not exceeding 1.5 m, and two rails. The upper rail shall be 1.0 m above the adjacent finished floor
level, and 900 mm above the nosing line on stairways. The lowest rail shall be midway between floor and
The deflection of rails shall not exceed 0.8 per cent of their span between stanchions and the deflection of
stanchions shall not exceed 0.8 per cent of their height.
Unless otherwise required in the specification standards for handrails inside buildings, all rails shall be
fabricated from 32 mm bore galvanized medium weight steel tube.
Handrails shall be flush jointed. Handrails terminating against a wall shall either have a suitable wall fixing
flange, or shall terminate at a standard with a gap between the standard and the wall not exceeding 100
mm. Where the shape of the concrete structure does not incorporate an up stand at the edge of walkways,
toe plates (kickers) 5 mm thick and 100 mm high shall be fixed to handrail standards. The bottom edge of
such toe plates shall be 10 mm above the surface of the concrete walkway.
The handrail Standards for stairways and for landings and walkways of width less than 1.2 m shall have
palm fittings for bolting to the side of the structure. Elsewhere the standards shall be designed for fixing
100 mm inside the edge of concrete structures, or at the supporting edge girder of steel flooring, or have
palm fittings. Horizontal mounting palms shall be drilled for not less than three bolts with two bolts on a
line parallel to and on the walkway side of the line of the handrailing. Vertical mounting palms shall be
drilled for not less than two bolts the line through the bolts being vertical. Where required ladders,
stairways or other openings shall be guarded on three sides by handrailing conforming to the requirements
stated above. Access to the ladders or openings shall be guarded by two removable galvanized hanging
chains secured to eyes at top and middle levels. Handrailing shall be of uniform appearance and
manufacture.
Stanchions shall be as the handrails made of 50 mm nominal bore shank and be 1000 mm high. They shall
be set in sockets, either cast in or fixed to the concrete at approximately 1500 centres. Side palm type of
fixing will only be used where shown on the Drawings.
2.10.10 Roofing
Roofs shall be protected with the following specification as applicable:
• with two coats of approved bituminous membrane torch applied and laid in accordance with the
manufacturer's recommendations.
• with a 50 to 150 mm thick protection screed sloped to the rainwater outlets.
Proprietary materials for the waterproofing shall comply with the recognized standards and shall be subject
to the prior approval of the Engineer.
Rainwater outlets are to be provided in sufficient numbers round the roof on the lower sides at a distance
not exceeding 6.5 m. Any pipe or conduit which has to pass through the roof shall be properly sealed to
prevent the leakage of rainwater.
All flooring shall be designed to carry a loading of 500 kg per square metre and the deflection shall not
exceed 0.2 per cent of the span and shall be provided with curbing at the edge of walkways.
All flooring shall be removable and set flush in frames of similar material. Where frames are to be fixed
over openings the frames shall be provided with lugs for building in.
Flooring shall be provided in sizes suitable for lifting and removal by one man and with the appropriate
cut–outs to permit its removal without disturbing or dismantling spindles, supporting brackets, cables, or
pipework. Intermediate supporting members to give the required rigidity to the spanning edges of
individual flooring sections over the wider openings and trenches shall be provided and bolted to suitable
built-in fixings.
The members shall also be removable to afford clear access to the openings and trenches. The cost of
these supporting members and fixings shall be deemed to be included in the Contractor's rates and prices.
Method Description
1. Bolting or screwing the metalwork to plates or angle sections with anchors set into the concrete
structure or set into pockets left in the concrete structure.
2. Setting the metalwork into pockets or recesses formed in the concrete structure.
3. Bolting the metalwork to bolts set into the concrete structure or set in pockets or holes in the
concrete structure.
4. Bolting the metalwork to self-anchoring epoxy resin fixed bolts placed in drilled holes.
5. Bedding the metalwork on cement-mortar placed on the concrete surface.
Cement-mortar of 1 part of cement to 3 parts of sand shall be used for bedding access covers and the like
and for filling around metalwork or bolts set into pockets or holes smaller than 100 mm2. For larger holes,
concrete of the same grade as the structure shall be used instead of mortar. The installation methods
permitted for each type of metalwork are specified in the table below:
Small or lightly loaded items may be fixed using screws and approved plugs set in drilled holes.
2.11 Elevator
All technical components of the elevator and their installation shall be in accordance with relevant
standards, especially standard EN 81-20.
The elevator and all its technical components, machine/ motor and other equipment shall fit to the
dimensions as shown on the design drawings and civil rehabilitation works as finally implemented within
the Works.
The delivered elevator and components shall be fit for purpose and including all best-practice ancillary
equipment.
The elevator shall have the following minimum technical features and specifications:
The marker posts, after the completion of lettering shall be protected from damage, scuffing and abrasions
during transportation, storage and during the construction period by wrapping the posts in foam and
polyethylene sheet or other types of cushioning protective materials.
Stencil the Albanian and English lettering as shown in the drawings for the appropriate post with approved
coating but with a contrasting colour as specified in the table below. The appropriate lettering as required
by this specification shall be sprayed, squeezed or stippled on using suitable equipment. Wrap around
screen print gauze supported type of stencil or other removable type of masking shall be used. The lettering
shall have 100% opacity to mask the underlying substrate colour.
1 Albanian Arial 50 mm -
The following colours shall be used for each category of marker post:
All pipework shall follow the routes and approximate positions indicated on the drawings. However, it
should be noted that co-ordination with other services, architecture, structure and any furniture or
equipment in the served areas is the Contractors responsibility. Fully coordinated shop drawings shall be
submitted by the Contractor to the Engineer for approval.
Where practicable, all pipework shall be installed with adequate gradients to facilitate draining and venting.
Pipework shall be run in a neat manner and installed plumb, straight, symmetrical and at right angles to or
parallel to adjacent walls.
No joints shall be formed inside wall constructions or floor slabs, unless otherwise stated and approved by
the Engineer.
All pipework, fittings and valves shall be free from corrosion, scale and internal obstructions.
Pipework ends shall be cut square, reamed, free from burrs and finished full bore.
Unions shall have two bronze conical seats ground-in. Long screw connections will not be acceptable.
The contractor has to provide his approach for fixing of pipes to walls, floors, ceilings etc. and provide a
method statement for installation, which shall be subject of approval from the Engineer.
Appropriate means must be taken to prevent galvanic action where dissimilar metals are connected.
Eliminate galvanic corrosion by placing di-electric unions between two dissimilar metals.
3.2.2 Pipes
The sanitary water system pipes shall serve to transmit cold water from the main network and warm water
from electrical storage water heater (boiler) to the sanitary equipment.
The distribution pipes inside the individual rooms after the manifold shall be made of pre-insulated cross-
linked polyethylene (PEX). The pipes inside the technical room shall be galvanized ones and the connection
pipe with the distribution network, which will be laid outside and inside the building till to the water meter
box, shall be made of high-density polyethylene PE100.
[Link] Manifolds
The manifold is used in toilets for cold and hot water distribution in the toilets sanitary appliances. Each
pipe in the under floor plumbing system is connected to the manifold, which makes it possible to control the
flow from the manifold to supply to each device independently. The manifold box shall have a cold and
another hot water manifold. Each manifold should be operated by a proper brass ball valve in the manifold
entrance.
The pressure rating of valves must equal or exceed system working pressures at the relevant temperature
and the system test pressure. Valves shall be rated at a minimum of 16 Bar maximum working pressure.
Therefore, the system is equipped with an optional group pressure booster water pump and will be installed
in accordance with requirements of the Contract as an automatic sanitary water pumping station.
The sanitary pump is foreseen to ensure a considerable water quantity approximately for about 48 hours
autonomy, deposited in reservoirs. The station is foreseen for pumping the cold sanitary water to all
sanitary devices installed within the buildings. According to the selected scheme, the booster pump shall
be installed on the ground floor inside the technical room of the building.
The water pump shall be placed in the galvanized sheet iron base complete on the metallic special plates
with rubber anti-vibration feet to eliminate the sound during the works of pumps. The metallic plate shall
not be connecting with foundation or walls of building.
The booster set shall be equipped with water meter, manometer, and the connection pipes with water
supply system, electric panel, the electric protection system, automatic thermal protection system and
automatic control system.
The Speed-controlled Vario pressure booster set unit shall be supplied as a compact unit for pressure
boosting or as water supply for connecting to break tank/mains network. Consists of non-self-priming,
horizontal multistage stainless steel high-pressure centrifugal pump with an electric motor. Shaft sealing
shall be with bidirectional mechanical seal.
- Motor with built-in air-cooled frequency converter for variable speed control between 24 Hz and
max. 60 Hz.
- Set up on galvanized base frame with height-adjustable vibration absorbers with diaphragm
pressure vessel (volume 8 l) including flow fitting in accordance with DIN 4807,
- integrated non- return valve, pressure sensor (4 - 20 mA) and
- pressure gauge for the automatic system control with p= constant function.
- Delivery head set point infinitely variable by means of one-button operation available on the
frequency converter.
- Automatic zero-volume detection and deactivation.
- Built-in motor protection by means of electronic current monitoring.
- With LCD display for status and actual pressure display, as well as
Below are the main data for the selection of the booster sets for each building shown.
L A B C D E Ζ H G
It is calculated the use of 80lt Electrical Boilers for the Bathrooms and 20lt for the kitchens.
In the toilets of Building B04 and B14 shall be used 80lt VERTICAL wall mounted Electrical Boilers.
In the toilets of Building B03, B16 and B17 shall be used 80lt HORIZONTAL wall mounted Electrical Boilers.
CAPACITY L 80 15
[Link] Pipes
For wastewater discharges within the premises shall be used polypropylene (PP) with flexible
connectivity and push-fit system that meet all quality requirements according to EN 1451-1
standard (application for testing and quality pipes). They shall also be in accordance with the
standard EN 12056. including noise reduction (DIN EN 14366) and fire resistance (EN 13501-1).
These pipes should ensure good resistance to corrosion, resistance to chemical agents, light
weight, simple opportunities repair, transportation, simple and quick installation, and durability
over 30 years.
Figure 3-3. Wastewater Discharges Pipe Inside the Building with flexible connectivity and push-fit system
Each vertical column discharge shall be equipped with checkpoints that must be placed in every
two floors starting from the bottom of the column.
The sewerage pipe shall be fixed on the wall every 50 cm or as appropriate to the individual
conditions.
[Link] Fittings
The PP fittings will be used for connection of discharge pipes with sanitation equipment and other
part of sewerage system. It shall be in accordance with international quality standards EN 1451
(Quality and Test Requirements for pipes).
The fittings (connection parts) should be excellent resistant against corrosion and chemical agents,
low weight, ease of maintenance for repair and transport, fast installation, long working life.
The sizes of fittings will be depending on calculation flow of wastewater, kind of sanitation
equipment, flow velocities and diameter of respectively pipes. The flow velocity should be 1, 0-1,2
m/sec and the utilization rate should be 0,5-0, 8.
Diameters and thickness should be in accordance with data of technical drawings. All data on
outside diameters, lengths, pressure, name of manufacture, referred standard, year of production,
etc., should be stamped on every fitting.
The diameter of fittings should be equal with diameter of discharge pipes. The smallest diameter
is not recommended. If the pipes will change their diameter, the fittings should be adapted with
them.
The floor drain set should provide a fast and sufficient flow of the water. They should be resistant against
mechanic shutting, corrosion and chemical agents. They should provide water insulation, simple possibility
for the repair, transport, and connection.
The floor drain shall be installed in the lowest part of the water collector basin. Usually, they shall be
installed near of centre of the floor. They shall not be installed near of the connection of the walls with
floor.
The floor drain set should be connected by discharge PP pipes (The connection shall be realized with a
siphon type tube). Fittings, single branch with 45 degrees, 60- or 90-degree, bends, single sleep-on will
facilitate the connection, all with seals type Tee, with 45 degree or 60 degrees. The lengths of syphons
should be 20-30 cm.
[Link].1 Manholes
Where the expression Manhole is used, it shall apply equally to the construction of manholes, backdrop
manholes, inspection chambers and the like. Manholes shall be located as indicated on the Drawings,
instructed by the Engineer, or to be placed at all changes in direction, either horizontally or vertically, and
at connections to sewer lines. They shall be installed with incoming and outgoing polyethylene coated iron
stirrups and manhole cover as specified herein and shown on the Drawings.
In-situ concrete manholes and inspection chambers shall comply with the applicable specified
requirements for Earth Works and Concrete Works. Typical manholes and inspection chambers placed in
the sewerage network shall be either made of pre-cast circular manhole rings or in-situ concrete of size
and diameters as shown on drawings. Sulphate resistant cement shall be used. Unless otherwise specified,
typical in-situ manholes and inspection chambers incorporated in the sewerage network shall be
constructed as shown on the Drawings and in accordance with the requirements of DIN 4034, BS 5911, EN
752 or EN 1610.
The Contractor is free to offer as alternative rectangular manholes instead of circular manholes as specified.
However, the alternative manholes have to apply to the stated norms and standards and to comply with
the specifications / requirements as per this Technical Specifications.
Manholes and inspection chambers shall be placed at all changes in direction, either horizontally or
vertically, and at connections to sewer lines. They shall be constructed with incoming and outgoing pipes
neatly and truly concreted in, complete with benching, polyethylene coated iron stirrups and manhole
cover as specified herein and shown on the Drawings.
Unless otherwise specified, all covers shall be provided with approved corrosion resistant locking
mechanism and provisions for lifting. Holes provided in covers for lifting shall be appropriately shaped
pockets and there shall be no projections above cover level.
The calculation of the stormwater system elements, such as gullies, gutters and the downward riser pipes
are performed in compliance to EN 12056, and Rational method formula. The latter has been used to
calculate the runoff quantity according to the return period and travel time of the rainwater (which is less
than 10 min). After that, the elements were dimensioned using EN 12056 -3 tables and guidelines.
Where purpose fitting is required, they shall also be in accordance with the relevant standards. All pipework
shall be free from burrs, rust and scale and shall be thoroughly cleaned before erection. Open ends during
the progress of work shall be blanked-off with purpose-made metal or plastic caps and the use of wooden
plugs is forbidden.
Each room in the dormitories contains an individual toilet. These toilets shall be equipped with all the
necessary sanitary fixtures which are shown in the figure below and described in detail in the following
sub-chapters. The installations consist of the following:
Water Closet including all connections and ancillary equipment
Suspended Wash basin including all connections and ancillary equipment
Shower including all connections and ancillary equipment
3.5.1 Water Closet (WC) set and flash box+ plastic coated wooden seat
In the Toilet rooms, Water Closet (WC) sets are foreseen. The WC sets shall be porcelain sanitary toilets
made of Porcelain materials in accordance with international quality standards ISO 9001, as described in
the Technical Drawings. The Type of WC set is chosen Modern (French) type.
French type shall be strongly fixed on the floor or to the wall by brass clamps and screw plugs and screws,
without creating gaps in the wall tiling. WC set shall be connected to wastewater discharge pipes before
the installation on the wall by brass clamps. The outlet of the WC set can be under the body of the set or
on the backside of the WC set. The WC set with side outlet should be 19 cm high from floor level.
In the lowest part of the collector basin shall be a hole with minimal diameter of D=90 mm. The upper part
of WC set can be oval or circular in accordance with the drawings and WC set type. The height of WC set,
modern type, shall be 38-40 cm. Horizontal Distance between WC Sets and other sanitation equipment
(Washbasin, etc.) should be minimum 30 cm.
