Balanced Cantilever Bridge Design in Java
Balanced Cantilever Bridge Design in Java
--------------------------------------------------------ABSTRACT----------------------------------------------------------------
This research analyzed, designed and detailed balanced cantilever bridges to Euro codes using manual and
computer methods. The design was done considering only the superstructure which forms the dynamic element
as a load carrying member. A Java based computer program to analyze, design and detail the balanced
cantilever bridge was also written. The Java program focused on the design of prestressing cables for box-
girder bridges using balanced cantilever method. The program made use of algorithms and visualization
techniques. The segments of the bridge ranged from 15 to 48. The maximum number of cables was 819. Also the
maximum number of strands was 9822. The maximum bending moment and shear force were 5790000kNm and
44362.5kN respectively. The manual design were done for 100m, 150m 200m 250m and 300m main spans.
These results were then compared to the results gotten from the Java computer program. It could be seen that
the results of both analyses and designs obtained using manual procedures and computer program were
approximately the same. Furthermore, the percentage difference results showed very little or no differences
between the various results obtain from both manual and computer program analyses. The results showed that
the developed computer program had been validated with Eurocodes BS EN 1992-1-1 and EN 1992-2 and can
serve as a reliable and handy tool for the analyses and design of balanced cantilever bridges. Eurocodes BS EN
1992-1-1 and EN 1992-2 can be applied easily by using this Java program to design cables based on factors of
safety, serviceability, economy and elegance. The Java program also contributes to the performance in terms of
suitability and reliability. It also gives quick and accurate analyses and design of balanced cantilever bridges.
Keywords: Comparative Design of a Balanced Cantilever Bridge in Java and Eurocode
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Date of Submission: 11-03-2021 Date of Acceptance: 26-03-2021
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I. INTRODUCTION
According to Prayful and Hanumant (2015), a bridge can be defined as structure providing passage
over an obstacle without closing the way beneath. The passage may be used to construct a road, a railway,
pedestrians, a canal or a pipeline. The obstacle to be crossed may be a river, a road, railway or a valley. Bridge
design and construction is one of the most challenging issues for a structural engineer. Considerations must be
made with respect to structural systems, construction materials, foundation types, or execution processes that are
based on structural performance, construction and maintenance costs, local conditions, and aesthetics. A bridge
consists of the superstructure, the substructure, and the foundation. The superstructure may be constructed from
plate, box, or truss girders that act alone or are supported by arches, portal frames, stay cables, or suspension
cables.
The substructure includes the abutments, the piers, and any pylons or towers. The materials used for
construction of super-structure and substructures may be stone, timber, steel, and reinforced or prestressed
concrete. Structural engineers are the main actors in the design of bridges (Vayas and Iliopoulos, 2014).
Concrete slab and girder bridges are the most common bridge types. Slab and girder bridges can be
easily constructed and are used when the economical span limit of solid slab bridges are exceeded. For
simply supported spans, this limit is generally found to be nearly 10 meters and for continuous or balanced
cantilever type structures, this limit is 20 to 25meters (Shreddha, 2016). Tee beam deck slab bridges are the
principal type among the cast-in-place concrete bridges, and consists of main girders, cross girders which impart
lateral rigidity to the deck slab and deck slab which runs between T-beams continuously (Manohar and Chandra,
2018). Balanced cantilever bridges are adopted for comparatively longer spans where simply supported,
continuous or rigid frame type superstructures are found unsuitable. Simply supported decks of any type having
spans more than 20m to 25m require comparatively greater depths and therefore, become uneconomical
(Shraddha, 2016).
Kumar (2014) analyzed the several positions in a box girder where the pre-stressed tendons can be added. By
keeping constant the loading and varying the positions of tendons, a comparative study was done so as to
understand the most effective positions of pre-stressed tendons.
The authors (Garg and Kumar, 2014) reviewed several researches on box girder over the years like the
development of curved beam theory by Saint Venant (1843) and thin walled beam theory by Vlasov (1965).
