OptiView Control Center

Operation Manual Supersedes: 160.78-O2 (821) Form 160.78-O2 (522)

OptiView Control Center

for
YMC Model A
2

R-134a

Issue Date:
May 20, 2022
 Form 160.78-O2
Issue date: 05/20/2022

Important
Read before proceeding
General safety guidelines

This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.

Safety symbols
The following symbols are used in this document to alert the reader to specific situations:

Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.

Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.

2 JOHNSON CONTROLS
Form 160.78-O2

Issue date: 05/20/2022

YORK Chiller Access Manager - system security statement

YORK® Chiller Access Manager is a feature that pro- During software installation, a security key is displayed
vides secure access to YORK chiller control panels. on the install screen to ensure that the software being
Users download the YORK Chiller Access Manager installed has not been tampered with. Refer to the in-
app, create an account, and use the app to generate structions on the install screen to validate this security
dynamic access codes. Owners can use YORK Chiller signature against the published security signature for
Access Manager to view and control who can operate, the software being installed.
maintain, and service the chiller. This ensures protec- • You only have to perform this func-
tion of an asset that is critical to facility operation. To tion once after installation of YORK
invalidate all outstanding access codes, owners can ob- Chiller Access Manager. Future
tain a new private key and reinitialize security. software installations do not require
User access is protected by the YORK Chiller Access a new private key.
Manager in addition to physical controls. The physical • If you need to replace the 3630 mi-
controls are described in the installation manual, Form croboard, make sure that you order
160.78-N1, which include restricting user access to the the microboard kit. This kit includes
area and physically locking the control panel. Only au- the most current software.
thorized personnel should be granted physical or logi-
cal access to the zone, panel, and Access Manager in- When updating microboards and software for chillers,
terface. Mechanical keys to the control panel must be the components include new security software, YORK
stored in a secure location. To report any product vul- Chiller Access Manager software. See Table 2 for the
nerabilities or security concerns, either go to the web- revision level of YORK Chiller Access Manager.
site [Link]
or email productsecurity@[Link]. Table 2 - Revision level of software with YORK Chiller
Access Manager
The chiller control panel has three configurable secu-
Chiller family Software version
rity settings. They are accessible from the login screen.
See Table 1. YK and YZ V10 and later
YMC Mod A
2
V09 and later
YMC Mod B
2
V12 and later

Table 1 - Security settings

Button Access Level Description
Inactivity timeout Standard and Use this button to enter inactivity time. The minimum value is 10 min, the
above maximum is 1,440 min, and the default is 15 min.
Note: The longer you set this timeout value for, the greater the chance that an
unauthorized user could make changes to the chiller.
Max login attempts Standard and Use this button to enter the number of maximum logon attempts. The minimum
above value is 5, the maximum is 10, and the default is 5.
Note: The higher that you set this number, the more chances that an
unauthorized user will have to attempt to log on before they are locked out
of the chiller.
System use Standard and Use this button to turn on or off the access code message.
message above Note: It is recommended to turn this message on to keep users informed that use
is subject to security monitoring.

JOHNSON CONTROLS 3
 Form 160.78-O2

Issue date: 05/20/2022

Customers and contractors must contact their local be compared with user IDs in the YORK Chiller Ac-
Johnson Controls office to create an asset and private cess Manager web platform, [Link]-
key and to install the new microboard and new soft- [Link], to identify a user. See Figure 1.
ware. This installation and setup is a billable service
request and the setup billable time may vary based on There is no personal identifiable information stored on
vertical market customer and site requirements. For the chiller. As a result, no special security actions are
Johnson Controls service offices and technicians, refer required when the chiller has reached its end of life.
to SB0165 for information on creating an asset and pri- Failure to comply with these security
vate key for YORK Chiller Access Manager. guidelines could result in serious dam-
age to the equipment and the property in
The last 75 logon and logoff actions are recorded in the which it is situated, as well as severe per-
access log on the user screen. To view this, you must be sonal injury or death to people at the site.
logged on as a standard user or above. The date, time,
access id, access level, and login status are recorded for For more details, see section beginning
each successful and failed logon attempt. The last 75 with YORK Chiller Access Manager for
setpoint changes are recorded in the Security Log. You software version V09 and later.
must be logged on as JCI service level or above. Refer
to the security log screen section in Form 160.78-M2
for more information. Access IDs on these screens can

24 May 2021 3:44:08 PM 1112-1113 Standard Success

19 May 2021 10:21:10 AM 3333-4444 Standard Success
18 May 2021 1:04:08 PM 12112-1212 View Expired Access Code
14 May 2021 11:30:02 AM 0000-0000 View User Logout
14 May 2021 9:44:08 PM 3434-5656 Standard Success
12 May 2021 6:46:18 PM 3333-4444 Standard Success
6 May 2021 3:41:08 PM 1212-1212 Enhanced Success

LD31081

Figure 1 - Comparison of access IDs

4 JOHNSON CONTROLS
Form 160.78-O2
Issue date: 05/20/2022

Changeability of this document

In complying with Johnson Controls’ policy for con- It is the responsibility of rigging, lifting, and operating/
tinuous product improvement, the information con- service personnel to verify the applicability of these
tained in this document is subject to change without documents to the equipment. If there is any question
notice. Johnson Controls makes no commitment to regarding the applicability of these documents, rig-
update or provide current information automatically ging, lifting, and operating/service personnel should
to the manual or product owner. Updated manuals, if verify whether the equipment has been modified and
applicable, can be obtained by contacting the nearest if current literature is available from the owner of the
Johnson Controls Service office or accessing the John- equipment prior to performing any work on the chiller
son Controls Knowledge Exchange website at https://
[Link]/chillers/.

Revision notes
Revisions made to this document are indicated in the following table. These revisions are to technical information,
and any other changes in spelling, grammar, or formatting are not included.

Affected pages Description

3–4 YORK Chiller Access Manager - system security statement added
17–18 Access level section updated
18–21 YORK Chiller Access Manager logon instructions added

Associated literature
Manual description Form number
YMC Installation
2
160.78-N1
YMC Unit Reassembly
2
160.78-N2
YMC2 Centrifugal Chiller Long Term Storage 50.20-NM5
YMC2 Field Connections 160.78-PW1
YMC Unit Wiring and Field Control Modifications
2
160.78-PW2
YMC Unit Renewal Parts
2
160.78-RP1
YMC2 OptiViewTM Renewal Parts 160.78-RP2
YMC Unit Operations and Maintenance Manual
2
160.78-O1

Conditioned based maintenance

Traditional chiller maintenance is based upon assumed Planned Service Agreement that leverages real time
and generalized conditions. In lieu of the traditional and historical data, delivering performance reporting,
maintenance program, a Johnson Controls YORK corrective actions required and data enabled guidance
Conditioned Based Maintenance (CBM) program can for optimal operation and lifecycle assurance. The pro-
be substituted. This CBM service plan is built around gram will include fault detection diagnostics, operation
the specific needs for the chiller, operating conditions, code statistics, performance based algorithms and ad-
and annualized impact realized by the chiller. Your lo- vance rules based rationale delivered by the Johnson
cal Johnson Controls Branch can propose a customized Controls Connected Equipment Portal.

JOHNSON CONTROLS 5
 Form 160.78-O2
Issue date: 05/20/2022

System nomenclature
Y M C 2 - S 0756 A A
YORK Mod level
Magnetic bearing Refrigerant R-134a
Centrifugal chiller Capacity in kW

S = Single stage
T = Two stage

Compressor nomenclature
M1 B - 197 F A A
Motor Gas path revision level
Motor design level Impeller design revision level
Impeller tip diameter (mm)
Rotation
F = Forward
R = Reverse
Vessel nomenclature
E A 25 14 271 B R 1 1 F C R
Inlet from front view
Vessel
R = Right
E = Evaporator
L = Left
C = Condenser
Heat exchanger mod level Waterbox type
C = Compact
Nominal inside diameter (inches)
M = Marine
Nominal length (feet) Water connection type
Marketing tube number F = Flanges
Tube code G = Grooved standard
B = 3/4 in. Code 1 A = Victaulic AGS
C = 3/4 in. Code 2 Number of passes
D = 3/4 in. Code 3 Vessel refrigerant pressure code Water side pressure code
E = 3/4 in. Code 4 R = Code 180 1 = 150 psi
2 = 1 in. Code 1 S = Code 235 3 = 300 psi
3 = 1 in. Code 2 T = Code 300
4 = 1 in. Code 3 U = Code 350
5 = 1 in. Code 4 V = Code 400

Variable speed drive nomenclature

HYP 0490 X H 15 D - 40 A
Mod Level _,
Hyp
A, B
Amps 40 = 380 V 60 Hz
X = Factory mount 50 = 400 V 50 Hz
R = Retrofit model 46 = 460 V 60 Hz
H = YMC2 chiller 68 = 415 V 50 Hz
D = Disconnect switch
B = Circuit breaker
Liquid DWP
15 = 150 psi
30 = 300 psi

6 JOHNSON CONTROLS
Form 160.78-O2
Issue date: 05/20/2022

Table of contents
Section 1 - Description of system and fundamentals of operation................................................................... 11
System operation description.......................................................................................................................... 11

Section 2 - OptiView™ Control Center introduction...........................................................................................15

OptiView™ Control Center.............................................................................................................................. 16
Safety stop...................................................................................................................................................... 17
Interface conventions...................................................................................................................................... 17
Languages....................................................................................................................................................... 23
Analog input ranges........................................................................................................................................ 23
Home screen................................................................................................................................................... 24
System screen................................................................................................................................................. 27
Evaporator screen........................................................................................................................................... 29
Condenser screen........................................................................................................................................... 32
Head pressure control screen......................................................................................................................... 34
Display only..................................................................................................................................................... 34
Refrigerant level control screen....................................................................................................................... 36
Refrigerant level control setpoints screen....................................................................................................... 38
Compressor screen......................................................................................................................................... 40
Magnetic bearing controller screen................................................................................................................. 42
Magnetic bearing controller details screen...................................................................................................... 44
MBC event log screen..................................................................................................................................... 46
Surge screen................................................................................................................................................... 47
Variable geometry diffuser screen................................................................................................................... 49
Variable geometry diffuser setpoints screen.................................................................................................... 52
Variable geometry diffuser calibration screen.................................................................................................. 55
Pre-rotation vanes calibration screen.............................................................................................................. 57
Capacity controls screen................................................................................................................................. 58
Variable speed drive screen............................................................................................................................ 62
Variable speed drive details screen................................................................................................................. 65
Motor details screen........................................................................................................................................ 68
Setpoints screen.............................................................................................................................................. 71
Setup screen................................................................................................................................................... 74
Schedule screen.............................................................................................................................................. 76
User screen..................................................................................................................................................... 78
Comms screen................................................................................................................................................ 80
Printer screen.................................................................................................................................................. 82
Sales order screen.......................................................................................................................................... 84
Operations screen........................................................................................................................................... 86
Maintenance screen........................................................................................................................................ 88
History screen................................................................................................................................................. 90
History details screen...................................................................................................................................... 92
Security log screen.......................................................................................................................................... 93
Security log details screen.............................................................................................................................. 95
Custom screen................................................................................................................................................ 97
Programmable................................................................................................................................................. 97
Custom setup screen...................................................................................................................................... 98
Trend screen................................................................................................................................................. 100
Trend setup screen........................................................................................................................................ 102
Advanced trend setup screen........................................................................................................................ 104

JOHNSON CONTROLS 7
 Form 160.78-O2
Issue date: 05/20/2022

Table of contents (cont'd)

Common slots screen.................................................................................................................................... 106
Master slot numbers list for use with trend feature........................................................................................ 107
Display messages......................................................................................................................................... 111

Section 3 - VSD operation....................................................................................................................................133

OptiSpeed compressor drive overview ......................................................................................................... 133
OptiSpeed compressor drive features .......................................................................................................... 133
Smart sensor system..................................................................................................................................... 134
OptiSpeed compressor drive details (490 amp and 744 amp drives) .......................................................... 134
OptiSpeed compressor drive details (0490A amp drive)............................................................................... 135
OptiSpeed compressor drive and chiller operation (490 amp and 744 amp models)................................... 142
OptiSpeed compressor drive and chiller operation (0490A amp model) ...................................................... 142

Section 4 - Printers...............................................................................................................................................143
Printers.......................................................................................................................................................... 143
Printer setup.................................................................................................................................................. 146
Control center setup...................................................................................................................................... 147
Downloading system prints to a laptop.......................................................................................................... 156

8 JOHNSON CONTROLS
Form 160.78-O2
Issue date: 05/20/2022

List of figures
Figure 1 - Comparison of access IDs�����������������������������������������������������������������������������������������������������������������������4
Figure 2 - Model YMC2 chiller��������������������������������������������������������������������������������������������������������������������������������� 11
Figure 3 - Refrigerant flow-through chiller��������������������������������������������������������������������������������������������������������������12
Figure 4 - Compressor prerotation vanes���������������������������������������������������������������������������������������������������������������13
Figure 5 - OptiView™ Control Center���������������������������������������������������������������������������������������������������������������������16
Figure 6 - Selecting chiller region���������������������������������������������������������������������������������������������������������������������������18
Figure 7 - Selecting a chiller�����������������������������������������������������������������������������������������������������������������������������������19
Figure 8 - Chiller asset page����������������������������������������������������������������������������������������������������������������������������������19
Figure 9 - Access codes�����������������������������������������������������������������������������������������������������������������������������������������19
Figure 10 - List of access codes�����������������������������������������������������������������������������������������������������������������������������19
Figure 11 - Adding a name�������������������������������������������������������������������������������������������������������������������������������������19
Figure 12 - Selecting start date������������������������������������������������������������������������������������������������������������������������������19
Figure 13 - New access code���������������������������������������������������������������������������������������������������������������������������������19
Figure 14 - YORK Chiller Access Manager app�����������������������������������������������������������������������������������������������������20
Figure 15 - Adding a chiller�������������������������������������������������������������������������������������������������������������������������������������20
Figure 16 - Scanning QR code�������������������������������������������������������������������������������������������������������������������������������20
Figure 17 - Chiller details����������������������������������������������������������������������������������������������������������������������������������������20
Figure 18 - Generating access code����������������������������������������������������������������������������������������������������������������������20
Figure 19 - New access code���������������������������������������������������������������������������������������������������������������������������������20
Figure 20 - Home screen����������������������������������������������������������������������������������������������������������������������������������������21
Figure 21 - Login screen�����������������������������������������������������������������������������������������������������������������������������������������21
Figure 22 - Entering access code���������������������������������������������������������������������������������������������������������������������������21
Figure 23 - Home screen����������������������������������������������������������������������������������������������������������������������������������������24
Figure 24 - System screen�������������������������������������������������������������������������������������������������������������������������������������27
Figure 25 - Evaporator screen��������������������������������������������������������������������������������������������������������������������������������29
Figure 26 - Condenser screen��������������������������������������������������������������������������������������������������������������������������������32
Figure 27 - Head pressure control screen��������������������������������������������������������������������������������������������������������������34
Figure 28 - Refrigerant level control screen�����������������������������������������������������������������������������������������������������������36
Figure 29 - Refrigerant level control setpoints screen��������������������������������������������������������������������������������������������38
Figure 30 - Compressor screen, gas path revision A ���������������������������������������������������������������������������������������������40
Figure 31 - Compressor screen, gas path revision B ��������������������������������������������������������������������������������������������40
Figure 32 - Magnetic bearing controller screen������������������������������������������������������������������������������������������������������42
Figure 33 - Magnetic bearing controller details screen�������������������������������������������������������������������������������������������44
Figure 34 - MBC event log screen��������������������������������������������������������������������������������������������������������������������������46
Figure 35 - Surge screen����������������������������������������������������������������������������������������������������������������������������������������47
Figure 36 - Variable geometry diffuser screen, gas path revision A �����������������������������������������������������������������������49
Figure 37 - Variable geometry diffuser screen, gas path revision B ����������������������������������������������������������������������49
Figure 38 - Variable geometry diffuser setpoints screen, gas path revision A�������������������������������������������������������� 52
Figure 39 - Variable geometry diffuser setpoints screen, gas path revision B�������������������������������������������������������� 52
Figure 40 - Variable geometry diffuser calibration screen, gas path revision A ����������������������������������������������������� 55
Figure 41 - Variable geometry diffuser calibration screen, gas path revision B������������������������������������������������������ 55
Figure 42 - Pre-rotation vanes calibration screen���������������������������������������������������������������������������������������������������57
Figure 43 - Capacity controls screen, gas path revision A �������������������������������������������������������������������������������������58
Figure 44 - Capacity controls screen, gas path revision B ������������������������������������������������������������������������������������58
Figure 45 - Variable speed drive screen, gas path revision A ��������������������������������������������������������������������������������62
Figure 46 - Variable speed drive screen, gas path revision B �������������������������������������������������������������������������������62
Figure 47 - Variable speed drive details screen������������������������������������������������������������������������������������������������������65
Figure 48 - Motor details screen, gas path revision A ��������������������������������������������������������������������������������������������68
Figure 49 - Motor details screen, gas path revision B �������������������������������������������������������������������������������������������68
Figure 50 - Setpoints screen����������������������������������������������������������������������������������������������������������������������������������71
Figure 51 - Setup screen����������������������������������������������������������������������������������������������������������������������������������������74
Figure 52 - Schedule screen����������������������������������������������������������������������������������������������������������������������������������76
Figure 53 - User screen������������������������������������������������������������������������������������������������������������������������������������������78
Figure 54 - Comms screen�������������������������������������������������������������������������������������������������������������������������������������80

JOHNSON CONTROLS 9
 Form 160.78-O2
Issue date: 05/20/2022

List of figures (cont'd)

Figure 55 - Printer screen���������������������������������������������������������������������������������������������������������������������������������������82
Figure 56 - Sales order screen�������������������������������������������������������������������������������������������������������������������������������84
Figure 57 - Operations screen��������������������������������������������������������������������������������������������������������������������������������86
Figure 58 - Maintenance screen�����������������������������������������������������������������������������������������������������������������������������88
Figure 59 - History screen��������������������������������������������������������������������������������������������������������������������������������������90
Figure 60 - History details screen���������������������������������������������������������������������������������������������������������������������������92
Figure 61 - Security log screen�������������������������������������������������������������������������������������������������������������������������������93
Figure 62 - Security log details screen�������������������������������������������������������������������������������������������������������������������95
Figure 63 - Custom screen�������������������������������������������������������������������������������������������������������������������������������������97
Figure 64 - Custom setup screen���������������������������������������������������������������������������������������������������������������������������98
Figure 65 - Trend screen��������������������������������������������������������������������������������������������������������������������������������������100
Figure 66 - Trend setup screen����������������������������������������������������������������������������������������������������������������������������102
Figure 67 - Advanced trend setup screen�������������������������������������������������������������������������������������������������������������104
Figure 68 - Common slots screen������������������������������������������������������������������������������������������������������������������������106
Figure 69 - Black flip dot���������������������������������������������������������������������������������������������������������������������������������������134
Figure 70 - Red flip dot�����������������������������������������������������������������������������������������������������������������������������������������134
Figure 71 - Left side of HYP744 drive cabinet������������������������������������������������������������������������������������������������������136
Figure 72 - Right side of HYP744 drive cabinet.��������������������������������������������������������������������������������������������������137
Figure 73 - Left side of HYP0490A drive cabinet��������������������������������������������������������������������������������������������������138
Figure 74 - Right side of HYP0490A drive cabinet�����������������������������������������������������������������������������������������������139
Figure 75 - Drive logic board��������������������������������������������������������������������������������������������������������������������������������140
Figure 76 - Rectifier side of the power unit�����������������������������������������������������������������������������������������������������������140
Figure 77 - Smart sensor system components location���������������������������������������������������������������������������������������141
Figure 78 - Printers�����������������������������������������������������������������������������������������������������������������������������������������������144
Figure 79 - Sample printout (status)���������������������������������������������������������������������������������������������������������������������148
Figure 80 - Sample printout (setpoints)����������������������������������������������������������������������������������������������������������������150
Figure 81 - Sample printout (schedule)����������������������������������������������������������������������������������������������������������������152
Figure 82 - Sample printout (sales order)�������������������������������������������������������������������������������������������������������������152
Figure 83 - Sample printout (history)��������������������������������������������������������������������������������������������������������������������153
Figure 84 - Sample printout (security log report)��������������������������������������������������������������������������������������������������155
Figure 85 - Sample printout (trend data new or existing points)���������������������������������������������������������������������������155
Figure 86 - Sample printout (custom screen report)���������������������������������������������������������������������������������������������155
Figure 87 - Communications block diagram���������������������������������������������������������������������������������������������������������157

List of tables
Table 1 - Security settings�����������������������������������������������������������������������������������������������������������������������������������������3
Table 2 - Revision level of software with YORK Chiller Access Manager����������������������������������������������������������������� 3
Table 3 - Panel access levels for V08 and earlier���������������������������������������������������������������������������������������������������17
Table 4 - YORK Chiller Access Manager for V09 and later�������������������������������������������������������������������������������������18
Table 5 - Analog input ranges���������������������������������������������������������������������������������������������������������������������������������23
Table 6 - Status messages������������������������������������������������������������������������������������������������������������������������������������ 111
Table 7 - Run messages��������������������������������������������������������������������������������������������������������������������������������������� 112
Table 8 - MBC startup messages�������������������������������������������������������������������������������������������������������������������������� 112
Table 9 - Start inhibit messages���������������������������������������������������������������������������������������������������������������������������� 112
Table 10 - Warning messages������������������������������������������������������������������������������������������������������������������������������ 113
Table 11 - Routine shutdown messages��������������������������������������������������������������������������������������������������������������� 115
Table 12 - Cycling shutdown messages���������������������������������������������������������������������������������������������������������������� 115
Table 13 - Safety shutdown messages�����������������������������������������������������������������������������������������������������������������122
Table 14 - Okidata 182, 182 Turbo, 184 Turbo�����������������������������������������������������������������������������������������������������145
Table 15 - Weigh-Tronix����������������������������������������������������������������������������������������������������������������������������������������145
Table 16 - Seiko����������������������������������������������������������������������������������������������������������������������������������������������������145
Table 17 - SI metric conversion�����������������������������������������������������������������������������������������������������������������������������159

10 JOHNSON CONTROLS
Form 160.78-O2
Issue date: 05/20/2022

Section 1 - Description of system and fundamentals of operation 1

This manual covers the operation of the YMC2 Chill- to suit job specifications. Automatic timed start-ups and
er with M1B motor. However, the unit can have two shutdowns are also programmable to suit nighttime,
separate means of capacity control and motor cooling weekends, and holidays. The operating status, tem-
based on the compressor gas path revision level A or peratures, pressures, and other information pertinent to
B as identified in the compressor model number. See operation of the chiller are automatically displayed and
Compressor nomenclature on page 6. Items in this read on a graphic display. Other displays can be ob-
manual are specified pertinent to only one specific served by pressing the buttons as labeled on the control
compressor gas path revision level where applicable center. The chiller with the OptiView™ Control Center
and defined separately for either style in other cases. is applied with a variable speed drive (VSD).
Watch for notes regarding the separate varieties when
reviewing the information. System operation description
The YORK® Model YMC2 chiller is commonly ap- In operation, a liquid, either water or brine to be
plied to large air conditioning systems, but may be used chilled, flows through the cooler, where boiling refrig-
on other applications. The chiller consists of hermetic erant absorbs heat from the liquid. The chilled liquid
motor mounted to a compressor, condenser, evapora- is then piped to fan coil units or other air condition-
tor, and variable flow control. ing terminal units, where it flows through finned coils,
absorbing heat from the air. The warmed liquid is then
The chiller is controlled by a modern state-of-the-art returned to the chiller to complete the chilled liquid cir-
microcomputer control center that monitors its opera- cuit. See Figure 3 on page 12.
tion. The control center is programmed by the operator

Compressor

Control
center

Variable
speed
drive

Condenser
LD14000

Figure 2 - Model YMC2 chiller

JOHNSON CONTROLS 11
 Form 160.78-O2
Section 1 - Description of system and fundamentals of operation
Issue date: 05/20/2022

ROTOR COOLING
GAS VENT
(GAS PATH REV A
COMPRESSOR
COMPRESSORS ONLY)

HOT GAS
BYPASS VALVE

PRE-ROTATION
VANES
DISCHARGE
CHECK VALVE

SUCTION

DISCHARGE

LIQUID LEVEL
ISOLATION VALVE
VALVE

CONDENSER EVAPORATOR
(FALLING FILM)

SUCTION
BAFFLE

SUB-COOLER

ISOLATION LIQUID COOLING

VALVE FOR MOTOR STATOR

LD00924

Figure 3 - Refrigerant flow-through chiller

12 JOHNSON CONTROLS
Form 160.78-O2
Section 1 - Description of system and fundamentals of operation
Issue date: 05/20/2022

Capacity control
1
The speed at which the compressor rotates establishes
the pressure differential that the chiller can operate
against. As speed is reduced, the chiller power use is
reduced. At reduced capacity requirements, the con-
denser pressure is also reduced. In this case, the motor
speed is reduced as much as possible while maintain-
ing chilled water temperature and sufficient pressure
differential. At some point, the speed cannot be further
reduced due to the pressure difference required for the
specified leaving chilled water temperature setting and
available cooling to the condenser. When this occurs,
other means to reduce refrigerant gas flow are used to
manage capacity. Compressor models M1B-197FAA
and M1B-205FAA use a device called prerotation
vanes (PRV) at the entrance to the impeller to reduce
7619A(D)
capacity. See Figure 4. Regardless of chiller compres-
sor model, the chiller also has a mechanism called vari-
Figure 4 - Compressor prerotation vanes
able geometry diffuser (VGD) at the exit of the impel-
ler that was designed to mitigate stall. Stall is an effect
caused by slow refrigerant gas passing through the
The refrigerant vapor, which is produced by the boiling compressor at reduced flow rates needed for low ca-
action in the cooler, flows to the compressor where the pacity operation. Compressor models with gas path re-
rotating impeller increases its pressure and tempera- vision level B do not have operating prerotation vanes,
ture and discharges it into the condenser. Water flow- they are fixed full open, but use the VGD also as a
ing through the condenser tubes absorbs heat from the capacity control device instead.
refrigerant vapor, causing it to condense.
A final optional means to reduce capacity called hot
The condenser water is supplied to the chiller from gas bypass (HGBP) is available regardless of compres-
an external source, usually a cooling tower. The con- sor model. When selected for an application, HGBP is
densed refrigerant drains from the condenser into the used to re-circulate some refrigerant through the com-
liquid return line, where the variable orifice meters the pressor without using it for cooling the chilled liquid.
flow of liquid refrigerant to the cooler to complete the Although this does not reduce power consumption, it
refrigerant circuit. greatly reduces the capacity of the chiller for maximum
The major components of a chiller are selected to han- turndown.
dle the refrigerant, which would be evaporated at full The YMC2 chiller uses these mechanisms in a con-
load design conditions. However, most systems will trolled order to maintain best efficiency.
be called upon to deliver full load capacity for only a
relatively small part of the time the unit is in operation. Magnetic bearings
The chiller driveline operates on magnetic bearings
which are controlled by the magnetic bearing controller
(MBC). This controller receives commands to levitate
the rotor and to enable a rotation interlock as required.

JOHNSON CONTROLS 13
 Form 160.78-O2
Issue date: 05/20/2022

THIS PAGE INTENTIONALLY LEFT BLANK

14 JOHNSON CONTROLS
Form 160.78-O2
Issue date: 05/20/2022

Section 2 - OptiView™ Control Center introduction

The YORK OptiView™ Control Center for YMC2 is a pass, remote setpoints, smart freeze protection, variable
microprocessor based control system for R-134a cen- geometry diffuser, and magnetic bearing controller.
trifugal chillers. It controls the leaving chilled liquid
temperature and maintains required pressure to avoid The control center expands the capabilities of remote
surge via pre-rotation vane controls, motor drive speed, control and communications. By providing a common
and optional hot gas bypass. It has the ability to limit networking protocol through the Building Automation 2
motor current and shell pressures. System (BAS), YORK Chillers not only work well indi-
vidually, but also as a team. This new protocol provides
The panel comes configured with a full screen LCD increased remote control of the chiller and 24-hour per-
Graphic Display mounted in the middle of a keypad inter- formance monitoring by a remote site. In addition, com-
face. The graphic display allows the presentation of sev- patibility is maintained with the present network of BAS
eral operating parameters at once. In addition, the opera- communications. The chiller also maintains the standard
tor may view a graphical representation of the historical digital remote capabilities. Both of these remote control
operation of the chiller as well as the present operation. capabilities allow for the standard Energy Management
For the novice user, the locations of various chiller param- System (EMS) interface:
eters are clearly and intuitively marked. Instructions for
specific operations are provided on many of the screens. 1. Remote start
2. Remote stop
The graphic display also allows numerical information to
be represented in both English (temperatures in °F and 3. Remote leaving chilled liquid temperature set-
pressures in psig) and metric (temperatures in °C and point adjustment (0 VDC to 10 VDC, 2 VDC to
pressures in kPa) mode. The advantages are most appar- 10 VDC, 0 mA to 20 mA, or 4 mA to 20 mA) or
ent, however, in the ability to display many languages. pulse width modulation (PWM)

The control center continually monitors the system op- 4. Remote current limit setpoint adjustment
eration and records the cause of any shutdowns (safety, (0 VDC to 10 VDC, 2 VDC to 10 VDC, 0 mA to 20
cycling, or normal). This information is recorded in mem- mA, or 4 mA to 20 mA) or pulse width modulation
ory and is preserved even through a power failure condi- 5. Remote ready-to-start contacts
tion. The user can recall it for viewing at any time. During
operation, the user is continually advised of the operating 6. Safety shutdown contacts
conditions by various status and warning messages. In ad- 7. Cycling shutdown contacts
dition, it can be configured to notify the user of certain
conditions via alarms. A complete listing of shutdown, The chiller operating program resides in the OptiView™
status, and warning messages is available in the display Control Center microboard. The control center is
messages tables starting on page 111 . equipped with the 031-02430-006 microboard.