WC sets should provide a fast and sufficient water flow. They should be resistant against mechanical
shutting, corrosion, and chemical agents. They should provide water insulation, good condition during the
work and easy access for the repair.
The WC set shall be connected to the drinking water system. The connection shall be realized by a flash
box that can be installed directly on the WC set or on the wall (separately from the WC set). This depends
on the finally chosen type of WC set/ manufacturer. The flash box shall be installed in the height of 1,5 m
from floor level. The flash box shall be made of porcelain materials and in accordance with the Contract
and quality standards ISO with requirements.
Sample of the WC set together with quality certificate, certificate of origin, test certificate and warranty
certificate shall be submitted to the Engineer for the initial approval before WC installation at the site.
Below figure shows and example of the technical details of French-type WC and flash box.
The wash basin sets should provide a fast and sufficient water flow. They should be resistant against
mechanical shutting, corrosion, and chemical agents. They should provide water insulation, sound
insulation, and good condition during the work and easy access for the repair.
The figure below shows technical details of such a wash basin set and monobloc tap.
The Wash Basin and their support shall be strongly fixed to the wall by brass clamps and screw plugs and
screws, without any gaps of the wall tiling. Washbasin set shall be connected to the water discharge pipes
before the installation to the wall by brass clamps.
In the lowest part of the collector basin shall be a metallic hole with minimal diameter of D= 40 mm. The
size of collector basin shall be 40/60 cm x 36/ 45 cm (depending on the type and model). The collector
basin shall be oval in accordance with the work and type requirements. The height of the Washbasin set
shall be 75 - 85 cm. Horizontal distance between the Wash Basin Set and other sanitation equipment (Water
Closet, bidet) should be minimum 30 cm.
The Washbasin set should be connected with sewerage pipes (The connection will be realized with a siphon
type tube). The above connection will be made by fittings, type Tee, with 45 degree or 60 degree. The
connection pipes of Washbasin sets should be PP pipes (in same technical characteristic with other
sewerage pipes). Their length should be 20 - 40 cm and their diameters should match the outlet of the
Washbasin set.
The Washbasin set will be connected with drinking water system. The connection will be realized with two
flexible pipes with the length of 30 - 50 cm and diameter 1/2". The pipes will realize connection of valves
with pipes of hot and Coldwater system.
The mono-control mixer tap shall be installed in the place of connection of valves with the washbasin set,
in order to avoid water leakage.
The connection of the Washbasin set with the sewerage pipes should be with special materials for PP pipes
in accordance with the pipe manufacturer’s recommendations.
Sample of the Wash basin set together with the quality certificate, certificate of origin, test certificate and
warranty certificate shall be submitted to the supervisor for the initial approval before the fixing at the site.
The technical data of the Washbasin set (including the Washbasin type, working pressure, name of the
manufacture, standards and year of production) should be given in the catalogue.
The vitreous wash basin should be manufactured and certified by a third party, in compliance to EN 31 and
the wastes and water discharging parts of this device should be manufactured in compliance to EN 274.
25
20
FLOW Q (L/MIN)
15
10
0
0 1 2 3 4 5 6
PRESSURE P (BAR)
The equipment to be delivered shall include mixer, shower kit and handles and include all fixtures that are
required to complete the installation, ready for usage. All materials used shall be from the same
manufacturer including fixtures etc.
The mixer shall have a control lever with completely smooth operation for regulating the water flow as well
as the temperature.
The height of the shower head and mixer to be installed shall be agreed upon with the engineer.
Height shall be minimum 2m. Size of door shall be according to relevant standards.
The HVAC-System shall be of Variable refrigerant flow type with heat recovery (VRF/VRV-HR) capability
than can operate simultaneously in heating and cooling mode. The system shall be composed of Outdoor
Units (placed on the rooftops) as well Indoor Units (placed on the roof or wall of the individual rooms). The
entire piping system for the transmission of liquids and gasses of the system shall also form part of the
works. The vertical piping shall be led through a central supply shaft, while several multi-branch selectors
shall be installed on the individual floors for the distribution of refrigerant to the Indoor Units placed within
the individual rooms/ sections/ environments. A Ventilation system including ancillary equipment (i.e. fans
and transit grilles within the rooms) shall be installed for all toilets and kitchen, while the condensate shall
be disposed of by condensate pipes, which eventually discharge into the rainwater network.
All mechanical and electrical equipment shall be manufactured, supplied, installed, and put into operation
complete in every respect with all necessary accessories for reliable continuous operation.
The scope of delivery and performance shall include all work and the provision of all materials, permanent
and temporary equipment, tools, hoisting equipment, compressed air, power, combustibles, accessories,
transport including loading, unloading, storage, protection from adverse ambient conditions, installation,
scaffolding, protection of personnel and equipment, first lubricant filling, painting, putting into operation,
provision of testing instruments, and testing of all the parts of the plant and accessories contained in the
Specifications and needed for fully functional systems, as well as cleaning the site of installation. It is also
understood that the Contractor has to further develop the Employer’s design/Drawings when issuing the
shop drawings according to the Contract and as further specified within Chapter 1.3. and 1.11.6
The Contractor shall make competent and experienced staff available for the training and assistance of the
operating staff during commissioning and test service and, if required by the Employer, for a period after
completion of the trial operation.
4.1.2 Standards
The table below shows Certifications and Directives that need to be complied to and form the basis for the
design and technical specifications of HVAC Design.
Outdoor and Indoor equipment of the VRF/VRV Heat recovery system shall be
Eurovent Certification
certified by the Eurovent Certita Certification.
Outdoor and Indoor equipment of the VRF/VRV Heat recovery system shall be
Ecodesign Directive (2009/125/EC)
certified by Ecodesign Directive (2009/125/EC) energy efficient products.
Certified Reclaimed The VRF/VRV system products shall be according to “Certified Reclaimed
The conditions specified in these general specifications are minimum requirements for all deliveries and
performances. If special requirements are given for items, they apply only to these particular items.
The work shall be executed in a neat and workmanlike manner. All work was designed and shall be carried
out in accordance with the requirements of the general and specific standards.
General standards applicable do include:
Albanian Standard (SSH);
Technical Design Condition of Albania (KTP);
European Norms (EN);
International Electro Technical Commission (IEC);
International Organization for Standardization (ISO);
VDE, DIN, CEI, CE.
The specific standards applicable to the HVAC system include the following:
DCM No. 537, dated 8.7.2020 ON THE APPROVAL OF MINIMUM PERFORMANCE REQUIREMENTS
OF ENERGY OF BUILDINGS AND BUILDING ELEMENTS
LAW NO. 124/2015 ON ENERGY EFFICIENCY
LAW 116/2016 FOR ENERGY PERFORMANCE OF BUILDINGS
UNI 10339:1995 Air-conditioning systems for thermal comfort in buildings.
General, classification and requirements. Offer, order and
supply specifications.
DCM No.38, date 16.01.2003 For the approval of norms, rules and conditions of design and
construction, production, and storage of heat in buildings
Regulation from the relevant authority Regulation for the construction of the server room
AKSHI, date 02/12/2008 (version 1.0)
SSH EN 1057:2006+A1:2010 Copper and copper alloys - Seamless, round copper tubes for
water and gas in sanitary and heating applications
SSH EN 12735-1:2020 Copper and copper alloys - Seamless, round tubes for air
conditioning and refrigeration - Part 1: Tubes for piping
systems
SSH EN 12102-1:2017 Air conditioners, liquid chilling packages, heat pumps, process
chillers and dehumidifiers with electrically driven compressors
- Determination of the sound power level - Part 1: Air
conditioners, liquid chilling packages, heat pumps for space
heating and cooling, dehumidifiers and process chillers
SSH EN 12263:2004 Refrigerating systems and heat pumps - Safety switching
devices for limiting the pressure - Requirements and tests
SSH EN 15218:2013 Air conditioners and liquid chilling packages with evaporatively
cooled condenser and with electrically driven compressors for
space cooling - Terms, definitions, test conditions, test
methods and requirements
SSH EN 14825:2018 Air conditioners, liquid chilling packages and heat pumps, with
electrically driven compressors, for space heating and cooling
- Testing and rating at part load conditions and calculation of
seasonal performance
SSH ISO 4427 Plastics piping systems for water supply and for drainage and
sewerage under pressure — Polyethylene (PE)
EN 15240 Ventilation for buildings - Guidelines for inspection of air
conditioning systems
EN 15243 Ventilation for buildings - Calculation of room temperatures
and of load and energy for buildings with room conditioning
systems
BS EN 1507:2006 Ventilation for buildings. Sheet metal air ducts with rectangular
section. Requirements for strength and leakage
EN 378 Refrigerating systems and heat pumps - Safety and
environmental requirements - Basic requirements, definitions,
classification and selection criteria
EN 14511 Air conditioners, liquid chilling packages and heat pumps with
electrically driven compressors for space heating and cooling
EN 14276 Pressure equipment for refrigerating systems and heat pumps
EN 14693 Refrigerating systems and heat pumps - Safety and
environmental requirements - Positive displacement
refrigerant compressors
EN 13136 Refrigerating systems and heat pumps - Pressure relief devices
and their associated piping - Methods for calculation
EN 779 Particulate air filters for general ventilation. Determination of
the filtration performance
EN 12236 Ventilation for buildings. Ductwork hangers and supports.
Requirements for strength
EN 12237 Ventilation for buildings. Ductwork. Strength and leakage of
circular sheet metal ducts
EN 15650 Ventilation for buildings. Fire dampers
EN 1751 Ventilation for buildings. Air terminal devices. Aerodynamic
testing of damper and valves
Law No. 107/2014 For planning and development of Territory.
DCM No. 408, 13.05.2015 For approval of rules of the territorial development.
Table 4-2. Albanian and European Standards
Where reference is made to a particular manufacturer's product, such reference shall be taken only as an
indication of design and quality. In case of contradictions between the International and National
standards, or between the different standards, the more stringent standard will prevail.
At the request of the Engineer, the Contractor shall furnish a copy of the standards he intends to apply, or
at least the relevant information and tables.
Special prove about the noise emittance of the Selector Units and other Indoor Units, that are close to the
dormitories and other frequently used spaces and rooms shall be provided. The Engineer might request
additional measures that limit the emittance of noise if the required noise emittance limits and standards
are not met.
4.1.3 Submittals
Design Documentation
Shop Drawings
The following shop-drawings shall be specifically provided for the HVAC system:
Test Reports
The following tests shall be conducted and reported with regards to the HVAC system:
All welders shall be qualified and have a valid certificate according to ISO 9606-1 from a recognized testing
institute. The certificate shall prove that the welder has passed the tests satisfactorily.
All welds in pipe joints shall be carried out in accordance with Welding Procedure Specifications (WPS)
issued for each particular type of weld and material according to ISO 15614-1. The Welding Procedure
Specifications shall be filled in or approved by an independent body, approved by the Engineer, before
welding.
All welding works shall be performed under the most convenient working conditions; hence all welding
work shall be carried out at the manufacturer's workshop. Field welding will be allowed only after prior
approval by the Engineer. Modern, effective equipment and techniques and latest welding technologies
are to be utilised. All welding shall be performed by welders qualified and experienced in the particular
type of welding required. It shall be the responsibility of the Contractor to ensure that all welding operators
are properly qualified and competent to carry out all required field welding.
Records of welding procedures and welder performance qualification tests for work done shall be
maintained by the Contractor for review by the Engineer.
4.1.5 Execution
Straightness, dischargeability
All lines and pipes must be laid so as to be straight within themselves. There shall be an inclination to the
discharge points. Vertical lines shall be laid vertically. If, for some reason there is a deviation from this
principle, the changes shall be agreed upon with the site supervision manager.
Accessibility
Shut-off devices, discharge and any other components that need to be accessible (operated, checked or
read) must be arranged in such a way that they are always accessible without any obstruction.
4.1.6 Processing
The processing and installation instructions from the manufacturers shall be followed. In particular, all
fittings shall be ensured to be even, without ridges and clean for the connection of the connecting
elements/fasteners.
Preparation
All materials on the Site shall be stored at a designated storage space. All parts stored on the site shall
always be accessible for inspection by the Engineer. All material and equipment on the site shall be
protected from weather and any other adverse influences.
Installation
Piping fabrication, assembly, welding, soldering, and brazing shall be in accordance with relevant norms
and the recommendations of the manufacturer. Piping shall follow the general arrangement as shown in
the Design drawings. Piping and other equipment within buildings shall be routed out of the way of lighting
fixtures and doors, windows, and other structural elements. Piping installed overhead shall be installed
inconspicuous positions wherever possible. Welding of joints and application of insulation shall only be
permitted if adequate distance from walls, ceilings, and floors is ensured. Changes in size of water pipes
shall be done by reducer fittings. No piping shall be buried, concealed, or insulated until it has been
inspected, tested, and approved by the Engineer.
All Products used are to be stamped with “CE” – Symbol or there must be a declaration that confirms the
conformity with the requirements of European Norms.
4.2.1 Copper pipe for refrigeration gas and Branch for the VRF/VRV system
However, the installation of copper material should follow strictly the corresponding technical standards.
Furthermore, specific care in the handling and storage is required.
For use of copper pipes in refrigeration and air conditioning, the manufacturer of these pipes shall comply
to the requirements of the standard EN 12735-1.
All pipes shall be composed of copper which is phosphorus deoxidised (Cu-DHP) and with a minimum
copper content of 99,90% and Ρ=0,015% - 0,040%.
Malleable piping in rolls of 30.50 meters shall be according to the specification given in the table below:
Rigid pipe at lengths of 5m shall be according to the specification given in the table below:
The pipe ends must always be kept closed with coloured caps to ensure identification as well as to maintain
the interior clean during handling and storage. The pipes shall be pre-insulated by the producer. The
technical properties of the insulation shall adhere to the following specifications:
["] [mm] 6 mm 9 mm 13 mm 19 mm
1 25,0 - 9x25 13x25 19x25
1 1/8 28,0 - - 13x28 19x28
1 3/8 35,0 - - 13x35 19x35
1 5/8 42,0 - - - 19x42
Table 4-6. External and Insulating Pipe Dimensions
The Installation of the branch selector shall be made considering the following recommendation:
- Installation of the Branch selector unit at a location where the refrigerant noise will not disturb the
building occupants
- to avoid that refrigerant noise disturbs the room occupants, at least 5m of piping length shall be
kept between the occupied room and the Branch selector unit (See figure below)
- If there is no false ceiling in the occupied room, it is advisable to install sound insulation around the
piping between the Branch selector unit and indoor unit, or to lengthen the distance between the
Branch selector unit and the occupied room (See also figure)
The table and figures below show technical specifications of the branch selector units.
The kits shall contain insulation material that complies to EN13501-1, and BS476-7 (class 1)
Piping limitation
All lengths of pipes of the VRF/VRV system for each branch or section shall comply to the limitations
specified in the table below or better.
Description Value
Maximum total length 1,000.0m
Maximum longest actual length 165.0m
Maximum longest equivalent length 190.0m
Maximum main pipe length (size up of main pipe required if longer) -
Maximum length first branch to indoor unit (size up of intermediate pipes
40.0m
required if longer)
- Fully integrated solution with heat recovery for maximum efficiency with COPs of up to 8
- Units shall cover all thermal needs of a building via a single point of contact which has accurate
temperature control and ventilation.
