Sensor Techniks Limited
Sensor Techniks Limited
enabled
PSD
Strain Gauge or Load Cell Hand Held Display
TEDS enabled
User Manual
What is TEDS?...................................................................................................................2
Basic concept...................................................................................................................2
How it works....................................................................................................................2
Advantages......................................................................................................................3
Introduction.....................................................................................................................4
User Operation .................................................................................................................4
Electrical Connection Information ..........................................................................................5
Sensor Connections ............................................................................................................5
RS232 Port Connections ......................................................................................................5
Internal Connections ..........................................................................................................5
Menu Structure .................................................................................................................7
millivolt per Volt Calibration Menu Structure ............................................................................9
Configuration Menu.......................................................................................................... 10
Calibration Menu............................................................................................................. 12
Millivolt per Volt Calibration Menu ....................................................................................... 14
Operation Features .......................................................................................................... 15
Normal Display Operation .................................................................................................. 15
Switching the PSD On/Off .................................................................................................. 15
RANGE Button ................................................................................................................ 15
HOLD Button .................................................................................................................. 16
GROSS/NET Button .......................................................................................................... 16
SHUNT CAL Button ........................................................................................................... 16
PEAK Button .................................................................................................................. 16
TROUGH Button .............................................................................................................. 16
Configuration Menu Parameters........................................................................................... 17
Calibration Menu Parameters.............................................................................................. 19
Calibration Procedures...................................................................................................... 20
Millivolt per Volt Calibration Procedure ................................................................................. 22
Specifications................................................................................................................. 23
Mechanical Dimensions ..................................................................................................... 23
Warranty ...................................................................................................................... 24
Basic concept
TEDS is at the heart of the new universally accepted IEEE 1451.4 standard for delivering Plug and Play
capabilities to analogue measurement and test instruments. In essence, information in a Transducer
Electronic Data Sheet provides interfacing devices with the critical sensor calibration information in order
to perform accurate and precise measurements every time.
TEDS works in a similar way in which USB computer peripherals immediately work as they are connected.
TEDS enabled equipment maybe swapped and changed without recalibration, saving time and money.
TEDS holds information such as a sensor manufacturer, model and serial numbers, and more importantly all
the calibration settings determined by the manufacturer.
How it works
Plug and play is a data acquisition technology that can simplify the configuration of automated measuring
systems by making a sensor’s unique identification data available electronically. As implemented according
to IEEE P1451.4, data in the form of a transducer electronic data sheet (TEDS) is burned on an electrically
erasable programmable read-only memory (EEPROM) chip located on the sensor, so when a properly
adapted signal conditioner interrogates the sensor, it can interpret the self identification data. This
technology provides a great benefit by eliminating the need for paper calibration sheets. In addition, it
can simplify labeling and cabling problems, as well as inventory control issues; by letting you burn location
data onto the chip when installing a sensor. And because all sensors produced according to the standard
will carry the same basic identically formatted self-identification information, you will be able to mix and
match sensors and applicable signal conditioners across manufacturers.
Configuration and calibration of the PSD is achieved using the front panel push buttons to navigate through
a very simple menu structure.
Range Selection
Display Hold/Freeze
Gross/Net indication selection
Peak Hold selection
Trough Hold selection
Shunt Cal check
User Operation
Unit Labels
6 Push Buttons
used for normal
operation and for
configuration
Sensor Connections
The standard sensor connection is a 5 pin 723 series Binder connector. The sensor connector is also used as
a charging socket, when the re-chargeable alkaline battery option has been ordered, the wiring for this is
detailed below:-
PIN 1 Tx
PIN 2 Rx
PIN 3 Gnd
Internal Connections
It may be necessary from time to time to know what the internal connections are. For example, if you
disturb some of the connections whilst trying to insert the range legends, or if you need to change the
internal shunt calibration resistor. These are shown below for reference only:-
Sensor Connections
J9 TEDs Position
RS232 option
The RANGE button allows the user to toggle between two independent
scales. An annunciator highlights the range that has been selected.
The HOLD button allows you to hold/freeze the current display value when
the button is pressed. Pressing the HOLD button again releases the display.