Some screens, displayed values, programmable Software versions ([Link]) are alphanumeric
setpoints, and manual control shown in this manual are codes that represent the application, language package, and
for service technician use only. They are only displayed revision levels. Each time the controls portion or language
when logged in at service access level or higher. The section is revised, the respective revision level increments.
setpoints and parameters displayed on these screens The nomenclature for software versions is as follows:
are explained in detail in YORK YMC2 Service Manual • C: Commercial chiller
(Form 160.78-M2). These parameters affect chiller
operation and should never be modified by anyone • OPT: Used on microboard 031-02430-006
other than a qualified service technician. They are • 16: YMC2 chiller
shown in this manual for reference only. • xx: Controls revision level (00, 01, etc)
Advanced diagnostics and troubleshooting information • y: Language package (0=English only, 1=NEMA,
for service technicians are included in YORK YMC2 Ser- 2=CE, 3=NEMA/CE )
vice Manual (Form 160.78-M2). Also included in the
• zz: Language package revision level (00, 01, etc)
service manual are detailed descriptions of chiller fea-
tures, such as the refrigerant level control, hot gas by- Software upgrades must only be performed by a ser-
vice technician.
JOHNSON CONTROLS 15
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

29348A

Figure 5 - OptiView™ Control Center

OptiView™ Control Center

The OptiView™ Control Center display is highlighted Cursor Arrow buttons are pro-
by a full screen graphics display. This display is nested vided to allow movement on
within a standard keypad, and is surrounded by soft but- screens which contain a large
tons that are redefined based on the currently displayed amount of entry data. In addi-
screen. Eight buttons are available on the right side of tion, these buttons can be used
the panel, and are primarily used for navigation between to scroll through history and
the system screens. At the base of the display, there are event logs.
five additional buttons. The area to the right of the key-
pad is used for data entry with a standard numeric key- You can operate the Start/Stop control in the following
pad provided for entry of system setpoints and limits. ways:
The Decimal button provides accurate entry of • Using the keypad when the chiller is set to local
setpoint values. mode
A ± button has also been provided to allow en- • Remotely, using digital inputs in digital or analog
try of negative values and AM/PM selection remote mode
during time entry.
• Through the E-Link Gateway in BAS (ISN) remote
In order to accept changes made to the chiller mode
setpoints, the Check button is provided as a When the control is changed to local mode from any
universal enter button or accept’ symbol. other source, it will remain in run if already running or
In order to reject entry of a setpoint or dismiss remain in stop if already stopped. A hardware Safety
an entry form, the X button is provided as a Stop button is also located on the side of the panel.
universal cancel symbol.

16 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Safety stop
When depressed, the chiller will not run under any log on with the appropriate access level. Each of the
condition. For safety reasons, this position is required programmable values requires a specific access level,
for many maintenance tasks to be completed. which is indicated beside the specified value. All of the
programmable controls in the system fall into one of
The safety stop button must be rotated clockwise to re- the categories described in the following sections.
lease the stop condition. The safety stop is not intended
for normal shutdown of the chiller. If used, an immedi- Panel access levels for software version V08 2
ate stop occurs, which by passes the programmed con- and earlier
trolled shutdown.
The OptiView panel restricts certain operations based
Interface conventions on password entry by the operator. Two different ac-
cess levels are provided.
Each screen description in this document begins with
a section describing the graphical elements on the Table 3 - Panel access levels for V08 and earlier
screen, along with a short summary of the functions Access level Description
available. Each element on the screen is categorized View The panel defaults to the lowest access
into three distinct groups: level. In this mode, the chiller operating
values and setpoints can be observed, but
• Display only
no changes can be made.
• Programmable Operator The second access level allows you
to change all of the setpoints required
• Navigation to operate the chiller system. To gain
The programmable values and navigation commands standard operator level access, use the
are subject to access level restrictions as described in numeric keypad to enter the home screen
logon password as 9675. The operator
Panel access levels for software version V08 and ear-
access level is accompanied by a 10 min
lier. For each of these elements, an indication is given timeout. After 10 successive minutes
to show the minimum access level required to program without a keypress, the panel reverts
the value or navigate to the subscreen. to the view access level. This prevents
unauthorized changes to the chiller if a
Display only user was logged on at a higher access
Values in this group are read-only parameters of in- level and fails to log off.
formation about the chiller operation. This type of in-
The access levels listed in Table 3 begin with the low-
formation can be represented by a numerical value, a
est access level and proceed to the highest access level.
text string, or an LED image. For numerical values, if
Users logged on under higher access levels can perform
the monitored parameter is above the normal operating
any actions permitted by lower access levels. Correct
range, the high limit value is displayed along with the
procedure requires that after making necessary setpoint
> symbol. If it is below the normal operating range,
adjustments, the user returns to the home screen and
the low limit value is displayed along with the < sym-
logs off.
bol. In some cases, the value might be rendered invalid
by other conditions and the display uses Xs to indicate YORK Chiller Access Manager for software
this. version V09 and later
Programmable The OptiView panel restricts certain operations based
on password entry by the operator. Three different ac-
The user can change values in this group. In order to
cess levels are provided. See Table 4.
program any setpoints on the system, the user must first

JOHNSON CONTROLS 17
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 4 - YORK Chiller Access Manager for V09 and later

Previous access YORK Chiller Description
level, V08 and earlier Access Manager
View View The panel defaults to the lowest access level, which is termed view. In this
mode, the chiller operating values and setpoints can be observed, but no
changes can be made. You can also start and stop the chiller.
Operator Standard The second access level is termed standard. The customer can use this
mode to change all the basic setpoints required to operate the chiller
system, for example, leaving chiller water temperature, adjust local times,
demand times, and start and stop the chiller.
n/a Enhanced Enhanced level is used for the regular service and maintenance of the
chiller. It includes all features of standard and the ability to enable and
disable the harmonic filter on the VSD, operate the VSD cooling pump and
fans manually, define the condenser pressure warning threshold, adjust
purge mode, and clear planned maintenance warnings.

The access levels listed in Table 4 begin with the low- Generating an access code using YORK
est access level and proceed to the highest access level. Chiller Access Manager web platform
Users logged on under higher access levels can perform Important:
any actions permitted by lower access levels. Correct
procedure requires that after making necessary setpoint For software version V09 and later, all
adjustments, the user returns to the home screen and non-Johnson Controls entities will re-
logs off. Secure, dynamic access codes are generated quire a Johnson Controls Service Repre-
through YORK Chiller Access Manager. sentative to load the private key. Contact
your local Johnson Controls branch for
Access code entry attempts service or visit [Link]
chilleraccess/support to locate a branch
There is a 5 s delay between access code entry at-
near you.
tempts. When the user enters an invalid access code
consecutively within 5 min for the number of times as This procedure needs to be performed
defined by max login attempts, the system prevents ad- only once after the V09 software instal-
ditional logon attempts for 1 min. When the user enters lation.
a valid access code, the access level is set to the level
SD memory cards cannot exceed 32GB.
that is defined by the access code.
Each successful or failed logon attempt generates an 1. Log on to [Link] If
entry in the access log. you are logging on for the first time, follow the
instructions to register and create an account.
Each logoff generates an entry in the access log.
2. Click the region of the chiller.
YORK Chiller Access Manger logon
instructions
You can access YORK Chiller Access Manager to gen-
erate access codes for the control panel in the follow-
ing ways:
• Using the web platform
• Using the mobile app

Figure 6 - Selecting chiller region

18 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

3. Click Manage Chillers and enter the chiller serial 7. If your name is not displayed, click Add, search
number in the search bar or select a chiller from for your name, and click Generate code.
the list.

Figure 7 - Selecting a chiller

Figure 11 - Adding a name

4. On the chiller asset page, click on the chiller.
8. Select the start date for your code and the access
level, if applicable. Click Generate Access Code.

Figure 8 - Chiller asset page

5. Click Access Codes in the lower left area of the

page.

Figure 12 - Selecting start date

Figure 9 - Access codes

9. View the new access code.

6. To view a list of your access codes, enter your
name in the search bar and click the Search icon.
To generate a new access code, click on the blue
icon at the far right.

Figure 13 - New access code

Figure 10 - List of access codes

JOHNSON CONTROLS 19
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Generating an access code using YORK 4. On the Chiller Details screen, tap Generate Ac‑
Chiller Access Manager app cess Code.
1. Log on to the YORK Chiller Access Manager app.

Figure 17 - Chiller details

Figure 14 - YORK Chiller Access Manager app
5. Select a start date, if not today's date, and tap
Generate Access Code.
2. Tap the Add icon in the lower-right corner of the
screen.

Figure 18 - Generating access code

Figure 15 - Adding a chiller

6. View the new access code.
3. Scan the QR code on the chiller Login screen or
enter the unit serial number.

Figure 16 - Scanning QR code

Figure 19 - New access code

20 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Logging on to the OptiView™ panel with Change setpoints

YORK Chiller Access Manager Some screens containing setpoints are programmable
1. To log on to the OptiView panel, press the Login at the operator (V08 and earlier) and enhanced (V09
button on the Home screen. and later) access level. However, if the present access
level is set to view, a button to change setpoints is vis-
ible on these screens. Press the button to display an ac-
cess level prompt. This allows you to log on at a higher
access level without returning to the home screen. Af- 2
ter logging on, you can then modify the setpoints on
that screen.

Programing setpoints
The control center uses the setpoint values to control
the chiller and other devices connected to the chiller
system. Setpoints can fall into several categories. They
can be numeric values, such as 45.0°F for the leaving
Figure 20 - Home screen chilled liquid temperature, or they can enable or dis-
able a feature or function.
2. On the Login screen, press the Login button. To program any sertpoint, complete the following
steps:
1. Press the required setpoint button. A dialog box
displays the present value, the upper and lower
limits of the programmable range, and the default
value.
2. If the dialog box begins with the word ENTER,
use the numeric buttons to enter the preferred val-
ue. Leading zeroes are not necessary. If a decimal
point is necessary, press the Decimal (•) button,
for example 45.0.
LD30913 a. To set the entry value to the default for that
Figure 21 - Login screen setpoint, press the ▲ button.
b. To clear the present entry, press the ▼ but-
3. Enter your access code. Press the Enter () but- ton.
ton to confirm.
c. To move the entry point back one space,
press the backspace (◄) button.
3. If the dialog box begins with the word SELECT,
use the◄ and ► buttons to select the preferred
value.
4. Press the Enter () button to confirm. If the pre-
viously defined setpoint is required, press the
Cancel (X) button to dismiss the dialog box.
If the value is within range, it is accepted and the dialog
box disappears. The chiller begins to operate based on
the new programmed value. If the value is out of range,
LD30808
it is not accepted and you are prompted to try again.
Figure 22 - Entering access code

JOHNSON CONTROLS 21
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Manual controls Home Screen (page 24)

Some buttons are used to perform manual control func- System Screen (page 27)
tions. These can involve manual control of items such Evaporator Screen (page 29)
as the pre-rotation vanes, variable orifice, or speed. Condenser Screen (page 32)
Other buttons in this category are used to initiate or Head Pressure Control Screen (page 34)
terminate processes such as calibrations or reports. Refrigerant Level Control Screen (page 36)
Compressor Screen (page 40)
Free cursor
Magnetic Bearing Controller Screen (page 42)
On screens containing many setpoints, a specific but- MBC Details Screen (page 44)
ton may not be assigned to each setpoint value. Instead, MBC Event Log Screen (page 46)
a button is assigned to enable the cursor arrow buttons
Surge Screen (page 47)
below the numeric keypad, which are used to highlight
Variable Geometry Diffuser Screen (page 49)
the required setpoint field. At this point, the enter ()
VGD Setpoints Screen (page 52)
button is pressed to bring up a dialog that prompts the
user to enter a new setpoint value. The cancel X button VGD Calibration Screen (page 55)
dismisses cursor mode. See the Schedule screen for an Pre-Rotation Vanes Calibration (page 57)
example. Capacity Controls Screen (page 58)
Setpoints
Navigation Anti-Surge Tuning
In order to maximize the amount of values that the pan- Override Tuning
el can display to the user, and in order to place those VSD Screen (page 62)
values in context, multiple screens are available to de- VSD Details Screen (page 65)
scribe the chiller operation. In order to move from one VSD Waveform
screen to the next, navigation buttons are provided. Use
Setpoints
these buttons to either move forward to a subscreen of
Motor Details Screen (page 68)
the present screen, or move backward to the previous
Setpoints Screen (page 71)
screen. Except for the home screen display, the upper-
right button always returns you to the home screen. Setup Screen (page 74)
Schedule Screen (page 76)
Navigating with buttons is as simple as pressing the User Screen (page 78)
button next to the label containing the name of the pre-
COMMS Screen (page 80)
ferred screen. The system immediately refreshes the
Printer Screen (page 82)
display with the graphics for that screen. The follow-
Sales Order Screen (page 84)
ing is a layout of all the screens and how they are con-
nected. Operations Screen (page 86)
Diagnostics (refer to 160.78-M2)
Maintenance Screen (page 88)
History Screen (page 90)
History Details Screen (page 92)
Security Log Screen (page 93)
Security Log Details Screen (page 95)
Custom Screen (page 97)
Custom Setup Screen (page 98)
Trend Screen (page 100)
Trend Setup Screen (page 102)
Advanced Trend Setup Screen (page 104)
Common Slots Screen (page 106)

22 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Languages
The screens can be displayed in various languages. guage. If a language other than English is being dis-
Language selection is done on the USER Screen. The played, an English speaking person should navigate
desired language is selected from those available. Not to the USER Screen (using the preceding Navigation
all languages are available. English is the default lan- chart) and select English.

2
Analog input ranges
The following table indicates the valid display range the < or > symbols will be displayed beside the mini-
for each of the analog input values. In the event that the mum or maximum value, respectively.
input sensor is reading a value outside of these ranges,

Table 5 - Analog input ranges

English range Metric range

Analog input
Low High Units Low High Units
Leaving Chilled Liquid Temperature 0.0 82.0 °F -17.7 27.7 °C
Return Chilled Liquid Temperature 0.0 94.1 °F -17.7 34.5 °C
Leaving Condenser Liquid Temperature 8.0 133.5 °F -13.3 56.4 °C
Return Condenser Liquid Temperature 8.0 133.5 °F -13.3 56.4 °C
Evaporator Refrigerant Temperature (Optional) 0.0 126.1 °F -17.7 52.3 °C
Discharge Temperature 31.8 226.3 °F -0.1 107.9 °C
Condenser Pressure (R-134a) 0.0 315.0 psig 0.0 2172.4 kPag
Condenser Temperature (R-134a)* -98.7 160.1 °F -72.6 71.7 °C
Evaporator Pressure (R-134a) 5.5 77.4 psig 37.9 533.7 kPag
Evaporator Temperature (R-134a)* -44.9 64.7 °F -42.7 18.2 °C
Refrigerant Level 0.0 100.0 % 0.0 100.0 %
Drop Leg Refrigerant Temperature 0.0 121.7 °F -17.7 49.8 °C
Motor Housing Temperature 31.8 226.3 °F -0.1 107.9 °C

*Saturation temperatures are calculated values. They will display XXX if the pressure used for the calculation is out of range.

Operator setpoints quick reference

The most common Operator level setpoints can be
found on the following screens:
Setpoint Screen
Leaving Chilled Liquid Evaporator Screen
Temperature
Shutdown Temperature Offset Evaporator Screen
Restart Temperature Offset Evaporator Screen
Local Input Current Limit VSD Screen
Pulldown Demand Limit VSD Screen
Pulldown Demand Time VSD Screen
Head Pressure Setpoint (when the Condenser – Head
feature is enabled) Pressure Control

JOHNSON CONTROLS 23
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Home screen

LD14844c

Figure 23 - Home screen

Overview Input % Full Load Amps

When the chiller system is powered on, the above de- This displays the percentage of full load amps utilized
fault display appears. The primary values which must by the system.
be monitored and controlled are shown on this screen.
Input Power (kW)
The home screen display depicts a visual representa-
tion of the chiller itself. Animation indicates chilled This displays the total input power used by the
liquid flow and/or condenser cooling liquid flow. system.
Operating Hours
Display only Displays the cumulative operating hours of the chiller.

Chilled Liquid Temperature - Leaving Motor Run (LED)

Displays the temperature of the liquid as it leaves the Is ON when the digital output controlling the VSD
evaporator. contact is on.

Chilled Liquid Temperature - Entering

Displays the temperature of the liquid as it enters the Programmable
evaporator. Login
Access Level Required: VIEW
Condenser Liquid Temperature - Leaving
The OptiView™ panel restricts certain operations
Displays the temperature of the liquid as it leaves the
based on password entry by the operator. Three differ-
condenser.
ent access levels are provided as follows:
Condenser Liquid Temperature - Entering • View: the panel defaults to the lowest access level
Displays the temperature of the liquid as it enters the which is termed view. In this mode, the chiller op-
condenser. erating values and setpoints can be observed, but
no changes can be made.

24 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

• Operator: the second access level is termed op‑ down. Using this button, the fault and message can be
erator and will allow the customer to change all cleared once the condition has been removed. The but-
of the setpoints required to operate the chiller ton only shows when the condition can be cleared.
system. The operator access level reverts to the
view level after 10 continuous minutes without a Warning Reset
keypress. Access Level Required: OPERATOR
Use of this button acknowledges a warning condition
• Service: In the event that advanced diagnostics
are necessary, a service access level has been pro-
and resets the message display associated with it. 2
vided. Only qualified service personnel utilize this Start
access level. This level provides advanced control Access Level Required: OPERATOR
over many of the chiller functions and allows cali-
This button is only available when the chiller is in local
bration of many of the chiller controls.
mode and does not have a local run request. Pressing
The access levels are listed in hierarchical order begin- this button allows selection of enter to run or cancel to
ning with the lowest level and proceeding to the highest abort to stopped.
level. Users logged in under higher access levels may
perform any actions permitted by lower access levels. Soft Stop
Access Level Required: OPERATOR
The OPERATOR access level is accompanied by a 10 This button is only available when the chiller is in local
minute timeout. After ten successive minutes without mode and has a local run request. It shows in place of
a keypress, the panel will revert to the VIEW access the start button. Pressing this button allows selection of
level. This prevents unauthorized changes to the chiller enter to stop or cancel to remain running. Enter causes
if a user was logged in at a higher access level and the chiller to close pre-rotation vanes, open Hot Gas
failed to logout. Proper procedure requires that after Bypass if available, and ramp the chiller to stopped.
making necessary setpoint adjustments the user return This is the preferred method for performing a local
to the Home Screen and logout. shutdown.
Logout
Access Level Required: OPERATOR Navigation
This button is displayed when a user is logged in at any
level other than view. Pressing it will return the access System
level to view. Used to provide additional system information.

Print Evaporator
Access Level Required: VIEW A detailed view of all evaporator parameters, including
Use this button to generate a hard-copy report of the the programmable Leaving Chilled Liquid Setpoints.
present system status. This provides a snapshot of the
primary operating conditions at the time the button is Condenser
pressed. The History page provides enhanced report- A detailed view of all condenser parameters, including
ing capability. See History screen. This option will not control of the liquid level functions.
be present if the chiller is presently configured to print
History, New Data, which continuously logs. Compressor
A detailed view of all the compressor parameters. This
Clear Fault includes surge protection, Magnetic Bearing Control,
Access Level Required: VIEW Variable Geometry Diffuser, and PRV calibration.
(Software version [Link].16.01.213 limited to SERVICE)
When safety conditions have been detected, the chiller Capacity Control
is shutdown, and the main status display of the chiller A detailed view of all the parameters associated with
will display a message indicating the cause of the shut- capacity control.

JOHNSON CONTROLS 25
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

VSD
A detailed view of the motor and VSD parameters.
This allows programming of the Current Limit and the
Pulldown Demand Limit values.

Setpoints
This screen provides a single location to program the
most common system setpoints. It is also the gateway
to many of the general system setup parameters such as
Date/Time, Display Units, Scheduling, Printer Setup, etc.

History
This screen provides access to a snapshot of system
data at each of the last 10 shutdown conditions, and
provides for trending operating parameters.

26 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

System screen

LD14849a

Figure 24 - System screen

Overview Condenser Liquid Temperature - Leaving

This screen gives a general overview of common chill- Displays the temperature of the liquid as it leaves the
er parameters for both shells. condenser.

Condenser Liquid Temperature - Entering

Display only Displays the temperature of the liquid as it enters the
condenser.
Discharge Temperature
Displays the temperature of the refrigerant in its gas- Chilled Liquid Temperature - Leaving
eous state at discharge of the compressor as it travels Displays the temperature of the liquid as it leaves the
to the condenser. evaporator.

Input % Full Load Amps Chilled Liquid Temperature - Entering

This displays the percentage of full load amps used by Displays the temperature of the liquid as it enters the
the system. evaporator.

Input Current Limit Setpoint Chilled Liquid Temperature - Setpoint

Displays the current limit value in use. This value Displays the programmed temperature setpoint for the
could come from a 0 mA to 20 mA, 4 mA to 20 mA, 0 evaporator liquid. This value could come from a 0 mA
VDC to 10 VDC, or 2 VDC to 10 VDC input in Analog to 20 mA, 4 mA to 20 mA, 0 VDC to 10 VDC, or 2
Remote mode, PWM signal in Digital Remote mode, VDC to 10 VDC input in Analog Remote mode, PWM
E-Link Gateway interface in BAS (ISN) mode, or a lo- signal in Digital Remote mode, E-Link Gateway in-
cally programmed value. terface in BAS (ISN) mode, or a locally programmed
value.

JOHNSON CONTROLS 27
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Condenser Pressure Programmable

Displays the refrigerant pressure in the condenser. There are no programmable fields on this screen.
Condenser Saturation Temperature
Displays the saturation temperature in the condenser. Navigation
Evaporator Pressure Home
Displays the present refrigerant pressure in the evaporator. Causes an instant return to the Home Screen.

Evaporator Saturation Temperature

Displays the present saturation temperature in the
evaporator.

Delta P
Displays the pressure difference between the condens-
er and evaporator (condenser minus evaporator). This
is also called the Head Pressure. Only appears when
Head Pressure Control is enabled.

Head Pressure Setpoint

Displays the active Head Pressure Setpoint to which
the head pressure is being controlled. Only appears
when Head Pressure Control is enabled.

28 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Evaporator screen

LD14846a

Figure 25 - Evaporator screen

Overview Evaporator Pressure

This screen displays a cutaway view of the chiller Displays the present refrigerant pressure in the evapo-
evaporator. All setpoints relating to the evaporator side rator.
of the chiller are maintained on this screen. Animation
Leaving Chilled Liquid Temperature Setpoints
of the evaporation process indicates whether the chiller
– Setpoint
is presently in a RUN condition. Animation of the liq-
uid flow indicates chilled liquid flow. Displays the present setpoint to which the chiller is op-
erating, whether controlled locally or remotely.

Display only Leaving Chilled Liquid Temperature Setpoints

– Shutdown
Leaving Chilled Liquid Temperature Displays the leaving chilled liquid temperature
Displays the temperature of the liquid as it leaves the at which the chiller will shut down on Leaving
evaporator. chilled liquid – low temperature. This
temperature is entered as an offset with the Leaving
Entering Chilled Liquid Temperature chilled liquid temperature cycling
Displays the temperature of the liquid as it enters the offset – shutdown setpoint below. Although the
evaporator. offset setpoint is changed manually, the offset being
used can change automatically to prevent the leaving
Evaporator Small Temperature Difference chilled liquid temperature from going below the min-
Displays the difference between the Leaving Chilled imum allowed value: 36ºF for water, 34ºF for water
Liquid temperature and the Evaporator Refrigerant tem- with smart freeze enabled, or 6ºF for brine. The offset
perature. The Evaporator Refrigerant temperature will being used is displayed as Effective Offset. See the fol-
be represented by the Refrigerant Temperature sensor lowing setpoint description.
input if the sensor is enabled, otherwise it will be repre-
sented by the Evaporator Saturation temperature.

JOHNSON CONTROLS 29
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Leaving Chilled Liquid Temperature Setpoints Programmable

– Restart
Local Leaving Chilled Liquid Temperature -
Displays the Leaving Chilled Liquid Temperature at
Setpoint
which the chiller will restart after it has shutdown on
Leaving chilled liquid – low temper- Access Level Required: OPERATOR
ature cycling shutdown. This temperature is set as This value allows the user to define the Leaving
an offset using the Leaving chilled liquid Chilled Liquid Temperature that is to be maintained
temperature cycling offset – restart by the chiller. It is programmable over the range of
setpoint, displayed as offset adjacent to this value. 38.0°F to 70.0°F (water) or 10.0°F to 70.0°F (brine).
If Smart Freeze (see below) is enabled, the range is
Leaving Chilled Liquid Temperature Setpoints 36.0°F to 70.0°F (water). A remote device can provide
– Remote Range an analog signal (0 mA to 20 mA, 4 mA to 20 mA, 0
Displays the temperature range proportional to a re- VDC to 10 VDC, or 2 VDC to 10 VDC) in Analog
mote analog input as selected according to the pro- Remote mode, or PWM signal in Digital Remote mode
grammable values description below. that changes the setpoint by creating an offset above
the operator programmed Base Leaving Chilled Liquid
Leaving Chilled Liquid Temperature Setpoints Temperature setpoint. This offset may be defined as
(Shutdown) – Effective Offset 10°F, 20°F, 30°F, or 40°F above the Base setpoint.
Displays the present value of the leaving chilled liquid See the previous Remote Leaving Chilled Liquid
temperature shutdown offset in effect. Temperature Setpoint Range description. Additionally,
E-Link Gateway in BAS (ISN) remote mode can define
Leaving Chilled Liquid Temperature Setpoints the setpoint through a serial data stream. In this case,
(Restart) – Offset the incoming setpoint is not an offset that is applied to
Displays the value set for leaving chilled liquid tem- the locally programmed Base setpoint value, but rather
perature restart offset. is the setpoint value itself.
When the chiller is running, performing capacity con-
Evaporator Saturation Temperature trol, any change to the active LCHLT setpoint results
Displays the present saturation temperature in the in a ramp from the old value to the new value at the
evaporator, determined from evaporator pressure. programmed LCHLT setpoint ramp rate.

Chilled Liquid Flow Switch (Open/Closed) Local Leaving Chilled Liquid Temperature -
Displays whether the liquid flow is present in the evap- Range
orator. Access Level Required: OPERATOR
This is the range over which an analog (0 mA to 20
Chilled Liquid Pump mA, 4 mA to 20 mA, 0 VDC to 10 VDC, or 2 VDC to
Displays the command presently sent by the control 10 VDC) in Analog Remote Mode or a digital signal
center to the Chilled Liquid Pump run contacts (RUN (PWM) in Digital remote mode can reset the Leaving
or STOP). Chilled Liquid Temperature setpoint above the opera-
tor programmed Base Setpoint (see below). Program-
Evaporator Refrigerant Temperature mable as 10°F, 20°F, 30°F or 40°F. It is added to the
Displays the temperature of the refrigerant in the evap- Base value to create a range over which the remote de-
orator, if the sensor is enabled. vice can reset the setpoint. For example, if this setpoint
is programmed for 10°F and the operator programmed
value is 45°F, then the remote device can set the Leav-
ing Chilled Liquid Temperature setpoint over the range
45.0°F to 55.0°F.

30 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Leaving Chilled Liquid Temperature Cycling Leaving Chilled Liquid Temperature Cycling
Offset - Shutdown Offset - Restart
Access Level Required: OPERATOR Access Level Required: OPERATOR
This value allows the user to specify the Leaving This value allows the user to specify the Leaving
Chilled Liquid Temperature at which the chiller will Chilled Liquid Temperature at which the chiller will
shut down on a Leaving chilled liquid – restart after a shutdown on a Leaving chilled
low temperature cycling shutdown. This is done liquid – low temperature cycling shutdown.
by defining an offset below the leaving chilled liquid This is done by defining an offset above the Leaving 2
temperature setpoint. It is programmable over a range Chilled Liquid Temperature setpoint. It is program-
of 1°F to 64°F below the setpoint, to a minimum cut- mable over a range of 0°F to 70°F above the setpoint,
out of 36°F (water), 34°F (water with Smart Freeze to a maximum restart value of 80°F. The chiller will
enabled) or 6°F (brine). Anytime the Leaving Chilled automatically restart when this temperature is reached.
Liquid Temperature setpoint is decreased, the shut- This setpoint can be used to reduce chiller cycling by
down threshold decreases to the new LCHLT active delaying the chiller restart until the cooling load has
setpoint minus offset at a rate equal to the programmed increased.
LCHLT setpoint ramp rate. Anytime the leaving chilled
liquid temperature setpoint is increased, the shutdown Refrigerant (Enabled / Disabled)
threshold increases to the new leaving chilled liquid Access Level Required: SERVICE
temperature active setpoint minus offset at a rate equal The Evaporator Refrigerant Sensor must be enabled
to half of the programmed LCHLT setpoint ramp rate. via this toggle before the system will utilize the new,
enhanced resolution input. Service Technicians refer to
The offset being used is displayed as Effective Off- YORK YMC2 Service Manual (Form 160.78-M2).
set in the upper right area of the display. Usually, the
Offset used is the same as the value programmed for Smart Freeze (Off / On)
the shutdown setpoint. However, the Offset being Access Level Required: SERVICE
used will automatically change based on the values This value is only available if the chiller is not in Brine
programmed for the Leaving chilled liquid mode. It allows the user to enable the Smart Freeze
temperature setpoint and the shutdown setpoint, to Point Operation which allows the chiller to run clos-
prevent the leaving chilled liquid temperature from go- er to the freeze point without shutting down. Service
ing below the minimum allowed value: 36ºF (water), Technicians refer to YORK YMC2 Service Manual
34ºF (water with smart freeze enabled) or 6ºF (brine). (Form 160.78-M2).
For example, if the leaving Chilled Liquid Tempera-
ture setpoint is set to 45ºF (water) and the shutdown Brine Low Evaporator Cutout
setpoint is set to 4ºF, the effective offset is displayed as Access Level Required: SERVICE
4ºF. If the leaving setpoint is lowered to 38ºF, the ef- This value is only available in Brine mode. It allows
fective offset will change to 2ºF. If the leaving chilled the user to specify the Evaporator Pressure at which a
setpoint is raised back to 45ºF, the effective offset will safety shutdown is initiated. Service Technicians refer
revert back to the shutdown setpoint. to YORK YMC2 Service Manual (Form 160.78-M2).

Navigation
Home
Causes an instant return to the Home Screen.

JOHNSON CONTROLS 31
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Condenser screen

LD14847b

Figure 26 - Condenser screen

Overview Condenser Small Temperature Difference

This screen displays a cutaway view of the chiller con- Displays the difference between the Condenser Refrig-
denser. All setpoints relating to the condenser side of erant temperature and the Leaving Condenser Liquid
the chiller are maintained on this screen. Animation in- temperature. The Condenser Refrigerant temperature
dicates condenser liquid flow. This screen also serves will be represented by the Condenser Saturation tem-
as a gateway to controlling the Refrigerant Level. perature.

Condenser Pressure
Display only Displays the refrigerant pressure in the condenser.

Entering Condenser Liquid Temperature Drop Leg Refrigerant Temperature

Displays the water temperature as it enters the con- Displays the temperature of the refrigerant in the drop
denser. leg between the condenser and evaporator shells.