- Free, available heating shall be provided by transferring heat from areas requiring cooling to areas
requiring heating
- Personal comfort for guests / tenants shall be achieved via simultaneous cooling and heating
- Incorporated VRF/VRV standards & technologies shall include Variable Refrigerant Temperature,
continuous heating, VRF/VRV configurator, 7 segment display and full inverter compressors, 4-side
heat exchanger, refrigerant cooled PCB, new DC fan motor
- Outdoor unit shall display quick on-site settings and errors shall be easily read out together with the
indication of service parameters for checking basic functions
- The combination of outdoor units can be freely chosen to meet installation space or efficiency
requirement
- Piping flexibility: min 30m indoor height difference, maximum piping length: min. 190m, total piping
length: min. 1,000m
- Possibility to extend the operation range for cooling down to -20°C for technical cooling operation
such as server rooms
Liquid OD mm 12.7
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 19.1
Table 4-9. Outdoor Heat recovery Unit for Building No.4 and 14, Ground Floor
Liquid OD mm 12.7
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 22.2
Liquid OD mm 12.7
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 19.1
Table 4-10. Outdoor Heat recovery Unit for Building No. 4 and 14, First and Second Floor
Liquid OD mm 12.7
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 22.2
Liquid OD mm 12.7
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 19.1
Table 4-11. Outdoor Heat recovery Unit, Building No. 4 and 14, Third Floor
Liquid OD mm 15.9
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 22.2
Liquid OD mm 12.7
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 22.2
Table 4-12. Outdoor Heat recovery Unit, Building No. 16/17 – Ground Floor/ First Floor/ Second Floor/ Third Floor
Liquid OD mm 15.9
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 22.2
Liquid OD mm 12.7
Piping connections Gas OD mm 28.6
HP/LP gas OD mm 19.1
Table 4-13. Outdoor Heat recovery Unit, Building No. 03 – Ground, first and second floor/ third, fourth and fifth floor
Table 4-14. Air Duct indoor unit Cooling / Heating 2.8 / 3.2 kW
[Link].1 Type 1
Wall mounted unit
In Indoor unit Cooling / Heating 4.5 / 5.0 kW
(Minimum requirements)
Installation in kitchens
Installation: Kitchen
- Specially designed structure to ensure comfortable air flow in wide rooms due to Coanda effect
with up to 100° discharge angle
- Possibility to heat up or cool down rooms with ceilings up to 3.8m without capacity loss
- Uncomplicated and easy installation and cleaning/ maintenance, installation/ mounting in
corners and narrows shall be easily possible (i.e., only 30mm lateral service space needed).
[Link].1 Type 1
Ceiling mounted corner cassette
Indoor unit Cooling / Heating 4.5/5.0 kW
(Minimum requirements)
Installation in the corridors
Cooling capacity Total capacity At high fan speed kW 4.5
Heating capacity Total capacity At high fan speed kW 5.0
Power input - 50Hz Cooling At high fan speed kW 0.076
Heating At high fan speed kW 0.056
Casing Material Galvanized steel plate
Color White
Decoration panel Dimensions Height x Width x Depth mm 70x1,240x800
Weight kg 8.5
Fan Air flow rate- 50Hz Cooling:
13 / 10
high fan speed m³/min
low fan speed
Air filter Type Resin net with mild resistance
Sound power level Cooling:
high fan speed dBA 56 / 50
low fan speed
Sound pressure Cooling:
high fan speed dBA 40.0 / 34.0
low level fan speed
Refrigerant Type/GWP R-410A/2,087.5 or R32/677
Liquid OD mm 6.35
Piping connections Gas OD mm 12.7
Drain mm VP25 (O.D. 32 / I.D. 25)
Power supply Phase/Frequency/Voltage Hz/V 1~/50/60/220-240/220
Current - 50Hz Maximum fuse amps (MFA) A 15
Table 4-22. Split wall mounted unit Cooling / Heating 5.0 / 6.0 kW
The discharge of condensate water of the Heat Recovery indoor units will be realized with PP
(Polypropylene) pipes, where these pipes will collect vertically, using all necessary PP fittings, and will
discharge in the external network of collection and discharge of rainwater.
In general polypropylene can be used at temperatures from 0°C to +80°C, Beta-PP-H in the range from
−10°C up to 95°C. Below −10°C, the outstanding impact strength of the material is reduced. On the other
hand, the stiffness is even higher at low temperatures. For temperatures below 0°C it must be ensured, as
for every other material, that the medium does not freeze, consequently damaging the piping system. As
with all thermoplastics, PP shows a higher thermal expansion (0.16 to 0.18 mm/mK) than metal. As long as
this is taken into account during the planning of the installation, there should be no problems in this regard.
The thermal conductivity is 0.23 W/mK. Because of the resulting insulation properties, a PP piping system
is notably more economical in comparison to a system made of a metal like copper.
- Design shall be purposely created for public sector houses in bathrooms, showers, toilets, utility
rooms and kitchens
- Motor shall be with ball bearings with thermal cut-out.
- Long Life span – min. 30.000 hours of continuous operation acc. specifications
- Two operational modes (speed modes)
- Double motor-fan housing with anti-vibration supports and back draught shutter for silent
operation
- Low power consumption
- Metallic filter shall be removable and washable (dishwasher safe).
- The fans shall fully comply with F1 Building Regulations, plus 1.9D alternative approaches.
- Protection rating: IPX4.
- Protection class: Clio.
Dimensions#
Description
Return grilles shall be with fixed inclined horizontal fins, 25 mm pitch. The particular shape of the fins shall
ensure that these elements can be used outdoors for the introduction of fresh air, ventilation or the
expulsion of stale air.
All metallic air duct shall be made from galvanized steel with minimum Z275, rectangular cross-section and
according to the indications/ dimensions shown in plans. Construction shall be conventional with seaming
on the four corners. Zinc type shall be ZNA 98. 25 UNI EN 1179/97 shall be used for plating. For Heat joints
the bayonet type might be used for small ducts according to the beforementioned standards, by arranging
seals in between.
The thickness of the sheet metal should be respectively according to the norms given in table below, in
which the thickness is determined for the limit dimensions of the channels.
Rectangular ducts
Joints shall be made using flanges and seals for ducts of larger size. Ducts shall be of the type classified
according to the following parameters:
Parallel piped section ducts shall be made by folding and longitudinal seaming of the edges by machine
(e.g. PITTSBURGH).
The various duct segments shall be jointed together by means of sliding flanges or made using 30 x 3
galvanized steel angle bars.
The joints will be sealed or provided with appropriate seals to prevent loss of air through the ducts
themselves.
Changes of direction must be performed using wide radius elbows, with ratio no less than 1.25 between
the curving radius and the dimension of the face of the duct parallel to the curving plane.
If for clearance reasons narrow radius curve elbows are required, these must be provided with internal
baffles to convey air threads and prevent turbulent as shown in UNI EN 1505/00.
When a duct changes section, shape or branches off, the segment with different features shall be joined
together by means of suitable fitting parts.
If batteries for locally withholding the air are inserted in the ducts, the duct segment unions shall have a
divergence angle of less than 30 degrees at the inlet and a convergence of less than 45 degrees at the
outlet.
A T-branch is fitted along the duct, a cut-off shutter shall be provided. The necessary joints (which must be
sampled and approved) shall be contemplated for crossing structural joints.
Duct brackets
The brackets shall be made of hot-galvanised F3 37 carbon steel sections and anchoring shelves made so
as to rapidly and easily create support structures, such as crossbars, shelves and self-bearing structures on
site.
Connections and anchoring shall be made using galvanised mechanical members, such as nuts and bolts,
threaded bars, etc.
The number of supports depends on the course and the features of the ducts; generally the pitch of the
step is that of the joints. The maximum distance between supports shall be 2.4 m.
Ducts with side larger than 750 mm may be supported by angular sections fixed to the duct by means of
rivets or bolts and threaded bars.
The angular sections shall be complete with rubber device for soundproofing. The ducts of larger size shall
be supported by means of metallic sections supported by threaded bars. A suitable rubber section for
soundproofing purposes shall be arranged between the duct and the support.
The threaded bars shall be provided with rubber sections for the part related to the height of the duct.
The circular ducts shall be supported by means of galvanized steel collars. The collars shall be provided
with rubber sections for soundproofing purposes.
The vertical duct supports shall also consist of galvanized steel sections and plates fitted onto the wall.
Elastic material shall be arranged for crossing walls and ceilings etc of the type approved by the
Implementation consultant to prevent the transmission of vibrations.
The Contractor shall present samples of all bracketing types to the Implementation Consultant for approval
before construction and shall make the changes that the Implementation Consultant will require, without
requiring extra compensation.
Brackets and supports shall be installed so as to prevent compression or damage to the insulation.
The brackets shall be anchored to the concrete structures or brickwork of the building by the Contractor.
Expansion bolts shall be used for fixing to concrete walls and structures where no metallic structures were
previously fitted in masonry. Embedded braces shall be used for brickwork.
All anchoring systems shall be approved by the Implementation Consultant before starting the works by
submitting samples. Use of nail guns shall not be allowed. Pre-compressed concrete structures may be
used for bracketing only if suitable for this purpose.
Plastic insulation
The material shall be expanded polyethylene with closed cells, 1st class of fire reaction. The estimates
shall be carried out per linear meter, and per square meter of surfaces.
The power distribution system should be implemented as TN-S system. 3 Ph, N, PE. 400 V, 50 Hz
The design of the electrical system for the buildings is based on the Term of References, the architectural
spaces, and the applicable Standards.
The power distribution system should be implemented as TN-S system. 3 Ph, N, PE. 400 V, 50 Hz
5.1.1 Abbreviations
CCTV : Closed Circuit Television
MEP : Main Electrical Panel
EDB : Electrical Distribution Board
FACP : Fire Alarm Control Panel
Hz : Hertz (frequency)
LED : Light Emitting Diode
LV : Low Voltage
MCCB : Moulded Case Circuit Breaker
MCB : Miniature Circuit Breaker
N : Neutral
PC : Power Cable
PE : Protective Earthing Conductor
Ph : Phase
UPS : Uninterruptible Power Supply
WS : Workstation
GF : Ground Floor
FF : First Floor
Following main items are listed as indication – no limitation - the scope of works:
• Completion of all required approval procedures and coordination with relevant authorities (electricity
Supply Company, Telecom Company, Fire brigade, etc.)
• Detailed design for all cables, apparatuses, low voltage equipment, electrical installations, and rooms
where equipment will be installed.
• Switch – gear, metering system, power supply cables for all installations. Distribution, Control,
Automation, Building Management
• Design, supply, and installation of low voltage systems between the facilities including connection to
the local electricity grid run by local electricity company. The Contractor shall obtain all needed
permissions and shall cooperate with the local electricity company to design, purchase, and install all
needed for the building operation equipment and facilities.
• A complete electrical installation including distribution panels, control panels, cable trays and building
installations (indoor lighting, small power, telephone/internet, fire alarm, data transfer, etc.).
• Energy metering device as requested by the Power Supply Company.
• Lightning protection systems and installation inclusive protective earthing and equipotential bonding.
• Instrumentation for measuring of all needed for Building operation parameters (incl. but not limited to
heat, electricity, water consumption)
• A complete uninterruptible power supply system (UPS) for the control and monitoring system and the
instrumentation.
• An emergency lighting system.
• Exit emergency luminaires
• Fire detection and Alarm System
• Voice Alarm System
• Access Control System
• Supply of spare parts and supply of special tools.
The specifications of the Electrical Works given here are not thought to give a complete information or
descriptions for all items required under the contract. The intention of the specifications for electrical
equipment is to define and to specify the quality, functions and purpose of the main required electrical
systems and components.
The quality and kind of the electrical components and systems shall be as specified in the Bidding
Documents. Additional components must be selected by the Contractor and must be described in detail in
his offer. Any such component must fulfil the uniform high-quality standard that is required for the whole
Electrical Works.
The Contractor must deliver the complete and functioning electrical equipment for the works and fit for
purpose as described in the technical description report, including all Engineering and all accessories that
are necessary for reliable performance which meet state of the art technology.
The Works shall be designed in all respects to conform to the latest current engineering practice.
Purchasing, Manufacturing:
The Contractor shall purchase or manufacture all items described in the specifications and shown in the
drawings.
If specified or on demand the Contractor shall provide factory supervision or factory acceptance tests.
The Contractor shall provide the complete delivery to the sites comprising all duties, taxes, fees, levies and
other charges.
The Contractor shall provide the complete “as built” documentation comprising application software
description.
The Contractor shall submit all software licences, dongles, and interfaces, which are needed for
programming the provided PC`s, PLC`s, RTU´s and the BMS.
The Contractor shall prepare the needed contracts with power supply and telecommunication providers in
liaison with the Employer.
The Contractor shall install, test and commission the equipment to complete the requirements of the
Contract, in respect of all building installations, PV system and BMS together with all ancillary items as
particularly described or implicitly necessary for the operation of the entire infrastructure and buildings.
The Contractor shall test the operation of the Electrical, the PV and the BMS system.
The Contractor shall provide the training and education to the Employer’s Personnel in the operation and
maintenance of the a.m. systems as far as practicable.
The major items of equipment to be provided are as shown on the Drawings enclosed with the Bidding
Documents. The Contractor shall include for all minor ancillary items required for the efficient working of
the works as whole, whether they be specified or not.
5.1.4 Standards
The conditions specified in these technical specifications are minimum requirements for all deliveries and
performances. If special requirements are given for particular items they apply only to these particular
items.
Furthermore, the regulations of the local Electricity supply Company and the public guidelines, decrees and
regulations for the protection of the environment must be observed.
Authoritative are all regulations and guidelines, that are valid at the location of the works three months
before submission of tenders.
All units of measurements have to follow the SI metric system. All equipment and tools shall be designed
with metric standard dimensions.
All goods, materials and workmanship shall comply with the requirements of the latest issue (with up-to-
date amendments) of the appropriate standard such like:
Especially:
Where reference is made to a particular manufacturer's product, such reference shall be taken only as an
indication of design and quality, unless otherwise stated. All standards written above are accepted. In case
of contradictions between the International and National standards, or between the different standards,
the more stringent standard will prevail.
The electricity supply will be provided by the Local Electricity Authority (OSHEE). The exact characteristics
of the incoming power feeding shall be obtained, and suitably rated equipment shall be provided.
Generally, the electricity supply shall be
LV 400 volts 3 phase, neutral and PE 50 Hz,
230 volts 1 phase, neutral and PE 50 Hz,
Network Configuration: TN – S
Please refer to Chapter 2.2.1 of the technical description report about more information on the main
external power supply and existing transformer cabins.
5.1.5 Submittals
Design Documentation
a. documentation of the provided products comprising but not limited to switchgear and control
gear, electrical installation with lighting and air conditioning, the instrumentation, RTUs, data
logger, PLCs, RTU and PLC software, UPS systems.
b. the concept for the Control and Monitoring Philosophy of the BMS in the form of a General Design
Report and Specification
General Features
Design: Normal type double-wall black corrugated pipe with co-extruded bands on the outside
and black interior.
Application: Grey band: protection of LV and MV (low and medium voltage) electric cables;
Crush resistance CEI EN 61386-1-2-4 (IEC 23-46; V1) with 5% deformation of internal diameter
(requirement of IMQ mark).