The HOLD annunciator is illuminated when in the HOLD mode, and the
display will flash, to alarm further that the user is not viewing instantaneous
display values.
The GROSS/NET button, when pressed, allows the user to toggle between
displaying the Gross or Net display values. This can be useful in many
applications where it is necessary to display the change in display value from
a certain part of the measurement range. When in NET mode the NET
annunciator is lit. When in GROSS mode, the NET annunciator is not lit.
The SHUNT CAL button allows the user to press this at any point in time.
The standard unit shunts a 100kΩ resistor across the negative excitation and
negative signal connections. If this is performed at the end of the calibration
procedure, then a figure can be noted, so the user can check calibration
accuracy or connection integrity. The button has to be held down to
operate. When held down the SHUNT CAL annunciator is lit and the display
will flash, to alarm further that the user is not viewing instantaneous display
values.
When the PEAK button is pressed the display will show the last Peak reading.
To reset the Peak readings press the PEAK and TROUGH buttons
simultaneously. When in PEAK mode the PEAK annunciator will be lit and
the display will flash, to alarm further that the user is not viewing
instantaneous display values. To turn off Peak mode press the PEAK button.
When the TROUGH button is pressed the display will show the last Trough
reading. To reset the Trough readings press the TROUGH and PEAK buttons
simultaneously. When in TROUGH mode the TROUGH annunciator will be lit
and the display will flash, to alarm further that the user is not viewing
instantaneous display values. To turn off the Trough mode press the
TROUGH button
The PSD has two menus, details of which are outlined below:-
A CONFIGURATION MENU, which enables the user to tailor the operation to meet a specific application
requirement. The values selected in the CONFIGURATION MENU are completely independent for each
range.
SEnS 5.0
* CALibrAt LiVE? uSE SC? APPLY LO dISP LO 0000000 APPLY HI dISP HI 0000000 donE
tAbLE? InPut LO 0000000 dISP LO 0000000 InPut HI 0000000 dISP HI 0000000 donE
tedS EnAbLEd?
RETURN TO
NORMAL DISPLAY
MODE
This allows the user to introduce a fixed offset to the display value. The GROSS and NET
values are then displayed with this offset taken into account.
SEt ZEro Values between -9999999 and +9999999 can be entered, using the and arrows to
select a digit and the and arrows to increment or decrement the digits. Press to
accept the value and move onto the next parameter.
Set Zero may also be set by pressing and at the same time.
This allows the user to set the display update rate, the options available is the update rate of
the display in Hz. Please note that the 25Hz update is only available in PEAK or TROUGH
SEt rAtE mode.
When you choose to change the update rate you will be prompted whether you want to select
25Hz, if you do not press you will then be prompted to select any of the other values,
which in order, are 10Hz, 3Hz, 1Hz, 0.5Hz. to set the update rate for the value you want
press
This allows the setting of a visual overload. The value entered is the display value at which
SEt the PSD displays OUErLOAd.
OUEr
Values between -9999999 and +9999999 can be entered, using the and arrows to
select a digit and the and arrows to increment or decrement the digits. Press to
accept the value and move onto the next parameter.
This allows the enabling or disabling of the power save mode, which updates at 1 update per
SEt second and pulses the sensor excitation. This results in a lower accuracy (1 part in 20,000).
OPEr NOT SUITABLE FOR MULTI LOAD CELL APPLICATIONS.
To enable press
To disable press
This enables the setting of an auto power off value. The value entered is in minutes. If no
front panel buttons are pressed for the time set here, then the indicator will automatically
AUtO power off, to conserve battery life.
OFF Values between 05 and 99 can be entered (between 00 and 04 leaves the PSD permanently
powered), using the and arrows to select a digit and the and arrows to
increment or decrement the digits. Press to accept the value and move onto the next
parameter.
This feature enables you to enable or disable the RS232 output. Further details of the RS232
format are provided further into this manual. The RS232 output is an option that has to be
rS232 ordered with the PSD. To conserve battery life, it is suggested that the RS232 output is
disabled, when it is not required.
To enable press
To disable press
This allows the calibration engineer to change the sensitivity range of the PSD, when
connecting to sensors with a sensitivity of greater than 5mV/V. The PSD is factory set for
SEnS 5.0 5mV/V. To ensure the unit is set to 5mV/V press
To select 50mV/V you need to power down the unit and access the internal circuit board.