Leaving Condenser Liquid Temperature Subcooling Temperature

Displays the water temperature as it leaves the con- Displays the difference between the Condenser Refrig-
denser. erant temperature and the Drop Leg Refrigerant tem-
perature. The Condenser Refrigerant temperature will
Condenser Saturation Temperature be represented by the Condenser Saturation tempera-
Displays the saturation temperature in the condenser. ture.

High Pressure Switch (Open/Closed)

Displays the present position of the high pressure
switch. This will indicate open when a High Pressure
fault is present.

32 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Condenser Liquid Flow Switch Navigation

Indicates whether flow is present in the condenser.
Home
Condenser Liquid Pump (Run/Stop) Causes an instant return to the Home Screen.
Displays the command presently sent by the control cen-
Refrigerant Level Control
ter to the Condenser Liquid Pump run contacts.
Access Level Required: SERVICE
Refrigerant Level Moves to the subscreen allowing programming of the 2
Displays the present position of the refrigerant level. refrigerant liquid level control setpoints.

Active Level Setpoint Head Pressure Control

Displays the setpoint to which the refrigerant level is Access Level Required: SERVICE
being controlled. Moves to a subscreen allowing programming and
viewing of the Head Pressure Control setpoints and pa-
Level Control Valve Command rameters. Only appears when Head Pressure Control is
Displays the position command to the level control enabled.
valve in percent of travel with 0% full closed to 100%
full open.

Programmable
High Pressure Warning Threshold
Access Level Required: SERVICE
This value allows the user to define the condenser pres-
sure at which the chiller will initiate a warning and ini-
tiate high condenser pressure capacity control override.

Fault Acknowledge
Access Level Required: SERVICE
This allows clearing of the High Condenser Pressure
Fault while Shutdown (Condenser-High Pressure
Stopped). Service Technicians refer to YORK YMC2
Service Manual (Form 160.78-M2).

JOHNSON CONTROLS 33
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Head pressure control screen

LD14335a

Figure 27 - Head pressure control screen

Overview Leaving Condenser Liquid Temperature

Displays the temperature of the liquid as it leaves the
This screen displays all parameters related to the head
standard condenser tube bundle.
pressure control feature. It also allows for setting of the
setpoints applicable to this feature. Delta P
If equipped with this optional feature, it must be en- Displays the pressure difference between the condens-
abled on the setup screen. When enabled, this screen is er and evaporator, which is condenser pressure minus
accessible from the condenser screen. evaporator pressue. This is also called the Head Pres-
sure.
The condenser water flow animation will show flow
when the condenser liquid flow switch senses flow is Head Pressure Setpoint
present.
Displays the active Head Pressure Setpoint to which
A complete explanation of the head pressure control the head pressure is being controlled.
feature is contained in YORK YMC2 Service Manual
(Form 160.78-M2). Control Valve Command
The following fields require login access Displays the position command being sent to the con-
level of SERVICE. Service technicians re- trol valve. Displayed over the range of 0.0% to 100%.
fer to YORK YMC2 Service Manual (Form The actual value of the output signal for a given error
160.78-M2) for operation instructions and depends on whether the PID OUTPUT setpoint is set
explanations of all programmable setpoints, to DIRECT or REVERSE. If set to DIRECT, the 0.0%
zone parameters and displayed values. output will be at minimum; the 100% output will be at
maximum. If set to REVERSE, the 0.0% output will
be at maximum; the 100% output will be at minimum.
Display only
Entering Condenser Liquid Temperature Control Valve Control Mode
Displays the temperature of the liquid as it enters the Displays whether the Control valve is in automatic or
standard condenser tube bundle. manual control.

34 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Programmable Head Pressure Control - P

Sets the Proportional Gain of the Head Pressure Control
Head Pressure Setpoint
(0.00 to 5.00; default 2.00). Use the Change Setpoints
Sets the pressure differential to which the Control button as described above to select/enter this setpoint.
Valve will control the Head Pressure. (15.0 psid to
60 psid; default 23.0 psid) Head Pressure Control – I
Sets the Integral Gain of the Head Pressure Control
Control Valve Output Settings - Type 2
(0.00 to 5.00; default 2.00). Use the Change Setpoints
Sets the output signal to the Control Valve to be in the button as described above to select/enter this setpoint.
form of either 0 VDC to 10 VDC or 4 mA to 20 mA.
The default is 0 V to 10 V. Head Pressure Control – D
Sets the Derivative Gain of the Head Pressure Control
Control Valve Output Settings - PID Output
(0.00 to 5.00; default 0.00). Use the Change Setpoints
Allows the output signal to the Control Valve to be set button to select/enter this setpoint.
to DIRECT or REVERSE acting. When set to DIRECT,
the voltage or current signal to the Control Valve is at
minimum for a 0% command and at maximum for a Navigation
100% command. When set to REVERSE, the voltage
or current signal to the Control Valve is at maximum Home
for a 0% command and at minimum for a 100% com- Causes an instant return to the Home Screen.
mand.
Condenser
Control Valve Output Settings - Set Returns to the Condenser Screen.
Allows the Control Valve to be manually set to a pre-
determined position between 0.0% and 100%. The de-
fault is 0.0%.

Control Valve Output Settings - Auto

Places the Control Valve in automatic control.

Change Setpoints
Used to enter the Head Pressure Control PID variables.
Pressing this button places a green box around the first
changeable setpoint. Use the up/down, left/right arrows
to place the selection box around the desired setpoint.
With the setpoint selected, press the ENTER  button.
A dialog box appears with the range of settings. Using
the numeric buttons, enter desired value and then, press
the ENTER  button.

JOHNSON CONTROLS 35
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Refrigerant level control screen

LD14852b

Figure 28 - Refrigerant level control screen

Overview The following fields require login access

This screen displays a cutaway view of the chiller con- level of SERVICE. Service technicians re-
denser, along with the liquid refrigerant level sensor fer to YORK YMC2 Service Manual (Form
and variable orifice. Setpoints relating to the liquid lev- 160.78-M2) for operation instructions
el control are maintained on this screen. Through ani- and explanations of all programmable
mation, the variable orifice position is displayed. Also, setpoints, zone parameters and displayed
the refrigerant flow control valve (variable orifice) can values.
be manually operated.
A variable orifice is used to control the condenser re- Display only
frigerant level to the Refrigerant Level Setpoint. The
control thresholds are applied in two different zones, Refrigerant Level
as determined by the error relationship between the Displays the present level of refrigerant in percent
actual refrigerant level and the Level Setpoint. Zone over the length of the condenser refrigerant level sen-
1 parameters are used when the error is less than or sor. 0% is at or below the bottom of the sensor. 100% is
equal to the programmed Zone transition delta. Zone 2 at or above the top of the sensor. The refrigerant level is
parameters are used when the error is greater than the animated in the cutaway view of the condenser. When
programmed Zone transition delta. When transitioning the actual level is 0% to 15%, the level is shown about
from Zone 2 to Zone 1, the error must be less than or 50% full. When the actual level is 16% to 31%, the
equal to the programmed Zone transition delta for the level is shown about 60% full. When the actual level is
programmed Zone transition time (seconds) before the 32% to 47%, the level is shown about 70% full. When
Zone 1 parameters are used. If the error is greater than the actual level is 48% to 63%, the level is shown about
the programmed Zone transition delta, the Zone 2 pa- 80% full. When the actual level is 64% to 79%, the
rameters are immediately implemented. level is shown as about 90% full. Actual levels above
79% shown as 100% full.

36 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Active Level Setpoint Programmable

Displays the refrigerant level target that the chiller
Level Setpoint
is controlling to. This value is determined as level
setpoint or ramp up target, depending on state. Specifies the desired refrigerant level to be maintained
in the condenser, as a percent of the level sensor span.
Level Control State
[Refrigerant Level Control] Open (Manual)
Indicates the zone control state currently in effect for
the Refrigerant Level control. This button puts the Level Control into manual mode 2
and changes the command to the variable orifice, tor-
Control state Description ward open by the manual increment value.
Inactive Level control not in effect
[Refrigerant Level Control] Close (Manual)
Start-up Hold Start-up delay is in effect
Zone 1 Zone 1 control is in effect
This button puts the Level Control into manual mode
and changes the command to the variable orifice to-
Zone 2 Zone 2 control is in effect
ward close by the manual increment value.
Control is Zone 2, error has
crossed to Zone 1, and the [Refrigerant Level Control] Manual Increment
Zone 2 to Zone 1
transition delay timer is counting
down. This button enables the change increment to be set for
manual control. It displays the increment in a textbox.
Manual Control in manual

[Refrigerant Level Control] Auto

Transition Time Remaining
Returns the Level Control to automatic mode.
Displays the time remaining in the Programmable
Zone Transition timer when transitioning from Zone 2 [Refrigerant Level Control] Set (Manual)
to Zone 1. When transitioning from Zone 2 parameter
This button allows manual programming of a fixed
set to Zone 1 parameter set, the Zone 1 error require-
level control valve command percentage. This button
ment must be met for this delay before Zone 1 param-
puts level valve control in manual mode, fixed to the
eters are used.
value specified.
Ramp Up Time Remaining
Displays the time remaining in the Ramp Up time Navigation
countdown timer while a Refrigerant Level target ramp
is in effect. Home
Causes an instant return to the Home Screen.
Startup Delay Remaining
Displays the time remaining in the Startup Delay time Condenser
countdown timer while Startup Delay is in effect. Returns to the Condenser Screen.

Level Control Valve Command Setpoints

Displays the position command to the level control Access Level Required: SERVICE
valve in percent of travel with 0% full closed to 100% Moves to the subscreen allowing programming of re-
full open. frigerant control setpoints.

JOHNSON CONTROLS 37
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Refrigerant level control setpoints screen

LD14852c

Figure 29 - Refrigerant level control setpoints screen

Overview Transition Time Remaining

This screen is available at service level access and al- Same as Refrigerant Level Control Screen.
lows the service technician to set the refrigerant level
control operational settings Ramp Up Time Remaining
Same as Refrigerant Level Control Screen.
The following fields require login access
level of SERVICE. Service technicians re- Startup Delay Remaining
fer to YORK YMC2 Service Manual (Form
Same as Refrigerant Level Control Screen.
160.78-M2) for operation instructions
and explanations of all programmable Level Control Valve Command
setpoints, zone parameters and displayed
Same as Refrigerant Level Control Screen.
values.

Programmable
Display only
Startup Position
Refrigerant Level
Access Level Required: SERVICE
Same as Refrigerant Level Control Screen. Specifies the position commanded to the level control
valve during shutdown. Automatic valve control be-
Active Setpoint
gins from this position upon chiller run. (20% to 100%,
Same as Refrigerant Level Control Screen. default 50%)
Level Control State Startup delay
Same as Refrigerant Level Control Screen. Access Level Required: ADMIN
Specifies a delay time from the start of chiller run until
automatic control of refrigerant level begins.

38 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Ramp Time Navigation

Access Level Required: ADMIN
After the chiller has been running for the level con- Home
trol startup delay time, if the refrigerant level is less Causes an instant return to the Home Screen.
than the Level Setpoint, a linearly increasing ramp is
applied to the Level Setpoint. This ramp allows the Level Control
level to go from the present level to the programmed Causes an instant return to the Refrigerant Level Con-
Level Setpoint over a period of time programmed as trol Screen. 2
the Ramp Up Time. This setpoint can only be changed
with ADMIN level access.

Zone Transition Delta

Specifies the percentage increment away from level
setpoint for the control to switch zones of control.

Zone Transition Time

Specifies the continuous time level error most be in
Zone 1 on a transition from Zone 2 before switching
to Zone 1 control.

Zone 1 and Zone 2 PID Gains

Specifies the control gains for Zone 1 or Zone 2 level
control. The change setpoints button enables these for
edit in ADMIN level access.

JOHNSON CONTROLS 39
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Compressor screen

LD16112

Figure 30 - Compressor screen, gas path revision A

LD14853c

Figure 31 - Compressor screen, gas path revision B

Overview
This screen displays a cutaway view of the chiller com- cates whether the chiller is presently in a RUN condi-
pressor, revealing the impeller, and shows all condi- tion. This screen also serves as a gateway to subscreens
tions associated with the compressor. In addition, with for calibrating the pre-rotation vanes, jumping to ca-
the proper Access Level, the pre-rotation vanes may be pacity control for manual controls, and displaying
calibrated. Animation of the compressor impeller indi- MBC, Surge and VGD detail.

40 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Display only Programmable

Discharge Temperature There are no programmable fields on this screen.
Displays the temperature of the refrigerant in its gas-
eous state at discharge of the compressor as it travels Navigation
to the condenser.
Home
Discharge Superheat Causes an instant return to the Home Screen. 2
Displays the Discharge superheat, calculated as (Dis-
charge Temperature – Condenser Saturation tempera- Capacity Control
ture). Access Level Required: SERVICE
Causes an instant transfer to the Capacity Control
PRV Opening (LED) - Gas Path Revision A
Screen.
Only
Indicates whether the output control is commanding MBC
the PRV's to open. Access Level Required: SERVICE
Moves to the subscreen allowing view of the Magnetic
PRV Closing (LED) - Gas Path Revision A
Bearing Controller parameters and event log. Service
Only
Technicians refer to YORK YMC2 Service Manual
Indicates whether the output control is commanding (Form 160.78-M2).
the PRV's to close.
Surge
Motor Run (LED)
Access Level Required: VIEW
Indicates ON when the digital output run command to Moves to the subscreen that allows viewing and pro-
the VSD is on. gramming of the Surge Protection feature. Service
Technicians refer to YORK YMC2 Service Manual
Pre-Rotation Vane Command Position - Gas
(Form 160.78-M2).
Path Revision A Only
Displays the control output position command to the VGD
PRV as a percentage between 0 and 100%. Access Level Required: VIEW
Moves to the subscreen that allows viewing and pro-
Pre-Rotation Vanes Position - Gas Path
gramming of the Variable Geometry Diffuser feature.
Revision A Only
Programming requires an access level of service.
This value displays the present position of the pre-rota-
tion vanes as a percentage between 0 and 100%. PRV Calibrate - Gas Path
Revision A Only
Input % Full Load Amps Access Level Required: SERVICE
Displays the chiller current as a percentage of the job Only available if the chiller is stopped. Moves to the
input Full Load Amps (FLA) value. subscreen allowing calibration of the Pre-rotation
vanes. Service Technicians refer to YORK YMC2 Ser-
Motor % Full Load Amps
vice Manual (Form 160.78-M2).
Displays the current to the motor as a percentage of the
motor maximum current.

VSD Output Frequency

Displays the VSD frequency.

JOHNSON CONTROLS 41
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Magnetic bearing controller screen

LD14843d

Figure 32 - Magnetic bearing controller screen

Overview W3 (Current)
This screen displays the orientation of the magnetic Displays the magnetizing current to the lower bearing
bearing axes relative to the compressor driveline. Per- on the radial axis designated “W” for the Impeller End.
tinent parameters transmitted to the control panel from
V1 (Current)
the Magnetic Bearing Controller (MBC) are displayed
on this screen. Many parameters are shown in the dia- Displays the magnetizing current to the upper bearing
gram in the locations they represent. The left end of the on the radial axis designated “V” for the Impeller End.
motor shaft graphic represents the Impeller End Bear-
V3 (Current)
ing. The right end of the motor shaft graphic represents
the Opposite Impeller End Bearing. Displays the magnetizing current to the lower bearing
on the radial axis designated “V” for the Impeller End.

Display only Z1 (Current)

Displays the magnetizing current to the axial bearing at
V13 Position the Impeller End.
Displays the shaft position in micrometers from center
along the radial axis designated “V” for the Impeller Z12 Position
End Bearing. Displays the shaft position in micrometers from center
along the axial axis.
W13 Position
Displays the shaft position in micrometers from center V24 Position
along the radial axis designated “W” for the Impeller Displays the shaft position in micrometers from center
End Bearing. along the radial axis designated “V” for the Opposite
Impeller End Bearing.
W1 (Current)
Displays the magnetizing current to the upper bearing
on the radial axis designated “W” for the Impeller End.

42 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

W24 Position [MBC Outputs] MBC Fault (LED)

Displays the shaft position in micrometers from center Indicates the MBC fault contacts are opened, indicat-
along the radial axis designated “W” for the Opposite ing a fault, by the control Digital Input.
Impeller End Bearing.
Motor Speed
W2 (Current) Indicates the compressor motor rotational speed.
Displays the magnetizing current to the upper bearing
on the radial axis designated “W” for the Opposite Im- DC Bus Voltage 2
peller End. Indicates voltage of the DC Bus, which supplies the
MBC.
W4 (Current)
Displays the magnetizing current to the lower bearing Rotor Elongation
on the radial axis designated “W” for the Opposite Im- Indicates the thermal growth of the motor shaft as de-
peller End. termined by the difference in the impeller end position
sensor and the opposite impeller end position sensor.
V2 (Current)
Displays the magnetizing current to the upper bearing Motor Housing Temperature
on the radial axis designated “V” for the Opposite Im- Indicates the motor housing temperature measured
peller End. from a thermistor inserted externally.

V4 (Current) Landing Counter

Displays the magnetizing current to the lower bearing Indicates the number of counts of events where shaft
on the radial axis designated “V” for the Opposite Im- displacement exceeded a gap threshold while rotating.
peller End.

Z2 (Current) Programmable
Displays the magnetizing current to the axial bearing at Levitate/Delevitate
the Opposite Impeller End. Access Level Required: SERVICE
Allows the technician to manually levitate or delevitate
MBC Control Mode the shaft when the MBC is powered by sufficient DC
Displays whether the MBC is in Manual or Automatic Bus voltage. Sets the control mode to manual.
Control.
Auto
[MBC Status] Delevitated Mode (LED) Access Level Required: SERVICE
Indicates the MBC is reporting itself in Delevitated sta- Returns MBC Control to Automatic as required to run
tus via Modbus Data. the chiller.

[MBC Status] Levitated Mode (LED)

Indicates the MBC is reporting itself in Levitated status Navigation
via Modbus Data. Home
Causes immediate return to the Home Screen.
[MBC Status] Rotation Mode (LED)
Indicates the MBC is reporting itself in Rotation mode Compressor
via Modbus Data. Causes immediate transfer to the Compressor Screen.
[MBC Status] MBC Shutdown (LED) MBC Details
Indicates the MBC is reporting a shutdown fault via Moves to the subscreen showing additional detailed
Modbus Data. MBC parameters.
[MBC Outputs] Rotation Allowed (LED) MBC Event Log
Indicates the MBC rotation allowed contacts are closed Moves to the subscreen showing the MBC collection
by the control Digital Input. of event history logs.

JOHNSON CONTROLS 43
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Magnetic bearing controller details screen

LD14843e

Figure 33 - Magnetic bearing controller details screen

Overview VW24 Vibration

This screen displays the orientation of the magnetic Displays the vibration amplitude at rotational frequen-
bearing axes relative to the compressor driveline simi- cy, radially at the opposite impeller end bearing posi-
lar to the MBC Screen. Additional pertinent param- tion sensor.
eters transmitted to the control panel from the Mag-
Z2 Temperature
netic Bearing Controller (MBC) are displayed on this
screen. Many parameters are shown in the diagram in Displays the temperature measured at the opposite im-
the locations they represent. The left end of the motor peller end bearing assembly.
shaft graphic represents the Impeller End Bearing. The
Z12 Vibration
right end of the motor shaft graphic represents the Op-
posite Impeller End Bearing. Displays the vibration amplitude for specific frequen-
cies measured axially by the position sensors.
Magnetic bearing currents as described for the MBC
Display only
Screen are repeated on this screen:
Z1 Temperature
• W1 (Current)
Displays the temperature measured at the impeller end
bearing assembly. • V1 (Current)
• Z1 (Current)
VW13 Vibration
Displays the vibration amplitude at rotational frequen- • V3 (Current)
cy, radially at the impeller end bearing position sen- • W3 (Current)
sors.
• W2 (Current)

44 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

• V2 (Current) Programmable
• Z2 (Current) There are no programmable fields on this screen.
• V4 (Current)
• W4 (Current) Navigation

[MBC Status] AVR (LED) Home

Indicates the MBC is reporting its automatic vibration Causes immediate return to the Home Screen. 2
reduction feature is active via Modbus Data.
Compressor
[MBC Status] ABS (LED) Causes immediate transfer to the Compressor Screen.
Indicates the MBC is reporting its automatic balancing
MBC
system feature is active via Modbus Data.
Causes immediate return to the MBC Screen.
Motor Speed
Indicates the compressor motor rotational speed.

DC Bus Voltage
Indicates the voltage of the DC Bus, which supplies
the MBC.

MBC Operation Time

Indicates the cumulative time of operation of the MBC
since initial power up.

MBC Rotation Time

Indicates the cumulative time the MBC was in rotation
state since initial power up.

MBC Amplifier Temp

Displays the temperature measured at the MBC bear-
ing current amplifier board.

MBC Converter Temp

Displays the temperature measured at the MBC DC-
DC converter board.

JOHNSON CONTROLS 45
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

MBC event log screen

LD14843d

Figure 34 - MBC event log screen

Overview Navigation
This screen displays the event history logs saved in the Home
Magnetic Bearing Control Program. Causes immediate return to the Home Screen.
This log is only populated when the MBC
is powered up and communication has Compressor
been initialized with the OptiView™. Causes immediate transfer to the Compressor Screen.
OptiView™ does not store this data sepa-
rately. MBC
Causes immediate return to the MBC Screen.

Display only
This screen displays the chiller event history. There are
no other display only fields.

Programmable
Print
Generates a hard copy output at the Event Log.

46 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Surge screen

LD14853

Figure 35 - Surge screen

Overview Surge Window Time

This screen displays a cutaway view of the chiller com- When the chiller enters run mode, this value counts up
pressor and all parameters relating to the Surge Pro- to the time programmed as the count window setpoint.
tection feature. All setpoints relating to this screen are When it reaches the count window minutes, the num-
maintained on this screen. ber of surge events in the oldest minute is discarded
and the number of surge events in the most recent min-
The Surge Protection feature detects surge events and ute is added, thus providing a rolling count of the total
provides a running count of the surges detected over surge events that have occurred in the last count win-
the lifetime of the chiller. It allows the user to define dow minutes. This value is reset when the chiller shuts
how many surges are excessive and how the control down.
will react to an excess surge condition. When excess
surging is detected, it can be configured to shutdown Surge Window Count
the chiller. The sensitivity of this surge detection is set Displays the number of surge events that have occurred
by the Sensitivity Setpoint on this screen. in the last 1 to 5 minutes as programmed with the count
window setpoint. If the chiller has been running for
less than the count window minutes, it is the number of
Display only surge events that have occurred within the last number
Delta P/P of minutes displayed as the surge window time. The
count is cleared when the chiller shuts down.
A parameter that represents the system differential or
Head pressure. It is calculated as follows: Surge Detected (LED)
(condenser pressure – evaporator pres- Illuminates momentarily when a surge is detected by
sure) / evaporator pressure the Surge Protection feature.

JOHNSON CONTROLS 47
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Surge Count Surge Sensitivity

This is the total number of surges accumulated by the Access Level Required: SERVICE
Surge Protection feature. Allows the user to define the surge detection sensitiv-
ity of the Surge Protection feature. Selectable over the
range of 0.3 to 1.3; default 0.3. The smaller the num-
Programmable ber, the greater the sensitivity.
Shutdown (Enabled/Disabled) Clear Surge Count
Access Level Required: OPERATOR
Access Level Required: ADMIN
Allows the user to select whether the chiller will shut- Allows user to set the Total Surge Count to zero.
down or continue to run when an Excess Surge situa-
tion has been detected.
Navigation
If this setpoint is Enabled a safety shutdown is per-
formed when the surge window count exceeds the Home
count limit setpoint. Causes an instant return to the Home Screen.
Surge protection – excess surge is dis-
played with shutdown. Compressor
Causes an instant return to the Compressor Screen.
Count Window
Access Level Required: OPERATOR
Allows the user to define the period of time (1 to 5
minutes; default 5; default 3 in which the number of
surge events (surge window count) are compared to the
maximum allowed (count limit), for the purpose of de-
tecting an excess surge situation.

Count Limit
Access Level Required: OPERATOR
Allows the user to define the maximum number of surge
events (4 to 20; default 4; default 15 that can occur with-
in a defined period of time before an Excess Surge situ-
ation is detected. If the surge window count exceeds the
count limit, an excess surge situation has occurred.
When an excess surge situation is detected, and the
shutdown setpoint is enabled, the chiller will perform
a safety shutdown and display Surge protection
– excess surge.

48 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Variable geometry diffuser screen

LD16113

Figure 36 - Variable geometry diffuser screen, gas path revision A

LD16114

Figure 37 - Variable geometry diffuser screen, gas path revision B

Overview The following fields require login access

level of SERVICE. Service technicians re-
This screen displays information pertinent to the VGD
fer to YORK YMC2 Service Manual (Form
operation. Also, the VGD can be manually controlled
160.78-M2) for operation instructions and
from this screen.
explanations of all programmable setpoints,
zone parameters and displayed values.

JOHNSON CONTROLS 49
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Display only Surge Detected (LED)

Illuminates for 5 seconds each time a surge is detected.
Active Stall Voltage
Displays the Stall Detector output voltage ([Link]), VGD Count
as received by the Microboard, from the stall board. Displays the number of times the Stall Detector Board
output voltage goes above the High Limit setpoint. The
Active Stall Voltage Type
count can be cleared with in admin access level using
Displays standard or enhanced to indicate whether the the VGD Cycle Count button on the VGD Setpoints
Active Stall Voltage has enhanced filtering applied Screen.
when necessary to normalize flow noise.
VGD Time ( __Days __Hrs __Min __Sec)
Active High Limit
Displays the accumulated time the Stall Detector Board
Displays the present value of the stall voltage High output voltage is greater than the High Limit Setpoint
Limit to which the control compares the stall detector while the chiller is running.
voltage input to determine appropriate reaction with
the VGD. This limit varies according to drive speed VGD Control State
and suction conditions. Displays the current state of the VGD control. The
states are: Stall Waiting, Stall Reacting, Probing - Gas
Active Low Limit
Path A, Capacity Control - Gas Path B, Surge Reacting,
Displays the present value of stall voltage Low Limit Surge Waiting, and Manual.
to which the control compares the stall detector voltage
input to determine appropriate reaction with the VGD. Time Remaining
This limit varies according to drive speed and suction While the VGD is in the Stall Waiting State, displays
conditions. the time remaining in the “Probe Wait Time” interval
(value programmed as the Probe Wait Time Setpoint).
Mach Number
Displays the compressor calculated mach number, Discharge Pressure
based on drive speeed and suction conditions. Displays the compressor discharge pressure as sensed
by the transducer used for the stall signal determina-
VGD Closing (LED)
tion.
Illuminates when a close signal is being applied to the
VGD. Condenser Pressure
Displays the condenser pressure sensed by the con-
VGD Opening (LED)
denser shell transducer.
Illuminates when an open signal is being applied to the
VGD. Head Pressure
Displays the resultant of the Condenser Pressure minus
VGD Position
the evaporator pressure.
Displays the position of the VGD over the range of 0%
(fully closed) to 100% (fully open). Displayed as XXX Pre-Rotation Vanes Position - Gas Path
until calibration procedure is performed by a qualified Revision A Only
Service technician. Displays the position of the Pre-rotation vanes over
the range of 0% (fully closed) to 100% (fully open).
Maximum VGD Position - Gas Path Revision
Displayed as XXX until calibration procedure is per-
A Only
formed by a qualified Service Technician.
Displays calculated limit that the VGD is permitted to
open to in probing mode.
VGD Command - Gas Path Revision B Only
Displays the position command from the control to
the VGD.

50 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Programmable Navigation
[VGD] Open (Manual) Home
This button puts the VGD in manual mode and sends Causes an instant return to the Home Screen.
an open command to the VGD.
Compressor
[VGD] Close (Manual) Causes an instant return to the compressor Screen.
This button puts the VGD in manual mode and sends a 2
close command to the VGD. VGD Setpoints
Access Level Required: SERVICE
[VGD] Hold (Manual) Move to the subscreen that allows programming of the
This button puts the VGD in manual mode and sends a Variable Geometry Diffuser setpoints.
hold command to the VGD.
VGD Calibrate
[VGD] Auto Access Level required: SERVICE
This button returns the control of the VGD to auto- Move to the subscreen that allows the VGD calibration
matic. procedure to be performed.

JOHNSON CONTROLS 51
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Variable geometry diffuser setpoints screen

LD16115

Figure 38 - Variable geometry diffuser setpoints screen, gas path revision A

LD16116
Figure 39 - Variable geometry diffuser setpoints screen, gas path revision B

Overview The following fields require login access

level of SERVICE. Service technicians re-
The Variable Geometry Diffuser and prerotation vane
fer to YORK YMC2 Service Manual (Form
setpoints are maintained on this screen.
160.78-M2) for operation instructions
and explanations of all programmable
setpoints and displayed values.