Structure Stabilized against UV rays and guaranteed for one year from the date of manufacture
marked on the pipe
Radius of curvature 15 times the external diameter
Packaging 6 m lengths or 25 or 50 m coils
Accessories Couplings + trefoil in polypropylenes/polyester
Installation Underground
Electric strength Excellent.
Type Testing - Physical Tests
Melt flow rate According to ISO 1133: condition 1T (test parameter: 190°C / 5 Kg/10 mins) on raw
materials of both walls
Density According to ISO 1183: (test temp.: 23°C) on pipe and on raw materials of both walls.
Tests of Conformity
Visual inspection According to UNI ISO 4582 sections 3-4
Marking Clearly visible product code printed longitudinally in ink every 3 meters along the pipe.
Dimensions Mean external diameter (de), minimum internal diameter (dim).
Crush resistance according to CEI EN 61386-1-2-4
Shock resistance test According to CEI EN 61386-1-2-4
Operating limits 50°C / +60°C.
Table 5-1. General Features
Standards
Technical Data
Packing
Electric bell shall be installed at the main entrance, outside all budilings.
Technical features:
• in thermoplastic material self-extinguishing and resistant to abnormal heat and fire up to 650
°C (glow wire test) in compliance with IEC 60695-2-11 Standard
• lid in RAL 9016 with self-threaded screws included in the supply FLCO9915
• operating temperature from -5 °C to +60 °C
• wiring accessories and junction boxes made in compliance with CEI EN 60670-1 and CEI EN
60670-22 Standards
• box for 3 modules with new accessories (mortar cover, spacer, separator).
The flexible protected conduit system is made of thermoplastic PVC, classification 2311. Applicable
standards are IEC 61386-1, (CEI 23/80) and IEC 61386-23 (CEI 23/83).
Technical features
• Material: PVC;
• Colour: Grey RAL 7035;
• Sheath Ø (mm): 16, 20, 25;
• Electrical characteristics: 2 (With electrical insulating characteristics);
Bends in cables shall be not less than those specified by the manufacturer for the type of cable specified.
All conductors shall be copper, stranded, or solid as required.
Colour coding:
Bonding Conductors:
- min. 6mm²
- cable trays 16mm²
- Distribution boards. 70mm²
Construction
• Fine wired copper conductor, class 5
• Rigid EPM rubber, G16 quality
• Thermoplastic compound, fire resistant, non-water absorbing
• Anti-abrasive PVC compound R16 quality, fire retardant, with reduced gas emission
Reference standards
• CEI 20-13; IEC 60502-1;
• CEI UNEL 35318-35322-35016;
• EN 50575:2014 + EN 50575/A1:2016.
General:
• Flexible conductor, class 5 copper made.
• Elastomeric mixture insulation (G16 quality).
• Not fibrous and not hygroscopic filler
• Outer Sheath of transparent PVC R16 type.
Technical features
• Nominal voltage U0: 0.6 kV (AC) 1.8 kV (DC);
• Nominal voltage U: 1 kV (AC), 1.8 kV (DC);
• Test voltage: 4 kV;
• Maximum voltage Um: 1.2 kV (AC); 1.8 kV (DC);
• Maximum operating temperature: 90°C;
• Maximum short circuit temperature for sections up to 240mm²: 250;
• maximum short circuit temperature for sections over 240mm²: 240;
• Min. operating temperature (without mechanical shocks): -15°C;
• Minimum installation and use temperature: 0°C.
Employment
Minimum bending radius per D cable diameter (in mm):
Core colours
• Single core: black;
• Two cores: blue, brown.
• Three cores: brown-black-grey (or blue-brown-Y/G);
• Four cores: blue-brown-black-grey (or Y/G instead blue);
Rated voltage
Uo/U 0.6/1kV
Maximum voltage
1.8 kV d.c also to earth.
Standards
CEI 20-13, CEI Unel 35324, CEI 20-11, EN 60228, CEI EN 50399, EN60754-2, EN61034-2, EN 60332-1-2,
EN 13501-6, CEI EN 50575:2014+A1:2016.
European directives
2014/35/UE (LVD) – 2011/65/CE e 2015/863/EU (RoHS).
Conductor
Flexible annealed plain copper, class 5(EN IEC 60228).
Insulation
Hard ethylene propylene rubber (HEPR) compound, OF type G16, with reduced emission of halogen
(corrosive gases) under fire conditions. Colour of the core:
Two-core - blue-brown;
Three-core -green/yellow-blue-brown or brown-black-grey;
Four-core - green/yellow-brown-black-grey or blue- black-grey;
Five-core -green/yellow-blue-brown-black-grey or blue –brown-black-grey-black.
Sheath
Thermoplastic compound of type M16, having low emission of smoke and toxic and corrosive gases
when exposed to fire. Colour: green.
Marking
Continuous marking on the sheath: ICEL no Smoke FG16OM16-0,6/1 kV Nominal cross section CEI 20-
13 IEMMEQU thread. Progressive meter marking.
Manufacturing characteristics
Conductor stranded bare copper covered with tape wrapped helically, ethylene-propylene rubber
insulation G18 quality, thermoplastic sheath special quality M16.
Marking
Marking on the external insulation with special ink:
IEMMEQU CEI 20-45 PH90 CEI 20-22 III CAT C FG18(O)M16 0.6/1kV
Technical features:
• Nominal voltage: U0 / U = 600/1000V;
• Operating Temperature: 90 ⁰C;
• Short circuit temperature: 250 ⁰C;
• Minimum bending radius: 4 x ext. diameter;
• Traction force during laying: 50 N/mm2 of copper section for fixed laying’s;
• Laying temperature: minimum 0 ⁰C;
Power load calculated for cables above requirement should respect the official campaign:
[Link] Technical features of single core, FG17, 450/750, CPR, LS0H conductor
Power cable, PVC insulated S17 quality, with special fire reaction characteristics according to Construction
Products Regulation (CPR).
Reference standards:
• CEI 20-38; CEI UNEL 35310; CEI 20-11; CEI 20-11;
• CEI EN/IEC 60228; CEI EN/IEC 60332-1-2;
• CEI EN/IEC 60754-2; EN 50267-2-1;
• CEI EN/IEC 61034-2; EN 50575:2014+A1:2016.
European directives:
• Low voltage directive 2006/95/EC;
• 2014/35/UE - 2011/65/UE;
• 2015/863/UE(RoHS).
General:
• PVC insulation in R2 quality (a double layer up to 6mm);
• Flexible conductor, class 5 copper made.
Insulation
• LS0H elastomeric compound, G17 quality;
• LS0H = Low Smoke Zero Halogen.
Technical features:
• Nominal voltage U0: 0.45 kV;
• Nominal voltage U: 0.75 kV;
• Test voltage: 3 kV;
• Maximum voltage Um: 1 kV for fixed and protected installation;
• Maximum operating temperature: +90°C;
• Maximum short circuit temperature: +250°C;
• Min. operating temperature (without mechanical shocks): -30°C;
• Minimum installation and use temperature: -15°C.
Employment
• Minimum bending radius per D cable diameter (in mm):
• Fixed lay: D<12mm=3D D<20mm=4D;
• Free move: D<12mm=5D D<20mm=6D;
• Maximum pulling stress: 50 N/mm2.
Core colours
• Single core: black;
• Two cores: light blue, brown;
• Three cores: brown-black-grey (or blue-brown-Y/G);
• Four cores: blue-brown-black-grey (or Y/G instead blue);
• Five cores: Y/G-blue-brown-black;
• Multicores: black with numbers.
Ink marking
• Cca-s1b,d1,a1 - IEMMEQU EFP FG17 450/750V - form. x section - inner work order - year -
progressive length.
Note
Current carrying capacities are calculated relatively to piping with 3 loaded conductors.
Connection cables in the derivation box will be hooded or clips appropriate. Composition of the boxes will
be made of Styrofoam, with screw caps, the classes of protection IP–40.
For the lugs airtightness with the conductor must have a pipe with short shrinkage term with adhesive
from the inside. The lugs used in these terminals must be with longitudinal airtightness. At the point where
the cores separate is placed the blocking and adhesive material. Eye-shaped terminal lugs with along with
bolts are inside the kit.
The set of supplied terminals should include materials for all three phases and for the neutral. Core lengths
must be 450 mm and can be reduced depending on the request of the place where they are installed.
Technical data
Core lengths must be 450 mm and can be reduced depending on the request of the place where they are
installed.
Technical data
• 1x25-1x95 mm2;
• 1x50-1x150 mm2;
• Dielectric stability: 14 kV/mm.
Technical features:
The cable tray shall be manufactured from hot dip galvanized mild steel complete with approved type
fixings and installed in accordance with manufacturer's instructions to permit maximum expansion. Only
manufacturer’s accessories are allowed, no improvisations on site.
Metallic earthed separation between power cables and others (if any).
• Electrical: cables, cable bundles, cable trays and cable trunking, mixed penetrations
• Repenetrating with single cables
• Combi approvals with firestop blocks especially for large openings or applications in specialist
industry applications (telecom, industrial)
Technical data
Requirements of construction
General information
The main low voltage switchboard for each building shall be manufactured in conformance to standard IEC
61439-1, 2 and 5 and will be tested according to the tests defined by this standard. Such as:
Type Test Certificates of the switch gear assembly and Certificates of the Routine tests are to submit to the
Engineer prior to the shipment and delivery to side.
To optimise maintenance and spare part management all of the switchboards and panels should be
manufactured by the same company with components of the same brand.
LV switchgear and control gear shall be manufactured by a single approved supplier and the construction
of each individual cabinet shall be such that all components shall be selected for standardization.
For the 0.4 kV-distributions bus bar systems (material copper) with 3 phases + neutral + earth for 400/230 V
operating voltage have to be used. All bus bar systems are to be of the tin-coated type. Type testing reports
about the installed bus bar system must be submitted to the Engineer.
Each switchboard panel or section shall be fitted with a demountable metal cable termination gland plate
positioned at vertical or horizontal level but with adequate space for termination of cables, conduits, etc.
The gland steel plates shall be efficiently earthed to the panel earthing system by a separate earthing
According to IEC 61326 all installations have to regard the EMC. All switching cabinets have to be closed
metal casings. All metal parts must be connected to each other with low resistance. Mechanical connections
of varnished casing-parts must also be electrically conductive, e.g. by using contact- or scratching disks.
The cabinet-door has to be connected to the frame by earthing strips as short as possible. In order to
reduce electromagnetic interferences and increase EMC, all components have to be protected against
damaging influences and radiations by adequate means of earthing and shielding, filters and inductors,
regarding possible mains pollution as well as radio interferences.
Signal- and powerlines must be laid spatially separated. To avoid coupling, a safety distance of 20 cm in
switchgear cabinets should be kept. Unscreened wires must be twisted.
Shielding of signal- and power-cables must be connected low-resistive to the casing by a screening clamp.
Screens of analogue-signal lines are connected to casings on one end.
Metal cable trays, pipes, ducts, etc. have to be electrically connected to form an equipotential structure.
Both ends have to be connected to the earthing electrodes.
All external and internal labels shall be engraved multi-layered plastic affixed with chrome plated screws.
Each switchboard, control panel, distribution board, compartment door, etc., shall have a title label and
each door mounted component or control shall have a function label.
Every internal component shall be identified, and each fuse shall be labelled with identification, fuse type,
fuse current.
Compartments with doors not interlocked to an isolator or removable covers having access to live parts
shall have an external label affixed thereto: -"DANGER LIVE TERMINALS" - black letters on a yellow
background.
A list of label inscriptions shall be submitted to the Engineer for approval before manufacture.
Notwithstanding that wording of labels and notices and suchlike in this Section is written in English, all
danger and warning labels throughout the Works shall be provided in both Albanian and English.
For more details reference has to be taken to the relevant Single Line Diagrams as part of the design
drawings.
Indoor luminaries:
The indoor lighting for each type of area is calculated the lighting flow rate according to the
BS EN 12464-1:2011 standard. The design of lighting installation will be in accordance to EN 12464-1:
‘’Lighting for work places – indoor’’ under the consideration of the general quality criteria for lighting.
Indoor luminaries in offices, reception area, corridors, technical room, server room, toilet, kitchen, corridors,
and staircases are being selected to fulfil the architectural interior satisfaction of the building. For indoor
lighting, the minimum average illumination degree Em has to be designed as follows:
Rooms Intensity
All the above data were used for the photometric calculations that have been already delivered. Luminaries
in all areas, shall be selected and glare protected. All luminaries in the building must be equipped with
electronic ballasts, with terminals (min. section 2,5mm²) and additional terminals to connect a following
luminary.
According to the design drawing, the following types shall be part of the installations:
[Link] Squared LED panel luminaries 600x600mm, 35W, 3700lm, IP20, 4000K
Technical features:
• Reference: EN 12464;
• Model: 596x596mm recessed LED Panel;
• Installation: Indoor;
• Light source: LED lighting;
• Optical system: Micro prismatic diffuser;
• Beam angle: 85°, 90°;
• Light Distribution: Direct;
• Wiring: Electronic control gear FIX;
• Mounting: Recessed ceiling mounted;
• Surface finish: white RAL 9016;
• Accessories: Rope suspension; Frame for plasterboard installation, Frame for surfaced
installation;
• Source Voltage 230 [V];
• Frequency [Hz]: 50/60 [Hz];
• Power Factor cos (fi): >0.96;
• Luminous flux tolera: +/- 10 %;
• Luminaire Power: 35 [W];
• Luminaire Flux: 3700 [lm];
• System efficacy: 106 [lm/W];
• Color temp: 4000 K;
• UGR glare index: UGR<19 (in any situation). - EN 12464;
Technical features:
• Reference: EN 12464;
• Model: 1195x295x12mm surface LED Panel;
• Installation: Indoor;
• Light source: LED lighting;
• Optical system: Micro prismatic diffuser;
• Beam angle: 85°, 90°
• Light Distribution: Direct;
• Wiring: Electronic control gear FIX;
• Mounting: Surface ceiling mounted;
• Surface finish: White;
• Accessories: Frame for plasterboard installation, Frame for surfaced installation
• Source Voltage 230 [V];
• Frequency [Hz]: 50/60 [Hz];
• Power Factor cos (fi): >0.95;
• Luminous flux tolera: +/- 10 %;
• Luminaire Power: 33 [W];
• Luminaire Flux: 3318 [lm];
• System efficacy: 100.5 [lm/W];
• Colour temp: 4000 K;
• UGR glare index: UGR<19 (in any situation). - EN 12464;
• Temperature colour: 4000 [K];
• Operating Temp. [°C]: -20°C to +30 [°C];
[Link] Industrial LED lighting, L1277 x 90 x 93 mm, 33W, IP65, with opal diffusor
Technical features:
Technical features
• Colour: White;
• Model: High-efficiency LED fixture;
• Mounting: Surface ceiling;
• Material: Aluminium;
• Lamp Type: Luminous flux maintenance 80%;
• Housing: Vandal-resistant, self-extinguishing polycarbonate;
• Reflector: In clear polycarbonate, anti-dazzle, vandal resistant;
• EEC: A++ / A+ / A;
• Power Factor cos (fi): >0.9;
• Luminaire Power: 24 [W];
• Luminaire Flux: 2780 [lm];
• Luminous Efficacy: 115.83 [lm/W];
• Temperature colour: 4000 [K];
• Source Voltage 230 [V];
• Frequency: 50/60 [Hz];
• Insulation class: Class I;
• IP protection degree: IP65/IK07, in accordance with standards EN60529;
• Dimensions: Ø=330x55mm;
• Weight: 1.10 kg;
• Service lifetime: 33,000 h.