They did a complete analysis of a bridge section with the addition of pre-stressed tendons and the loading was
done on SAP2000 software. The stress tendons were added to bridge sections at various positions in different
combinations. Various combinations of these positions were analyzed so as to find the most effective
combination. In the research tendons were added in two parts each over the complete span of the deck section. A
combination of three moving vehicle loads i.e. H 20-44 Truck load, HS 220-44 Truck load, H 20-44 Lane load
in two lanes of bridge deck was considered. The conclusion of entire analyses was obtained by comparing the
stress contours of the different case. In the 1st case when tendons were added over the entire top span and the
over-hanging part of the box girder, the displacement reduced considerably. In the 2nd case when the tendons
were added at the bottom of the structure in addition to the top span the bridge becomes more stable compared
to previous case. In the 3rd case, when tendons were added to the slant edges there was no considerable change
in the stability of the bridge.
Khalil (2015) investigated the behavior of the box beam girder under pure torsion. He described
various methods for torsional strengthening of concrete box beams. In their search, the box beam was
strengthened experimentally with external pre-stressing technique using two different directions horizontally
and vertically. Also a computing procedure was developed to predict torsional capacities of the box beams under
torsion and the results were compared with the experimental one. In the study, ten strengthened box beams using
external pre-stressing technique with and without web opening were tested. The study emphasizes pre-stressing
direction and transverse opening dimensions. The torsional capacities, failure modes, stress in external tendon
and strain in internal reinforcement were studied in detail. The experimental results indicated that the
contribution of external pre-stressing technique for horizontal and vertical direction to torsional capacity of box
beam with and without opening was significant, with ratios ranging from 31% to 58% respectively. It was found
that the presence of transverse opening decreases the torsional capacity compared to beam without opening, the
result proposed and modified equation of Egyptian code and of box beam (Khalil, 2015).
Sasidharan (2015) presented a parametric study of curved box girders by varying spans and radii of
curvature and by keeping the span to depth ratio constant. The cross section adopted for the model was a single-
cell rectangular type box-girder having 7.5m width, 2-Lanes carriageway with overall deck width of 8.5m. The
thickness of the top deck slab was 240mm at the middle, 300mm at the web and 200mm at ends. The thickness
of both soffit slab and webs were 240mm. The overall Span lengths considered were 20m, 30m and 40m. Seven
different radii of curvature such as 75m, 90m, 100m, 150m, 200m, 250m and 300m were considered. A span-to-
depth ratio of 16 was adopted.
members that span the complete length of one bridge span, e.g. the use of multiple prestressed concrete
(American Association of State Highway and Transportation Officials) girders, which are laid parallel and then
covered with a deck AASHTO 2000. The erection of segments divides the overall construction process into
repetitive steps that facilitate a learning process and improving productivity in the subsequently erected spans
(Fletcher 1984).Segmental construction thus leads to economic and rapid erection of the bridge superstructure.
A major advantage of segmental construction also is the ease with which it can be adapted to the specific
requirements of the project (example geometry, span lengths, etc.) and to the capacity of the equipment
available to the contractor.
The Load Model 1 which represents the effects of normal traffic comprises of tandem axles (TS)
superimposed over a uniformly distributed load (UDL) whose intensity remains constant with the loaded length.
The model is very different from Type HA loading given in BD37 (1991). Type HA loading consists of a
uniformly distributed load, the intensity of which varies with the loaded length, and a constant Knife Edge Load
(KEL) of 120kN. There are also lane factors for different lengths which account for simultaneity of loading in
adjacent lanes as a function of loaded length. Eurocode (EN 1991-2) (2003), load model also differs from BD37
in the way that the carriage way is divided into notional lanes (Atkins Highways and Transportation, 2004). In
EN 1991-2, the notional lane width is constant at 3.0m except for a small range of carriageway width between
5.4m and 6.0m, when the lane width varies from 2.7m to 3.0m
For the axle loads, it is assumed that the load is distributed in transverse direction under an angle of 45
degrees. So, travelling from both edges of the contact areas (400mm x 400mm) of the tires to the center of
gravity of the beams with this angle, gives us the total effective width over which the load is spread.
Applying Load Model 1 of BS EN 1991-2:2003 and EN Consequence Class 3 the design calculations
will be performed for the main span for other spans of 150, 200m, 250m and 300m using the thumb rule method
to estimate the sizes of the cross section of the box girder.
Table 3.2 Load model 1: characteristic values [BS-EN 1991-2:2003, Table 4.2.