52 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Display only Surge Detected (LED)

Illuminates for 5 seconds each time a surge is detected.
Active Stall Voltage
Displays the Stall Detector output voltage ([Link]), VGD Count
as received by the Microboard. Displays the number of times the Stall Detector Board
output voltage goes above the High Limit setpoint. The
Active Stall Voltage Type
count can be cleared with in ADMIN access level us-
Displays standard or enhanced to indicate whether the ing the VGD Cycle Count button on the VGD Setpoints 2
Active Stall Voltage has enhanced filtering applied Screen.
when necessary to normalize flow noise.
VGD Time ( __Days __Hrs __Min __Sec)
Active High Limit
Displays the accumulated time the Stall Detector Board
Displays the present value of the stall voltage High output voltage is greater than the High Limit Setpoint
Limit to which the control compares the stall detector while the chiller is running.
voltage input to determine appropriate reaction with
the VGD. This limit varies according to drive speed VGD Control State
and suction conditions. Displays the current state of the VGD control. The
states are: Stall Waiting, Stall Reacting, Probing - Gas
Active Low Limit
Path A, Capacity Control - Gas Path B, Surge Reacting,
Displays the present value of stall voltage Low Limit Surge Waiting, and Manual.
to which the control compares the stall detector voltage
input to determine appropriate reaction with the VGD.
This limit varies according to drive speed and suction Programmable
conditions.
Surge React Time
Mach Number Specifies the length of the close pulse applied to the
Displays the compressor calculated mach number, VGD in response to a surge. (1-30 seconds; default 5)
based on drive speeed and suction conditions.
Surge Wait Time
VGD Closing (LED) Specifies the length of the wait state before entering
Illuminates when a close signal is being applied to the the probing state. (0.5-5 minutes)
VGD.
Probe Wait Time
VGD Opening (LED) Specifies how long the VGD control remains in the
Illuminates when an open signal is being applied to the Stall Waiting state before entering the Probing state.
VGD. (0.5-15 minutes; default 10)

VGD Position Open Pulse

Displays the position of the VGD over the range of 0% Specifies the length of the open pulse applied to the
(fully closed) to 100% (fully open). Displayed as XXX VGD during 10 second periods while in the Probing
until calibration procedure is performed by a Service state. (1-9 seconds; default 2)
technician.
High Limit
Maximum VGD Position - Gas Path Revision Specifies the Stall Detector Board output voltage base-
A Only line used by the stall control to determine when to initi-
Displays calculated limit that the VGD is permitted to ate action. This value represents an acceptable amount
open to in probing mode. of stall noise. (0.35 VDC to 1.2 VDC; default 0.50 VDC)

VGD Command - Gas Path Revision B Only The minimum difference between the High Limit
setpoint and the Low Limit setpoint is 0.1 VDC. If a
Displays the position command from the control to Low Limit setpoint is entered which is less than 0.1
the VGD. VDC below the High Limit setpoint, the High Limit
setpoint is adjusted so that it is 0.1 VDC above the
newly entered Low Limit value.
JOHNSON CONTROLS 53
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Low Limit PRV Offset - Gas Path Revision A Only

In the Stall Reacting State, the VGD is driven closed If the VGD control is in the Stall Waiting state and the
until the Stall Detector Board output voltage decreases Pre-rotation vanes position changes by more than this
to a threshold determined from this level. (0.30 VDC to value, the Probing state will be entered. If the PRV Off-
0.80 VDC; default 0.45 VDC) set is set to 0%, the Stall Waiting state is performed
based only on the “Probe Wait Time” setpoint interval.
The minimum difference between the High Limit (0% to 5%; default 3%)
setpoint and the Low Limit setpoint is 0.1 VDC. If a
Low Limit setpoint is entered which is less than 0.1 VGD Start Position
VDC below the High Limit setpoint, the High Limit Sets the position the VGD is set to for the beginning of
setpoint is adjusted so that it is 0.1 VDC above the chiller run.
newly entered Low Limit value.

VGD Count Navigation

Access Level Required: ADMIN
Allows the user to clear the VGD Cycle Count. Home
Causes an instant return to the Home Screen.
PRV VGD Inhibit - Gas Path Revision A Only
If PRV position exceeds this value, the VGD is pulsed VGD
open according to the open pulse setpoint, and does Access Level Required: SERVICE
NOT respond to the stall detector voltage. Normal con- Causes an instant return to the Variable Geometry Dif-
trol resumes at or below this position. (40% to 100%, fuser Screen.
default 95%)

54 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Variable geometry diffuser calibration screen

LD14856c
Figure 40 - Variable geometry diffuser calibration screen, gas path revision A

LD14856d
Figure 41 - Variable geometry diffuser calibration screen, gas path revision B

Overview The following fields require a login access

level of SERVICE. Service Technicians
Ths screen provides instructions and means to set the
refer to YORK YMC2 Service Manual
VGD position feedback calibration for full open and
(Form 160.78-M2) for operation instruc-
full closed. This is required prior to chiller start.
tions and explanation of all program-
mable setpoints and displayed values.

JOHNSON CONTROLS 55
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Display only Programmable

VGD Opening (LED) Set 100% VGD - Gas Path Revision A Only
Indicates the VGD is opening. Accepts the present VGD feedback voltage as the
100% calibration value.
VGD Closing (LED)
Indicates the VGD is closing Set 0% VGD - Gas Path Revision A Only
Accepts the present VGD feedback voltage as the 0%
VGD Feedback Voltage calibration value.
Indicates the voltage from the VGD feedback potenti-
ometer. Start Calibration - Gas Path Revision B Only
Initiates the automatic calibration process for the VGD
VGD Actuator Control Mode potentiometer in compressor Gas Path Revision B con-
Indicates control status for the VGD actuator. figuration. See YORK YMC2 Service Manual (Form
160.78-M2) for details of the process.
VGD Calibrated (LED)
Illuminated when calibration has been performed with
0% voltage < 100% voltage. Navigation

100% VGD Voltage Home

Indicates VGD feedback voltage accepted as the 100% Causes an instant return to the Home Screen.
(full open) calibration value.
VGD
0% VGD Voltage Access Level Required: SERVICE
Indicates VGD feedback voltage accepted as the 0% Causes an instant return to the Variable Geometry Dif-
(full closed) calibration value. fuser Screen.

56 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Pre-rotation vanes calibration screen

Applies to gas path revision A only

LD16117

Figure 42 - Pre-rotation vanes calibration screen

Overview PRV Feedback Voltage

This screen displays a cutaway view of the chiller com- Displays the pre-rotation vanes position potentiometer
pressor, revealing the pre-rotation vanes and provides feedback voltage.
the capability of calibrating the pre-rotation vanes.
The following fields require a login access Programmable
level of SERVICE. Service Technicians
refer to YORK YMC2 Service Manual Start Calibration
(Form 160.78-M2) for operation instruc- This option is hidden after calibration has started. Ser-
tions and explanation of all program- vice Technicians refer to YORK YMC2 Service Manual
mable setpoints and displayed values. (Form 160.78-M2) for an explanation of this setpoint.

Cancel Calibration
Display only This option only becomes available after calibration
PRV Opening (LED) has started.
Indicates the pre-rotation vanes are opening.
Navigation
PRV Closing (LED)
Indicates the pre-rotation vanes are closing. Home
Causes an instant return to the Home Screen.
Calibration in Progress (LED)
Indicates the calibration sequence is in progress. Compressor
Return to the Compressor Screen.
Calibration Messages
These are text messages which step the user through the
calibration process and indicate its success or failure.

JOHNSON CONTROLS 57
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Capacity controls screen

LD14842a
Figure 43 - Capacity controls screen, gas path revision A

LD14842b

Figure 44 - Capacity controls screen, gas path revision B

Overview
This screen displays the pertinent parameters associat- anti-surge control. This screen also provides a means
ed with capacity control in relation to Leaving Chilled for a Service Technician to control PRV, Speed, and
Liquid temperature, current and pressure overrides, and Optional Hot Gas Bypass Valve manually for mainte-
nance or service.

58 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Display only Active LCHLT Setpoint

Displays the active temperature setpoint to which the
Evaporator Pressure
chiller is set to control liquid leaving the evaporator.
Displays the pressure in the evaporator. The Active Setpoint is a target to the Local, Remote or
BAS (ISN) LCHLT programmed setpoint, depending
[Evaporator Pressure] Override Threshold
on the control source selected. When the chiller is not
Displays the evaporator pressure setpoint below which running, the Active Setpoint is set to Entering Chilled
the low evaporator pressure capacity control override Liquid Temperature - LCHLT Setpoint Start Offset (0°F 2
takes effect. to 10°F, default 5°F) with a minimum value of the pro-
grammed LCHLT Setpoint. When the VSD starts, the
Condenser Pressure
Active LCHLT Setpoint is ramped to the programmed
Displays the pressure in the condenser. LCHLT Setpoint at the programmable LCHLT Setpoint
Ramp Rate. When the chiller is running, perform-
[Condenser Pressure] Override Threshold
ing capacity control, any change to the programmed
Displays the condenser pressure setpoint above which LCHLT setpoint results in a ramp from the old Active
the high condenser pressure capacity control override Setpoint value to the new LCHLT setpoint value at the
takes effect. programmed LCHLT Setpoint Ramp Rate.
Input Current % FLA Delta T
Displays the percent of useful job full load current Displays the difference between the temperature of the
presently supplied to the chiller, determined from the chilled liquid leaving the evaporator and the Leaving
highest of the three phase Input Currents/(Input Job Chilled Liquid Active Setpoint.
FLA setting/0.9).
Control State
[Input Current % FLA] Override Threshold
Displays the present source controlling the command
Displays the active input current percent limit, which to the capacity control devices, based on conditions as
is the minimum of Local Input Current Limit, Remote follows:
Input Current Limit, and Pulldown Current Limit.
• Inactive- Capacity Control is not active
Motor Current % FLA
• Temperature Control – Capacity Control is active
Displays the percentage of maximum motor current with no overrides acting
delivered to the motor, determined from the highest of
the three phase Motor Currents/Maximum Motor Cur- • Input Current- Input Current Override is in control
rent Limit.
• Motor Current- Motor Current Override is in con-
[Motor Current % FLA] Override Threshold trol
Displays the active motor current percent limit, which • Condenser Pressure – Condenser Pressure Over-
is a percentage of the minimum of VSD and motor ride is in control
maximum current limits.
• Evaporator Pressure- Evaporator Pressure Over-
Entering Chilled Liquid ride is in control
Displays the temperature of the chilled liquid as it en- • Low LCHLT- LCHLT low temperature Override
ters the evaporator. is in control

Leaving Chilled Liquid

Displays the temperature of the chilled liquid as it
leaves the evaporator.

JOHNSON CONTROLS 59
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Load Limit Programmable

Displays if any load limiting control is acting on the
Select VSD Control
temperature control output to the capacity control de-
vices. The field indicates the following: Access Level Required: SERVICE
Pressing this button causes VSD Control to be selected
• Inactive - Capacity Control is not active for manual control, the LED to be lit and the heading
over the manual control buttons to display Manual
• None – No limit is in effect
Control – VSD.
• Input Current
Select PRV Control - Gas Path A
• Motor Current
Access Level Required: SERVICE
• Condenser Pressure Pressing this button causes PRV Control to be selected
for manual control, the LED to be lit and the heading
• Evaporator Pressure
over the manual control buttons to display Manual
Head Pressure Control – PRV.
Displays the difference between condenser refrigerant
Select VGD Control - Gas Path B
pressure and evaporator refrigerant pressure.
Access Level Required: SERVICE
Entering Condenser Liquid Temperature Pressing this button causes VGD Control to be selected
for manual control, the LED to be lit and the heading
Displays the temperature of the condenser liquid enter-
over the manual control buttons to display Manual
ing the condenser.
Control – VGD.
Capacity Control Output Devices
Select HGBP Control
Displays the following for each of the devices that
Access Level Required: SERVICE
is available: VSD (Variable Speed Drive), PRV (Pre-
Pressing this button causes HGBP Control to be select-
rotation Vanes) - Gas Path A, VGD (Variable Geom-
ed for manual control, the LED to be lit and the head-
etry Diffuser) - Gas Path B or HGBP (Hot Gas Bypass
ing over the manual control buttons to display Manual
Valve)
Control – HGBP.
• Active Output (LED): Indicates which device is
currently selected by the control for manipulation. Manual Increment
Access Level Required: SERVICE
• Command: Displays the output command from This button enables the change increment to be set for
the control to the device in Hertz to the VSD or manual control of the selected device. It also contains
in percent of full open to the PRV, VGD or HGBP a text box displaying the manual increment for manual
valve. control. The value shall display in tenths when VSD
• Feedback: Displays the present speed feedback Control is selected, integers when PRV or VGD Con-
from the VSD or present position feedback from trol is selected and integers when HGBP Control is se-
the PRV or VGD position potentiometer. lected.
• Control Mode: Displays whether the device is Increase
under Automatic or Manual control. Access Level Required: SERVICE
• Active Min: Displays the prevailing minimum Pressing this button will set the selected device’s state
value to which the control to the device is limited, to Manual if it had been in Auto and will increase the
based upon surge controls or operating limits. device’s present control command by an amount equal
to the Manual Increment.

60 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Decrease Navigation
Access Level Required: SERVICE
Pressing this button will set the selected device’s state Home
to Manual if it had been in Auto and will decrease the Causes and instant return to the Home Screen.
device’s present control command by an amount equal
to the Manual Increment. Compressor
Causes an instant navigation to the Compressor Screen.
Set 2
Access Level Required: SERVICE VSD
Pressing this button will open a dialog box where the Causes an instant navigation to the VSD Screen.
user can manually enter a command value for the se-
lected device. Once a legitimate value has been entered Setpoints
and the Enter button pressed, the Selected device’s Access Level Required: SERVICE
state shall be set to Manual if it had been in Auto and Moves to the Capacity Control Setpoints subscreen
the Selected device’s control command shall be set to that allows the Service Technician to verify and edit
the entered value. values significant to capacity control. This button will
only be shown and enabled when the Access Level is
Auto Service or greater. Service Technicians refer to YORK
Access Level Required: SERVICE YMC2 Service Manual (Form 160.78-M2).
Pressing this button will set the selected device’s con-
trol state to Auto. This button shall only be shown when
the selected device’s state is Manual.

JOHNSON CONTROLS 61
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Variable speed drive screen

LD14858c
Figure 45 - Variable speed drive screen, gas path revision A

LD14858d

Figure 46 - Variable speed drive screen, gas path revision B

Overview Display only

This screen displays information pertaining to the Vari- Motor Run (LED)
able Speed Drive (VSD). Indicates whether the digital output from the controls is
commanding the motor to RUN.

62 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

VSD Fault (LED) Input kVA

Indicates the VSD is reporting a fault. Displays the supply kVA measured by the VSD.

Input % Full Load Amps Input Power Factor

Displays the input current as a percentage of the job Displays the relationship between the Input Power and
Full Load Amps (FLA) value, based on the highest the Supply kVA.
phase.
Rated Motor Voltage 2
Input Current Limit Setpoint Displays the motor voltage rating, based on configura-
Displays the input current limit value in use. This value tion.
could come from a 0 mA to 20 mA, 4 mA to 20 mA, 0
VDC to 10 VDC, or 2 VDC to 10 VDC input in Analog Maximum Motor Current
Remote mode, PWM signal in Digital Remote mode, Displays the maximum motor current, based on con-
E-Link Gateway interface in BAS (ISN) mode, or a lo- figuration.
cally programmed value.
Motor % Full Load Amps
Pulldown Demand Time Left Displays the percentage of maximum motor current
Displays the time remaining in the programmed presently delivered, based on highest phase.
pulldown period if the value is nonzero.
Voltage Total Harmonic Distortion - (L1, L2, L3)
VSD Output Voltage Displays the Total Harmonic Distortion (THD) for
Displays the output voltage measured to the motor. each of the voltage lines as calculated by the VSD.

VSD Output Frequency Input Current Total Demand Distortion -

Displays the present output frequency to the motor. (L1, L2, L3)
Displays the Total Dynamic Distortion (TDD) for each
Max Chiller Frequency of the supply current lines as calculated by the VSD.
Displays the maximum value that the Output
frequency is limited to for the chiller, based on
configuration. Programmable

Input Power Local Input Current Limit

Displays the total input Kilowatts measured by the Access Level Required: OPERATOR
VSD. Allows the user to specify the maximum allowed input
current (as a percentage of job FLA). When the input
Input kW Hours current reaches this value, the input current override
Displays the cumulative amount of kilowatts used over takes effect. When the unit is operated via BAS (ISN)
time as the VSD motor controller operates. control mode the ISN current limits will override the
pulldown demand limit and current limit set points. It
Output Current (RMS) - Phase A, B, C is assumed that the BAS algorithms will reset current
Displays the RMS current measured to the motor, per limits as required.
phase.
Pulldown Demand Limit
PRV Position - Gas Path A Only Access Level Required: OPERATOR
Displays the pre-rotation vane position as a value be- Allows the user to specify the current limit value (as a
tween 0 and 100%. percentage of FLA) to which the chiller will be limited
during the specified pulldown limit time. This value
VGD Position - Gas Path B Only will override the input Current Limit value during this
Displays the variable geometry diffuser position as a time period. This function is used to provide energy
value between 0 and 100%. savings following chiller start-up. When the unit is

JOHNSON CONTROLS 63
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

operated via BAS (ISN) control mode the ISN current Navigation
limits will override the pulldown demand limit and
current limit set points. It is assumed that the BAS al- Home
gorithms will reset current limits as required. Causes an instant return to the Home Screen.

Pulldown Demand Time VSD Details

Access Level Required: OPERATOR Moves to the subscreen which provides more informa-
Allows the user to set a period of time for which the tion about the Variable Speed Drive.
pulldown demand limit will be in effect after the chiller
starts. Capacity Control
Moves to the Capacity Control Screen.
kWH Reset
Access Level Required: ADMIN Motor Details
Allows the user to reset the cumulative Kilowatt Hours Access Level Required: SERVICE
to zero (0). Service Technicians refer to YORK YMC2 Moves to a subscreen that provides information and
Service Manual (Form 160.78-M2). setpoints pertinent to the Motor Monitoring feature.

Input Job Full Load Amps

Access Level Required: SERVICE
Allows entry of the job input full load amp limit within
a range limited from 10% to 100% of the VSD nominal
input current at nominal line voltage.

64 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Variable speed drive details screen

LD16118

Figure 47 - Variable speed drive details screen

Overview
This screen displays more detailed parameters associ- • 2 = Pre-Regulate
ated with the Variable Speed Drive. This screen also • 3 = Waiting for Run
provides a means for a Service Technician to access
setpoints or control the DC Bus manually for mainte- • 4 = Run
nance or service. • 5 = Stop
• 6 = Unit trip
Display only • 7 = Water Pump
• 8 = Test Mode
VSD Command
• 9 = Manual Precharge
The command from OptiView™ control to the VSD.
Commands are as follows: • 10 = Man Pre-Regulate
• 11 = Soft Shutdown
• 0 = Off
• 1 = Pre-Regulate • 12 = Precharge Re-init
• 2 = Run • 13 = Check DCCT
• 3 = Manual Precharge VSD Inverter State
• 4 = Manual Pre-Regulate • 0 = Stop
• 5 = Soft Shutdown • 1 = Dwell
VSD Control State • 2 = Run
Displays the control state of the VSD. States are as follows: • 3 = Run Voltage Control

• 0 = Idle • 4 = Test Mode

• 1 = Precharge • 5 = Faulted
• 6 = Check DCCT

JOHNSON CONTROLS 65
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

VSD Output Frequency Rectifier Baseplate Temperature (L1, L2, L3)

Displays the present output frequency to the motor. Displays the VSD input rectifier baseplate tempera-
tures at each phase.
Phase Rotation
Displays the phase rotation sequencing Inverter Baseplate Temperature (Phase A, B, C)
Displays the VSD output inverter baseplate tempera-
Output Current Rating
tures at each phase.
Indicates VSD size reported from VSD.
Internal Ambient Temperature
Motor Run (LED)
Displays the ambient temperature inside the VSD cabi-
Indicates the digital output from the controls is com-
net from two sensors as reported by the VSD.
manding the motor to RUN.

DC Bus Regulating (LED)

Programmable
Indicates the VSD is regulating the DC bus.
Manual DC Bus
Precharge Complete (LED)
Access Level Required: SERVICE
Indicates the VSD DC bus has been pre-charged.
Provides a means to set manual Precharge or Preregu-
Input Current Limit (LED) late of the VSD DC Bus while the chiller is stopped
Indicates the chiller input current is at the Job FLA limit. with no VSD faults present. The selection Disabled re-
turns to automatic.
Cooling System (LED)
Indicates the relay controlling the VSD water pump Manual Cooling
output is energized. Access Level Required: SERVICE
Enabled provides a means to operate the VSD coolant
Precharge Active (LED) pump and fans while the chiller is stopped. The selec-
Indicates the VSD is pre-charging the DC bus. tion Disabled returns to automatic.

DC Bus Voltage Test Mode

Displays the DC Bus voltage. Enables the Service Technician to check for proper gat-
ing of the IGBTs in the inverter. The inverter's PWM
Total Supply kVA modulator shall repetitively gate the inverters's IGBTs
Displays the total kilovolt-Amps measured by the VSD. in the following manner while the test mode is enabled:
three upper IGBTs on for one second, all IGBTs off for
Input Voltage Peak (L1, L2, L3) one second, three lower IGBTs on for one second, all
Displays the three-phase input peak voltages measured IGBTs off for one second. Service technicians refer-
by the VSD (Neutral to Line). ence VSD Service Manual (Form 160.78-M3) for op-
eration of this feature.
Input Voltage RMS (L1, L2, L3)
Displays the three-phase input RMS voltages across The following conditions must all be met for test mode
each line. to initiate:
Input Current RMS (L1, L2, L3) • The VSD must be OFF (not in pre-charge or run);
Displays the three-phase input current values measured • DC link voltage must be less than 50 V.
by the VSD. • No VSD faults exist
Output Voltage RMS (Phase A, B, C) • The Test mode lockout timer is not timing. The
Displays the three-phase output RMS voltages across Test mode lockout timer shall time four minutes,
each line. after being initiated by either of the following two
conditions:
Output Current RMS (Phase A, B, C)
1. The system has transitioned from Run to
Displays the three-phase output current values mea- Stop mode; or
sured by the VSD.
2. The VSD logic board has just powered up.

66 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Navigation
Home
Causes an instant return to the Home screen.

VSD
Causes an instant return to the Home screen.
2
Setpoints
Access Level Required: ADMIN
Moves to the subscreen which provides for entry and
edit of VSD input and control setpoints.

JOHNSON CONTROLS 67
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Motor details screen

LD14859

Figure 48 - Motor details screen, gas path revision A

LD14859a

Figure 49 - Motor details screen, gas path revision B

Overview Display only

This screen displays information pertinent to the Motor Motor Run (LED)
Temperature Monitoring feature. The feature consists Illuminates when the OptiView™ Control Center is
of motor winding temperature and motor housing tem- commanding the motor to run.
perature. Also, individual winding temperature sensors
can be disabled on this screen.

68 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

%Input Full Load Amps VSD

Displays the input current as a percentage of chiller full Returns to the VSD Screen.
load amps.
Features Applicable to Gas Path Revisions B
Output Frequency Only
Displays the frequency at which the VSD is operating Compressor Gas Path Revision B uses the motor hous-
the motor. This value is returned from the VSD Logic ing temperature as the process variable to control the
Board. motor cooling electronic expansion valve. The valve 2
is opened to lower temperature and throttled closed to
PRV Position - Gas Path Revision A Only raise it. The target temperature is entering condenser
Displays the present pre-rotation vanes position as a temperature plus the programmable setpoint offset.
value between 0% (closed) and 100% (full open).

VGD Position - Gas Path Revision B Only Display

Displays the present variable geometry diffuser position
Motor Housing Temperature Setpoint
as a value between 0% (closed) and 100% (full open).
Displays the target temperature for the motor cooling
Motor Temperatures control. It is equal to entering condenser water tem-
Displays the enabled motor winding temperatures for perature plus the programmable setpoint offset.
phase A, B and C. Individual temperatures can be dis-
Motor Cooling Valve Command
abled using the temperature disable setpoint. The soft-
ware prevents more than 4 of the 6 motor temperature Output to the motor cooling valve in percent from 0%
sensors to be disabled. When an individual temperature (closed) to 100% Opened.
is disabled, the temperature data box does not appear.
Motor Cooling Control State
Any input that registers as open is considered invalid
and displays as XXX.X. Displays whether the motor cooling valve is in Auto or
Manual control.
Average Winding Temperature
This value is calculated as the average of all enabled Programmable
and valid motor winding temperatures. Any winding
temperature that registers as open, out of range or dis- Setpoint Offset
abled is not used in the calculation. A maximum of 6 Access Level Required: SERVICE
temperatures is used to calculate the average. Determines the target motor housing temperature
above condenser entering temperature. (-10°F to 50°F,
Motor Housing Temperature default 10°F)
Display the temperature of the motor housing sensed at
the thermistor on the motor externally. Minimum Housing Temperature
Access Level Required: SERVICE
Sets the minimum allowable motor housing tempera-
PROGRAMMABLE ture. (55.0°F to 100.0°F, default 55°F)
Winding Temperature Protection
Maximum Winding Temperature
The winding displays can be individually disabled
Access Level Required: ADMIN
using the temperature disable setpoint (admin access
Sets the maximum winding temperature which enlists
level) on this screen. The software prevents more than
an over-ride of the motor cooling valve control to open
4 of the 6 motor temperature sensors to be disabled.
further to not exceed this value. Set at 200°F.

Navigation Kp, Ti, TD

Access Level Required: ADMIN
Home Control gains for the motor cooling valve.
Causes an instant return to the Home Screen.

JOHNSON CONTROLS 69
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Manual Increment
Access Level Required: SERVICE
Sets the increment by which the motor cooling valve
command will be adjusted when in manual control

Open/Close
Access Level Required: SERVICE
Changes the motor cooling valve command by one
unit of the manual increment setting. Changes control
to Manual.

Set
Access Level Required – SERVICE
Allows for input of a specific command percentage to
the motor cooling valve. Changes control to Manual.

Auto
Access Level Required – SERVICE
Shown only when motor cooling is in Manual. Chang-
es back to Automatic control.

70 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Setpoints screen

LD14860a

Figure 50 - Setpoints screen

Overview
This screen provides a convenient location for pro- ing the Leaving Chilled Liquid Temperature Cycling
gramming the most common setpoints involved in the Offset – Shutdown from the Leaving Chilled Liquid
chiller control. This screen also serves as a gateway to Temperature – Setpoint. If this value is below the abso-
a subscreen for defining the setup of general system lute minimum allowed shutdown temperature the mini-
parameters. mum value is displayed.

Leaving Chilled Liquid Temperature Cycling –

Display only Restart
Displays the Leaving Chilled Liquid Temperature at
Leaving Chilled Liquid Temperature - Setpoint
which the chiller will restart after it has shut down due
Displays the present Active setpoint to which the chill- to over-cooling temperature. This value is calculated
er is operating whether controlled remotely or locally. by adding the Leaving Chilled Liquid Temperature Cy-
This value could come from a 0 mA to 20 mA, 4 mA to cling Offset – Restart to the Leaving Chilled Liquid
20 mA, 0 VDC to 10 VDC, or 2 VDC to 10 VDC input Temperature – Setpoint.
in Analog Remote mode, PWM signal in Digital Re-
mote mode, E-Link Gateway interface in BAS (ISN) Input Current Limit Setpoint
mode, or a locally programmed value. Displays the active Input Current Limit setpoint. This
is the minimum of the locally or remote (received via 0
Leaving Chilled Liquid Temperature Cycling -
mA to 20 mA, 4 mA to 20 mA, 0 VDC to 10 VDC, or 2
Shutdown
VDC to 10 VDC input or PWM) programmed Current
Displays the Leaving Chilled Liquid Temperature at Limit setpoint or pulldown limit. In BAS (ISN) remote
which the chiller will shut down to avoid over-cool- mode, the remote setpoint is received from the E-Link
ing the building. This value is calculated by subtract- Gateway interface.

JOHNSON CONTROLS 71
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Programmable
Local Leaving Chilled Liquid Temperature - range of 1°F to 64°F below the setpoint, to a minimum
Range cutout of 36°F (water), 34°F (water with Smart Freeze
Access Level Required: OPERATOR enabled) or 6°F (brine). It establishes the minimum
This is the range over which an analog signal (0 mA to allowed temperature for the Leaving Chilled Liquid
20 mA, 4 mA to 20 mA, 0 VDC to 10 VDC, or 2 VDC Temperature and prevents over-cooling of the build-
to 10 VDC) in Analog Remote Mode or a digital signal ing. Anytime the Leaving Chilled Liquid Temperature
(PWM) in Digital remote mode can reset the Leaving setpoint is increased, the shutdown threshold is 36.0°F
Chilled Liquid Temperature setpoint above the opera- (water) or 6.0°F (brine) for the next 10 minutes. If
tor programmed Base Setpoint. See the follwing de- Smart Freeze is enabled, the threshold is 34.0°F for the
scription. Programmable as either 10°F, 20°F, 30°F or next 10 minutes. After 10 minutes have elapsed, the
40°F, with a default of 10°F, it is added to the BASE shutdown threshold becomes the programmed setpoint
value to create a range over which the remote device value.
can reset the setpoint. For example, if this setpoint is
programmed for 10°F and the operator programmed Leaving Chilled Liquid Temperature Cycling
value is 45°F, then the remote device can set the Leav- Offset - Restart
ing Chilled Liquid Temperature setpoint over the range Access Level Required: OPERATOR
45.0°F to 55.0°F. This value allows the user to specify the Leaving
Chilled Liquid Temperature at which the chiller will
Local Leaving Chilled Liquid Temperature - restart after a shutdown on a Leaving chilled
Setpoint liquid – low temperature cycling shutdown.
Access Level Required: OPERATOR This is done by defining an offset above the Leaving
This value allows the user to define the Leaving Chilled Liquid Temperature setpoint. It is program-
Chilled Liquid Temperature that is to be maintained mable over a range of 0°F to 70°F above the setpoint,
by the chiller. It is programmable over the range of to a maximum restart value of 80°F. The chiller will
38.0°F to 70.0°F (water) or 10.0°F to 70.0°F (brine). If automatically restart when this temperature is reached.
Smart Freeze is enabled, the range is 36.0°F to 70.0°F This setpoint can be used to reduce chiller cycling by
(water). A remote device can provide an analog sig- delaying the chiller restart until the cooling load has
nal (0 mA to 20 mA, 4 mA to 20 mA, 0 VDC to 10 increased.
VDC, or 2 VDC to 10 VDC) in Analog Remote mode,
or PWM signal in Digital Remote mode that changes Remote Analog Input Range
the setpoint by creating an offset above the operator Access Level Required: OPERATOR
programmed Base Leaving Chilled Liquid Tempera- This setpoint defines, for the control center, the remote
ture setpoint. This offset may be defined up to 10.0°F, signal range applied for remote reset of the Leaving
20.0°F, 30°F, or 40°F above the Base setpoint. See Chilled Liquid temperature Setpoint and Current Limit
the previous Remote Leaving Chilled Liquid Tem- Setpoint in ANALOG remote mode. If the remote sig-
perature Setpoint Range description. Additionally, E- nal is 0 VDC to 10 VDC or 0 mA to 20 mA, this set-
Link Gateway (in BAS Remote mode) can define the point must be programmed for 0 VDC to 10VDC. If
setpoint through a serial data stream. In this case, the the remote signal is 2 VDC to 10 VDC or 4 mA to 20
incoming setpoint is not an offset that is applied to the mA, this setpoint must be programmed for 2 VDC to
locally programmed Base setpoint value, but rather is 10 VDC.
the setpoint value itself.
Local Input Current Limit
Leaving Chilled Liquid Temperature Cycling Access Level Required: OPERATOR
Offset - Shutdown Allows the user to specify the maximum allowed chill-
Access Level Required: OPERATOR er input current (as a percentage of FLA). When the
This value allows the user to specify the Leaving chiller input current reaches this value, the input cur-
Chilled Liquid Temperature at which the chiller will rent override takes effect. When the unit is operated via
shut down on a Leaving chilled liquid – BAS (ISN) control mode the ISN current limits will
low temperature cycling shutdown. This is done override the pulldown demand limit and current limit
by defining an offset below the Leaving Chilled Liq- set points. It is assumed that the BAS algorithms will
uid Temperature setpoint. It is programmable over a reset current limits as required.