• Colour: Gray;
• Model: High-efficiency LED fixture;
• Mounting: Wall mounted;
• Material: Aluminium, composite techno polymer methacrylate;
• Lamp Type: Luminous flux maintenance 80%;
• Housing: Vandal-resistant, self-extinguishing polycarbonate;
• EEC: A++ / A+ / A;
• Power Factor cos (fi): >0.9;
• Luminaire Power: 7 [W];
• Luminaire Flux: 109 [lm];
• Luminous Efficacy: 15.57 [lm/W];
• Temperature colour: 3000 [K];
• Source Voltage 230 [V];
• Frequency: 50/60 [Hz];
• Insulation class: Class I;
• IP protection degree: IP65/IK10, in accordance with standards EN60529;
• Dimensions: L140xW140xH140mm;
• Weight: 1 kg;
• Service lifetime: 20,000 h.
Technical features
• Colour: White;
• Model: High-efficiency LED fixture;
• Mounting: Recessed ceiling;
• Material: Aluminium;
• Lamp Type: Luminous flux maintenance 70%;
• Housing: vandal-resistant, self-extinguishing polycarbonate;
• Reflector: In clear polycarbonate, anti-dazzle, vandal resistant;
• EEC: A++ / A+ / A;
• Power Factor cos (fi): >0.95;
• Luminaire Power: 11 [W];
Technical features:
Technical features:
Technical features:
Technical features:
The number of the lights connected to one switch and in one circuit is to be limited by the appropriate
standards. If there is more than one light in the room, the command may be by two-way or more switches.
• The position and the number of the light connected to one switch and in one circuit must be in
accordance with IEC 60884-1 CEE7 as per DD, Standard EN 60609-1 and degree of protection of
the installed assembly CEI 64-8/7-1998.
• 10 A, 250 V switches shall be normally installed, IP 54 switches shall be installed at toilets, and wet
areas, as per detailed DD, fixing of wires with diameter 1,5 mm². They shall be installed close to the
doors, 15 cm far from to the next-door frame and 105 cm over the FFL.
General Description
Emergency lighting has to fulfil the requirements of EN 1838. Emergency luminaries shall be installed at
corridors and were indicated at Detailed design.
Administrative building will be equipped with emergency lighting system according to applicable
standards. The central battery system will be supported by the emergency power system. All products must
be equipped with be supplied by companies certified according to ISO 9001.
As per EN 1838 the minimum continuous illumination level of the escape routes will be ensured to be 1
lux, 0.5 lux for open areas and also 0.5 lux for open areas. Following areas and considerations are respected
in designing the emergency lighting system:
• Escape routes (corridors, stairways, etc.) and exit (safety) signs, where illuminance of 1 lux along
the centre line of the escape route should be achieved.
• Open areas greater than 60m2 require anti-panic lighting with a minimum luminance of 0.5lux
• Near stairs should receive direct light from the installed emergency light luminaires, so that the
minimum luminance on each stair tread is 1 lux
• Near changes of level like steps or other changes of level should receive direct light from an
emergency lighting luminaire
• At each change of direction should be installed emergency lighting luminaires as well as each
intersection of corridors on the designated escape route.
• Near firefighting equipment and manual call points should be installed emergency luminaires to
ensure illuminance level of 5 lux. This would apply also to a fire alarm control panel where should
be assured a level of 15 lux on the floor near panel.
• Outside and near to each final exit door with minimum level of 1 lux.
• Near each first aid point to be illuminated with minimum illuminance level of 5 lux and 15 lux for
Every fire section will receive separate emergency lighting circuits which must not be routed to other fire
sections. Emergency lighting installation will be executed with fire resistant cable type FTG17 450/750 E90
S=3x1.5mm2, mounted in ceiling level with metallic cable tidies.
The installation of cables for the supply of the relevant fixtures shall comply with the DIN 4102 part 12
norms with fire resistance of 90minutes in accordance with the regulations in force, including the cable
clamps. The cabling for the emergency supply of lighting fixtures system shall comply with DIN VDE 4102
E30 or E90 norms.
Provide with enclosure outline and clear cover made of plastic. 30% luminous flux with main operation and
100% luminous flux with battery operation. The lighting fixtures showing the escape direction shall be
equipped with pictograph.
[Link] Exit Evacuation luminaires (EXIT), LED 3.1VA IP43, with 3h autonomy
General features
Technical Features
Figure 5-14 – Evacuation luminaires (EXIT), LED 3.1VA, IP43, 3 hours autonomy
[Link] Emergency luminaires (EXIT), LED 7.5W IP43, with 3hours autonomy
General features
• Available for maintained and non-maintained operation. The selection is made during first
commissioning
• Integrated self-testing functionality
• Integrated voltage switching
• Integrated mains monitoring
• Installation: quick fixing plate-body
• Compliant with IEC EN 60598-2-22 standard
• ENEC certification
• Protection rating: IP65, IK07
• Insulation class: II
• Installation even on flammable surfaces
• Fire behaviour (IEC 60695-2-10), incandescent wire: 850°C
• Operating temperature: 0…40°C
• Case of self-extinguishing polycarbonate 94V-2 (UL 94)
• Long-lasting LED light source (> 10 years expected in typical environment temperature* condition)
• Power supply: 216 V DC / 230 V AC;
• Products are delivered with an additional removable aesthetic frame.
Technical Features
The complete design of the lightning protection has to comply with EN 62305:
The calculations for the Lighting Protection Class, radius of the rolling sphere, size of mash, number of
down conductors and distance “s” has to be submitted to the Engineer for approval prior of installation.
After Installation a third party has to check and confirm with a measuring protocol the correct execution of
the works according to the applicable standard as mentioned above.
The material for use in potential bonding and earthing has to be selected according to EN 62305.
The total earthing resistance of all earthing electrodes must be less than 2 Ohm or fulfil the requirements
according to IEC 60364-4-41, VDE 0100-410.
The materials used and the connecting methods have to be in a way, that the deterioration of materials
due to electrical potential differences is avoided. Connecting lugs or earth able points must be provided in
all rooms containing important electrical distributions and machinery.
For all lightning protection systems, especially for those to be extended the earth-contact resistance has
to be measured and a report about the installation has to be submitted to the Engineer. All resistances
have to be measured again after 3 months of operation and measuring reports have to be submitted.
The components of the earthing system are to be individually connected to a potential bonding bus, so
that they can be disconnected and tested separately at any time.
• The works and materials specified in this section are related to the manufacture, delivery and
erection and commissioning of grounding, including all necessary materials, equipment, and
installations.
• The work consists of installation of grounding systems including all necessary associated works
and materials in order to complete all installations to fully operational condition as specified and
shown on related design documents.
• This section specifies grounding of electrical systems and equipment and grounding of conductive
machine frames, enclosures, appliances, structures, and other equipment for protection of life,
equipment, circuits, and systems.
• ΑΙΙ conductive building elements (steel structure, roof panels, facade cladding, concrete
reinforcement steel, etc.) and utilities components (equipment, piping, wire-ways, supports, frames,
cabinets, etc.) will be connected to ground equipotential together with cabling protective
conductors (ΡΕ) and cable shielding where applicable.
• Grounding network around the building should be constructed with stainless steel stripe
30x3.5mm, at the depth -1.00m inside the soil. At the crossing point and connections of earthing
stainless steel strips, connection clamps will be used.
• Grounding network around the building will relate to air terminal network on the roof of the
building through the down conductors. For every down conductor, a grounding disconnector is
installed on electrical control pit with heavy cap 40x40x40cm, for measuring grounding resistance.
• Earthing electrodes will relate to grounding network with proper accessories, galvanized steel
profile, copper-plated L=2.0m.
• Air terminal net on the roof will be constructed with aluminium conductor ∅8mm. Every 1m
extension, the aluminium stripe of air terminal net is fixed in concrete cube coated with PVC
10x10x15cm.
• If the measurement of earthing resistance is greater than requested by the applicable standard it
must be added the number of earthing electrodes, until this condition is fulfilled.
• ΑΙΙ metallic structures located on the roof (Metallic Cable Trays, HVAC Equipment, etc.) will be
connected to the roof-conductors.
• All down conductors will be connected to the foundation grounding system. (to check with the
requirements of the local power distribution company)
Submittals
• Submit system calculations as requested according EN 62305 and shop drawings showing layout
of horizontal conductors, vertical conductors, and down-conductors and bonding connections to
structure and other metal objects. Include terminal, electrode and conductor sizes and
connection/termination details.
• Submit product data showing dimensions and materials of each component.
• Submit manufacturer's installation instructions.
• Accurately record actual locations of bonding connections and routing of system conductors.
Products
• All the materials used for an LPS should follow the requirements of series of standards
EN IEC 62305
Earthing electrodes
Roof conductors
• Provide aluminium conductor ∅8mm to construct a Faraday cage. Roof conductors shall be put in
the perimeter of the roof, at the edges and as shown in the drawings making a roof grid so as
every point of the roof shall not exceed 2,5 m from a lightning conductor.
• The conductors shall be fixed with special supports, for such purposes, which shall be,
manufactured items. Aluminium supports and accessories properly for the flat roof shall be used.
• Every 1m extension, the aluminum round conductor ofthe air-termination system shall be fixed in
concrete cubes coated with PVC 100x100x150mm.
Down conductors
Installation
• The down-conductors will be installed so that, as far as practicable, they form a direct continuation
of the air-termination conductors.
• Down-conductors will be installed straight and vertical such that they provide the shortest and
most direct path to earth.
• Down-conductors shall not be installed in gutters or down-spouts even if they are covered by
insulating material.
• When dealing with the dispersion of the lightning current (high frequency behavior) into the
ground, whilst minimizing any potentially dangerous over voltages, the shape and dimensions of
the earth-termination system are the important criteria.
• Inspect bonding of system conductors and connections for tightness and proper installation.
• The resistance to earth shall be measured before completion of the work. The resistance to earth
may not exceed the value of 10 Ω (ohms).
During the Works of the system fire detection, we were referred to the standards below:
General description:
Fire alarm system or fire protection is a personnel system that warns of the presence of fire or smoke in
the building. The system is designed in full compliance with the requirements of UNI 9795 standard. All
equipment fire-signalling system must be produced in accordance with European standard EN 54
standards.
Provide a high-performance fire detection system for an early warning, to be installed into as indicated at
D.D. Addressable fire alarm system for school building consists of:
• It is possible to connect to 128 out of smoke detectors, gas detectors, heat detectors, pushbuttons
actuators and interfaces to control external equipment can be connected.
• Detection line can be programmed in following configurations:
2 loop line (max 128 devices);
1 RS232 output towards PC;
LCD display with 8 lines by 40 characters;
Event log: 1000 events;
Signalling outputs:
Alarm Relay 1 or 3 (1A@30 VDC), NO/NC contact;
Alarm Relay 2 (5A@30 VDC);
Failure or exclusion Relay (5A @ 30 VDC) NO/NC contact;
Network in Relay (1A @ 30 VDC) NO/NC contact;
• Controlled siren output for optical/acoustic indicators;
• Controlled output for self-powered sirens;
• In compliance with EN54/2-4;
• Input voltage: 230 VDC 50 Hz;
• Output voltage: 27 VDC 500 mA;
• Battery management, check and charge: 700 mA;
• Assignable batteries: max 2 x 12V – 15 Ah;
• Operation temperature: -5 to + 50°C;
• Base made in metal sheet and front side made in ABS;
• Dimensions (H x L x D): 450 x 350 x 160 mm.
• Visual operation signal is provided by two red led lamps placed on the cap, which flashes at each
call from the central unit;
• The alarm signal from the central unit puts led lamps on steady;
• Operation principle: Tyndall effect;
• Supply voltage: 18 VDC modulated;
• Absorption: 280μA at rest;
• Alarm repetition: O.C. 100 mA max;
• Visual alarm repetition: 2 red led lamps;
• Dimensions : Ø 100 x H 45mm ;
• Magnetic test;
• Operation temperature: –20 to +55 °C;
• Relative humidity: 95% max noncondensing;
• Compliant with Standards: EN 54-11, EN 54-17
• 305/2011/EU (CPR): EN 54-11 / EN 54-17;
• 2014/30/EU (EMC): EN 50130-4 / EN 61000-6-3;
• 2011/65/EU (RoHS): EN 50581;
• included short-circuit isolator for use in fire detection systems installed in buildings.
• Visual operation signal is provided by two red led lamps placed on the cap, which flashes at each
call from the central unit;
• Sensor measuring chamber which obstructs disruptive extraneous light
• but provides excellent detection of smoke particles
• The alarm signal from the central unit puts led lamps on steady;
• Operating voltage: 12-33 V DC;
• Absorption: 220μA at rest;
• Alarm repetition: O.C. 100 mA max;
• Visual alarm repetition: 2 red led lamps;
• Dimensions : Ø 105 x H 45 mm;
• Operation temperature: –10 to +55 °C;
• Relative humidity: 95% max noncondensing;
• Compliant with Standards: EN 54-7, EN 54-17
• included short-circuit isolator for use in fire detection systems installed in buildings.
• Weight:0.138kg
• Degree of protection: IP40 (IEC 60529)
• Communication protocol: C-NET
• For detection of smoke-generating flaming fires and smoldering fires
• Visual operation signal is provided by two red led lamps placed on the cap, which flashes at each
call from the central unit;
• The alarm signal from the central unit puts led lamps on steady;
• Operation principle: Tyndall effect heat probe;
• Supply voltage: 18 VDC modulated;
• Absorption: 280 μA at rest;
• Alarm repetition: O.C. 100 mA max;
• Visual alarm repetition: 2 red LED lamps;
• Dimensions : Ø 100 x H 45 mm;
• Magnetic test;
• Operation temperature: –20 to +55 °C;
• Relative humidity: 95% max none condensing;
• Protection degree: IP 43;
• Compliant with Standards: EN 54-11, EN 54-17;
• 305/2011/EU (CPR): EN 54-11 / EN 54-17;
• 2014/30/EU (EMC): EN 50130-4 / EN 61000-6-3;
• 2011/65/EU (RoHS): EN 50581;
• included short-circuit isolator for use in fire detection systems installed in buildings.
• Fire alarm pushbuttons are used for signaling an alarm manually. To use the break glass
pushbutton model just press the glass in the middle to break it and to operate the internal switch.
These pushbuttons are provided with a special tool to be used to perform the TEST, to open the
cover and to replace the glass. The alarm state is shown by the switching on of a red LED;
• Compliant with Standards: EN 54-11, EN 54-17;
• Visual alarm repetition: red led;
• Dimensions (H x L x D): 110 x 110 x 42 mm;
• Weight: 100 g;
• Average absorption: 100 μA @ 18 VDC;
• 305/2011/EU (CPR): EN 54-11 / EN 54-17;
• 2014/30/EU (EMC): EN 50130-4 / EN 61000-6-3;
• 2011/65/EU (RoHS): EN 50581;
• included short-circuit isolator for use in fire detection systems installed in buildings;
• Actuation Type: Recommissioning.