Location Tandem system TS UDL system
Axel loads Qk (KN) qik (or qrk ) (KN/m2)
Lane Number 1 300 9
Lane Number 2 200 2.5
Lane Number 3 100 2.5
Other lanes 0 2.5
Remaining area (qrk) 0 2.5
The effect of the axle loads are modeled by three different load cases according to BS-EN 1991-2:2003 from the
table above:
As regards to table 3.2
When these three load cases are summed up, the load case according for the axle loads is obtained again.
The dimensions in Table 3.1 will be used to determine the width of the bridge. With the given composition of
the carriageway, the total width of the deck will be calculated as:
(3.2)
Two parallel bridges with a width of 12.6m are constructed for the traffic in both directions.
In order to determine the dimensions of the box girder, the total number of segments needs to be estimated. If it
is assumed that the hammerhead has a total length of 15m. The first segment has a length of 2m and the other
segments are 3m, then the total number of segments that are needed to reach the mid of the span can be
calculated as follows:
(3.3)
For these cables, it is assumed that they contain 12 strands having a nominal diameter of 12.7mm in each strand
and thus a nominal area of 98.7mm2. With this, the equivalent diameter can be calculated from:
(3.4)
The cover that has to be applied can be calculated with (BS EN 1990 clause [Link] and [Link] of BS
EN 1992-1-1)
(3.5)
This is greater than 0.1m but clearance to the edge of transversal prestressing cables requires more spacing.
(3.6)
This is greater than 0.25, enough space for cables in the top part
(3.7)
(3.8)
In the mid-span, the height of the cross section is significantly reduced. For this location it is assumed that H is
reduced to 3m and d5 is reduced to 0.2m.
The minimum resistance of the concrete section without shear reinforcement can be calculated with the
following equation.
)
)
With d= 6700 mm (needs to be in mm),
The working shear stress is bigger than the shear resistance, so reinforcement is definitely needed. This shear
reinforcement should at least take a shear of between
About 15 segments will be used to reach the mid-span. In total20 cables will be needed, which means that 2
cables will be installed per segment, i.e. (20/15). Not all the cables will have 12 strands. Figure 3.6 shows the
alignment of the cables for the bridge when only 3 segments have been installed. In the end, all the
cables will pass through the hammerhead, while the last segment at mid-span contains 2 cables.
Figure 3.6 Side view of the bridge with respect to prestressing cables
Figure 3.7 Top view of the bridge with respect to prestressing cables
3.8 Creation of a computer program for the Design of Balanced Cantilever Bridges
BC Bridge is a computer program written in Java Programming language based on the balanced
cantilever method. It is written to reduce the time used in the analysis and design of Segmental bridges and has
rich graphical interface to aid the user visualized the result of the analysis. Design of balanced cantilever bridges
using BC Bridge, is organized into several classes. Using a Unified Modeling Language (UML) diagram, the
various packages classes are presented in the next section:
Figure 3.24 The Main Application Window for the developed Computer Program
The graphs in figures 4.1 and 4.2 is used to illustrate the design moment and shear force values for cantilever
bridges main spans between 100m to 300m. While figures 4.3 to 4.4 shows single cell heights and the number of
segments required for the various bridge main spans.
Figure 4.1 Design bending moment values for selected bridge spans
DOI:10.9790/1813-1003011533 [Link] Page 26
Comparative Design of A Balanced Cantilever Bridge In Java And Eurocode
S.F (kN)
50000
45000
40000
35000
30000
25000
20000
15000 S.F (kN)
10000
5000
0
Figure 4.2 Design shear force values for selected bridge spans
Number of segments
60
50
40
30
Number of
Segments
20
10
0
100 150 200 250
300 Main
Span
(m)
Figure 4.4 Design bending moment values for selected bridge spans
The graphs in figures 4.5 and 4.8 is used to illustrates the prestressing force, area of strands, number of strands
and number of cables for balanced cantilever bridges with main spans between 100m to 300m.