Move link LK1 and place it onto JP1. Power on the PSD and return to this point of the
calibration menu. You will notice that the menu parameter has changed to SEnS 50.0, press
to change the sensitivity to 50mV/V and move on to the next parameter.
This parameter sets the decimal point position for the display and the resolution, i.e. a value
of 000.005 would display the reading to 3 decimal places and the readings will change in
steps of 0.005.
SEt rES The decimal point position is moved one place to the right each time you press the and
together.
Any value can be entered for the resolution, using the and arrows to select a digit
and the and arrows to increment or decrement the digits. Press to accept the
value and move onto the next parameter.
If you have chosen to enter the calibration routine you will be prompted whether you want to
CALibrAt select LiVE, if you do not press otherwise press . You will then be prompted to
,
select either of the other calibration methods, which in order, are tAbLE and CAL VAL to
select any of the calibration methods press . Otherwise press
For more detailed calibration information, please refer to the calibration section of the
manual.
For more detailed TEDS calibration information, please refer to the TEDS section of the
manual.
5.0 gAIn Here the factory gain calibration can be changed to a measured value (see Milli-Volt
Calibration Procedure – back end of manual).
5.0 OFFS Here the factory offset value can be changed to a measured value (see Milli-Volt Calibration
Procedure – back end of manual).
50 OFFS Here the factory offset value can be changed to a measured value (see Milli-Volt Calibration
Procedure – back end of manual).
The display update rate, decimal point position and resolution can be set to suit.
The PSD has two independent ranges. All values set in one range are totally independent from the other.
It is also possible to set an Auto-off value in the configuration menu, so that the PSD automatically switches itself
off after a preset time, if there is no keyboard activity.
RANGE Button
The range feature allows for the setting of two totally independent setup ranges to be selected, if required. To
switch between ranges simply press the range button. If TEDS has been enabled then only 1 range is permissible.
When you enter either the calibration menu or configuration menu, the parameters you will be setting are those for
the range you have selected. An annunciator is lit to identify which range has been selected.
The PSD is supplied with engineering unit legends; these can be slid into a window, located on the inside of the
front panel. These labels then help to further identify the units being displayed for each range. Please refer to the
photo below:-
The hold feature can not be used when the PSD is in either peak or trough hold mode.
GROSS/NET Button
The gross/net button, when pressed, toggles between the gross and net display values. This enables the user to zero
the display (by putting the PSD into net mode) and displaying the change in display value from that point.
This is useful for certain weighing applications where a tare weight exists, which can be removed by putting the PSD
into net mode.
The shunt calibration resistor can be changed to suit specific requirements. It is suggested that a 15ppm ±0.1%
tolerance resistor is used.
PEAK Button
When pressed this button puts the PSD into peak mode. This will display the highest display reading and hold it on
the display until it is reset or a higher value is reached. To reset the peak display, press the peak and trough buttons
simultaneously. In peak mode it is possible to capture peaks at a rate of up to 25Hz. To turn off the peak mode,
press the peak button.
TROUGH Button
When pressed this button puts the PSD into trough mode. This will display the lowest display reading and hold it on
the display until it is reset or a lower value is reached. To reset the trough display, press the peak and trough
buttons simultaneously. In trough mode it is possible to capture troughs at a rate of up to 25Hz. To turn off the
trough mode, press the peak button.
16
PSD User Manual
Configuration Menu Parameters
Set Zero may also be achieve by pressing Gross/Net and Hold button simultaneously.
The 25Hz rate only updates at this rate when in the PEAK or TROUGH mode. When in normal display mode it has
been limited to a 3Hz update, as the digit fluctuations are impossible to view with the human eye.
The 10Hz, 3Hz, 1Hz and 0.5Hz rates update the display every 100mS, 300mS, 1000mS and 2000mS respectively. The
PSD when it leaves the factory is set at 3Hz.
This value entered can be anywhere over the entire display range, so there are no limitations. Different values and
settings are available for each RANGE.