72 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Pulldown Demand Limit Navigation

Access Level Required: OPERATOR
Allows the user to specify the current limit value (as Home
a percentage of Full Load Amps) to which the chiller Causes an instant return to the Home Screen.
will be limited during the specified pulldown limit
time. This value will override the Input Current Limit Setup
value during this time period. This function is used to Moves to the subscreen allowing setup of general sys-
provide energy savings following chiller start-up. tem parameters. 2
Pulldown Demand Time
Access Level Required: OPERATOR
Allows the user to set a period of time for which the
pulldown demand limit will be in effect after the chiller
starts.

Print
Generates Setpoints print report.

JOHNSON CONTROLS 73
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Setup screen

LD14861b

Figure 51 - Setup screen

Overview Programmable
This screen is the top level of the general configura- Present Date
tion parameters. It allows programming of the time and Access Level Required: OPERATOR
date, along with specifications as to how the time will Allows the user to specify the present date. This value
be displayed (12 or 24 hour format). In addition, the is critical to logging system shutdowns accurately and
chiller configuration, as determined by the state of the for utilizing the scheduling capabilities. When prompt-
Microboard Program Jumpers and Program Switches ed to enter a date value, the user must enter the day,
is displayed. A qualified Service Technician, follow- month, and four-digit year (using leading zeroes as
ing instructions in YORK YMC2 Service Manual (Form necessary). If within range, the value will be accepted.
160.78-M2), establishes this configuration per the de- If out of range, the user is prompted for the information
sired operation. This screen also serves as a gateway to again. At this point the user may retry the date entry, or
more subscreens for defining general system param- cancel the programming attempt.
eters.
Present Time
Access Level Required: OPERATOR
Display only
Allows the user to specify the present time. This value
Liquid Type is critical to logging system shutdowns accurately and
Displays Water or Brine for utilizing the scheduling capabilities. When prompt-
ed to enter a time value, the user must enter the hour
Refrigerant Selection and minute desired (using leading zeroes as necessary).
Shows R-134a selected at factory level. If the chiller is presently set to 24-hour mode, the time
must be entered in the 24-hour format. Otherwise, the
user must also select AM or PM for the entered time. If
out of range, the user is prompted for the information
again. At this point the user may retry the time entry, or
cancel the programming attempt.

74 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Clock (Enabled / Disabled) Head Pressure Control

Access Level Required: OPERATOR Access Level Required: SERVICE
Allows the user to enable or disable the real-time clock Allows the Service Technician to enable or disable the
in order to conserve battery life. The clock will be dis- Head Pressure Control feature. Service Technicians re-
abled during manufacturing and must be enabled at fer to YORK YMC2 Service Manual (Form 160.78-M2).
system commissioning. In addition, when preparing
for prolonged shutdown the clock should once again Hot Gas Control (Enabled/Disabled)
be disabled. Access level required: SERVICE 2
Enables and disables the optional Hot gas Bypass Con-
12/24 Hr trol feature.
Access Level Required: OPERATOR
Flow Switch
Allows the user to specify the format in which the time
Access Level Required: SERVICE
will be presented. This setpoint affects the display of
the time on the chiller panel and on all reports gen- Used to enter the applicable Flow Switch type. YMC2
erated. The 12-hour time format will include the AM chillers could be equipped with either Paddle-type or
and PM modifiers and show the range of time between Thermal-Type Flow sensors. The actual type installed
1:00 and 12:59, while the 24-Hour time format will must be entered to allow the program to read the cor-
show the range of time between 0:00 and 23:59. rect input. Service Technicians refer to YORK YMC2
Service Manual (Form 160.78-M2).
Change Settings
Access Level Required: OPERATOR or higher Navigation
Used to enter the following setpoints. Pressing this
Home
button places a green selection box around the first
changeable setpoint. The access level determines Causes an instant return to the Home Screen.
which setpoints can be changed. Use the ▲ and ▼ Schedule
buttons to place the selection box around the desired
setpoint. With the setpoint selected, press the ENTER Moves to the subscreen allowing definition of the
" " button. A dialog box appears with the range of chiller operation schedule.
settings. User
Moves to the subscreen allowing configuration of user
Chilled Liquid Pump Operation
preferences.
Access Level Required: SERVICE
Allows a Service Technician to select chilled liquid Comms
pump control contacts (I/O Board TB2-44/45) opera- Moves to the subscreen allowing configuration of sys-
tion as either Standard or Enhanced. Service Techni- tem communications.
cians refer to YORK YMC2 Service Manual (Form
160.78-M2). Printer
Moves to the subscreen allowing configuration and
Line Voltage control of printer functions.
Access level Required: SERVICE
Sales Order
Allows a Service Technician to program the applicable
supply line voltage Moves to the subscreen displaying the Sales Order in-
formation for the chiller system.
Line Frequency
Operations
Access level Required: SERVICE
Moves to the subscreen displaying operating param-
Allows as ervice technician to program the line fre-
eters of the chiller system.
quency to 50 Hz or 60 Hz.
Diagnostics
Power Failure Restart Access Level Required: SERVICE
Access Level Required: OPERATOR Moves to the subscreen allowing limited diagnostic ca-
Allows the user to select Manual or Automatic restart pability while operating. Service Technicians refer to
after power failure. YORK YMC2 Service Manual (Form 160.78-M2).

JOHNSON CONTROLS 75
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Schedule screen

00331VIP

Figure 52 - Schedule screen

Overview
The schedule screen contains more programmable val- The user has the ability to define a standard set of Start
ues than a normal display screen. As such, each pro- /Stop times which are utilized every week. The user
grammable value is not linked to a specific button. may then specify exception Start/Stop combinations
Instead the Select button is used to enable the cursor for any day of the week up to 6 weeks in advance. At
arrows which are used to highlight the day and the start the end of each week the schedule for the next week is
or stop time the user wishes to modify. At this point the created by combining the standard week definition and
user may press the " " (Check) button to program the the next defined exception week. The schedule is then
Start/ Stop times for that day. updated as each of the exception weeks shifts down,
leaving a new, blank exception week in the sixth week
In order for the Start/Stop combination to be utilized, slot.
each Start time must have a corresponding Stop time
which occurs later in the day. The presently pro-
grammed schedule for a given day can be cancelled by Display only
setting both the Start time and Stop time to 12:00 AM.
This screen displays the chiller schedule. There are no
If the Start time equals the Stop time (with any time
other display options.
other than 12:00 AM), the chiller is OFF for that day.
If the user desires the chiller to operate continuously
through several days, the Stop time of Day 1 can be Programmable
set to 11:59 PM and the Start time of Day 2 can be set
to 12:00 AM. The chiller will not stop but continue to Standard Week Start/Stop Times
operate until the stop of Day 2. Access Level Required: OPERATOR
For each day of the week, the user may specify a time
for the chiller to start and a time for the chiller to stop.
The times specified in this entry week will be used as
the default for every week of chiller operation.

76 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Exception Start/Stop Times Reset All Exception Days

Access Level Required: OPERATOR Access Level Required: OPERATOR
For each day of the week, the user may specify a time Deletes all programming for exception days within the
for the chiller to start and a time for the chiller to stop. next 6 weeks.
These Start/Stop combinations may be scheduled up to
five weeks in advance and also for the present week. Select
As each week goes by, the new schedule will be creat- Access Level Required: OPERATOR
ed for the present week using the Exception specifica- Places a selection box around a start time for a given 2
tion in combination with the Standard week definition, day. Use ◄ , ► , ▲ or ▼ cursor arrows to place the
as described above. box around the desired start or stop time for a given
day.
Schedule (Enabled / Disabled)
Access Level Required: OPERATOR Print
Allows the user to enable or disable the monitoring Generates a Schedule print report.
function which enforces the scheduled starting and
stopping of the chiller.
Navigation
Repeat Sunday Schedule
Home
Access Level Required: OPERATOR
Duplicates the schedule defined for Sunday for the re- Causes an instant return to the Home Screen.
mainder of the standard weekdays.
Setup
Return to the previous Setup Screen.

JOHNSON CONTROLS 77
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

User screen

LD14885

Figure 53 - User screen

Overview
This screen allows definition of custom User ID’s and the list of those available. English is the default lan-
matching passwords. This allows the building admin- guage and is selected by pressing the ▲ button when
istrator to assign custom passwords to those who are the dialog box appears during the selection process.
authorized to maintain the chiller. The selected language will not be displayed until after
the user navigates from the USER Screen to another
Each Custom User value is not linked to a specific but- Screen. The selections are: English, French, German,
ton. Instead, the Change button is pressed which en- Hungarian, Italian, Japanese, Portuguese, Simplified
ables the cursor arrows which are used to highlight the Chinese, Spanish, and Traditional Chinese.
Custom User parameter the user wishes to modify. At
this point the "" (ENTER) button is pressed and the English / Metric Units
value may be entered. Access Level Required: OPERATOR
Define the unit system (English or Metric) used by the
chiller display.
Display only
This screen displays attributes assigned to User IDs. Custom User ID (4)
There are no other display options. Access Level Required: SERVICE
This allows the user to specify up to four (4) Custom
User ID values. Each user ID will then require a cor-
Programmable responding Password and User Level. A User ID can
System Language be defined for various maintenance personnel. Ser-
Access Level Required: OPERATOR
vice Technicians refer to YORK YMC2 Service Manual
(Form 160.78-M2).
Allows the user to define the language for all Screens.
The desired language is selected by scrolling through

78 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Custom User Password (4) Navigation

Access Level Required: SERVICE
This allows the user to specify up to four (4) Custom Home
Password values. Each Password will then require a Causes an instant return to the Home Screen.
corresponding User ID and User Level. Service Tech-
nicians refer to YORK YMC2 Service Manual (Form Setup
160.78-M2). Return to the Setup Screen.
2
Custom User Access Level (4)
Access Level Required: SERVICE
This allows the user to specify up to four (4) Custom
User Access Levels. Each Access Level will then re-
quire a corresponding Password and User ID. Ser-
vice Technicians refer to YORK YMC2 Service Manual
(Form 160.78-M2).

JOHNSON CONTROLS 79
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Comms screen

LD14862

Figure 54 - Comms screen

Overview Printer Setup

Access Level Required: OPERATOR
This screen allows definition of the necessary com-
munications parameters. See Section 4 - Printers for Pressing either button places a green selection box
details on the Printer connections and setup. Presently, around the first changeable parameter. Use the ▲ and
there are no COM 2 communications features avail- ▼ buttons to place the selection box around the de-
able. sired parameter to be changed. With the selection box
around the desired parameter, press the enter  button.
A dialog box is displayed permitting data entry.
Display only
Printer Baud Rate
This screen displays attributes assigned to comms IDs. Define the baud rate at which the panel shall commu-
There are no other display options. nicate to the printer.

Printer Data Bit(s)

Programmable
Define the number of data bits with which the panel
Chiller ID shall communicate to the printer.
Access Level Required: OPERATOR
Define the numeric chiller ID when used within an Printer Parity Bit(s)
BAS network of chillers. This ID number is also print- Define the number of parity bits with which the panel
ed at the top of reports obtained with a local printer. shall communicate to the printer.

Printer Stop Bit(s)

Define the number of stop bits with which the panel
shall communicate to the printer.

80 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

COM 2 Setup COM 2 Stop Bit(s)

COM2 button is shown only in testop or admin access Define the number of stop bits with which the panel
levels. COM2 serial port is used for VSD communica- shall communicate through the modem port.
tions.
GPIC Report
COM 2 Baud Rate Access Level Required: ADMIN
Define the baud rate at which the panel shall communi- Allows view of GPIC objects.
cate through the modem port. 2
COM 2 Data Bit(s) Navigation
Define the number of data bits with which the panel
Home
shall communicate to the modem port.
Causes an instant return to the Home Screen.
COM 2 Parity Bit(s)
Setup
Define the number of parity bits with which the panel
shall communicate through the modem port. Return to the Setup Screen.

JOHNSON CONTROLS 81
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Printer screen

LD14863a

Figure 55 - Printer screen

Overview Automatic Printer Logging (Enabled/Disabled)

Access Level Required: OPERATOR
This screen allows definition of the necessary com-
munications parameters for the printer. See Section 4 Enable the printer to begin printing status reports be-
- Printers for details on Printer connections and setup. ginning at the programmed start time and recurring at
the interval defined above.

Display only Printer Type

Access Level Required: SERVICE
Time Remaining Until Next Print Define the printer type connected to the chiller system.
Displays the time until the next print log will occur, if
the function is enabled. Print Report
Access Level Required: OPERATOR
Select the report type to print when the Print Report
Programmable button is selected. This can vary from Status report
(present system parameters), Setpoints report (present
Log Start Time
value of the system setpoints), Schedule report (present
Access Level Required: OPERATOR
value of the system schedule times), or a Sales Order
Set the time at which scheduled print logs will begin.
Data report (information provided on the Sales Order
screen). A print report is generated upon completion of
Output Interval
selection.
Access Level Required: OPERATOR
Define the interval at which log printing will occur.

82 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Print All Histories Navigation

Access Level Required: OPERATOR
Generate a report of the system data at the time of all Home
stored shutdowns. Causes an instant return to the Home Screen.

Setup
Return to the Setup Screen.
2

JOHNSON CONTROLS 83
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Sales order screen

LD14864a

Figure 56 - Sales order screen

Overview Compressor Model

This screen allows definition of the sales order parame- Factory defined model number of the Compressor.
ters. The Commissioning date is entered by the YORK/ Critical entry for proper Chiller Operation. Technicians
Johnson Controls Service Technician at the time of see YORK YMC2 Service Manual (Form 160.78-M2).
chiller commissioning. These values should never be
Evaporator Model
changed or entered by anyone other than a qualified
Service Technician. Entry instructions are included in Factory defined model number of the Evaporator.
the YORK YMC2 Service Manual (Form 160.78-M2).
Condenser Model
The remainder of the values are entered at the YORK
Factory during the manufacturing of the chiller. Factory defined model number of the Condenser.

VSD Model
Display only Factory defined model number of the VSD.

Model Number Condenser and Evaporator Design Load

Factory defined model number of the chiller system. Information
Factory defined description of the condenser and evap-
YORK Order Number orator parameters according to the original rating.
Factory defined order number under which the chiller
was sold. Nameplate Information
Factory defined information about the chiller configu-
Chiller Serial Number ration.
Factory defined serial number for the chiller system.

84 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Programmable Navigation
Commissioning Date Home
Access Level Required: SERVICE Causes an instant return to the Home Screen.
Define the date at which the chiller was commissioned.
Setup
Job Name and Location Return to the Setup Screen.
Access Level Required: SERVICE 2
Factory defined job name and location the chiller is
destined for.

Print
This generates a listing of the Sales Order data.

JOHNSON CONTROLS 85
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Operations screen

LD14886

Figure 57 - Operations screen

Overview Number of Starts

Access Level Required: ADMIN
This screen allows definition of general parameters
having to do with the operation of the chiller. Displays the number of the starts the chiller has initi-
ated. This may be reprogrammed to a preferred val-
ue, generally when this value has been reset due to a
Display only Microboard replacement, but should not be done so
arbitrarily.
Chiller Run Time
Displays the amount of time the chiller has been running Operating Hours
since the last start signal was received. Value is reset to Access Level Required: ADMIN
zero when the chiller enters Coastdown. It remains at Displays the total accumulated run time of the chiller.
zero while shutdown and during MBC Startup. This may be reprogrammed to a desired value (gener-
ally when this value has been reset due to a Microboard
replacement), but should not be done arbitrarily.
Programmable
Edit Phone Numbers
Control Source
Access Level Required: SERVICE
Access Level Required: OPERATOR
Displays up to two service phone numbers. The Re-
Define whether the control of the chiller will be Local, gional service phone number is displayed as the
Digital Remote, Analog Remote, Modem Remote or first number. Although the label and number can be
BAS (ISN) Remote.

86 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

changed appropriately, the default for this entry is Navigation

Johnson Controls North American Toll
Free Number 1-800-861-1001. The Local ser- Home
vice phone number is displayed as the second number. Causes an instant return to the Home Screen.
Although blank by default, the appropriate label and
number can be entered by a Service Technician. Ser- Setup
vice Technicians refer to YORK YMC2 Service Manual Return to the Setup Screen.
(Form 160.78-M2). 2

JOHNSON CONTROLS 87
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Maintenance screen

LD30709a

Figure 58 - Maintenance screen

Overview Programmable
This screen displays the pertinent parameters associ- Condenser Small Temperature Difference
ated with maintenance. The technician can use this Warning Threshold
screen to view, set, and acknowledge the maintenance Access Level Required: Test Op to enable or disable
schedule and tasks. the feature.
Displays the condenser small temperature difference
warning threshold setpoint. This allow you to adjust
Display only
the setpoint range from 6.0°F minimum to 30.0°F max-
Day Since Last Quarterly Service imum, with a default of 6.0°F.
Displays the number of days that passed since the quar-
Quarterly Service Warning
terly maintenance was performed.
Access Level Required: Test Op to enable or disable
Days Since Last Yearly Service the feature. Service or above to clear the warning.
Allows you to enable or disable the Quarterly Service
Displays the number of days that passed since the year-
Warning feature. A service warning appears in Sys-
ly maintenance was performed.
tem Details line when the quarterly service is due. The
Operating Hours Since Last Yearly Service warning clears when you press the Maintenance Ac-
knowledge button and enter code 0726.
Displays the number of operating hours that passed
since the yearly maintenance was performed. Yearly Service Warning
Days Since Last 3 Year Service Access Level Required: Test Op to enable or disable
the feature. Service or above to clear the warning.
Displays number of days that passed since the 3-year
Allows you to enable or disable the yearly service
maintenance was performed.
warning feature. A service warning appears as yellow
in the system details line when the quarterly service is
due. The warning clears when you press the mainte-
nance acknowledge button and enter code 0726.

88 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

3 Year Service Warning Navigation

Access Level Required: Test Op to enable or disable
the feature. Service or above to clear the warning. Home
Allows you to enable or disable the 3 year service Returns to the Home Screen.
warning feature. A service warning appears as yellow
in the system details line when the 3 year service is Setup
due. The warning clears when you press the mainte- Returns to the Setup screen.
nance acknowledge button and enter code 0726. 2
Diagnostic
Condenser High Small Temp Difference Returns to the Diagnostic screen.
Warning
Access Level Required: Test Op to enable or disable Maintenance
the feature. Service or above to clear the warning. Navigate to the Maintenance screen
Allows you to enable or disable the condenser high
small temperature difference feature. A service warn- Maintenance Acknowledge
ing appears as yellow in the system detail line when the Acknowledges Maintenance using the Maintenance
condenser high small difference temperature exceeds Acknowledge password 0726.
the threshold setpoint. The warning clears when you
press the maintenance acknowledge button and enter
code 0726.

JOHNSON CONTROLS 89
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

History screen

00661VIP

Figure 59 - History screen

Overview Last Fault While Running

This screen allows the user to browse through the faults. This window displays the date and time and the de-
In order to get a more thorough reporting of the system scription of the last safety or cycling shutdown while
conditions at the time of the recorded shutdown, move the system was running.
to the History Details subscreen.
Last Ten Faults
The user may use the Select Fault button to select the This window displays a chronological listing (most
history to view. At this point the View Details button recent first) of the date and time and the description
is used to jump to a subscreen containing stored chiller of the last ten safety or cycling shutdowns that occur
parameters values at the time of the shutdown. Addi- while the system is running or stopped.
tionally, the Print History button can be used to gen-
erate a hard-copy report of the parameter values at the
time of the shutdown. Programmable
Print History
Display only This generates a report listing the status of the chiller
parameters at the time of the selected shutdown.
Last Normal Shutdown
This window displays the date and time and the de- Print All Histories
scription of the last normal shutdown. A normal shut- This generates a report listing the status of the chiller
down is defined as: parameters at the time of each of the stored shutdowns.
• Local (Panel rocker switch)
• Remote (Digital, Analog or BAS (ISN))

90 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Navigation
Home
Causes an instant return to the Home Screen.

View Details
Causes a move to a subscreen containing the value of
select chiller parameters at the time of the associated 2
shutdown.

Trending
Causes a move to a subscreen allowing the user to view
trending data on selected chiller parameters.

Custom View
Causes a move to a subscreen allowing the user to view
the Custom Setup Screen.

Security Log
Access Level Required: SERVICE
Causes a move to a subscreen allowing the user to view
a record of the last 75 setpoint changes.

JOHNSON CONTROLS 91
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

History details screen

00660VIP

Figure 60 - History details screen

Overview Print History

This screen allows the user to see an on-screen printout This generates a report listing the status of the chiller
of all the system parameters at the time of the selected parameters at the time of the selected shutdown.
shutdown. Not all screens are shown above. The num-
ber of screens required to display all of the data varies
Navigation
according to type of motor starter and options applied.
Home
Causes an instant return to the Home Screen.
Display only
History Printout History
This is the on-screen printout of the system parameters. Causes a return to the History Screen.

Programmable
Page Up / Page Down
Scroll up in the displayed data (if applicable).

92 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Security log screen

LD14865

Figure 61 - Security log screen

Overview Display only

This screen displays a listing of the last 75 setpoint Category
changes. They are listed and numbered in reverse order Displays the category of the setpoint (motor, evapora-
in which they were changed, with the most recent listed tor, condenser, etc.).
as number 1. Multiple pages are necessary to display
all 75 changes. Not all setpoints are logged. Service Setpoint
technicians refer to list in YORK YMC2 Service Manual Displays the setpoint that was changed.
(Form 160.78-M2).
The details of any setpoint change can be viewed by New Value
navigating to a subscreen that displays the date and Displays the value that was entered at the time of the
time of the change, Access Level and USER ID used setpoint change.
to make the change, the old setpoint value and the new
setpoint value.
Programmable
The following fields require login access
level of SERVICE. Service technicians re- Log Entry
fer to YORK YMC2 Service Manual (Form Allows the user to select a particular setpoint change
160.78-M2) for operation instructions for detail viewing.
and explanations of all programmable
setpoints, zone parameters and displayed Print
values. Generates a detailed report of all setpoint changes list-
ed in the setpoint change log.

JOHNSON CONTROLS 93
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Page Up
Scroll up in the displayed data (if applicable).

Page Down
Scroll down in the displayed data (if applicable).

Navigation
Home
Causes an instant return to the Home Screen.

History
Access Level Required: SERVICE
Causes an instant return to the History Screen.

View Details
Access Level required: SERVICE
Causes a move to a subscreen containing the details of
the setpoint change selected with the Log Entry button.

94 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Security log details screen

LD14866

Figure 62 - Security log details screen

Overview Date
This screen allows the user to view the details of a Displays the date the setpoint was changed.
logged setpoint change, selected from the list on the
Access Level
security log screen. The date and time the setpoint
was changed, the new and old setpoint value and ac- Displays the Login Access Level used to make the
cess level and user ID used to make the change are setpoint change.
displayed. The data on this screen can be printed.
User ID
The following fields require login access Displays the login User ID used to make the setpoint
level of SERVICE. Service technicians re- change.
fer to YORK YMC2 Service Manual (Form
160.78-M2) for operation instructions Old Value
and explanations of all programmable Displays the previous setpoint value.
setpoints, zone parameters and displayed
values. New Value
Displays the value entered at the time of the setpoint
change.
Display only
Description Programmable
Displays the setpoint/category that was changed.
Print
Time Generates a report of change parameters displayed on
Displays the time the setpoint was changed. this screen.

JOHNSON CONTROLS 95
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
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Navigation
Home
Causes an instant return to the Home Screen.

Security Log
Access Level Required: SERVICE
Causes an instant return to the Security Log Screen.

96 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Custom screen

00324VIP

Figure 63 - Custom screen

Overview Navigation
This screen allows up to ten service technician selected Home
parameters to be displayed. These parameters are se- Causes an instant return to the Home Screen.
lected from a list on the custom view setup screen. This
allows the Service Technician to display parameters History
pertinent to a particular problem during troubleshoot- Causes an instant return to the History Screen.
ing. At completion of the service call, the display can
be cleared or the parameters can be left there for moni- Setup
toring by operations personnel. Access Level Required: OPERATOR
Causes a jump to the subscreen that allows selection of
Display only the parameters to be displayed.

This screen display attributes assigned to Custom

screen. There are no other display options.

Programmable
Print
This generates a listing of the parameters displayed on
this screen.

JOHNSON CONTROLS 97
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Custom setup screen

LD14867

Figure 64 - Custom setup screen

Overview Page Down

This screen allows the service technician to select up to Scroll down through list of available parameters.
10 parameters for display on the custom view screen.
Select
The following fields require login access First use the Page Up and Page Down buttons to scroll
level of SERVICE. Service technicians re- through the Slot Numbers list and note the number of
fer to YORK YMC2 Service Manual (Form the parameter(s) to be displayed. Pressing the Select
160.78-M2) for operation instructions button places a green colored selection box around
and explanations of all programmable Custom Slot 1. If it is desired to change an already en-
setpoints, zone parameters and displayed tered parameter, use the 5 and 6 buttons to place the se-
values. lection box around the slot number to be changed. With
the selection box around the slot number to be changed
or entered, press the ENTER () button. A dialog box
Display only is displayed permitting data entry. Using the numeric
Slot Numbers keypad buttons, enter the desired slot number and press
Lists the available parameters that can be displayed. the ENTER () button.
The desired parameters for display are selected from
Custom Slot (1-10)
this list.
Use the Select button and numeric keypad buttons as
described above and enter the slot number from Slot
Programmable Numbers list. Setting the Slot number to zero clears the
display of this slot number.
Page Up
Scroll up through list of available parameters.

98 JOHNSON CONTROLS
Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Navigation
Home
Causes a return to the Home Screen.

Custom View
Access Level Required: SERVICE
Causes a return to the Custom View Screen. 2

JOHNSON CONTROLS 99
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Trend screen

00472VIP

Figure 65 - Trend screen

Overview
As many as six Operator selected parameters (data eter, the value will be plotted at the minimum value.
points) can be plotted in an X/Y graph format. The Similarly, if the actual value is greater than the Y-axis
X-axis is scaled per the selected Data Collection In- label maximum for that parameter, the value will be
terval and displayed in a time of day or elapsed time plotted at the maximum value.
format, as selected with the X-axis toggle button. The
There are three types of charts that can be created:
Y-axis is scaled for each parameter per the selected
minimum and maximum value for each parameter. • One screen
Analog parameters are scaled in pressure, temperature,
volts, amps, hertz or time. Digital on/off parameters • Continuous
are scaled as zero (off) and one (on). Only one Y-axis • Triggered
label is displayed at a time. The Y-axis Toggle Key is
used to toggle the Y-axis labels through the different (not applicable to Flash Memory Card version
parameters. The Y-axis label that is being displayed is [Link] and earlier).
identified at the top of the graph. For identification, When plotting reaches the end of the X-axis, and one
each plotted parameter and associated Y-axis labeling screen is selected, trending stops and data is frozen. If
is color coordinated. continuous is selected, the oldest data is dropped from
The data select button is used to display all trended the left-hand side of the graph at the next collection
data points simultaneously or select a single data point interval. Thereafter, the oldest data is dropped from the
for display. left hand-side of the graph at each data collection inter-
val. If triggered is selected, data collection can be set
The parameters are sampled at the selected Data Col- to start or stop based upon the selected trigger action
lection Interval and plotted using 450 data points across (start or stop). If start is selected, data collection will
the X-axis. If the actual value of the sampled parameter not begin until the triggers have been satisfied and any
is less than the Y-axis label minimum for that param- selected trigger delay has elapsed. Data collection will

100 JOHNSON CONTROLS

Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

stop at the completion of one screen of data similar to Print

the one screen. If stop is selected, data collection will Allows the data on the trend screen to be printed in
not stop until the Triggers have been satisfied and any tabular format. If set to existing, a snapshot of the data
selected trigger delay has elapsed. presently on the screen is sent to the printer. If set to
new, all data collected after pressing this button will be
If a power failure occurs while the trending is running,
sent to the printer as it is collected. If set to disabled,
the trending is stopped. Upon restoration of power, the
no data is sent to the printer. See Section 4 - Printers of
last screen of data that was collected will be displayed 2
this manual for printout examples.
on the trending screen. The start button must be pressed
to initiate a new trend screen. Data Select
Allows the user to display all trended data points si-
Display only multaneously or select a single trended data point for
display, hiding the other data points. Selections are all
This screen allows the user to view the graphical trend- data or data point X (1-6).
ing of the selected parameters and is also a gateway to
the graph setup screens. Y-Axis
A red screen with the words “TREND This button toggles the Y-Axis labels of the graph.
MAX MUST BE > TREND MIN” will Each button press changes the label to another of the
appear if the Y-Axis minimum has been selected parameters.
programmed to a value that is greater
than the Y-Axis maximum for any param- X-Axis
eter. If this appears, proceed to the Trend This button toggles the X-Axis labels of the graph. Each
Setup Screen to change the values. button press alternates the scaling between time of day
and elapsed time. The Time of Day scaling is in 24-hour
format. The Elapsed Time scaling is the time elapsed
Programmable since the start button was pressed, starting the trending.

Start
Access Level Required: OPERATOR Navigation
Pressing this button clears the graph, starts a new Home
graph, sets the time of day to the present clock time
Causes a return to the Home Screen.
and begins the trending. This button is only available
if trending is stopped. If the selected chart type is trig- History
gered and trigger action is set to start, data collection
Causes a return to the History Screen.
will not begin until the triggers have been satisfied and
any selected trigger delay has elapsed. Otherwise, data Trend Setup
collection will begin immediately. Access Level Required: OPERATOR
Stop Only displayed if the trending is stopped. Causes a
jump to a subscreen for configuring the trending dis-
Access Level Required: OPERATOR
play.
Pressing this button stops the trending. The trend data
is frozen on the display until another graph is started
with the start button. The stop button is only available
if trending is running.