Number of Cables
900
800
700
600
500
400
300 Number of
200 Cables
100
0
Figure 4.8 Number of cables for cantilever bridge main spans between 100m to 300m
4.2 Computer Pro gram Analysis and Design Results of Balanced Cantilever Bridge
Figure 4.9 Design of Balanced cantilever bridge with 150 main span using computer program
From the results of the computer program analysis and design performed on balanced cantilever bridge
design for spans of 100m, 150m, 200m , 250m and 300m respectively, the following results were obtained as
shown in Table 4.3 and 4.4
Figure 4.10 Sectional layout of the bridge segment rom the developed computer program
Table 4.3 Results from Computer Program Analysis (Balanced Cantilever Method)
Main Span Height of Single Total Segments Bending Moment Shear
Length Cell (h) to mid span Moment (kNm) Force(kN)
100 4.53 15 64333.30 14787.40
150 6.82 21 747187.48 22181.15
200 9.15 31 257333.33 29575
250 11.4 40 36969.1
300 13.63 48 5790000 44362.5
Table 4.4 Results from Computer Program Design (Balanced Cantilever Method)
Figure 4.11 A bar chart for design Moments Results for the Manual Design and Computer Program
Figure 4.12 A bar chart for the design shear Force Results for the Manual Design and Computer Program
Figure 4.13 A bar chart for Prestressing Force Results for the Manual Design and Computer Program
4.2.2 Comparison of Results between the developed Program and the Manual Analysis
From the tables 4.1, 4.2, 4.3 and 4.4 it can be seen that the results of both analysis and design obtained
using manual procedures and computer program are approximately the same. This is due to the fact that the
equations used in developing the computer program are the same with the ones used for manual analysis and
design of balanced cantilever bridges from Eurocodes BS EN 1992-1-1 and EN 1992-2. Furthermore, the
percentage difference results obtain from table 4.5, 4.6 and 4.7 shows very little or no differences between the
various results obtain from both manual analysis and computer program analysis. From the results obtained, it
showed that the developed computer program has been validated with Eurocodes BS EN 1992-1-1 and EN
1992-2 and can serve as a reliable and handy tool for the analysis and design of balanced cantilever bridges.
5.4 Conclusion
The purpose of this study was to perform analysis and design of balanced cantilever bridges using
manual method and developing a computer program for accurate and quick analysis of balanced cantilever
bridges. The results obtained from both manual and computer methods includes design moments, design shear
forces, prestressing force, area of strands, number of strands and number of cables. All designs were performed
in accordance to Eurocode provisions as well as other standard literatures.
This thesis performed manual analysis and design of balanced cantilever bridges. It also developed a
Java based computer program for a quick and accurate analysis and design of balanced cantilever bridges. From
the results obtained, it shows that the developed computer can serve as a reliable and handy tool for the analysis
and design of balanced cantilever bridges.
The Java program is able to design the cantilever cable and continuity cable under loading consider
during construction of cantilever bridge and during service. Eurocode can be applied easily by using this Java
program which contributes to the design of Cable design based on factors of safety, serviceability, economy and
elegance. The Java program also contributes to the performance in terms of suitability and reliability design in
the real situation based on construction method.
This study performed the analysis and design of balanced cantilever bridges using manual method and
computer program, the bridges was design as a prestressed concrete bridge. Future researcher can perform both
manual and
Computer design of steel long span bridges using balanced cantilever method.-
Secondly the computer program developed in this study was mainly written in accordance to Eurocodes. Future
works can extend the program to the design of balanced cantilever bridges using other internationally
recognized codes for bridge design.
Finally, the developed computer program can be interfaced with standard CAD packages like AutoCAD for
generating detailing and working drawing of the balanced cantilever bridge.
The following recommendations are to be follow;
i. For cantilever tendon design, user need to start design by selecting high moment during construction to get
maximum prestressing force and maximum number of tendons during construction.
ii. Recommended to place a large number of tendons at beginning of construction phase.
iii. If shear resistance is below the required limit, user can increase web thickness of the box girder can increase
shear resistance.
iv. The higher the loading apply on the bridge, the higher the depth of the bridge at the crown needs to be for the
same cross section
v. Load model 1 or Gr1a is recommended in design the bridge. Load model 3 or Gr5 is highly not recommended
unless the bridge is being designed specifically for special vehicle as it will greatly increase the bridge loading.
vi. Amount tendons and number of segment needed during construction can be decrease by shorten the span of
the bridge.
vii. Tendons arrangement in one horizontal straight line. Less tendons will increase the amount of strands inside
each particular tendon which depending on the engineer and supply available might be beneficial.
viii. If section is deemed to be inadequate, Increase the depth of the section as the depth greatly affects the
section modulus. A single meter can increase the section modulus by up to 25%
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