Control Equipment. Contractor should cover, installation, test, and provides a high-quality connection for
the operation of the fire signal device and alarm system including speakers, lights, alarm equipment,
contact breaking glass panels fire alarm, battery charger, and associated relays, will be provided and
connected in accordance with the specifications, according to the positions shown on the drawings.
Application
• In places where human life, valuable materials and equipment’s need to be protected.
• In crowded indoor environments.
• At instrumentation and control engineering.
• At industrial electronics.
• Computer and office devices.
• Indoor communication systems.
• Indoor sound systems.
• Security and fire alarm systems.
Construction
• Conductor: Class 1 electrolytic solid copper (IEC 60228, DIN VDE 0295, EN 60228) HFFR compound
(VDE 0815, EN 50290-2-26) Two pairs are stranded into a star-quad, above two pairs are stranded
together in layers. Polyester tape Tinned copper earthing wire, Al/PET tape UV resistant halogen-
free outer jacket. RAL 3000 (Red);
• Insulation: HFFR compound (VDE 0815, EN 50290-2-26);
• Stranding: Two pairs are stranded into a star-quad, above two pairs are stranded together in layers;
• Wrapping: Polyester tape;
• Screen: Tinned copper earthing wire, Al/PET tape;
Technical Characteristics
Mechanical Characteristics
Pair Conductor Diameter Approx. Cable Diameter Copper Weight Approx. Weight
Count (mm) (mm) (kg/km) (kg/km)
2x 0.8 5.3 20.7 44
2x 1.0 6.3 34.4 65
2x 1.5 7.8 59.6 105
Table 5-7. Mechanical Characteristics
Standards
Any working station is equipped with two RJ45 data and telephone outlet sockets. Each cable (FTP type)
must be measured after installation. Written reports are to hand over to the Engineer afterwards showing
all results.
The contractor shall cover only the layout of the fibre cables for WAN and the FTP cables for the LAN of
each block.
References:
EN 50173 class E
The supply shall be done with Category S/FTP 6A cable. The lines shall be connected on each end ready
for operation. Labelling has to be done on both ends.
Computer RACK 19 "42U, 800x800x2100mm metallic type, with reinforced glass door with a key, steering
cable, ventilation and supply module, with power supply socket outlets 2P+PE, 230V, 16A. It is intended for
devices manufactured in enclosures of the 19’’ standard. Due to the RACK cabinets, the devices are
aesthetically mounted and protected against mechanical damage.
Materials
• RACK mounting rails: cold-rolled steel SPCC 2mm RAL 9004 – bolted;
• Horizontal mounting rails: cold-rolled steel 1,5mm RAL 9004 – bolted;
• Frame: cold-rolled steel SPCC 1,2mm RAL 9004 – welded;
• Front door: 5mm toughened glass / SPCC 1,2mm RAL 9004 – hinged;
• Side panels: cold-rolled steel SPCC 1,2mm RAL 9004 – removable;
• Rear door: cold-rolled steel SPCC 1,2mm RAL 9004 – hinged;
• Use indoor: IP20.
Computer RACK 19 "15U, 600x600x769mm metallic type, with reinforced glass door with a key, steering
cable, ventilation and supply module, with power supply socket outlets 2P+PE, 230V, 16A. It is intended for
devices manufactured in enclosures of the 19’’ standard. Due to the RACK cabinets, the devices are
aesthetically mounted and protected against mechanical damage.
Materials
• RACK mounting rails: cold-rolled steel SPCC 2mm RAL 9004 – bolted;
• Horizontal mounting rails: cold-rolled steel 1,5mm RAL 9004 – bolted;
• Frame: cold-rolled steel SPCC 1,2mm RAL 9004 – welded;
• Front door: 5mm toughened glass / SPCC 1,2mm RAL 9004 – hinged;
• Side panels: cold-rolled steel SPCC 1,2mm RAL 9004 – removable;
• Rear door: cold-rolled steel SPCC 1,2mm RAL 9004 – hinged;
• Use indoor: IP20.
24-Port managed PoE+ switch is equipped with 24 x 10/100/1000BASE-T ports, 2 x 1Gb RJ45/SFP combo
ports and 2 x 1/10Gb SFP+ uplinks. 24 x RJ45 ports support both IEEE 802.3af PoE and IEEE 802.3at PoE+
(up to 30W per port) for powering attached IP phones, wireless access points, or other standards
compliant PoE and PoE+ end network devices. This access switch delivers a compact, cost-effective
solution for campus networks, SMBs and enterprise networks.
Features
48-Port Managed PoE+ Switch is equipped with 48 10/100/1000BASE-T ports, 4x1Gb SFP/10Gb SFP+
uplinks, 48 RJ45 ports support both IEEE 802.3af PoE and IEEE 802.3at PoE+ (up to 30W per port) for
powering attached IP phones, wireless access points, or other standards-compliant PoE and PoE+ end
network devices.
4 SFP+ uplink ports are provided to support connections to higher layer devices. This access switch
delivers a compact, cost-effective solution for carrier's IP MAN and enterprise networks. Based on the
high-performance hardware and FSOS platform, it supports functions such as ACL, QinQ and QoS. Its
simple management mode and flexible installation can meet the requirement of any complicated
scenarios.
Patch panels
One distribution panel shall be installed in the server room at Administration building. One outlet on the
patch panel shall be dedicated to every outlet in the field. Additional patch panels for the fibre panel and
active components panel are necessary.
Allows storage and management of copper and fibre patch cords, High density on 1 HU, 8 cm depth, cover
for tidy cabinet look, White paint finished metal.
LAN / network cable to connect network components with 2 x RJ45 (CAT 6A, 500 MHz) connectors. RJ45
patch cord CAT 6A S/FTP, 500 MHz, with CAT 7 raw cable, with 50μ gold plated PINs, pairs screening: PIMF
(pairs in metal foil) + outer shield: braiding.
Standards
• EN 50173-1; EN 50288-10-1;
• ISO/IEC 11801; IEC 61156-5;
• TIA/EIA-568-B.2;
• IEEE 802.3at.
Application
Flame resistance
Construction
Mechanical properties
Cable type Brand name Outer Euro Fire load Weight Copper Tensile
Diameter Class content force
Mm MJ/k kWh/m kg/km N
m
J-02YS(St)H AS23 Cat.6A 7.1 Eca 495 0.137 46 24 100
4x2x0.56 F/FTP 4P LSHF
Table 5-13. Cable type
• ISDN;
• IEEE 802.3 10BASE-T Ethernet 10Mb/s;
• IEEE 802.3u 100BASE-T Fast Ethernet 100Mb/s;
• IEEE 802.3AB 1000BASE-T Gigabit Ethernet 1000Mb/s;
• IEEE 802.3an 10GBASE-T 10Gigabit Ethernet 10Gb/s;
• IEEE 802.5 Token ring 16MB;
• TP-DDI;
• ATM.
23AWG bare copper wire insulated with polyethylene. Two insulated conductors twisted together to form
a pair and four such pairs cabled to form the basic unit jacketed with flame retardant PVC. Plastic cross in
the middle separate’s pairs from each other.
• NVR 24 Channels;
• Indoor camera, IP POE Dome type, 5Mpx, IP43;
• Outdoor camera, IP POE Bullet type, 5Mpx, IP66;
• POE Switch with 24PxRJ45;
• Monitor 32’’;
• 1 x HDD 6TB;
• Cable infrastructure with FTP Cat.6A Cable.
In this modern system of control and monitoring, that consists of High-Resolution cameras, Wide Dynamic
Range and Day and Night, we receive clear and stable views for 24/7. Through CCD technology these
cameras reach a photographing speed up to 30 images per second with a resolution up to 5 megapixels.
It’s recommended that for special parts of the building the use of IP cameras, that through LAN or the
Internet can be monitored and controlled online.
The camera control of the object will be done not only inside but outside it too. The indoor cameras are
placed in the entrance.
CCTV system with new technology of IP CCTV to view and record from the cameras to all computers in
LAN and through internet (under permission of responsibly person). The system can record 24 hr in day in
24 channel NVR by frame, CIF or Full HD.
• Monitor from anywhere using the mobile apps for both Apple® and Android™ devices
(smartphones, tablet computers, and laptops);
• Protect the NVR's video and network setup with password-protected access;
• Conceal up to 4 areas of a scene from viewing and recording.
Easy to Use
• The Quick wizard and PoE support (for up to 24 channels) make setup fast & easy;
• Quick physical installation with the help of a simple NVR design and easy-to-understand quick
installation guides;
• Simple remote configuration and firmware updating through the Viewer web client and the
Configure tool.
System
Main Processor Quad-core embedded processor
Operating System Embedded LINUX
Video
INPUTS 24 Channel IP
Audio
Audio Input / Output 1 Channel Input/ 1 Channel Output, RCA
Storage
Internal HDD 2 SATA ports, up to 16 TB
Playback and Backup
Sync Playback 1/4/8/16 (maximum 4-ch @ 8 MP, 8-ch @ 4 MP, or 16-ch @ 1080p
simultaneous playback)
Search Mode Time/Date; Alarm; Motion Detection (MD); Exact Search (accurate to a
second); Smart Search
Playback Function Play; Pause; Stop; Rewind; Fast play; Slow play; Next File; Previous File;
Next Camera; Previous Camera; Full Screen; Repeat; Shuffle; Backup
selection; Digital Zoom
Operational
Video standing NTSC/PAL
Scanning System Progressive scan
Image Sensor 1/2.7" Progressive CMOS
Number of Pixels (HXV) 2560(H) x 1920(V)
Minimum Illumination 0.035lux color @ F1.4, 0 lux B/W with IR
LEDs on @F1.4
S/N Ratio > 55 dB
Electronic Shutter Speed 1/5 ~ 1/32,000
IR Distance Distance up to 50m (165ft)
Operational
Video standing NTSC/PAL
Scanning System Progressive scan
Image Sensor 1/2.7” Progressive CMOS
Number of Pixels (HXV) 2560(H) x 1920(V)
Minimum Illumination 0.03 lux color @ F2.0, 0 lux B/W with IR LEDs on @ F2.0
S/N Ratio > 55 dB
Electronic Shutter Speed 1/5 ~ 1/32,000
IR Distance Distance up to 30m (98ft)
IR Light Control Smart IR (Auto/Manual)/OFF
IR Light Number 2
Day/Night Auto (ICR)/Colour/BW
Backlight Compensation BLC/HLC/WDR
White Balance Auto/Fixed Current/Manual
Gain Control 0-100 %
Wide Dynamic Range 120dB
Noise Reduction 3D DNR
Privacy Masking Off / On (5 Areas)
Motion Detection Motion/Intrusion/People detection
Tampering Detection Tampering Detection/Image too dark detection/Image too bright
detection/ Image too blurry detection
Region Of Interest Support
Lens 2.8mm, Fixed, F2.0
Angle of View H:103°, V:76° @5M, H:108°, V:60° @4M
Video
VIDEO COMPRESSION H.265/H.264/Smart Codec/MJPEG
RESOLUTION 2560x1920/2048x1536/ 1600x1200/1280x960/800x600/640x480;
FRAME RATE Mainstream: 5M/4M (1 ~ 25/30fps);
*Up to 30fps @5M under H.265 only
Sub Stream: 800x600 (1 ~ 25/30fps);
Third Stream: VGA (1 ~ 25/30fps)
BIT RATE CONTROL Constrained bit rate/Fixed quality
BIT RATE 20K ~ 40Mbps
Network
• RACK 19 "42U, with dim.800x800x2100mm, for the installation of all equipment and components
of the Audio system;
• Central control unit of the Audio system, certified according to the standard EN 54-16 and EN
60849, 4 zones and with the possibility of expansion, 6 audio inputs, 6 audio outputs, with the
possibility of network communication with the fire alarm control panel or expansion (according to
the system of selected);
• Microphone for public announcement, certified according to the standard EN 54-16 and EN 60849,
with the possibility of controlling all areas (6 areas), at the reception (according to the selected
system);
• Recessed metallic loudspeaker, with fire dome case, completed with transformer 100V, 6W,
certified according to standard EN54-16 (acc. to the selected system);
• End of line device for audio zone line control, according to the certification of standard EN 54-16
and EN 54-4;
• Power module for all elements of the public voice and audio notification system, together with the
battery pack, Complete with all accessories according to the certification of standard EN 54-16 and
EN 54-4.
All equipment will be assembled in a RACK Audio, installed in the electrical room on the ground floor, next
to the informatic cabinet. The emergency evacuation and public address system shall be installed inside,
on the corridors, as well as at the outside of the the dormitory building. This system will be used for
emergency notification in the dormitory premises, as well as for various notifications.
The main purpose is for public announcements, scheduled events, background music and most
importantly, for directing people to safety in the event of an emergency. Voice alarm system is expected
to function at all times, throughout entire premises and in conjunction with other control and indicating
equipment. The guarantee of correct operation begins with the inclusion of relevant and required elements
during a product’s development and production processes. During these processes, compliance with the
international standard EN54 has recently become very important for voice alarm equipment.
Voice Alarm is divided into separated areas (6 zones), which means that live messages or pre-recorded
messages can be spoken to (broadcast to) individually, several at once or as an all call. Each zone at End of
Line (optional) is designed to monitor Loudspeaker line, means that in any anomaly case the Controller will
notify Faulty of line and maintains the Voice Alarm System to be fully functional.
Emergency messages can be stored on the system and broadcast by automatic or manual. Voice Alarm
Controller will be integrated with Fire Alarm panel; the Fire Alarm panel activates the voice alarm system
pre-recorded/live messages. A voice alarm system has various inputs, which must be prioritized. This
ensures the most important input (Fireman’s panel) overrides any other.
The controller has two BGM source inputs and a mic/ line input with configurable priority, speech filter,
phantom power, and selectable VOX activation. A total of 16 priority levels can be specified for microphone,
call stations and trigger inputs for optimum system flexibility.
The powerful 240 W output section has six transformer-isolated 100 V constant-voltage outputs for driving
100 V loudspeakers in six separate zones. The 100 V-technique reduces line losses on longer distances and
provides easy parallel connection of multiple loudspeakers. All zones may be individually selected from the
front panel, and the BGM output level in each zone can be individually set in six steps.
The amplifier output is also available as a separate output on 100 V and 70 V. A separate 100 V call-only
output provides addressing for an area where BGM is not required but where priority announcements are.
Six configurable volume-override output contacts are available for overriding local volume controls during
priority calls. Both four-wire and three-wire schemes are supported. An LED meter monitors the output. Up
to 255 messages can be stored in the internal 16 MB flash ROM, without a need for battery backup.
Each message can have any length within the total available capacity. Messages and configurations are
uploaded from a PC via USB 2 into the memory, after which the unit operates without a PC connection. The
standard WAV-format is used for the messages, and sample rates of 8 kHz up to 24 kHz with 16-bit word
length (linear PCM) are supported. This gives up to 17 minutes of recording time with CD‑quality
signal‑to‑noise ratio.
Front
Back
Interconnections
• Microphone socket.
Back
• 12 loudspeaker outputs;
• External amplifier input;
• Amplifier output (on 100 V);
• Backup power input;
• Call output;
• Six volume override outputs;
• Three status outputs;
• 12 trigger inputs;
• 24 VDC output;
• Two call station connectors (redundant);
• USB 2 connector;
• Two DE-9 connectors (reserved);
• External amplifier output;
• Line output connectors;
• Two BGM inputs;
• PC call station input (reserved);
• Two RC station connectors (redundant).