JOHNSON CONTROLS 101

 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Trend setup screen

LD14868

Figure 66 - Trend setup screen

Overview Collection Interval

Access Level Required: OPERATOR
This screen is used to configure the trending screen.
The parameters to be trended are selected from the Selects the interval at which the parameters are sam-
Common Slots Screen or Common Slots Master list pled. There are 450 data points displayed across the
and entered as Slot Numbers for Data Points 1 through X-Axis of the graph. Each point represents the instan-
6. The Y-Axis minimum and maximum values for each taneous value of the parameter. The user selects the
parameter are entered as Data Point Min and Data time interval between these points. This is called the
Point Max for Data Points 1 through 6. The interval at data collection interval, or the interval at which the
which all the parameters are sampled is selected as the parameter is sampled. This interval is programmable
Data Collection Interval. over the range of 1 second to 3600 seconds (1 hour), in
one second increments. The selected interval not only
determines the sample interval, but also the full screen
Display only time display. The full screen time display is a result
of the selected interval in seconds, multiplied by the
This screen displays chiller trend setup fields. There 450 data points. For example, if the Data Collection
are no display only field. Interval is programmed for 900 seconds, the param-
eter would be sampled every 900 seconds, with the last
Programmable 112.5 hours (4.7 days) of data viewable on the screen.
Therefore, the selected interval is a compromise be-
Chart Type tween resolution and full screen time display. Select
Access Level Required: OPERATOR the desired Data Collection Interval as follows:
Selects continuous, one screen, or triggered.

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Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

1. Determine the desired time interval (in seconds), Data Point Max (1-6)
between data samples. Access Level Required: OPERATOR
2. Calculate the full screen time display as follows: Only displayed if the associated slot number is not
zero. This is the maximum value displayed for the
• 450 x Data Collection Interval = full screen Y-Axis. Selecting a parameter for a Data Point sets this
seconds to the default value, which is the highest value allowed
• full screen seconds / 60 = full screen minutes for that parameter. It can be changed to a value that
provides a more appropriate resolution for the param- 2
• full screen minutes / 60 = full screen hours eter being monitored. To change, use the select button
as described above and enter the desired value. The
• full screen hours / 24 = full screen days
value must always be set to a value greater than the
3. Decide if the resultant sample interval and full Data Point Min. Otherwise, a red graph is displayed on
screen display meet the requirements. If not, se- the Trend Screen with the words Trend max must
lect a different sample interval. be > trend min. There are 20 Y-Axis divisions. If
a min-max span is selected that is not evenly divided
Select by 20, the program will automatically select the next
Access Level Required: OPERATOR higher max value that makes the span evenly divided
This button is used to enter the slot numbers and the by 20. If compressor application is other than “P”, ap-
minimum and maximum Y-Axis values of each param- plies only to Flash memory card version [Link].01.02
eter to be trended. Pressing this button places a yellow or later.. For example, if 0.0 is selected as the min and
box around Data Point 1 Slot Number. Use the ▲ and 69.0 is selected as the max, the program will insert 70.0
▼ navigation buttons to place the box around the value as the max value. If the parameter selected for this data
of Data Points 1 through 6 to be changed. With the de- point is a digital type (on/off), this value must be set to
sired value selected, press the  enter button. A dialog one (1). One indicates the on state.
box is displayed permitting data entry.

Data Point Slot # (1-6) Navigation

Access Level Required: OPERATOR
Use the select button as described above and enter the Home
slot number from the Common Slots Screen or Mas- Causes a return to the Home Screen.
ter Slot Number List of the desired parameter to be
trended. The selected parameter description will be Trending
displayed for the Data Point. Setting this slot number Causes a return to the Trending Screen.
to zero will disable trending for that particular Data
Point. Any or all points can be disabled. Slot Numbers
Causes a jump to a subscreen that lists the slot num-
Data Point Min (1-6) bers of the most commonly monitored parameters. The
Access Level Required: OPERATOR desired parameters to be plotted are selected from this
Only displayed if the Associated Slot Number is not screen.
Zero. This is the minimum value displayed for the
Y-Axis. Selecting a parameter for a Data Point sets this Triggers
to the default value, which is the lowest value allowed Causes a jump to the Advanced Trend Setup Screen,
for that parameter. It can be changed to a value that where the start/stop Triggers can be setup. Only dis-
provides a more appropriate resolution for the param- played if triggered has been selected as chart type.
eter being monitored. To change, use the select button
as described above and enter the desired value. The
value must always be set to a value less than the Data
Point Max. Otherwise, a red graph is displayed on the
Trend Screen with the words Trend max must be
> trend min. If the parameter selected for this data
point is a digital type (on/off), this value must be set to
zero (0). Zero indicates the OFF state.

JOHNSON CONTROLS 103

 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Advanced trend setup screen

00474VIP

Figure 67 - Advanced trend setup screen

Overview
The preferred data collection start and stop triggers are Entry fields are as follows:
set up on this screen. The trend data collection can be
set to start or stop based upon the status of up to two If Primary Trigger
selected triggers. Is Primary Operator Primary Test

The triggers can consist of digital events or analog pa- Primary to Secondary Operator
rameters compared to thresholds. The triggers can be Secondary Trigger
used individually or in combination. The digital and Is Secondary Operator Secondary Test
analog parameters are selected from the Common Slots
Screen (or master slot numbers list on page 107). Then Trigger Action the Data Collection
With a delay of Trigger Delay
The parameter selected as the Primary Trigger is com-
pared to a value selected as the Primary Test, using the After the desired Triggers are set, the start button on
Primary Operator as a comparator. If it is evaluated as the trend screen must be manually pressed before the
true, then the data collection is started or stopped (af- triggers will be evaluated. While waiting for the trig-
ter any selected Trigger delay) per the selected Trigger gers to start or stop data collection, a status message is
Action. displayed in the upper right corner of the trend screen
describing the pending action.
A Secondary Trigger can be evaluated with the Prima-
ry Trigger to start/stop data collection. The Primary to
Secondary Operator is used to define the Trigger com- Display only
binations required to be true to start/stop data collec-
This screen displays trending start/stop fields. There
tion. The Secondary Trigger is setup and evaluated the
are no display only fields on this screen.
same as the Primary Trigger.

104 JOHNSON CONTROLS

Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Programmable Data collection will start/stop (as selected with Trigger

Action):
Primary Trigger
Access Level Required: OPERATOR • If AND selected: Both Primary AND Secondary
Selects the first parameter to be evaluated. Selection is are true
made from the Slot Numbers listing on the Trend Com- • If OR selected: Either Primary OR Secondary (or
mon Slots Screen or the Master Slot Numbers List in both) are true
this manual. Setting this slot number to zero disables 2
the Primary Trigger. • If XOR selected: Either Primary OR Secondary
(but not both) are true
Primary Operator
Access Level Required: OPERATOR
Secondary Trigger
Access Level Required: OPERATOR
Selects the comparator for the Primary Trigger’s rela-
tionship to the Primary Test. If the Primary Trigger is Selects the second parameter to be evaluated. Selection
an analog value, selections are: <, <=, =, =>, >. If the is made from the Slot Numbers listing on the Trend
Primary Trigger is a digital event, selections are: Equal Common Slots Screen or the Master Slot Numbers List
To, Not Equal To. in this manual. Setting this slot number to zero disables
the Secondary Trigger.
Primary Test
Access Level Required: OPERATOR
Secondary Operator
Access Level Required: OPERATOR
Selects the value or condition that the Primary Trig-
ger is compared to. Selection ranges from the Primary Selects the comparator for the Secondary Trigger’s re-
Trigger minimum value to the Primary Trigger maxi- lationship to the Secondary Test. If the Secondary trig-
mum value. ger is an Analog value, selections are: <, <=, =, =>, >.
If the Secondary Trigger is a digital event, selections
Trigger Action are: Equal To, Not Equal To.
Access Level Required: OPERATOR
Secondary Test
Selects whether the trend data collection will Start or
Access Level Required: OPERATOR
Stop when the Trigger comparisons are true. If set to
Start, data collection will stop after one screen of data Selects the value or condition that the Secondary Trig-
is collected. ger is compared to. Selection ranges from the Second-
ary Trigger minimum to the Secondary Trigger maxi-
Trigger Delay mum.
Access Level Required: OPERATOR
Allows the data collection start or stop to be delayed
Navigation
after the Triggers evaluate as true. The delay is select-
able from 1 to 864000 seconds (10 days). Display is Home
in days, hours, minutes and seconds. The delay timer Causes an instant return to the Home Screen.
begins when the triggers evaluate as true. If the Trigger
Action is set to Start, data collection will begin after Trend Setup
the triggers evaluate as true and the delay timer has Causes an instant return to the Trend Setup Screen.
elapsed. If the Trigger Action is set to Stop, data col-
lection will stop after the Triggers evaluate as true and
the delay timer has elapsed.

Primary to Secondary Operator

Access Level Required: OPERATOR
Selects whether the Primary Trigger, Secondary Trig-
ger or both have to be true in order to start or stop data
collection. Selections are AND, OR, XOR and None. If
NONE is selected, the Secondary Trigger is disabled.

JOHNSON CONTROLS 105

 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Common slots screen

LD14869

Figure 68 - Common slots screen

Overview Page Up
Access Level Required: OPERATOR
This screen displays the slot numbers of the commonly
monitored parameters. The slot numbers for the re- Scroll up in the displayed data.
mainder of the available parameters are listed on the
Print
Master Slot Numbers List that follows.
Access Level Required: OPERATOR
From these lists, select up to six parameters to be trend- Generates a list of the slot numbers of the available
ed. Return to the Trend Setup Screen and enter the pa- parameters.
rameters Slot Numbers into Data Points 1 through 6.

Navigation
Display only
Home
Slot Numbers Causes an instant return to the Home Screen.
These are the slot numbers of the most commonly used
parameters. Trend Setup
Causes a return to the Trend Setup Screen.

Programmable
Page Down
Access Level Required: OPERATOR
Scroll down in the displayed data.

106 JOHNSON CONTROLS

Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Master slot numbers list for use with trend feature

Slot Description Slot Description

number number
SYSTEM 1812 Evaporator Refrigerant Temperature
256 Chiller Operating State 1813 Delta P / P
257 Coastdown Time Remaining 1814 Brine Low Cutout
2
259 Safety Relay CONDENSER
260 Cycling Relay 2048 Leaving Condenser Liquid Temperature
261 Warning Relay 2049 Condenser Liquid Flow Switch
262 Operating Hours 2050 Condenser Liquid Pump
263 Run Time (in seconds) 2051 Return Condenser Liquid Temperature
264 Number Of Starts 2052 Condenser Pressure
427 Run Permissive 2053 Condenser Saturation Temperature
267 Remote Ready To Start 2054 Condenser Small Temperature Difference
EXTERNAL CONTACT 2057 High Pressure Switch
280 Is Remote Stop Closed 2058 High Pressure Warning Threshold
281 Is Remote Start Closed SUBCOOLING
282 Is MultiUnit Cycling Closed 2059 Sub Cooling Temperature
283 Is Remote Cycling Closed DROP LEG REFRIGERANT
284 Is Auxiliary Safety Open 2061 Drop Leg Refrigerant Temperature
JUMPER COMPRESSOR
287 Is Diagnostics Enabled 1296 Discharge Temperature
288 Liquid Type 1299 Discharge Superheat
289 Chilled Liquid Pump Operation PRE-ROTATION VANES
291 Power Failure Restart 1280 Vane Motor Switch
OPTIONS 1281 Pre-Rotation Vanes Position
304 Control Mode 1282 Pre-Rotation Vanes Opening
305 System Language 1283 Pre-Rotation Vanes Closing
306 Chiller ID Number 1284 Are Vanes Holding
307 Display Mode 1285 Control Mode
SECURITY 18011 PRV Auto/Manual Mode
336 Log in Level 18027 PRV Ramp
337 Log in User ID 18026 PRV Command Position
SCHEDULE SURGE
512 Is Schedule Enabled 8280 Stall Detector Board Output Voltage
EVAPORATOR 8236 ACC Surge Detected
1792 Leaving Chilled Liquid Temperature 8317 Stall DC Pressure Voltage
1793 Temperature Differential 8319 Surge Avoidance Surge Detected
1794 Chilled Liquid Flow Switch 8238 Surge Avoidance Surge Count
1795 Chilled Liquid Pump REFRIGERANT LEVEL CONTROL
1806 Shutdown Temperature 8205 Refrigerant Level Position
1807 Return Chilled Liquid Temperature 8206 Refrigerant Level Setpoint
1808 Evaporator Pressure 8207 Active Refrigerant Level Setpoint
1809 Evaporator Saturation Temperature 8209 Control Mode
1810 Evaporator Small Temp Difference 8210 Is Pulldown in Effect

JOHNSON CONTROLS 107

 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Slot Description Slot Description

number number
8211 Startup Delay Remaining 2311 Current Limit remote Modem Setpoint
8212 Startup Delay In Effect 2312 Current Limit Selected Setpoint
8213 Start-up Position 2313 Pulldown Demand Time Remaining
8214 Level Control State 2314 Pulldown Demand Limit Setpoint
8208 Level Control Valve Command 2315 Pulldown Demand Time Setpoint
LEAVING CHILLED LIQUID 2316 Anti-Recycle Time Remaining
1792 Temperature 2317 Current Limit Remote
1793 Temperature Differential VARIABLE SPEED DRIVE
1794 Is Flow Switch Closed 2305 Motor Run
1795 Is Pump On 3047 VSD Fault
1796 Local Temperature Setpoint 18085 Input % Full Load Amps
1797 Remote Analog Temperature Setpoint 2823 VSD Output Voltage
1798 Remote BAS (ISN) Temperature Setpoint 2822 VSD Output Frequency
1799 Remote Modem Temperature Setpoint 20788 Max Chiller Frequency
1800 Selected Temperature Setpoint 2818 Input Power
1802 Remote Temperature Range 2819 Input kW Hours
1803 Restart Temperature Offset 2878 L1 Voltage Total Harmonic Distortion
1804 Restart Temperature Offset 2879 L2 Voltage Total Harmonic Distortion
1805 Shutdown Temperature Offset 2880 L3 Voltage Total Harmonic Distortion
1806 Shutdown Temperature Setpoint 3014 L1 Input Current Total Demand Distortion
1818 Remote Digital Temperature Setpoint 3015 L2 Input Current Total Demand Distortion
RETURN CHILLED LIQUID 3016 L3 Input Current Total Demand Distortion
1807 Temperature 3017 Input kVA
SMART FREEZE PROTECTION 2869 Input Power Factor
1815 Is Control Enabled 2306 Motor % Full Load Amps
VARIABLE GEOMETRY DIFFUSER 20784 VSD Command
8280 Active Stall Voltage 3051 VSD Control State
18305 Active Stall Voltage Type 3050 VSD Inverter State
18135 Mach Number 3058 Precharge Active
18137 Active High Limit 3044 Precharge Complete
18138 Active Low Limit 3057 DC Bus Regulating
18983 VGD Position (FAA compressor) 3027 DC Bus Voltage
18294 Maximum VGD Position (FAA compressor) 2829 Cooling System
8281 VGD Opening 3053 L1 Input Voltage (Peak)
8282 VGD Closing 3054 L2 Input Voltage (Peak)
8290 VGD Control State 3055 L3 Input Voltage (Peak)
17408 Discharge Pressure 2872 L1 Input Voltage (RMS)
MOTOR 2873 L2 Input Voltage (RMS)
2305 Is Motor Starter On 2874 L3 Input Voltage (RMS)
2306 Input % FLA 3008 L1 Input Current (RMS)
2307 Is Motor Controller Switch Open 3009 L2 Input Current (RMS)
2308 Current Limit Local Setpoint 3010 L3 Input Current (RMS)
2309 Current Limit Analog Setpoint 3018 Phase A Output Voltage (RMS)
2310 Current Limit Remote BAS (ISN) Setpoint 3019 Phase B Output Voltage (RMS)
3020 Phase C Output Voltage (RMS)

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Slot Description Slot Description

number number
3021 Phase A Output Current (RMS) 18292 Surge Frequency
3022 Phase B Output Current (RMS) 18293 Anti-Surge Minimum Frequency
3023 Phase C Output Current (RMS) 18295 Leaving Chilled Liquid Temperature (Filtered)
3031 Phase A Rectifier Baseplate Temperature 18296 Condenser Pressure (Filtered)
3032 Phase B Rectifier Baseplate Temperature 18297 Evaporator Pressure (Filtered) 2
3033 Phase C Rectifier Baseplate Temperature 18300 VGD Command (FAB compressor)
3034 Phase A Inverter Baseplate Temperature 18332 Anti-Surge Transient Offset
3035 Phase B Inverter Baseplate Temperature 18342 VGD Position (FAB compressor)
3036 Phase C Inverter Baseplate Temperature MAGNETIC BEARING CONTROLLER
3029 Internal Ambient Temperature 1 20992 Suspension Input Contact
3030 Internal Ambient Temperature 2 20996 Rotation Input Contact
MOTOR MONITORING 20997 Delevitated Mode
3059 Motor Temperature 1 20998 Suspension Mode
3060 Motor Temperature 2 20999 Rotation Mode
3061 Motor Temperature 3 21000 Remote Mode
3062 Motor Temperature 4 21001 ESD Failure
3063 Motor Temperature 5 21002 Position V13
3064 Motor Temperature 6 21003 Position W13
19148 Average Winding Temperature 21004 Position V24
2362 Motor Housing Temperature 21005 Position W24
18361 Motor Housing Temperature Setpoint 21006 Position Z12
(FAB compressor) 21007 Unbalance VW13
18362 Motor Cooling Valve Command 21008 Unbalance VW24
(FAB compressor)
21009 Vibration Z12
CAPACITY CONTROL
21010 Current V1
1281 PRV Position (FAA compressor)
21011 Current V2
2822 VSD Output Frequency
21012 Current V3
18023 HGBP Command
21013 Current V4
18024 Active Minimum PRV Position (FAA
21014 Current W1
compressor)
21015 Current W2
18026 PRV Command (FAA compressor)
21016 Current W3
18041 Condenser Pressure Override Threshold
21017 Current W4
18042 Evaporator Pressure Override Threshold
21018 Current Z1A
18058 Head Pressure
21019 Current Z2A
18093 Active Anti-Surge Minimum Frequency
21020 Machine Temperature Probe 1
18122 VSD Frequency Command
21021 Machine Temperature Probe 2
18143 Input Current Override Threshold
21022 Electronic Temperature Probe 1
18251 Motor Current Override Threshold
21023 Electronic Temperature Probe 2
18273 Control State
21024 Rotor Elongation
18274 Active Load Limit
21025 Motor Speed
18288 Speed of Sound
21027 Landing Counter
18289 Isentropic Head
21028 Operation Time
18290 Omega
21029 Rotation Time
18291 Surge Mach
21030 Events Number

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Slot Description Slot Description

number number
21031 ESD Snapshot 21040 ESD Failure
21032 Decel Snapshot 21041 MBC Fault
21033 AVR 21042 Stop Bypass Valve
21034 ABS 21043 Rotation Allowed
21035 Landing After Reset 21045 Control Mode
21036 Operation Mode
21037 Alarm 1
21038 Alarm 2
21039 Alarm 3

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Display messages
The status bar of the display contains a status line To aid in the meaning of the message, messages are
and, beneath it a details line. The status line contains displayed in different colors as follows:
a message describing the operating state of the chill- • Normal Operation messages - Green
er; whether it is stopped, running, starting or shutting • Warning messages - Yellow
down. The details line displays warning, cycling, safe- • Cycling Shutdown messages - Orange
ty, start inhibit and other messages that provide further
details of the status bar messages. The status messages
• Safety Shutdown messages - Red 2
Warning messages will scroll between all those stand-
listed below are displayed on the status line. All other
ing. Shutdowns will show first occurrence. For mes-
messages are displayed on the details line. For conve-
sages specific to the VSD, refer to the applicable YMC2
nience they are listed in alphabetical order.
Variable Speed Drive Service (Form 160.78-M3).
Table 6 - Status messages
Message Description
The chiller is shut down on a CYCLING shutdown. The cause of the shutdown is still in effect and
CYCLING SHUTDOWN –
is displayed on the Details line of the Status Bar. The chiller will automatically restart when the
AUTO RESTART
CYCLING condition clears.
A chiller start has been initiated so the VSD is commanded to precharge to raise VSD DC bus
voltage to power up the Magnetic Bearing Controller (MBC). Then MBC conditions are verified
MBC STARTUP
and transitioned to levitate the driveline rotor (MBC Levitation Mode). The progress of the MBC
startup is described in the Details Line of the Status Bar.
The chiller is shut down on a SAFETY shutdown. The cause of the shutdown is still in effect
SAFETY SHUTDOWN –
and is displayed on the Details line of the Status Bar. The chiller can be started after the Safety
MANUAL RESTART
condition clears and the Operator presses the CLEAR FAULT button.
The chiller is performing a Soft Shutdown. Simultaneously, the Hot Gas Bypass Valve is
commanded to 100% open (if Hot Gas Bypass is Enabled), the compressor Prerotation Vanes
(PRV) are commanded to the programmed PRV Shutdown Position and the Level Control Valve
is commanded to 100% open. The motor drive speed is slowed from its initial speed to the
minimum required to prevent surge. Then the motor drive speed is ramped to 0 Hz. The chiller
then transitions to coastdown. Soft Shutdown in initiated by the following:
• Leaving Chilled Liquid – Low Temperature
SOFT SHUTDOWN • Local Panel Stop Key
• Remote Stop
• Any MBC Fault occurs
• Multi-Unit Cycling – Contacts Open
• System Cycling – Contacts Open
• Control Panel – Schedule
If the local panel safety stop switch is pressed or any chiller shutdown faults other than those listed
above occur, Soft Shutdown is immediately terminated and a System Coastdown will occur.
The chiller is prevented from being started due to the reason displayed on the Details Line of the
START INHIBIT
Status bar.
The chiller has shut down and removed the run signal from the motor variable speed drive
(VSD). The system is waiting for confirmation that the driveline has stopped rotating. When the
SYSTEM COASTDOWN MBC and VSD report drive frequency of 0 Hz for 5 seconds, coastdown is considered completed.
Then, after 60 seconds delay the VSD Precharge command is released. DC power for the
Magnetic Bearing Controller (MBC) will cease.
The chiller is shut down but will initiate start upon receipt of a Local or Remote start signal. The
Magnetic Bearing Controller (MBC) does not have the driveline rotor levitated. The Hot Gas
SYSTEM READY TO
Bypass Valve position (if present) is set to the programmed Hot Gas Startup Position. The Level
START
Control Valve position is set to the programmed Condenser Level Control Valve Startup Position.
The Prerotation Vanes (PRV) are driven to the programmed PRV Startup Position.
SYSTEM RUN The chiller is running under the condition described in the Details Line of the Status Bar.
SYSTEM STOPPED The chiller is shutdown with a prevailing stop command.

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Table 7 - Run messages

Message Description
LEAVING CHILLED LIQUID The chiller is running, controlling the Leaving Chilled Liquid to the Leaving Chilled Liquid
CONTROL Temperature Setpoint. There are no system conditions inhibiting this operation.
This non-annunciating message alerts that the DC Bus is precharged or pre-regulated
for a state outside of chiller run. It is set when the VSD indicates a precharge or pre-
WARNING – VSD DC BUS
regulated state or DC Bus voltage >50 V in the stopped state. A countdown timer
ACTIVE
shows with this message to indicate the time remaining in a precharge or pre-regulate
command while stopped.
The Chiller Input current is greater than or equal to the Active Current Limit Setpoint.
The Current Limit Setpoint is programmed over a range of 30 to 100% of the Chiller
Full Load Amps (FLA). The Active limit is the minimum of the Local, pulldown (if active),
and Remote Current Limit Setpoints in Remote mode or the remote value in BAS
VSD – HIGH INPUT CURRENT
(ISN) mode. While this condition is in effect, chiller capacity control is in override to
LIMIT
reduce current. Normal LCHLT capacity control operation is resumed and this message
automatically clears when the input current decreases below this limit.
The highest of the three phase input currents divided by the programmed Job Input FLA
is compared to the limit for this override.
The chiller input current will be limited by the pulldown demand limit setpoint. The
VSD – INPUT PULLDOWN LIMIT
message clears when the pulldown demand time expires.

Table 8 - MBC startup messages

Message Description
The chilled liquid flow switch input is not reading voltage indicating the presence of
WAITING FOR CHILLED
chilled liquid flow from the flow switch. Indication of chilled liquid flow is required during
LIQUID FLOW
the MBC Startup state to allow transition to chiller run.
The OptiView™ has issued a MBC Levitate command to the MBC and is waiting for
WAITING FOR MBC confirmation from the MBC that De-levitated mode is OFF, Levitated mode is ON, and
LEVITATION the input from the digital Rotation Allowed contacts on the MBC is high at OptiView™
I/O board terminal TB3-30. This message precedes “Waiting for Chilled Liquid Flow”.
The OptiView™ has issued a VSD Pre-Charge/Pre-Regulate command to the VSD and
WAITING FOR VSD
is waiting for confirmation from the VSD that it has achieved regulated DC bus voltage
PREREGULATION
and is awaiting a run command. this message precedes “Waiting for MBC Levitation”.

Table 9 - Start inhibit messages

Message Description
The chiller is inhibited from starting because the anti-recycle time has not yet elapsed.
ANTI-RECYCLE XXMIN/SEC
Time remaining is displayed. A 15 second delay exists from Stop to Start.
This start inhibit is set when the Line Voltage setpoint is “INVALID”. Line Frequency is
LINE FREQUENCY NOT SET
set invalid on a new or cleared BRAM until programmed.
This start inhibit is set when the Line Voltage setpoint is “INVALID”. Line Voltage is set
LINE VOLTAGE NOT SET
invalid on a new or cleared BRAM until programmed.
PRV NOT CALIBRATED The Pre-rotation vanes calibration procedure has not yet been performed.
VGD NOT CALIBRATED The Variable Geometry Diffuser calibration procedure has NOT yet been performed.

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Section 2 - OptiView™ Control Center introduction
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Table 10 - Warning messages

Message Description
The MBC landing counter has accumulated 30 events where the motor shaft
displacement exceeded 120 µm (80% of the air gap space to the touchdown bearing)
WARNING – MBC – LANDING
while shaft rotation is detected. This warning is released only when a service technician
COUNTER HIGH
checks the shaft air gap measurement for acceptability and resets the MBC according
to the driveline service manual YORK YMC2 Service Manual (Form 160.78-M2).
During the time the MBC Rotation Mode is commanded ON by the microboard via serial 2
comms this warning is set if the MBC reports Rotation Mode is OFF by serial comms.
WARNING – MBC – ROTATION
This warning is inhibited if MBC communication is not initiated and during the first 15
MODE OFF
seconds after the Rotation Mode is commanded ON. This warning is released when
Rotation Mode status matches the microboard command to the MBC.
The chiller motor current is greater than or equal to the Motor Overload current limit.
The Motor Overload current limit is predetermined from the motor model and Maximum
WARNING – MOTOR – HIGH
VSD Output Current. While this condition is in effect, chiller capacity control is in
CURRENT LIMIT
override to reduce current. Normal LCHLT capacity control operation is resumed and
this message automatically clears when the motor current decreases below this limit.
The Condenser Pressure exceeds the High Pressure Warning Setpoint threshold,
programmed by a Service technician logged in at SERVICE access level. While this
WARNING – CONDENSER –
condition is in effect, the chiller capacity is in override to reduce pressure. This message
HIGH PRESSURE LIMIT
automatically clears and normal LCHLT capacity control restored when the Condenser
pressure decreases to below the Setpoint.
The Evaporator pressure Transducer is indicating a higher pressure than the Condenser
pressure Transducer after the chiller has been running for 10 minutes. This is indicative
WARNING – CONDENSER OR
of a Condenser or Evaporator Transducer failure. This message will be displayed
EVAPORATOR XDCR ERROR
until the condition clears and the WARNING RESET Keypad button is pressed in
OPERATOR (or higher) access mode. Condition not checked in Brine mode.
The difference between the Stall Pressure Transducer output (discharge pressure) and
the Condenser Pressure Transducer output has exceeded 0.28 VDC for 3 continuous
minutes while the chiller was running. This feature verifies the operation of the Stall
Transducer and the Condenser transducer. Since both transducers are measuring
essentially the same pressure, both outputs should be within the specified tolerance.
WARNING – CONDENSER OR
This message must be manually cleared. It will be displayed until the transducer outputs
VGD SENSOR FAILURE
are within the acceptable range of each other and the WARNING RESET button in
SERVICE access level.
While this message is displayed, the Variable Geometry Diffuser (VGD) is driven to the
full open position and held there until this warning is manually cleared. When cleared,
the VGD returns normal operation.
The Evaporator pressure has decreased to the Warning threshold. This threshold is
fixed in Water cooling applications. In Brine cooling applications, the threshold is a fixed
amount above the programmable safety shutdown threshold. The Safety threshold in
Brine applications is determined by the Brine solution and is determined by the YORK
Factory. While this condition is in effect, the chiller capacity control is in override to
increase suction pressure. This message automatically clears and normal LCHLT
WARNING – EVAPORATOR – capacity control restored when the Evaporator pressure increases to the reset value.
LOW PRESSURE LIMIT Evaporator pressure thresholds
Warning threshold Reset threshold
(psig) (psig)
Water Brine Water Brine
+2.0>Safety +3.0>Safety
R-134a 27.0 28.0
Setpoint Setpoint

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Table 10 - Warning messages (cont'd)

Message Description
This applies only if Surge Protection SHUTDOWN feature is Disabled. The Surge
Window Count has exceeded the Count Limit. Message can be manually cleared after
WARNING – EXCESS SURGE
the Surge Window Count is less than or equal to the Count Limit, or the SHUTDOWN
DETECTED
feature is Enabled or the chiller is stopped. To clear message press WARNING RESET
button on HOME Screen when logged in at OPERATOR (or higher) access level.
WARNING – MOTOR – The Motor Housing Temperature is greater than or equal to 167°F (75°C). This warning
HIGH HOUSING is released when Motor Housing Temperature is less than 158°F (70°C).
TEMPERATURE
This warning occurs when any of the enabled motor winding temperatures exceeds
WARNING - MOTOR – 275°F (135°C) for 3 continuous seconds. This warning will automatically clear when all
HIGH WINDING winding temperatures decrease below the warning threshold. Also it will not act on any
TEMPERATURE individual winding temperature sensor that has been disabled with the TEMPERATURE
DISABLED Setpoint on the Motor Details Screen.
During the initialization process that occurs when power is applied to the control
center, test data is written to a location in the BRAM battery backed memory device (IC
location U52 on Microboard). This data is then read from the BRAM and compared to
WARNING – REAL TIME
the test data. If the read data is not the same as that which was written to the device,
CLOCK FAILURE
it is assumed the BRAM and Real time Clock operation is defective and this message
is displayed. The BRAM should be replaced by a qualified Service Technician. This
message automatically clears when the BRAM problem has been solved.
A blank BRAM battery-backed memory device (IC location U52 on Microboard) or a
failure of this device was detected during the initialization process that occurs when
power is applied to the control center. Due to this failure, any or all of the programmed
WARNING – SETPOINT
Setpoints could have been corrupted. Therefore, all Setpoints have been automatically
OVERRIDE
changed to their Default values. All Setpoints will have to be programmed to their
desired values. This message will clear when the WARNING RESET button is pressed
in OPERATOR (or higher) access mode.
Line voltage imbalance shall be calculated, for every VSD communications cycle, as:

max (|Vab-Vavg|,|Vbc-Vavg|,|Va-Vavg|)
Vimb% = x 100%
Vavg
where Vab, Vbc and Vca are line-to-line total RMS voltages received from the drive, max is
WARNING – VSD – the function which selects the largest of its arguments, and:
INPUT VOLTAGE IMBALANCE
|Vab|+|Vbc|+|Vca|
Vavg =
3
If Vimb% exceeds 5% continuously for 45 seconds, the warning will be displayed. The
45 second timer shall reset and the warning shall clear if three consecutive imbalance
readings fall below the 5% threshold.