When the power save facility is activated, battery life is conserved by pulsing on the excitation voltage to the
sensor. As a result the accuracy is reduced, as is the update rate. When in this mode, the quickest update rate is
3Hz and the accuracy of the display is reduced to 1 digit in 10,000. It is important to note these limitations when
deciding whether to use the power save facility. However, it is also possible to set one RANGE with power save
activated and the other without.
The benefit is that the battery life, based on a 350Ω sensor bridge being connected, increases from 45 hours to 450
hours.
It is also important to remember that when the PSD is re-calibrated with a sensor, the power save facility will be
automatically turned off. The power save facility will therefore need to be re-activated after calibration has been
completed.
This can be a useful feature in a site environment, should the PSD be left unintentionally powered on.
rS232 Parameter
This parameter allows the user to enable the RS232 output form the PSD, by pressing when prompted by
EnAbLEd? On the display, pressing will disable the RS232.
The output format is ASCII. The display value is passed to the RS232 port each time the display updates, with a
carriage return and line feed at the end of each data string. The string information is as follows:-
Once this link has been moved, you will need to go back into the CALIBRATION MENU. When re entering the menu,
you will notice that the parameter SEnS 5.0 has changed to SEnS 50.0 to change the sensitivity to 50mV/V press
, the PSD will now check the position of the link and change the sensitivity. It will now be necessary to re-
calibrate any sensors that you may previously have calibrated to this instrument.
tedS Parameter
This parameter automatically calibrates the PSD with the data from the TEDS chip. The two annunciators appear
when active connection with a TEDS peripheral has been made. When there is a loss of connection these
annunciators flash. When changing a sensor the PSD should be power cycled as this is when the TEDS data is read.
Calibration Procedures are not available when TEDS is enabled.
Template 33 restrictions
Calibration Procedures
The best method of calibration, if it is possible to do so, is the LiVE calibration, as this reads in the sensor signal at
two calibration points and scales the PSD automatically. If this is not possible, then the sensitivity figure (in mV/V)
from the sensor calibration certificate can be used to scale the PSD, by using the tAbLE calibration. This may be the
only option available if you are unable to apply a known stimulus to the sensor, which quite often is the case.
This procedure outlines how a millivolt per volt calibration might be undertaken.
1. Ensure that the factory settings for gain and offset are set to 1 and 0, respectively. See millivolt per volt
calibration section to do this.
2. Begin by connecting up the model PSD and a high precision Multimeter to the calibration source set at
2.5mV/V with a 350Ω load.
3. Take readings at 2.5mV/V and 0mV/V on both the model PSD and the high precision Multimeter.
4. Record your excitation reading.
5. To convert Multimeter reading to a millivolt per volt reading, divide the output reading on the meter by the
measured value of excitation.
6. The gain is then calculated by dividing the difference in the span of the Multimeter readings by The model
PSD reading.
7. This value can then be entered into the millivolt per Volt Calibration menu under 5.0 gAIn then press to
confirm.
8. The offset of the model PSD is derived by subtracting the 0mV/V Multimeter reading from the model PSD
reading.
9. Again, enter this under 5.0 OFFS in the millivolt per Volt Calibration menu then press to confirm.
0.000204423mV/V @ 0mV/V
2.499846mV/V @ 2.5mV/V
Worked Example
Mechanical Dimensions 90 34
lb Kg
GROSS SHUNT
NET CAL
TROUGH
PEAK RESET
'SENSOR TECHNIQUES LTD' warranty does not apply to defects resulting from action of the buyer such as
mishandling, improper interfacing, operation outside of design limits, improper repair or unauthorised modification.
No other warranties are expressed or implied. 'SENSOR TECHNIQUES LTD' specifically disclaims any implied
warranties of merchantability or fitness for a specific purpose. The remedies outlined above are the buyer’s only
remedies. 'SENSOR TECHNIQUES LTD' will not be liable for direct, indirect, special, incidental or consequential
damages whether based on the contract, tort or other legal theory.
Any corrective maintenance required after the warranty period should be performed by 'Sensor Techniques Ltd' approved personnel only.
ISO 9001
REGISTERED FIRM
C
In the interests of continued product development, Sensor techniques Limited reserves the right to alter product specifications without prior notice.
DESIGNED & MANUFACTURED IN THE UK
24
PSD User Manual