TECHNICAL SPECIFICATION
ELECTRICAL S/N (flat at min volume/ >75 dB
Mains power supply muted)
Voltage 230/115VAC, +15%, Headroom >25 dB
50/60Hz
Current inrush 8A Trigger Inputs 12 x (6 EMG, 6 business)
Max power consumption 600 VA Connectors MC1,5 / 14-ST-3,5
Battery power supply Activation Programmable
Voltage 230/115VAC, +15%, Supervision On EMG inputs,
50/60Hz programmable
Current inrush 14 A Supervision method Series / parallel resistor
Performance 100 V INPUT
Output power 240 W / 360 W Connector MSTB 2,5 /16-ST
(rms/maximum)
Power reduction on -1 dB Power handling 1000 W
backup power capacity
Frequency response 60 Hz to 18 kHz (+1/- Tape output 1x
3 dB at -10 dB ref.
rated output)
Recording / playback time 1000 seconds at fs = Storage and transport -40ºC to +70ºC (-40ºF
8 kHz temperature to +158ºF)
333 seconds at fs =
24 kHz
Number of messages 255 max Relative humidity <95%
Supervision Flash ROM Continuous Acoustic noise level of <48 dB SPL at 1 m
checksum control fan
Table 5-17. Technical specification of the Voice Alarm Controller
FUNCTIONS:
Voice alarm
Voice alarm loudspeakers are specifically designed for use in buildings, where the performance of PA
systems is subject to official regulations. This loudspeaker is designed for voice alarm systems and is
compliant with British Standard BS 5839‑8 and EN 60849.
Protection
The loudspeaker has built‑in protection to ensure that in the event of a fire damage does not cause
failure of the connected circuit. In this way, system integrity is maintained; ensuring loudspeakers in other
The loudspeaker has a ceramic terminal block, thermal fuse, and heat-resistant, high temperature wiring.
The cabinet has a provision for internally mounting the optional line/loudspeaker supervision board.
All loudspeakers are designed to withstand operating at their rated power for 100 hours in accordance
with IEC 268‑5 Power Handling Capacity (PHC) standards. Has also developed the Simulated Acoustical
Feedback Exposure (SAFE) test to demonstrate that the speakers can withstand two times their rated power
for short durations. This ensures extra reliability under extreme conditions, leading to greater customer
satisfaction, longer operating life, and much less chance of failure or performance deterioration.
Installation/configuration notes
The cabinet is designed for both surface and recessed mounting on walls. The back box provides a selection
of mounting holes, even for mounting on U40 and MK installation boxes.
The back box has two knockout holes on the topside for two cable glands (not included) for loop-through
connection. For extra installation convenience, a safety cord from the back box lets the installer temporarily
hang the front grille unit during installation.
The cabinet has a three-way terminal block with screw connections suitable for loop-through wiring
(including earth). Four primary taps on the matching transformer allow selection of nominal full-power,
half-power, quarter power or eighth power radiation (in 3 dB steps).
Electrical
Rated Power (PHC) 6W
Power tapping 6 / 3 / 1.5 / 0.75 W
Sound pressure level at 6 W / 1 W (1 kHz, 1 m) 94 / 86 dB (SPL)
Sound pressure level at 6 W / 1 W (4 kHz, 4 m) 82 / 74 dB (SPL)
Effective frequency range (-10 dB) 160 Hz to 20 kHz
Opening angle at 1 kHz / 4 kHz (-6 dB) 180° / 56°
Rated input voltage 100 70 V 100 V
Rated impedance 6 W 835 Ohm 1667 Ohm
3 W 1667 Ohm 3333 Ohm
1.5 W 3333 Ohm 6667 Ohm
0.75 W 6667 Ohm 13333 Ohm
Connector 3‑pole screw terminal block
* Technical performance data acc. to IEC 60268‑5.
Table 5-19. Octave band sensitivity
TECHNICAL SPECIFICATION
ELECTRICAL
Mains power supply
Rated power (PHC) 6W
Power tapping 6W, 3.5W, 1.5W
Sound pressure level at 6W/3W/1W (1kHz,1m) 107 / 94 dB (SPL)
Sound pressure level at 6W/3W/1W (1kHz,4 m) 95 / 82 dB (SPL)
Opening angle at 1 kHz / 4 kHz (-6 dB) 224° / 56°
Effective frequency range (-10 dB) 170 Hz to 20 kHz
Rated voltage 70 V 100 V
Rated impedance 20 W 250 Ohm 500 Ohm
10 W 500 Ohm 1000 Ohm
2.5 W 2000 Ohm 4000 Ohm
1.25 W 4000 Ohm N.A.
MECHANICAL
Dimensions (H x W x D) 175mm x 175mm x 70mm (6.98x6.98x2.76 in)
Weight 1.64 kg (5.7 lb)
Colour White (RAL 9010)
Material Aluminium
Connector Screw terminal block
Cable diameter 6‑12 mm (0.24‑0.47 in)
ENVIRONMENTAL
Operating temperature -25 ºC to +55 ºC (-13 ºF to +131 ºF)
Storage and transport temperature -40 ºC to +70 ºC (-40 ºF to +158 ºF)
Relative humidity <95%
Water/dust protected According to EN 60529 IP66
Table 5-20. Technical specification
TECHNICAL SPECIFICATION
ELECTRICAL
Mains power supply
Rated power (PHC) 20 W
Power tapping 20 / 10 / 5 / 2.5 W (1.25 W, 70 V only)
Sound pressure level at 20W/1W (1kHz,1m) 107 / 94 dB (SPL)
Sound pressure level at 20 W/1W (1kHz,4 m) 95 / 82 dB (SPL)
Opening angle at 1 kHz / 4 kHz (-6 dB) 224° / 56°
Effective frequency range (-10 dB) 170 Hz to 20 kHz
Rated voltage 70 V 100 V
Rated impedance 20 W 250 Ohm 500 Ohm
10 W 500 Ohm 1000 Ohm
5W 1000 Ohm 2000 Ohm
2.5 W 2000 Ohm 4000 Ohm
1.25 W 4000 Ohm N.A.
MECHANICAL
Dimensions (D x L) 146 x 200 mm (5.7 x 7.9 in)
Weight 2.6 kg (5.7 lb)
Colour White (RAL 9010)
Material Aluminium
Connector Screw terminal block
Cable diameter 6‑12 mm (0.24‑0.47 in)
Receive the input from the call station (or other source) (via the controller) and amplifies (broadcasts) it to
the relevant zones. Several amplifiers will be built into a voice alarm rack, with each amplifier broadcasting
to specific zones (circuits) within the building.
Front
Back
Interconnections
Back
TECHNICAL SPECIFICATION
ELECTRICAL
Mains power supply
Voltage 230 VAC, ±10%, 50/60 Hz
Inrush current 19 A
Max power consumption 2200 VA
Battery power supply
Voltage 24 VDC +15% / -15%
Current max 30 A
Performance
Output power (rms/maximum) 480 / 720 W
Power reduction on backup power -1 dB
Frequency response 50 Hz to 20 kHz (+1 / ‑3 dB at ‑10 dB
ref. rated output)
Distortion <1% at rated output power, 1 kHz
S/N (flat at max volume) >90 dB
Line inputs 2x
Connector 3‑pin XLR, balanced
Sensitivity 1V
Impedance 20 kohm
CMRR >25 dB (50 Hz to 20 kHz)
Gain 40 dB
100 V input
Connector Screw, unbalanced
Sensitivity 100 V
Impedance 330 kohm
Line loop-through output 2x
Connector 3‑pin XLR
Interconnections
TECHNICAL SPECIFICATION
ELECTRICAL
Power supply
Voltage 24 VDC
Current consumption <30 mA (plus <15 mA per keypad)
Performance
Nominal sensitivity 85 dB SPL (gain present 0 dB)
Nominal output level 700 mV
Input sound level (max) 110 dB SPL
Gain present +6 / 0 / -15 dB
Limiter threshold 2V
Compression ratio limiter 1:20
Distortion <0.6% (maximum input)
• 12 A battery charger;
• 6x 40 A, 3x 5 A outputs;
• 150 A back-up current;
• Fully supervised, EN 54-4 certified;
• Under-voltage and over-voltage protection.
Power supply unit with battery chargers are designed for public address and emergency sound systems, to
assure that the system batteries are always charged. They are rack mountable, the unit charges lead-acid
batteries and simultaneously provide 24 V. These chargers must be fully compliant and certified according
to EN 54-4. The battery chargers must be premium quality, intelligent, microprocessor-controlled devices.
The maximum charger current is 12 A for charging the battery. The maximum battery capacity, according
to EN 54-4, is therefore 225 Ah, minimum size is 86Ah. The maximum output of the back-up power system
is 150 A. The charger must have an input voltage range of 195 V to 264 V, and a power factor corrector.
The charger features automatic shutoff when the battery voltage is too low, to prevent battery damage. It
also features over-voltage protection, protection against wrong battery polarity and short-circuit
protection.
The outputs must be protected by fuses. The power supply takes a resistance measurement of the battery
including connections every 4 hours. The charger comes with a temperature sensor that is used to adjust
the charging voltages. The charger must have additional 24 V auxiliary outputs, to supply power to
equipment that needs 24 V as primary power.
The current capacity of these outputs is 5 A per output. The charger has relay outputs to signal a mains
fault, battery fault and charger output voltage fault.
TECHNICAL SPECIFICATION
ELECTRICAL
Main Power supply
Voltage 195 to 264 VAC, 50 to 60Hz
Input current 2A
Power consumption 380 W maximum
Performance
Voltage min. 21.6 VDC (auto shutdown)
Voltage max. 28.5 VDC
Max. charge current 12 A
Max. system current (Ib) 150 A
Main outputs (6 x)
Voltage 24 or 48 VDC (battery voltage)
Current 40 A
Auxiliary outputs (3 x)
Voltage 24 or 48 VDC (battery voltage)
Current 5A
Fault outputs (3 x)
Voltage 24 or 48 VDC (battery voltage)
Current 5A
Fault outputs (3 x)
Rating 24 V/1 A, 120VAC/500 mA voltage free
Contacts Normally energized (failsafe)
MECHANICAL
Dimensions (H x W x D) 88 x 430 x 260 mm (19" wide, 2U high)
Weight 6 kg
Colour Charcoal with silver
Material Aluminium
Input connections (connect to battery) Screw terminal block
Fireman’s panel is a remote control that has specialized buttons and indicators for firemen. The remote
control has no zone selection, as the standard RC has, but large backlit buttons.
It is possible to enter or acknowledge the emergency state and acknowledge and reset the fault state.
Emergency or alert messages can be started, and live calls can be made. An LED meter shows the presence
and level of the calls that are active in the system. The fault indicators show detailed information of a fault
in the system.
TECHNICAL SPECIFICATION
ELECTRICAL
Power supply
Voltage 24 VDC, +20% / -10%
Current typical 100 mA
Current max (indicator test) 250 mA
Priority relay contacts 30 V, 1 A
Emergency relay contacts 30 V, 1 A
Configuration
TECHNICAL SPECIFICATION
ELECTRICAL
Main power supply
Voltage 115 - 230 VAC ±10%, 50/60 Hz
Power supply fuses 230 VAC 0.63 AT / 250 V
Power consumption (typical) 10 W
Power consumption (Max.) 50 VA
FM tuner
Note: Voice Alarm Products are EN 54-4, EN 54-16 and EN 54-24 certified.
All components like loudspeakers, central controlling unit, power amplifier, and connection components
will be delivered, mounted, and connected. The sound diffusion system will allow sending live voice
messages to the frequented zones, and to any system’s service room, other than diffuse music or automatic
alarm messages.
This end‑of‑line device is a reliable solution for loudspeaker line integrity supervision, which is a
requirement for emergency sound systems. It is connected at the end of a loudspeaker line, after the last
loudspeaker of a series of looped-through loudspeakers.
The end‑of‑line device shall only require a connection with the end of the loudspeaker line to supervise its
integrity. Supervision reliability shall not depend on the number of connected loudspeakers. Supervision
shall be inaudible and not interrupt audio content. The end‑of‑line device shall be certified for EN 54‑16
and ISO 7240‑16, marked for CE and be compliant with the RoHS directive. Warranty shall be three years
minimum.
TECHNICAL SPECIFICATION
ELECTRICAL
Control
Pilot tone detection
Frequency 25.5 kHz
Level 1.5 - 3 VRMS
Amplifier load < 100 mW
Control
Loudspeaker cable
Maximum length 1000 m
Maximum capacitance 80 nF
Operating temperature -20 to +50 °C (-4 to 122 °F)
Maximum input voltage 100 VRMS
Fault detection Line shorted, line interrupted
Fault reporting By amplifier
Reliability
MTBF 5.000.000 h
ENVIRONMENTAL
Climatic conditions
Temperature
Operating -5 to +50 °C(23 to 122 °F)
Storage and transport -30 to +70 °C(-22 to 158 °F)
Humidity (non-condensing) 5 to 95 %
Air pressure (operating) 560 to 1070 hPa
Standards
Application
LSZH fire resistant cable (PH120) for voice evacuation systems, according to CEI 20-105 and UNI 9795:2013.
Temperature
a) General
The UPS will supply fire detection system, telephone switchboard, IT switches, Network Video Recorder,
Sound Diffusion System access control , the entire computer sockets and the emergency lighting system.
The UPS consists of a rectifier with a constant voltage / constant current curve according to IEC 62040, a
Battery-System (NiCd-Type life-span at least 10 years) and an inverter with electronic power switch (EPS)
within the same switchgear cabinet.
The UPS must provide indications and potential free changeover contacts for all important information’s.
The UPS has to be provided to enable the uninterrupted changeover to the mains in case of an inverter
failure and the automatic return when the inverter is operating with its rated voltage again.
UPS is equipped with bypass switch which, in specific cases to exclude manually from the UPS device
network connection.
The UPS shall be a single-UPS unit, operating in double-conversion mode, made up of the following
components, described in detail in this specification: ( applicable Standard IE
• rectifier;
• battery charger;
The UPS shall ensure continuity of electric power to the load within the specified tolerances, without
interruption upon failure or deterioration of the normal AC source (utility power) for a maximum protection
time determined by the capacity of the backup batteries installed. For the uninterrupted power supply for
the building, a 15kVA UPS, with 30 min autonomy, floor standing is foreseen.
Mechanical Characteristics:
Temperature Characteristics:
DC SAFETY UNIT
2-pole Disconnection 1000V / 40A
DC Surge Protection Type II, field replaceable
Compliance UTE-C15-712-1
DC surge arrester (type 2) –Usually ordered separately from the same manufacturer
PROTECTION DEVICES INCORPORATED WITHIN INVERTER
DC-side disconnection device Yes
Ground fault monitoring Yes
Grid monitoring Yes
DC reverse polarity protection Yes
AC short-circuit current capability Yes
All-pole sensitive residual-current monitoring unit Yes
Arc-fault circuit interrupter AFCI Yes
I-V Generator Diagnosis
Online monitoring Yes
INSTALLATION SPECIFICATION
• solar cables (or string cables), which connect the modules to the string of the first PV string
combiner box or directly to the inverter;
• non-solar cables, which are used on the load side of the first switchboard.