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Table 11 - Routine shutdown messages

Message Description
LOCAL STOP A local shutdown command has been received by pressing the Keypad Stop button.
A shutdown command has been received from a remote device. Remote Stop
commands can be received in Digital Remote mode via I/O Board TB4-7/8 or in BAS
REMOTE STOP (ISN) (Integrated Systems Network) Remote mode via the E-Link Gateway serial
communications. If the chiller is running when this occurs, the chiller performs a soft
shutdown. 2
Table 12 - Cycling shutdown messages
The chiller will automatically restart when the cycling (Form 160.78-M2) and YMC2 Variable Speed Drive
condition clears. Service and troubleshooting informa- Service (Form 160.78-M3).
tion is contained in the YORK YMC2 Service Manual
Message Description
The Chilled Liquid Flow Switch has remained open for 5 continuous seconds while
CHILLED LIQUID – FLOW
the chiller was running, in soft shutdown, or at least 45 seconds after MBC startup is
SWITCH OPEN
initiated. The chiller will automatically restart when the flow switch closes.
The Condenser water flow switch has remained open for 5 continuous seconds while
CONDENSER – FLOW SWITCH
the chiller was running or in soft shutdown. This check is bypassed until “System Run” is
OPEN
achieved. The chiller will automatically restart when the flow switch closes.
The control power input signal at I/O board TB3-81 was low for 1 second continuous.
CONTROL PANEL – LOSS OF This signal is used to determine when the digital inputs are affected by a panel power
CONTROL VOLTAGE loss versus an actual condition for their devices. This fault is not expected on an actual
loss of microboard power, because the processor will be off before the fault delay.
A Control Power failure has occurred. If the power failure occurred while the chiller
was running, it will automatically restart when power is restored. This message can
indicate a Cycling (auto-restart after power failure) or Safety (manual restart after power
CONTROL PANEL – POWER failure) shutdown, depending upon control center configuration. It indicates a cycling
FAILURE shutdown when displayed in orange characters; Safety shutdown when displayed in
red characters. The control center is configured for auto-restart or manual restart after
power failure by a qualified Service Technician following instructions in YORK YMC2
Service Manual (Form 160.78-M2).
The programmed Daily Schedule Setpoint has shutdown the chiller. If this occurs while
CONTROL PANEL – SCHEDULE the chiller is running, a Soft Shutdown is performed. The chiller will automatically restart
at the next scheduled start time.
The evaporator pressure, as sensed by the evaporator transducer, has decreased to
the shutdown threshold. For water cooling applications, the shutdown threshold is a
fixed value. For brine cooling applications, the shutdown threshold varies according to
the concentration of the brine solution. The brine shutdown threshold is programmed
at the YORK factory. It should not be changed by anyone other than a qualified Service
Technician following instructions in YORK YMC2 Service Manual (Form 160.78-M2).
The chiller will restart after the evaporator pressure increases to the restart threshold.
If this shutdown occurs three times in a 90 minute period, an EVAPORATOR-LOW
EVAPORATOR – LOW PRESSURE safety shutdown is initiated.
PRESSURE
Shutdown
Shutdown Restart
(psig) (psig)
Water Cooling
25.0 25.1
-R-134a
Brine Cooling 6.0 to 25.0 +0.1>
-R-134a as programmed Shutdown threshold

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Table 12 - Cycling shutdown messages (cont'd)

Message Description
Valid communication between the microboard and the LTC I/O Board have been
EXPANSION I/O – SERIAL
disrupted for three consecutive attempts. The chiller will automatically restart when valid
COMMUNICATIONS
communication is received.
The Leaving Chilled Liquid Temperature has decreased to the programmed Shutdown
LEAVING CHILLED LIQUID – Temperature Setpoint. If the chiller is running when this occurs, a soft shutdown is
LOW TEMPERATURE performed. The chiller will automatically restart when the temperature increases to the
programmed Restart Temperature Setpoint.
This Cycling Shutdown is set when the MBC amplifier temperature exceeds 140ºF
MBC – HIGH AMPLIFIER (60ºC). This condition is determined by the OptiView™ control software from
TEMPERATURE temperature data transmitted through the serial comms. The shutdown is released when
amplifier temperature drops 18ºF (10ºC) below the trip value.
This Cycling Shutdown is set when the MBC DC/DC Converter board temperature
MBC – HIGH DC/DC exceeds 167ºF (75ºC). This condition is determined by the OptiView™ control software
TEMPERATURE from temperature data transmitted through the serial comms. The shutdown is released
when DC/DC converter temperature drops 18ºF (10ºC) below the trip value.
This Cycling Shutdown is set when an invalid or no response is received from the
MBC to a Modbus command from the panel for eight successive requests. It shall
be triggered by the Modbus communications task when its fault conditions are met
(thresholds of consecutive timeouts, ID mismatches, checksum failures, or error
MBC – SERIAL
packets). It is released when a valid response is received. This fault becomes active
COMMUNICATIONS
during the Stopped State or the MBC Startup State when the MBC intializes (VSD DC
Bus Voltage has increased enough power the MBC). It stays active during Run and Soft
Shutdown, and becomes inactive at coastdown or stop when the DC Bus Voltage is less
than 100 V.
The MBC has shutdown the chiller and the control center has not yet received the cause
of the fault from the MBC via the serial communications link. The MBC shuts down the
chiller by opening the MBC Emergency Shutdown (ESD) contacts (located on the MBC
MBC SHUTDOWN – control board and connected between TB6-15 and TB6-53 in the control center). The
REQUESTING FAULT DATA microboard in the control center then sends a request for the cause of the fault to the
MBC control board over the serial link. Because serial communications are initiated
every 2 seconds, this message appears for a few seconds and then is replaced with
one of the other MBC fault messages in this section.
This Cycling Shutdown is set when the MBC looses the speed signal that is expected
from the VSD while the MBC is commanded in Rotation Mode. The MBC ESD Fault
contacts open. The MBC remains in Levitation mode with the motor shaft levitated until
MBC – SPEED SIGNAL FAULT
commanded to de-levitate over serial comms or VSD DC buss power depletes. This
shutdown is released when the transmission is reestablished. A 10 second bypass
exists when the initial command to Rotation Mode occurs.
This Shutdown is set when the chiller fails to exit the MBC startup state within 60
seconds, during a chiller start. Refer to YORK YMC2 Service Manual (Form 160.78-
MBC – STARTUP FAILURE
M2) for conditions necessary to complete MBC startup successfully. Check fault history
details to determine which specific conditions were not met.
See the previous MBC Shutdown – Requesting Fault Data message. If the control
MBC – STOP (FAULT) center’s microboard does not receive the cause of the MBC ESD fault over the serial
CONTACTS OPEN link within 10 seconds after the ESD contacts open is recognized, it is assumed it is not
forthcoming and that message is replaced with this message.
The MBC has measured shaft displacement is greater than 75 µm from center in the
orthogonal radial axis designated V at the impeller end radial magnetic bearing during
Levitation or Rotation mode over a 7 second window (approximately one-third of the air
MBC – V13 LOW FREQUENCY
gap space to the touchdown bearing). The MBC ESD Fault contacts open. The MBC
DISPLACEMENT
remains in Levitation mode with the motor shaft levitated until commanded to de-levitate
over serial comms or VSD DC buss power depletes. This warning is released when
displacement is less than 75 µm.

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Table 12 - Cycling shutdown messages (cont'd)

Message Description
The MBC has measured shaft displacement is greater than 75 µm from center in the
orthogonal radial axis designated V at the impeller end radial magnetic bearing during
Levitation or Rotation mode (approximately half of the air gap space to the touchdown
MBC – V13 POSITION
bearing). The MBC ESD Fault contacts open. The MBC remains in Levitation mode with
the motor shaft levitated until commanded to de-levitate over serial comms or VSD DC
buss power depletes. This shutdown is released when displacement is less than 75 µm. 2
The MBC has measured shaft displacement is greater than 75 µm from center in the
orthogonal radial axis designated V at the opposite-impeller end radial magnetic bearing
during Levitation or Rotation mode over a 7 second window (approximately 1/3 of the
MBC – V24 LOW FREQUENCY
air gap space to the touchdown bearing). The MBC ESD Fault contacts open. The MBC
DISPLACEMENT
remains in Levitation mode with the motor shaft levitated until commanded to de-levitate
over serial comms or VSD DC buss power depletes. This warning is released when
displacement is less than 75 µm.
The MBC has measured shaft displacement is greater than 75 µm from center in
the orthogonal radial axis designated V at the opposite-impeller end radial magnetic
bearing during Levitation or Rotation mode (approximately half of the air gap space
MBC – V24 POSITION to the touchdown bearing). The MBC ESD Fault contacts open. The MBC remains in
Levitation mode with the motor shaft levitated until commanded to de-levitate over serial
comms or VSD DC buss power depletes. This shutdown is released when displacement
is less than 75 µm.
The MBC has measured shaft displacement is greater than 75 µm from center in the
orthogonal radial axis designated W at the impeller end radial magnetic bearing during
Levitation or Rotation mode over a 7 second window (approximately one-third of the air
MBC – W13 LOW FREQUENCY
gap space to the touchdown bearing). The MBC ESD Fault contacts open. The MBC
DISPLACEMENT
remains in Levitation mode with the motor shaft levitated until commanded to de-levitate
over serial comms or VSD DC buss power depletes. This warning is released when
displacement is less than 75 µm.
The MBC has measured shaft displacement is greater than 75 µm from center in the
orthogonal radial axis designated W at the impeller end radial magnetic bearing during
Levitation or Rotation mode (approximately half of the air gap space to the touchdown
MBC – W13 POSITION
bearing). The MBC ESD Fault contacts open. The MBC remains in Levitation mode with
the motor shaft levitated until commanded to de-levitate over serial comms or VSD DC
buss power depletes. This shutdown is released when displacement is less than 75 µm.
The MBC has measured shaft displacement is greater than 75 µm from center in
the orthogonal radial axis designated W at the opposite-impeller end radial magnetic
bearing during Levitation or Rotation mode over a 7 second window (approximately
MBC – W24 LOW FREQUENCY
one-third of the air gap space to the touchdown bearing). The MBC ESD Fault
DISPLACEMENT
contacts open. The MBC remains in Levitation mode with the motor shaft levitated until
commanded to de-levitate over serial comms or VSD DC buss power depletes. This
warning is released when displacement is less than 75 µm.
The MBC has measured shaft displacement is greater than 75 µm from center in the
orthogonal radial axis designated W at the opposite-impeller end radial magnetic bearing
during Levitation or Rotation mode (approximately half of the air gap space to the touchdown
MBC – W24 POSITION
bearing). The MBC ESD Fault contacts open. The MBC remains in Levitation mode with the
motor shaft levitated until commanded to de-levitate over serial comms or VSD DC buss
power depletes. This shutdown is released when displacement is less than 75 µm.
The MBC has measured synchronous speed (first harmonic) shaft vibration at the
impeller end radial magnetic bearing is greater than 60 µm from 0 to the peak amplitude
in Rotation mode. This condition is monitored only when the AVR and ABS filter is on,
MBC – VW13 VIBRATION which occurs for speed above 80 Hz. The MBC ESD Fault contacts open. The MBC
remains in Levitation mode with the motor shaft levitated until commanded to de-levitate
over serial comms or VSD DC buss power depletes. This warning is released when
vibration is less than 60 µm.

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 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 12 - Cycling shutdown messages (cont'd)

Message Description
The MBC has measured synchronous speed (first harmonic) shaft vibration at the
opposite-impeller end radial magnetic bearing is greater than 60 µm from 0 to the peak
amplitude in Rotation mode. This condition is monitored only when the AVR and ABS
MBC – VW24 VIBRATION filter is on, which occurs for speed above 80 Hz. The MBC ESD Fault contacts open.
The MBC remains in Levitation mode with the motor shaft levitated until commanded to
de-levitate over serial comms or VSD DC buss power depletes. This warning is released
when vibration is less than 60 µm.
The MBC has measured shaft displacement is greater than 100 µm axially from the
design running position over a 7 second window (approximately 1/3 of the air gap
MBC – Z12 LOW FREQUENCY space to the touchdown bearing axially). The MBC ESD Fault contacts open. The MBC
DISPLACEMENT remains in Levitation mode with the motor shaft levitated until commanded to de-levitate
over serial comms or VSD DC buss power depletes. This warning is released when
displacement is less than 100 µm.
The MBC has measured shaft displacement is greater than 100 µm axially from the
design running position (approximately 1/2 of the air gap space to the touchdown bearing
MBC – Z12 POSITION axially). The MBC ESD Fault contacts open. The MBC remains in Levitation mode with
the motor shaft levitated until commanded to de-levitate over serial comms or VSD DC
buss power depletes. This shutdown is released when displacement is less than 100 µm.
The Multiunit Cycling contacts connected to I/O Board TB4-9, have opened to initiate a
MULTIUNIT CYCLING – cycling shutdown. If the chiller is running when this occurs, the Pre-rotation Vanes are
CONTACTS OPEN driven fully closed prior to shutting down the chiller. The chiller will automatically restart
when the contacts close.
The System Cycling contacts connected to I/O Board TB4-13, have opened to initiate a
SYSTEM CYCLING – cycling shutdown. If the chiller is running when this occurs, the Pre-rotation Vanes are
CONTACTS OPEN driven fully closed prior to shutting down the chiller. The chiller will automatically restart
when the contacts close.
The dc link voltage has not attained within ±50 V of the DC link voltage setpoint defined
by the motor and line voltages (750 V for YMC2) within 2 seconds after the boost
rectifier’s closed loop control has been enabled. The VSD logic board shall disable
boost rectifier’s IGBT gating signals during this fault. The VSD logic board shall time 10
VSD – DC BUS
seconds before clearing the fault and allowing another pre-charge to start. The VFD’s
PRE-REGULATION
fan(s) and water pump(s) shall remain energized during this time. The VSD logic board
shall allow up to three consecutive pre-charge-related or pre-regulation-related faults
faults to occur. After the third consecutive pre-charge-related fault, Safety Shutdown
message “VSD – DC BUS PRE-REGULATION LOCKOUT” is generated.
The VSD’s DC link voltage is continuously monitored and if the level exceeds 878 VDC,
±28 VDC a Bus Over-Voltage shutdown is initiated. If this shutdown occurs, it will be
VSD – HIGH DC BUS VOLTAGE necessary to look at the level of the 460 VAC applied to the drive. The specified voltage
range is 414 VAC to 508 VAC. If the incoming voltage is in excess of 508 VAC, steps
should be taken to reduce the voltage to within the specified limits.
The VSD logic board contains two inputs from two temperature sensors, which monitor
the unit’s internal ambient temperature. This shutdown is generated when the higher of
the two ambient temperatures exceeds a high limit of 158°F (70°C). The unit’s fan(s)
VSD – HIGH INTERNAL and water pump(s) remain energized until the internal temperature drops below 148°F
AMBIENT TEMPERATURE (64°C), after which they shall be de-energized and the fault can be cleared. Some
potential causes for this shutdown are internal VSD fan failure, VSD water pump failure,
entering condenser water temperature higher than design, condenser water flow lower
than required, fouled VSD heat exchanger, or restriction of condenser water to the VSD.

118 JOHNSON CONTROLS

Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 12 - Cycling shutdown messages (cont'd)

Message Description
Phase A input current exceeded the value listed for a given model of drive. The three in-
put currents are monitored with Hall-effect current sensors, and their instantaneous val-
ues compared to the limit. A current in excess of the limit causes this cycling shutdown.
If three high input current cycling shutdown faults occur on any phase within 90 minutes,
the third fault in the 90 minute period causes a Safety Shutdown. If the safety shutdown
VSD – HIGH PHASE A INPUT
CURRENT
occurs, the chiller can be restarted after the CLEAR FAULTS button is pressed. 2
Drive amp rating Instantaneous current value
490 886
0490A 942
744 1446

VSD – HIGH PHASE B INPUT See the previous VSD – HIGH PHASE A INPUT CURRENT message.
CURRENT
VSD – HIGH PHASE C INPUT See the previous VSD – HIGH PHASE A INPUT CURRENT message.
CURRENT
Phase A motor current exceeded the value listed for a given model of drive. The three
motor currents are monitored with Hall-effect current sensors, and their instantaneous
values compared to the limit. A current in excess of the limit causes this cycling shut-
down. If three high motor current cycling shutdown faults occur on any phase within
90 minutes, the third fault in the 90 minute period causes a Safety Shutdown. If the
VSD – HIGH PHASE A MOTOR
safety shutdown occurs, the chiller can be restarted after the CLEAR FAULTS button is
CURRENT
pressed.
Drive model Motor current fault value
490, 0490A 776 Amps
744 1086 Amps

VSD – HIGH PHASE B MOTOR See the previous VSD – HIGH PHASE A MOTOR CURRENT message.
CURRENT
VSD – HIGH PHASE C MOTOR See the previous VSD – HIGH PHASE A MOTOR CURRENT message.
CURRENT
Upon application of power, all boards go through the initialization process. At this
time, memory locations are cleared, program jumper positions are checked and serial
communications links are established. There are several causes for an unsuccessful
initialization as follows:
• The control center and the VSD must be energized at the same time. The practice of
pulling the fuse in the control center to remove power from the control center will cre-
ate a problem. Power-up must be accomplished by closing the main disconnect on
the VSD cabinet with all fuses in place. A power interruption to the VSD Logic board
will also generate this message.
VSD INITIALIZATION FAILED
• The Eproms must be of the correct version for each VSD board and they must be
installed correctly. The eproms are created as a set, and cannot be interchanged
between earlier and later versions.
• S erial data communications must be established. Refer to VSD – Serial Commu-
nications fault. If communications between the VSD Boards, and control center
Microboard does not take place during initialization, this message will be generated.
The Serial communications can be verified by selecting the VSD DETAILS screen
from the MOTOR screen and observing the Full Load amps value. A zero displayed
for this and other VSD parameters, indicates a serial communications link problem.
This shutdown is generated by the VSD logic board and it indicates that the low voltage
power supplies for the logic boards have dropped below their allowable operating limits.
VSD – LOGIC BOARD POWER The power supplies for the logic boards are derived from the secondary of the 120 VAC
SUPPLY to 24 VAC transformer, which in turn, is derived from the 480 VAC to 120 VAC control
power transformer. This message usually means the power to the VSD has been
removed.
JOHNSON CONTROLS 119
 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 12 - Cycling shutdown messages (cont'd)

Message Description
VSD – LOGIC BOARD This shutdown is generated if a communications problem occurs between the two
PROCESSOR microprocessors on the VSD Logic Board.
Following a successful DC-link pre-charge and pre-regulation, the DC-link under-voltage
shutdown is generated when the dc link voltage falls below the trip level for 10 ms. The
VSD – LOW DC BUS VOLTAGE
trip level is set to 720 VDC (30 VDC below the calculated DC link voltage setpoint of
750 VDC for both 60 Hz and 50 Hz units).
The temperature of the IGBT module of the input rectifier’s phase A has decreased
VSD – LOW PHASE A INPUT
below the low limit of 37°F (2.7°C). All phase temperatures have to increase above the
BASEPLATE TEMPERATURE
fault-reset threshold of 42°F (5.5°C), for this fault to be cleared.
VSD – LOW PHASE B INPUT See the previous VSD – LOW PHASE A INPUT BASEPLATE TEMPERATURE
BASEPLATE TEMPERATURE message.
VSD – LOW PHASE C INPUT See the previous VSD – LOW PHASE A INPUT BASEPLATE TEMPERATURE
BASEPLATE TEMPERATURE message.
The temperature of the IGBT module of the inverter’s phase A has decreased below the
VSD – LOW PHASE A MOTOR
low limit of 37°F (2.7°C). All phase temperatures have to increase above the fault-reset
BASEPLATE TEMPERATURE
threshold of 42°F (5.5°C), for this fault to be cleared.
VSD – LOW PHASE B MOTOR See the previous VSD – LOW PHASE A MOTOR BASEPLATE TEMPERATURE
BASEPLATE TEMPERATURE message.
VSD – LOW PHASE C MOTOR See the previous VSD – LOW PHASE A MOTOR BASEPLATE TEMPERATURE
BASEPLATE TEMPERATURE message.
The VSD has not reported run state via serial communications for 8 seconds while the
VSD – NOT RUNNING microboard issues a VSD run command. The fault is released when the microboard
command is “Stopped State”.
Upon the assertion of a precharge command, the output voltage of each of the DCCTs
which sense the input current will be monitored. The first value of each of those output
VSD – PHASE A INPUT DCCT voltages will be compared against an offset threshold level of ±24.4 mV. If this threshold
OFFSET level is not exceeded, an average of eight readings on each DCCT output will be taken
and used for DCCT offset compensation. If the offset threshold at initialization exceeded
this threshold, this shutdown is generated.
VSD – PHASE B INPUT DCCT See the previous VSD – PHASE A INPUT DCCT OFFSET message.
OFFSET
VSD – PHASE C INPUT DCCT See the previous VSD – PHASE A INPUT DCCT OFFSET message.
OFFSET
The VSD boost rectifier’s IGBT gate driver boards monitor their power supply voltages,
VSD – PHASE A INPUT GATE as well as the saturation voltage drop across each main IGBT while turned on. If a
DRIVER voltage on the Phase A boost rectifier IGBT gate driver board falls out of the prescribed
limit, the gate driver board shall turn the rectifier’s IGBTs off and send this shutdown.
VSD – PHASE B INPUT GATE See the previous VSD – PHASE A INPUT GATE DRIVER message.
DRIVER
VSD – PHASE C INPUT GATE See the previous VSD – PHASE A INPUT GATE DRIVER message.
DRIVER
The VSD inverter’s IGBT gate driver boards monitor their power supply voltages, as well
VSD – PHASE A MOTOR GATE as the saturation voltage drop across each IGBT while turned on. If a voltage on the
DRIVER Phase A gate driver board exceeds the prescribed limit, the gate driver board shall turn
the inverter’s’s IGBTs off and send this shutdown.
VSD – PHASE B MOTOR GATE See the previous VSD – PHASE A MOTOR GATE DRIVER message.
DRIVER
VSD – PHASE C MOTOR GATE See the previous VSD – PHASE A MOTOR GATE DRIVER message.
DRIVER

120 JOHNSON CONTROLS

Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 12 - Cycling shutdown messages (cont'd)

Message Description
During pre-charge, the DC-link voltage must reach at least low threshold, which is
determined by Line Voltage Setpoint (see the following table) within 4 seconds after the
pre-charge signal has been commanded. If this condition is not met, this shutdown is
generated. The VSD logic board shall time 10 seconds before clearing the fault and
allowing another pre-charge to start. The VFD’s fan(s) and water pump(s) shall remain

VSD – PRECHARGE – LOW DC

energized during this time. The VSD logic board shall allow up to three consecutive 2
pre-charge-related faults to occur. After the third consecutive pre-charge-related fault,
BUS VOLTAGE 1 Safety Shutdown message “VSD – PRECHARGE LOCKOUT” is generated.
Line voltage Low threshold (V)
460 50
380/415 41
230 25

During Pre-charge, the DC-link voltage must reach at least high threshold which is
determined by Line Voltage Setpoint (see the following table) within 15 seconds after
the pre-charge signal has been commanded. If this condition is not met, this shutdown
is generated. The VSD logic board shall time 10 seconds before clearing the fault and
allowing another pre-charge to start. The VFD’s fan(s) and water pump(s) shall remain
energized during this time. The VSD logic board shall allow up to three consecutive
VSD – PRECHARGE – LOW DC pre-charge-related faults to occur. After the third consecutive pre-charge-related fault,
BUS VOLTAGE 2 Safety Shutdown message “VSD – PRECHARGE LOCKOUT” is generated.
Line voltage Low threshold (V)
460 500
380/415 414
230 250

Redundant RUN signals are generated by the control center; one via TB6-24 and the
second via the Serial Communications link. Upon receipt of either of the two RUN
commands by the VSD, a 5 second timer shall commence timing. If both run commands
VSD – RUN SIGNAL
are not received by the VSD Logic Board within 5 seconds, a shutdown is performed
and this message is displayed. This is generally indicative of a wiring problem between
the control center and the VSD.
This message is generated by OptiView™ when communications between the control
VSD – SERIAL center Microboard and the VSD Logic Board, causes no response over three attempts
COMMUNICATIONS consecutively. This is generally indicative of defective wiring between 2TB on the VSD
Logic Board and the Microboard J13.
The VSD logic board does not receive valid communication from the control panel for
VSD – SERIAL RECEIVE
10 consecutive seconds.
The VSD has shutdown the chiller and the control center has not yet received the cause
of the fault from the VSD, via the serial communications link. The VSD shuts down
the chiller by opening the Motor Controller VSD Stop Contacts (located on the VSD
VSD SHUTDOWN – Logic Board and connected between TB6-16 and TB6-53 in the control center). The
REQUESTING FAULT DATA Microboard in the control center then sends a request for the cause of the fault to the
VSD Logic Board over the serial link. Because serial communications are initiated every
2 seconds, this message appears for a few seconds and then is replaced with one of
the other VSD fault messages.
The VSD monitors the RMS value of each of the three line-to-line voltages on a cycle-
VSD – SINGLE PHASE INPUT
by-cycle basis If the RMS value of any one of the three line-to-line voltages falls below
POWER
200 Vrms in any one cycle, this shutdown is generated.
See the previous VSD Shutdown – Requesting Fault Data message. If the control
VSD – STOP (FAULT) center’s microboard does not receive the cause of the fault over the Serial Link within
CONTACTS OPEN 20 seconds, it is assumed it is not forthcoming and that message is replaced with “VSD
STOP CONTACTS OPEN” message.

JOHNSON CONTROLS 121

 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 13 - Safety shutdown messages

The chiller can be started after manual resets are per- Manual (Form 160.78-M2) and YMC2 Variable Speed
formed as detailed below. Service and troubleshooting Drive Service (Form 160.78-M3).
information is contained in the YORK YMC2 Service
Message Description
The Auxiliary Safety shutdown input, connected to I/O Board TB4-31 senses 115
AUXILIARY SAFETY – VAC, initiating a safety shutdown. This input is a general-purpose, user defined safety
CONTACTS CLOSED shutdown input. The chiller can be started after the contacts open and the CLEAR
FAULT button is pressed.
The condenser pressure, as sensed by the Condenser Transducer, has increased
CONDENSER – HIGH
to is greater than 180.0 psig (R-134a). The chiller can be started after the pressure
PRESSURE
decreases to is less than 120.0 psig (R-134a) and the CLEAR FAULT button is pressed.
The contacts of the electromechanical high pressure safety device, located on the
condenser shell, have opened because this device has detected a pressure greater
CONDENSER – HIGH
than 204±7 psig. The contacts will automatically close when the condenser pressure
PRESSURE CONTACTS OPEN
decreases to is less than 160±10 psig. The chiller can be started after the contacts
close and the CLEAR FAULT button is pressed.
The condenser pressure exceeded 160.0 psig (R-134a) while the chiller was stopped.
High temperature condenser water flowing through the condenser while the chiller is
CONDENSER – HIGH shutdown can cause a condenser high pressure condition resulting in loss of refrigerant.
PRESSURE – STOPPED This safety fault anticipates this problem by annunciating the condenser high pressure
condition. The chiller can be restarted after a Service Technician performs a special
reset preset procedure contained in YORK YMC2 Service Manual (Form 160.78-M2).
The Condenser Pressure Transducer indicates a pressure that is less than 6.8 psig or
greater than 300.0 psig. This is outside the normal operating range of the transducer.
CONDENSER – PRESSURE
This is generally indicates a defective transducer. The chiller can be started after the
TRANSDUCER OUT OF RANGE
transducer is indicating a pressure that is within range and the CLEAR FAULT button is
pressed.
A Control Power failure has occurred. If the power failure occurred while the chiller
was running, it will automatically restart when power is restored. This message can
indicate a Cycling (auto-restart after power failure) or Safety (manual restart after power
CONTROL PANEL – POWER failure) shutdown, depending upon control center configuration. It indicates a cycling
FAILURE shutdown when displayed in orange characters; Safety shutdown when displayed in
red characters. The control center is configured for auto-restart or manual restart after
power failure by a qualified Service Technician following instructions in YORK YMC2
Service Manual (Form 160.78-M2).
The discharge temperature, as sensed by the Discharge Temperature Thermistor,
DISCHARGE – HIGH has increased to greater than 220.0°F (104°C). The chiller can be started after the
TEMPERATURE temperature decreases to less than 220.0°F (104°C) and the CLEAR FAULT button is
pressed.
The discharge temperature, as sensed by the Discharge Temperature Thermistor, has
DISCHARGE – LOW
decreased to less than 30.0°F (-1.1°C). The chiller can be started after the temperature
TEMPERATURE
increases to greater than 30.0°F (-1.1°C) and the CLEAR FAULT button is pressed.

122 JOHNSON CONTROLS

Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 13 - Safety shutdown messages (cont'd)

Message Description
The evaporator pressure, as sensed by the Evaporator Transducer, has decreased to
the shutdown threshold and caused cycling shutdown three times in a 90 minute period.
For water cooling applications, the shutdown threshold is a fixed value. For Brine
cooling applications, the shutdown threshold varies according to the concentration of
the Brine solution. The Brine shutdown threshold is programmed at the YORK Factory.
It should not be changed by anyone other than a qualified Service Technician following 2
instructions in YORK YMC2 Service Manual (Form 160.78-M2). The chiller can be
started after the evaporator pressure increases to the restart threshold and the CLEAR
EVAPORATOR – LOW FAULT button is pressed.
PRESSURE
Shutdown
Shutdown Restart
(psig) (psig)
Water Cooling
25.0 25.1
-R-134a
Brine Cooling 6.0 to 25.0 +0.1>
-R-134a as programmed Shutdown threshold

Smart Freeze protection is activated and has shutdown the chiller because the
evaporator temperature has been below the Smart Freeze threshold for greater than the
allowable number of seconds. If the Evaporator Refrigerant Temperature sensor RT7
is Enabled, (using procedure in YORK YMC2 Service Manual (Form 160.78-M2)), this
parameter is used as the evaporator refrigerant temperature and the freeze threshold is
32.8°F (0.4°C). If RT7 is not enabled, the evaporator refrigerant temperature used is the
Evaporator Saturation Temperature, derived from the Evaporator Pressure Transducer
and the freeze threshold is 34.0°F (1.1°C).
EVAPORATOR – LOW The total count is incremented once for every second the evaporator refrigerant
PRESSURE – SMART FREEZE temperature is below the freeze threshold (but is never decremented below zero).
The number of seconds it will take the chilled liquid to freeze is based on how far the
evaporator refrigerant temperature is below the freeze threshold as follows:
# seconds to freezing = (4053.7) / (freeze threshold – evap.
refrigerant temp.)