The cables connecting the modules are fastened in the rear part of the modules themselves, where the
temperature may reach 70° to 80°C. Therefore, these cables shall be able to stand high temperatures and
withstand ultraviolet rays, when installed at sight. Therefore, particular cables are used, generally single-
core cables with rubber sheath and isolation, rated voltage 0.6/1kV, with maximum operating temperature
not lower than 90°C and with high resistance to UV rays.
Non-solar cables positioned on the load side of the first switchboard are at an environmental temperature
not higher than 30° to 40°C since they are far away from the modules. These cables cannot withstand UV
rays and therefore, if laid out outside, they must be protected against solar radiation in conduit or however
sheathed for outdoor use.
On the contrary if they are laid out inside the buildings, the rules usually applied to electrical plants are
valid. For cables erected on the AC side downstream the inverter what said for non-solar cables on the DC
side is valid.
• Type: H1Z2Z2-K;
• Conductor: E-Cu tinned;
• Min. Rated System Voltage: 1000 VDC;
• Insulation: Cross-linked special polyolefin;
• Properties: Termite-resistant, anti-rodent.
• MC4 connector (male) and receptacle (female) for low-voltage DC applications up to 65A, 1000
VDC, and 6mm² solar cable.
• Rated voltage: 1000 VDC;
• Rated Current (6.0mm²): 65A;
Measurement
• 3 phase 3 wire;
• 3 phase 4 wire;
• Neutral current measurement.
Voltage
• CT range:
• - 1/6A, 1/10A, 1/20A, 5/20A;
• WC range:
• - With disconnect relay: 5/100A, 10/100A;
• - Without disconnect relay: 5/120A, 10/120A, 20/160A;
• Phase current measurement sensor: Internal CT;
• Neutral current measurement sensor: Shunt.
Power Consumption
Frequency
• 45Hz - 65Hz.
Inputs/Outputs Configuration
Relay
Battery
Real-time Clock
• Precision clock accuracy: within 15 seconds per month at 23°C (IEC 61038);
• Conform to IEC 62054-21.
Data Memory
Display
Keypad
Measured Values
• 3 elements 4 quadrants
• Import/Export/Absolute: Wh, varh and Vah;
• Per quadrant Wh, varh and Vah;
• Power: W, var, VA, Vrms, Irms;
• Power factor, frequency, phase angle.
LCD Configuration
Load Survey/Profile
Time of Use
Calendar
Security
• AES-GCM-128.
Operation Mode
Communications
Protocol
• DLMS/COSEM.
Environmental
Technical Specifications
• Enterprise server typical hardware configuration (single or multiple Quad core CPU), 8GB RAM,
RAID10 hard drive configuration with battery backup RAID controller and redundant power
supplies.
• Windows Server 2021 (or higher) as server operating system.
• Windows 11 (or higher) as client operating system.
• Microsoft SQL 2019 (or higher) as database engine
• Workstation typical hardware configuration (single Dual or Quad core CPU), 4GB RAM, 160GB RAM.
• Windows 11 or higher
An option for SSO (single sign-on should be available). The authorization level of each user defines the
features of the BMS operation software that will be accessible. A record of major system entries, indicating
the respective user's identification, as well as all activities of each user should be logged in the main BMS
database and accessible anytime for verifications.
Building management software with management and operating features as engineering and user
interface. The building management software provides a consistent user interface during all Works phases
from installation to operation.
Communication engine for all the building hardware. Through this communication real-time monitoring
and control of all room features will be done.
Central logging database for long-term storage of records. All events occurring in the field are recorded as
they come in chronological order. For ideal scalability and stability, the BMS server system should be based
on a SQL database.
Analysis engine for table-based and graphical evaluation of building behaviour. Reporting tool with
predefined reports to analyze staff efficiency and workflows of building.
The room control unit should be expandable to fit the requirement of different typical rooms in case the
required features differ from one room to the other. Room to Server connectivity must be IP based) for fast
communication with monitoring server. Each Room Controller shall communicate to Floor Controller
through various communication protocols such as bus, ethernet, etc.
Features to be supported by the room control unit or its extension modules are:
The data must be stored in a non-volatile memory in the microprocessor so that it is not necessary to
reprogram the peripheral units if power is cut off. The room controller should also be equipped with serial
ports that use the RS485 standard. Each unit shall have its dedicated power supply & independent of the
other.
The room control modules should be powered from 12-24 VDC/VAC, to ensure compatibility with a central
power supply, an eventual backup battery system, as well as a decentralized power supply. All the
connections between room control modules and the room unit board are to be made using plug-in
connectors to simplify servicing operations.
Supply
Inputs
Outputs
Upgrade I/O
User Controls
Programming
Compliance
Internal Protection
Overload Protection
Polarity Protection
Built in Scenes
Installation
DC Supply
24VDC with flexible tolerance between 12-36VDC. Flexible ability to add power supply as to be needed any
where
Supply Terminals
Output Terminals
Operating Environment
DIN-rail
The card holder should have an integrated Mifare RFID reader and accept only the original student cards,
as well as distinguish between all user groups and their levels of cards. The key card holder should have
inbuilt powerful LEDs to show the student where the card has to be inserted. It is also endowed with the
bell chime.
The volume and sound of the chime should be configurable from the facility manager to suit the
requirements of the individual student. The key card holder should at the same time be endowed with the
room service buttons. Room service buttons shall be also used to communicate the automated process of
facility manager workflow. A separate room service panel at the door entrance is to be avoided.
After opening the door and once the card is placed in the card holder, the student shall be able to operate
all the equipment in the room that is controlled by the system:
• Power supply to all the equipment will be turned on (power supply to some of the equipment,
which is normally off as part of the energy management shall also be turned on)
• The system shall cool the room to a temperature that was set by the guest before he/she left the
room, within a few minutes.
While leaving the room, once the student card is extracted, the following shall occur automatically:
• Power supply to all the power outlets expect to those of Fridge, Computer/Fax, FCU shall be turned
off.
• All lights shall be turned off except the entrance light, which will remain on for a 30 second timeout
(length of timeout to be programmable)
If the student card is detected in the pocket, the access of the facility service management cards should
automatically be deactivated to preserve maximum privacy of the guest. The access rights of each of the
card levels to the student rooms, whether the guests are inside the rooms or not, should be programmable
centrally.
Features
Control I/O
Upgrade I/O
Programming
Standards
Supply
24VDC with flexible tolerance between 8-36VDC. Flexible ability to add power supply as to be needed
anywhere
Installation
Operating Environment
Enclosure material
The panel shall be tampered Glass with capacitive touch buttons. The following minimum shall be provided
in the external indication panel to be mounted outside the room:
The external indication panel should consist of a contactless online proximity RFID card reader that
recognizes the data and is endowed with a buzzer for the acoustic signal of the card acceptance or
rejection, as well as a signal LED. The card readers shall be NFC enabled. Indications must be provided
through a LED indication stripe to show whether or not the door can be opened and whether the student
is in the room.
The facility manager should be able to set the level of privacy he wants in each single room, defining if the
staff can access a room if a student is there or not, etc. A service staff card should not be able to open the
door if the student is in the room. This is to ensure the maximum level of privacy to the student.
The card should be read just by passing it near the reader independently of which side of the card is used.
Systems with cards that must be inserted in a slot will not be accepted. This is to avoid that the student
does not enter the room while leaving the card in the outdoor reader
The RFID access control is an integral part of the BMS and should not be mounted on the door but on the
wall next to the door.
Specifications
Protocols
• BUS
Upgrade IO
User Controls
Programming
Compliance
CE Mark EMC
Operation Protection
Polarity Protection
Short Circuit Protection
Added IP functions
Supply
24VDC with flexible tolerance between 8-32VDC. Flexible ability to add power supply as to be needed
anywhere
Installation
Operating Environment
Enclosure
Polycarbonate, DIN-rail.
Specifications
The firefighting system shall comply with all mandatory requirements that have to do with the norms /
standards that are currently in force in Albania.
It´s volume and other technical specifications are presented in the respective drawings.
The material of the water tanks shall be hot dipped zinc coated carbon steel, or stainless steel.
- Inlet Pipe 1 1/2” - in this pipe a swimming non-return valve shall be installed
- Outlet pipe 1 1/2” - In this pipe a non-return valve shall be installed
- Overflow pipe shall be installed not less than 150 mm from the cover of reservoir.
- Discharge pipe 1 1/2” shall be installed in the lowest part of reservoir and it shall have a control
valve.
- Signal pipe shall be installed 20 – 30 mm under the overflow pipe.
- Floating Valve 1½ “.
The volume of water to be stored on water tanks, the number and size of the water tanks are shown on the
below table.
Fire pumps should be united in a Diesel engine fuel pump, one Electrical pump and one Jockey Pump. The
Pumps shall be composed in accordance with the requirements of the Contract and in accordance with EN
12845: 2005. The unit shall consist of electrical part consisting of three fire pumps engines with electric
service panel command and their accessories. The arrangement of the pumps shall be horizontal and type
of pump centrifugal.
The pumping station shall be equipped with a control panel for each pump.
Before leaving the factory, every pump should be hydraulically tested by the manufacturer according to EN
and DIN standards.
Each pump shall be equipped with a safety valve and a closing valve. Minimum discharge valve
dimensioning shall be 3/4 ".
Fire pumps and control panel shall be protected against interruption in service when there are explosions,
fires, earthquakes, storms, freezing, vandalism, and other similar cases.
The pumps shall have supports. These metal supports should not be on walls or building foundations.
Required measures shall be done in order to avoid loud noise while pumps are working (rubber washer
pumps and sand cushion or wood or wood binary).
Firefighting pump
This unit shall consist of three pumps connected to the distribution pipe and suction centrifugal type,
horizontal with flange connection and anti-vibrating joint.
a) Materials
Base frame Steel galvanized
Joint tubing’s Painted steel
Wear rings Bronze (CuSn5Pb20)
Hydrant units shall compose of a valve, water flexible pipe with a length of 30 m, and fire lances. All these
devices shall be placed in the box of galvanized steel, which is placed inside the wall and shall have the
level of the surface.
Fluid Water
Fluid temperature 0 until + 50 ºC
Hydrant
Dimensions
- Frame 560 x 360 x 160 mm
- Hydrant valve 1 ½” DN 40
- Pipe outlet 1 ½” DN 40
- Outlet nose 12 mm
- Material Cast iron
Polyester red
- Frame Galvanized steel
color RAL 3000
- Frame Aluminum grey Anodized
- In front view Glass Without color
- Outlet pipe and nose brass
Pipe extension
- Hose Red
polyurethane
Figure 6-3. Technical Wall-mounted Firefighting Hydrant DN 45
Fluid Water
Fluid temperature 0 until + 50 ºC
Hydrant
Dimensions
- Frame 600 x 500 x 300 mm
- Hydrant valve 2 ½” DN 65
- Pipe outlet 2 ½” DN 65
- Material Cast iron
Polyester red
- Frame Galvanized steel
color RAL 3000
- Frame Aluminum grey Anodized
- In front view Glass Without color
Figure 6-4. Firefighting brigade connection DN65
Installation shall be with suitable and approved holders as per manufacturer and safety requirements.
Types of cylinders used for extinguishing fires and their use in accordance with the fire source material, are
presented in the table here below:
Fire
Classes
Powder extinguisher PG ✓ ✓ ✓
Powder extinguisher for fires caused by
PM ✓
metals
The contractor must record all located existing services on general arrangement drawings, available to the Engineer. Any necessary service diversions or removals for convenience must receive prior Engineer approval .
The contractor must ensure that authorized government and municipal officials have access to all work sites in preparation or progress, with proper facilities provided for such access and inspections .
The contractor is responsible for suitably protecting all works potentially affected by weather or the execution method, with a transfer of liability only occurring upon successful project acceptance by the employer . All related protective efforts must be at no extra cost to the contract .
The contractor must keep the Engineer informed in several scenarios. Before starting work, the contractor needs to submit a list of managerial and supervising staff with contact details for emergencies outside normal working hours . The contractor must also notify the Engineer at least 48 hours in advance of any street closures and obtain written approval before implementing traffic diversions . Additionally, the contractor shall inform the Engineer of any explosives found during the project . For earthworks, the contractor must record and submit the pre-construction site condition and excavation methods to the Engineer for approval before commencement . Furthermore, changes to any designs or methods previously approved must be immediately notified to the Engineer . The contractor is also required to submit monthly progress reports and maintain a construction site diary with daily updates for countersignature by the Engineer’s staff . All claims or incidents of damage arising from the works must be promptly communicated to the Engineer .
For concrete surfaces less than 4 hours old, new concrete can be placed without further preparation, but with half of the coarse aggregate in the first layer omitted. If over 4 hours, the surface must be roughened, washed, and covered with a cement mortar layer before new concrete placement .
All concrete quality tests must be carried out in an authorized laboratory approved by the Engineer, with certificates provided to the Engineer . Aggregate testing follows DIN 4226 standards, and concrete composition must meet DIN V ENV206 standards .
The contractor must immediately inform the engineer of any discrepancies or the need for alterations in previously approved designs or documents. They must then submit revised plans for approval, ensuring all works conform to the contract's requirements . If repairs or modifications are needed, these must be inspected and approved by the engineer, and any work on private property or roads requires prior approval from relevant authorities . The contractor remains responsible for coordinating all work and ensuring compliance with legal and safety regulations, including obtaining necessary permits from local authorities . All modifications or changes should be documented and agreed upon in coordination with the engineer, ensuring the contractor's obligations and liabilities are fulfilled .
The contractor is responsible for preparing and submitting shop drawings for approval by the Engineer before any materials are fabricated or shipped. These drawings must comply with contract specifications and include detailed information such as structural, mechanical, and electrical drawings . The Engineer reserves the right to issue additional drawings, known as Engineer’s Drawings, to support the contractor’s work . Any design modifications are the contractor's responsibility, especially if changes to tender drawings are needed due to discrepancies or new requirements . The contractor must also ensure that all drawings, including as-built drawings, are submitted in the prescribed format and languages, and are accurately drafted to reflect all modifications and the final executed work . Approval of shop drawings by the Engineer does not absolve the contractor of responsibility for errors, nor from ensuring the final work meets all specified requirements .
The contractor’s representative plays a comprehensive role during the construction period. They are fully responsible for the construction, commissioning, and Defects Notification Period, ensuring all aspects of the project are managed correctly . The representative must attend all meetings between the Engineer and Contractor when required, provided with reasonable notification . Additionally, the contractor’s representative is responsible for issuing documents that must be considered in force and accepted by both the Employer and the Engineer . This role involves technical supervision during the safekeeping, site testing, and commissioning periods . They ensure liaison with the Engineer, statutory authorities, and other contractors, and supervise the project to ensure quality and compliance with specifications . The representative must also ensure that construction methods and protocols comply with all permits and local regulations .
To prevent segregation and loss of quality during the transportation of concrete, the following requirements must be met: 1. The transportation methods and speed must ensure the delivery of concrete with the required composition and consistency without segregation, loss of slump, or delay . 2. A maximum period of 30 minutes is allowed between the initial wetting of all concrete ingredients and the final placement in the work. If using continuous agitators, this period may extend to two hours from the cement's introduction to the mix and within 30 minutes of discharge . 3. The concrete should not separate excessively during placement; suitable drop chutes and baffles must be used to control the falling concrete . 4. The concrete should be placed as soon as possible after mixing to avoid delays which can cause it to set prematurely and make compaction difficult . 5. Proper handling and placing methods should ensure that the concrete does not lose its consistency or experience undesirable segregation during transportation and placement .