Smart Freeze is activated only if the feature has been enabled by a Service technician
(following instructions in YORK YMC2 Service Manual (Form 160.78-M2)) and the
Leaving Chilled Liquid temperature Setpoint is less than 38.0°F (3.3°C).
A possible defective Evaporator pressure Transducer or Leaving Chilled Liquid
temperature Thermistor has been detected. The pressure and temperature that these
devices are indicating are not in the correct relationship to each other. The control
center converts the evaporator pressure to a Saturated Temperature value and
compares this value to the Leaving Chilled Liquid temperature (difference = chilled liquid
EVAPORATOR – TRANSDUCER
temp – evaporator saturated temp). The difference should not be outside the range of
OR LEAVING LIQUID PROBE
2.5°F (1.4°C) to 25.0°F (13.9°C). If the Transducer and Thermistor are accurate, the
Evaporator Saturated temperature should not be greater than 2.5°F (1.4°C) warmer nor
greater than 25.0°F (13.9°C) colder than the leaving chilled liquid temperature. In order
to initiate a shutdown, the difference must be outside the acceptable range continuously
for 10 minutes. The chiller can be started after the CLEAR FAULT button is pressed.

JOHNSON CONTROLS 123

 Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 13 - Safety shutdown messages (cont'd)

Message Description
A possible defective Evaporator pressure Transducer or Refrigerant Temperature
Sensor has been detected. The control center converts the evaporator pressure to
a Saturated Temperature value and compares this value to the optional Evaporator
Refrigerant Temperature Sensor. If the difference between these temperatures is
greater than 3.0°F (1.7°C), continuously for 1 minute, this shutdown is performed. This
check is only performed under the following conditions:
• Chiller has been running for at least 10 minutes
EVAPORATOR – TRANSDUCER
• E
 vaporator Refrigerant temperature (RT7) has been enabled by a Service technician
OR TEMPERATURE SENSOR
using instructions in YORK YMC2 Service Manual (Form 160.78-M2).
• NOT in Brine cooling mode
• Smart Freeze is enabled
• E
 vaporator Temperature Sensor (RT7) or Evaporator Saturation Temperature is
indicating a temperature of less than 32.0°F (0°C).
The chiller can be started after the temperatures are within 3.0°F (1.7°C) of one another
and the CLEAR FAULT button is pressed.
This Safety Shutdown is set when the MBC does not detect continuity expected
through a set of supervisory pins through an embedded jumper in either of the two main
electrical cable assemblies. The MBC ESD Fault contacts open. The MBC remains in
MBC – CABLE FAULT Levitation mode with the motor shaft levitated until commanded to de-levitate over serial
comms or VSD DC buss power depletes. This shutdown is released when the connector
to cable supervisory jumper continuity is restored. The chiller can be started when the
condition is released and the OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC Local/Remote Modbus command is not
reported from the MBC as set for panel control. This would be caused if the MBC
were accessed via a computer using diagnostic software and the serial communication
MBC – CUSTOMER SERIAL
setting then changed in the Remote Command tab from Customer Serial Link to another
LINK DISABLED
choice. The chiller can be started when the MBC setting is restored to Customer Serial
Link using the diagnostic software according to Form 160.78-M1 and the OptiView™
panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC detects an internal communication problem
on the AMB control board. The MBC ESD Fault contacts open. The MBC remains in
Levitation mode with the motor shaft levitated until commanded to de-levitate over serial
MBC – DATA ACQUISITION
comms or VSD DC buss power depletes. This shutdown is released when the MBC
FAULT
recognizes proper internal communication after a reboot. The chiller can be started
when the condition is released and the OptiView™ panel CLEAR FAULT button is
pressed.
This Safety Shutdown is set when the MBC control board detects a communication
error across circuit boards in the MBC. The MBC ESD Fault contacts open. The MBC
remains in Levitation mode with the motor shaft levitated until commanded to de-levitate
MBC – DSP COMMUNICATION
over serial comms or VSD DC buss power depletes. This shutdown is released when
the board-level communication failure is resolved. The chiller can be started when the
condition is released and the OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC control board software fails to initialize.
The MBC is determining software parameters are not correct. The MBC ESD Fault
contacts open. The MBC remains in Levitation mode with the motor shaft levitated until
MBC – DSP INITIALIZATION commanded to de-levitate over serial comms or VSD DC buss power depletes. The
condition may require reloading the control parameters to the control. The condition
is released on a successful re-boot. The chiller can be started when the condition is
released and the OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when an internal problem occurs on the AMB control board.
The MBC remains in Levitation mode with the motor shaft levitated until commanded to
MBC – DSP INTEGRITY de-levitate over serial comms or VSD DC buss power depletes. This shutdown is released
when the board-level communication failure is resolved. The chiller can be started when
the condition is released and the OptiView™ panel CLEAR FAULTS button is pressed.

124 JOHNSON CONTROLS

Form 160.78-O2
Section 2 - OptiView™ Control Center introduction
Issue date: 05/20/2022

Table 13 - Safety shutdown messages (cont'd)

Message Description
This Safety Shutdown is set when the MBC determines a lapse in internal
microprocessor activity through its Watchdog device. The MBC Watchdog Fault contacts
open. The MBC will not react to a levitation mode change command via serial comms.
The MBC remains in the levitation mode it was in when the fault occurred until power is
MBC – DSP WATCHDOG
removed. Power is automatically removed when the VSD is stopped and the precharge
command ceases so the DS bus, which powers the MBC depletes. The chiller can 2
be started when the condition is released and the OptiView™ panel CLEAR FAULTS
button is pressed.
This Safety Shutdown is set when a data discrepancy occurs with the EPROM on the
AMB control board. The MBC remains in Levitation mode with the motor shaft levitated
until commanded to de-levitate over serial comms or VSD DC buss power depletes. This
MBC – EEPROM
shutdown is released when the board-level communication failure is resolved. The chiller
can be started when the condition is released and the OptiView™ panel CLEAR FAULTS
button is pressed.
This Safety Shutdown is set if three MBC Cycling Shutdowns occur in a 15 minute
MBC – EXCESSIVE window. It is released when all MBC faults clear. The 15 minute window begins with
SHUTDOWNS the first MBC fault. The chiller can be started when the condition is released and the
OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when an internal problem occurs with the memory chip
on the AMB control board. The MBC remains in Levitation mode with the motor shaft
levitated until commanded to de-levitate over serial comms or VSD DC buss power
MBC – FLASH MEMORY CLEAR
depletes. This shutdown is released when the board-level communication failure is
resolved. The chiller can be started when the condition is released and the OptiView™
panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when an internal problem occurs with the memory chip
on the AMB control board. The MBC remains in Levitation mode with the motor shaft
levitated until commanded to de-levitate over serial comms or VSD DC buss power
MBC – FLASH MEMORY WRITE
depletes. This shutdown is released when the board-level communication failure is
resolved. The chiller can be started when the condition is released and the OptiView™
panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC amplifier temperature exceeds 176ºF (80ºC)
for 2 seconds continuous. The MBC ESD Fault contacts open. The MBC remains in
Levitation mode with the motor shaft levitated until the VSD rotation signal indicates
MBC – HIGH AMPLIFIER
less than 10 Hz. Then the MBC de-levitates the rotor. The shutdown is released when
TEMPERATURE
amplifier temperature drops 5.4ºF (3.0ºC) below the trip value. The chiller can be started
when the condition is released and the OptiView™ panel CLEAR FAULTS button is
pressed.
This Safety Shutdown is set when the MBC has determined any of the driveline
Magnetic Bearing excitation currents exceeds the maximum Power Amplifier rating,
programmed at 4 A, for 10 seconds continuous. The MBC ESD Fault contacts open.
MBC – HIGH BEARING
The MBC remains in Levitation mode attempting to keep the motor shaft levitated
CURRENT
until the VSD rotation signal indicates greater than 10 Hz. This shutdown is released
when all of the bearing currents are less than 4 A. The chiller can be started when the
condition is released and the OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC detects a temperature is greater than 266ºF
(130ºC) on the impeller end axial magnetic bearing. The MBC ESD Fault contacts open.
MBC – HIGH BEARING Z1 he MBC remains in Levitation mode with the motor shaft levitated until the VSD rotation
TEMPERATURE signal indicates is less than 10 Hz. This shutdown is released when temperature is less
than 266ºF (130ºC). The chiller can be started when the condition is released and the
OptiView™ panel CLEAR FAULTS button is pressed.

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 Form 160.78-O2
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Table 13 - Safety shutdown messages (cont'd)

Message Description
This Safety Shutdown is set when the MBC detects a temperature is greater than 266ºF
(130ºC) on the opposite-impeller end axial magnetic bearing. The MBC ESD Fault
MBC – HIGH BEARING Z2 contacts open. The MBC remains in Levitation mode with the motor shaft levitated until
TEMPERATURE the VSD rotation signal indicates is less than 10 Hz. This shutdown is released when
temperature is less than 266ºF (130ºC). The chiller can be started when the condition is
released and the OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC DC/DC Converter board temperature
exceeds 203ºF (95ºC) for 2 seconds continuous. The MBC ESD Fault contacts open.
The MBC remains in Levitation mode with the motor shaft levitated until the VSD
MBC – HIGH DC/DC
rotation signal indicates is less than 10 Hz. Then the MBC de-levitates the rotor. The
TEMPERATURE
shutdown is released when the DC/DC converter temperature drops 5.4ºF (3ºC)
below the trip value. The chiller can be started when the condition is released and the
OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when OptiView™ software is commanding MBC Levitation
Mode ON but the Rotation Allowed digital input from the MBC contacts is not reading
high. This fault is inhibited if no VSD DC Bus Voltage is present and during the first 15
MBC – NO LEVITATION
seconds after the Levitation Mode ON command is sent. This fault is released when
the chiller is stopped. The chiller can be started when the condition is released and the
OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC has determined either the radial or axial
position sensor internal Oscillator, which drives the position sensor coils, is overloaded
for 1 second continuous. This is a result of an open or short in the connection to the
shaft position sensors or a failure on the board. LED V1 or V2 illuminated on the
MBC – OSCILLATOR FAULT oscillator board indicates a failure with radial position or elongation channels. LED V3 or
V4 illuminated on the oscillator board indicates a failure with the axial position. The MBC
ESD Fault contacts open. This shutdown is released when the Oscillator voltage drop
is normal. The chiller can be started when the condition is released and the OptiView™
panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC determines the rotor speed exceeds the
programmed setpoint of 458 Hz for 0.1 seconds continuous. Rotor speed is transmitted
to the MBC from the VSD. The MBC ESD Fault contacts open. The MBC remains in
Levitation mode with the motor shaft levitated until commanded to de-levitate over serial
MBC – OVERSPEED FAULT
comms or VSD DC buss power depletes. This shutdown is released when the speed
signal no longer exceeds the setpoint, which should occur when the chiller is stopped.
The chiller can be started when the condition is released and the OptiView™ panel
CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the MBC detects overload on the Wide Input Range
power supply board or indicates abnormal voltage at the DC/DC converter. The Wide
Input Range power supply board overload is detected by monitoring temperature at the
transformer. The MBC ESD Fault contacts open. The MBC remains in Levitation mode
MBC – POWER SUPPLY FAULT
with the motor shaft levitated until commanded to de-levitate over serial comms or VSD
DC buss power depletes. This shutdown is released when voltage is restored. The
chiller can be started when the condition is released and the OptiView™ panel CLEAR
FAULTS button is pressed.
This Safety Shutdown is set when the MBC has calculated the algebraic difference
between the displacement at shaft impeller end axial position sensor and the shaft
opposite-impeller end axial position sensor is greater than the value calculated by linear
interpolation between 300 µm at 436 Hz to 350 µm at zero Hz. The MBC ESD Fault
MBC – ROTOR ELONGATION contacts open. The MBC remains in Levitation mode with the motor shaft levitated until
commanded to de-levitate over serial comms or VSD DC buss power depletes. This
shutdown is released when the difference in displacements no longer exceeds these
values. The chiller can be started when the condition is released and the OptiView™
panel CLEAR FAULTS button is pressed.

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Form 160.78-O2
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Table 13 - Safety shutdown messages (cont'd)

Message Description
This Safety Shutdown is set when the MBC has the speed signal cycling fault three
times in a 90-minute window. The window is started when not currently in a window and
a MBC Speed Signal cycling fault is received. The MBC ESD Fault contacts open. The
MBC – SPEED SIGNAL FAULT MBC remains in Levitation mode with the motor shaft levitated until commanded to de-
levitate over serial comms or VSD DC buss power depletes. This shutdown is released
when the transmission is reestablished. The chiller can be started when the condition is 2
released and the OptiView™ panel CLEAR FAULTS button is pressed.
This is set when the panel safety stop hardware pushbutton is depressed, removing
input from the I/O Board terminal TB3-28 for > 500 msec. continuous. It also sets the
SAFETY STOP
local command to STOP. The chiller can be started when the pushbutton is released
and the OptiView™ panel CLEAR FAULTS button is pressed.
This Safety Shutdown is set when the chiller initiates three MBC-STARTUP FAILURE
Cycling Shutdown in a 90 minute period. Refer to YORK YMC2 Service Manual (Form
MBC – STARTUP FAILURE
160.78-M2) for conditions necessary to complete MBC startup successfully. Check fault
history details to determine which specific conditions were not met.
This Safety Shutdown is set when the MBC detects a rotor speed signal from the VSD
while the Levitation Mode is not activated. The MBC ESD Fault contacts open. The
MBC remains in Levitation mode with the motor shaft levitated until commanded to de-
MBC – UNAUTHORIZED
levitate over serial comms or VSD DC bus power depletes. This shutdown is released
ROTATION
when the MBC Levitation or Rotation mode is activated or the VSD speed signal
indicates no shaft rotation. The chiller can be started when the condition is released and
the OptiView™ panel CLEAR FAULTS button is pressed.
This safety shutdown occurs when either of the following conditions are present:
• Any of the enabled motor winding temperatures exceeded the programmed High
Winding Temperature Shutdown Threshold of 302˚F (150˚C).
or
MOTOR – HIGH WINDING • The Average Winding Temperature has exceeded the programmed High Winding
TEMPERATURE Temperature Shutdown threshold for 3 continuous seconds.
The chiller can be started after all winding temperatures decreased to at least 18˚F
(10˚C) below the shutdown threshold and the COMPRESSOR is stopped. The safety
shutdown will not act on any individual winding temperature sensor that has been
disabled with the TEMPERATURE DISABLE Setpoint on the Motor Details Screen.
This Safety Shutdown is set when Motor Housing Temperature is greater than or equal
MOTOR – HIGH HOUSING to 185°F (85°C). This fault is released when Motor Housing Temperature is less than
TEMPERATURE 158°F (70°C). The chiller can be started when the condition is released and the
OptiView™ panel CLEAR FAULTS button is pressed.

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Table 13 - Safety shutdown messages (cont'd)

Message Description
This safety shutdown is set when the Compressor Model field entered on the Setpoints
– Setup –Sales Order screen does not conform to the format expected. The format is
defined below and the data can be found on the compressor nameplate if it ever needs
re-entry in the control:

FLOW REV
ROTATION
IMP DIAM

IMP REV
MOTOR

MOTOR

SS/LS

SS/LS

SS/LS

SS/LS
REV
:Code

SALES ORDER - INVALID

1, 2 3- 456 7 8 9 :Position
COMPRESSOR MODEL

The control uses specific characters from this field to determine control parameters and
methods. This shutdown is initiated if any of the following are true:
• MOTOR is anything other than M1
• MOTOR REV is anything other than ‘B’
• Character other than ‘-‘ between position 3 and 4
• SS/LS IMP DIAM is anything other than 164, 174, 186, 197 or 205
• SS/LS ROTATION is anything other than ‘F’
• SS/LS IMP REV is anything other than a character ‘A’ through ‘Z’
• SS/LS FLOW REV is anything other than a character ‘A’ through ‘B’
The fault released when none of the above statements are true. Then the CLEAR
FAULTS button on the Home screen can be pressed and the chiller started.
(Applies only if Surge Protection SHUTDOWN feature is Enabled)
SURGE PROTECTION – The Surge Window Count surge events exceeded the Count Limit setpoint. The chiller
EXCESS SURGE shuts down as soon as the count exceeds the limit. The chiller can be started after the
CLEAR FAULT button is pressed.
The Microboard’s software Watchdog initiated a Microprocessor reset because it
detected that a portion of the chiller operating Program was not being executed. The
WATCHDOG – SOFTWARE result of this reset is a Safety shutdown and re-initialization of the Program. This is
REBOOT generally indicative of a severe electrical power disturbance or impending Microboard
Failure. The chiller can be started after the COMPRESSOR switch is placed in the Stop-
Reset (O) position.
When the unit is stopped in a mode where no command exists to energize the DC bus,
the DC bus voltage is monitored and checked against a threshold level of 50V every
VSD – DC BUS LOCKOUT –
five minutes. If the DC bus voltage is higher than the threshold value, this shutdown is
DO NOT CYCLE POWER
generated. When the condition clears and VSD input modules tested and determined
acceptable the chiller can be started after the CLEAR FAULTS button is pressed.
If the unit fails to complete pre-regulation due to VSD – DC BUS PRE-REGULATION
fault, it must repeat pre-charge in order to attempt another pre-regulation. The VSD
logic board waits 10 seconds before clearing the DC-link voltage pre-regulation fault
and allowing another pre-charge to start. The unit’s fan(s) and water pump(s) remain
VSD – DC BUS energized during this wait time. The VSD logic board allows up to three consecutive
PRE-REGULATION LOCKOUT pre-charge-related or pre-regulation-related faults (that is, VSD-DC BUS REGULATION
or any of the faults applicable to VSD-PRECHARGE LOCKOUT) to occur. After the
third consecutive fault, this shutdown is generated. The VSD logic board disables boost
rectifier’s IGBT gating signals if the third fault occurred during pre-regulation. When the
condition clears, the chiller can be started after the CLEAR FAULTS button is pressed.

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Table 13 - Safety shutdown messages (cont'd)

Message Description
This message is generated when the sum of the three phases of instantaneous input
current values are greater than the shutdown value for a period of 1 second for the
given model of drive listed below. When the condition clears, the chiller can be started
after the CLEAR FAULTS button is pressed.
VSD – GROUND FAULT
Drive model Ground current shutdown value
490, 0490A 40 Amps 2
744 120 Amps

This shutdown occurred because the Input Baseplate Temperature exceeded the
shutdown value for the given model of drive listed below. After the unit trips, the VSD
fan(s) and water pump(s) shall remain energized until the temperatures of all three
rectifier’s phases drop below the fault-reset threshold of 165°F (73.8°C). In April of 2016
the shutdown control for the fan(s) and pump(s) was changed. The control will now
keep the fan(s) and pump(s) running for 2 minutes after the fault occurred. This change
VSD – HIGH PHASE A INPUT occurred in software version [Link].03.04.01, and [Link].04.04.01. When this happens,
BASEPLATE TEMPERATURE the unit’s fan(s) and water pumps shall be de-energized. When the condition clears, the
chiller can be started after the CLEAR FAULTS button is pressed.
Drive High phase A input baseplate
model temperature shutdown value
490, 0490A 190°F (87.8°C)
744 170°F (76.6°C)

VSD – HIGH PHASE B INPUT See the previous VSD – HIGH PHASE A INPUT BASEPLATE TEMPERATURE message.
BASEPLATE TEMPERATURE
VSD – HIGH PHASE C INPUT See the previous VSD – HIGH PHASE A INPUT BASEPLATE TEMPERATURE message.
BASEPLATE TEMPERATURE
The chiller has shutdown because the motor baseplate temperature exceeded the high
limit of 190°F (87.7°C). After the unit trips, the VSD fan(s) and water pump(s) shall
remain energized until the motor baseplate temperatures of all phases drop below the
fault-reset threshold of 165°F (73.8°C). In April of 2016 the shutdown control for the
VSD – HIGH PHASE A MOTOR
fan(s) and pump(s) was changed. The control will now keep the fan(s) and pump(s)
BASEPLATE TEMPERATURE
running for 2 minutes after the fault occurred. This change occurred in software version
[Link].03.04.01, and [Link].04.04.01. When this happens, the unit’s fan(s) and water
pump(s) shall be de-energized. When the condition clears, the chiller can be started
after the CLEAR FAULTS button is pressed.
VSD – HIGH PHASE B MOTOR See the previous VSD – HIGH PHASE A MOTOR BASEPLATE TEMPERATURE message.
BASEPLATE TEMPERATURE
VSD – HIGH PHASE C MOTOR See the previous VSD – HIGH PHASE A MOTOR BASEPLATE TEMPERATURE message.
BASEPLATE TEMPERATURE
This shutdown indicates the input current to the VSD is not sinusoidal. This shutdown will
occur if the TDD exceeds 25% continuously for 45 seconds. TDD is an acronym for Total
Demand Distortion, a term defined by the IEEE Std 519-1992 standard as the “total root-
VSD – HIGH TOTAL DEMAND
sum-square harmonic current distortion, in percent of the maximum demand load current
DISTORTION
(15 or 30 min demand)”. The displayed TDD is the total RMS value of all the harmonic
current supplied by the main power to the VSD divided by the chiller Full Load Amps, in
percent. The chiller can be started after the CLEAR FAULT button is pressed.
Inverter program fault – When some internal code exception of Inverter happens such
as divide-by-zero, out-of-range parameter, for example, the unit shall trip and the HYP
VSD – INVERTER PROGRAM
logic board shall indicate the inverter program fault and the error information including
FAULT
module number and line number via the communications link. When the condition
clears, the chiller can be started after the CLEAR FAULTS button is pressed.

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Table 13 - Safety shutdown messages (cont'd)

Message Description
The highest of the three input RMS currents is monitored and compared against 105%
of the job input current at 90% line voltage. Because the job input current setting is at
nominal line voltage and this fault is based on power, and accounts for low-tolerance
VSD – INPUT CURRENT
line voltage, its threshold is 105%/90%=116.7%. If this value is exceeded continuously
OVERLOAD
for 10 seconds, this shutdown is generated. The 10 s timer is reset if three consecutive
RMS current values fall below the overload threshold. When the condition clears, the
chiller can be started after the CLEAR FAULTS button is pressed.
If three consecutive VSD – Phase A, B or C Input DCCT Offset cycling faults occur,
VSD – INPUT DCCT OFFSET this safety shutdown is generated to require investigation and manual reset. When
LOCKOUT the condition clears and VSD input modules determined acceptable, the chiller can be
started after the CLEAR FAULTS button is pressed.
A jumper is located in the rectifier and inverter DCCT plugs to feedback a digital signal
to indicate if the plugs are installed or not. If either plug is not installed, a low value is
VSD – LOGIC BOARD PLUG read on the digital input causing the unit to trip, and this shutdown is generated. When
the condition clears, the chiller can be started after the CLEAR FAULTS button is
pressed.
The three phase compressor motor current imbalance was greater than 30%
continuously for 45 seconds. The imbalance is not checked until the chiller has been
running for at least 45 seconds and the average of the three phases of motor current
is greater than 80% of the programmed 100% chiller Full Load Amps. The average is
VSD – MOTOR CURRENT calculated as: Iave = (Ia+Ib+Ic) / 3. The imbalance is calculated as:
IMBALANCE (Ia-Iave) + (Ib-Iave) + (Ic-Iave) x 100
  2(Iave)
The Variable Speed Drive detects the unbalance condition and advise the OptiView™
Control Center Microboard via serial communications. The chiller can be started after
the CLEAR faults button is pressed.
The highest of the three motor RMS currents is monitored and compared against 105%
of the motor current limit of 525 A If this value is exceeded continuously for 40 seconds,
VSD – 105% MOTOR CURRENT
this shutdown is generated. The 40 second timer shall reset if three consecutive RMS
OVERLOAD
current values fall below the overload threshold. When the condition clears, the chiller
can be started after the CLEAR FAULTS button is pressed.
Motor current (inverter output) total harmonic distortion (THD) level is exceed. The fault
VSD – MOTOR CURRENT THD
is based on a fixed value of measured harmonic current from the inverter. When the
FAULT
condition clears, the chiller can be started after the CLEAR FAULTS button is pressed.
The input current in each phase to the VSD is measured during the precharge time. If
the input current does not exceed the shutdown value for the given model of drive listed
below, then this shutdown is generated.
Drive Minimum input current shutdown
VSD – PHASE A INPUT DCCT model value
0490A, 490 5.0 amps
744 15.0 amps
When the condition clears, the chiller can be started after the CLEAR FAULTS button is
pressed.
VSD – PHASE B INPUT DCCT See the previous VSD –PHASE A INPUT DCCT message.
VSD – PHASE C INPUT DCCT See the previous VSD –PHASE A INPUT DCCT message.
This shutdown determines if the cable at the motor DCCT is connected. This shutdown
VSD – PHASE A MOTOR DCCT is generated 1.5 seconds after the motor run command if the motor current does not
exceed 25 A.
VSD – PHASE B MOTOR DCCT See the previous VSD –PHASE A MOTOR DCCT message.
VSD – PHASE C MOTOR DCCT See the previous VSD –PHASE A MOTOR DCCT message.

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Table 13 - Safety shutdown messages (cont'd)

Message Description
If the unit fails to complete pre-charge (due to VSD – PRECHARGE – LOW DC BUS
VOLTAGE or VSD – PRECHARGE – HIGH DC BUS VOLTAGE), the VSD logic board
shall time 10 seconds before clearing the fault and allowing another pre-charge to start.
VSD – PRECHARGE LOCKOUT The unit’s fan(s) and water pump(s) shall remain energized during this time. The VSD
logic board shall allow up to three consecutive pre-charge-related faults to occur. After
the third consecutive pre-charge-related fault, this shutdown is generated. When the 2
condition clears, the chiller can be started after the CLEAR FAULTS button is pressed.
When some internal code exception of Rectifier happens such as divide-by-zero, out-of-
range parameter, for example, the unit shall trip and the HYP Logic Board shall indicate
VSD – RECTIFIER PROGRAM
the rectifier program fault and the error information including module number and line
FAULT
number via the communications link. When the condition clears, the chiller can be
started after the CLEAR FAULTS button is pressed.
The VSD has shut down the chiller and the control center has not yet received the
cause of the fault from the VSD, via the serial communications link. The VSD shuts
down the chiller by opening the Motor Controller “VSD Stop Contacts” (located on the
VSD SHUTDOWN – VSD Logic Board and connected between TB6-16 and TB6-53 in the control center).
REQUESTING FAULT DATA The Microboard in the control center then sends a request for the cause of the fault
to the VSD Logic Board over the serial link. Since serial communications are initiated
every 2 seconds, this message appears for a few seconds and then is replaced with
one of the other VSD fault messages.
This drive will be used on two different motor designs. It is necessary to validate that
the inverter software is correct for the motor designed used in the application. To
ensure that the correct software is installed in the VSD logic board, three pieces of
VSD - INVERTER PROGRAM
data must state that the correct inverter software is installed in the VSDF logic board
FAULT
for this shutdown not to occur. The software in the VSD logic board U38, must match
the condition on J2 pin 14 and the programmed motor selection from the chiller control
center.
The drive will automatically determine the input voltage frequency. The information
VSD - LINE VOLTAGE PHASE about the input voltage frequency is provided to the drive logic board by the line
LOCK LOOP voltage isolation board. If the driver logic board cannot determine that the input voltage
frequency is 50 Hz or 60 Hz then this shutdown will occur.
The input of the drive is not sensitive to the phase rotation of the input voltage, but
internally to the drive the rotation must remain the same. The output of the line voltage
VSD - LINE VOLTAGE PHASE isolation board cannot shown CBA rotation when the input voltage to the drive is really
ROTATION ABC rotation. There are two methods within the VSD logic board to determine the line
voltage phase rotation. If these two methods do not report the same phase rotation then
this shutdown will occur.

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Section 3 - VSD operation

OptiSpeed compressor drive overview
The YORK OptiSpeed Compressor Drive (OSCD) is Direct liquid cooling is much more efficient way of
specifically designed for the application of driving a removing heat from the OSCD. This method also re-
permanent magnet high speed motor with magnetic duces the cooling load on the internal cooling coil. In
bearings used on the YORK Model YMC2 Centrifugal the past, YORK developed direct liquid cooling for the
Liquid Chiller. This type of design allows the chiller to inverter IGBT modules, but today YORK is direct liq-
be design as a complete system, and take full advan- uid cooling the rectifier, inverter, and the output filter
tage of the strengths of each major component within inductor.
the system. This method of design is an improvement
on the use of general purpose components off the shelf The cooling system for the OSCD is greatly modified
that may not work well together. to improve serviceability of the power electronics. Re-
pair of the power electronics no longer requires access 3
This new OSCD design builds on the successes of pre- to the back of the drive except to drain the cooling sys-
vious designs of being chiller mounted, provide for tem. Also the use of a shell and tube heat exchanger is
high levels of energy savings, great integration with standard on all models.
the chiller control center, liquid cooled, shell and tube
heat exchanger, use of fast switching insulated gate bi- The OSCD can now be configured for many different
polar transistors (IGBTs), high reliability, and ease of input voltage levels. Lower input voltages may de-rate
service. the input power rating of the OSCD, but the OSCD
will produce the same output voltage and will use the
New features include the following: same motor.
• The option of a circuit breaker or disconnect The harmonic filter is no longer an option, and the
switch function of the harmonic filter is included in a new
rectifier module. This type of arrangement for the rec-
• Ground fault detection even when a disconnect
tifier no longer requires a separate power unit for the
switch is selected
harmonic filter. Also this rectifier is part of the power
• Direct liquid cooling unit for the inverter, thus reducing the number of parts
required and increasing reliability.
• A more accessible cooling system
• Variable voltage input The new OSCD control system allows for high speed
operation of the compressor motor. This improvement
• High speed direct drive motor. eliminates the need for a gear system between the com-
pressor motor and the compressor. Without a gear sys-
• The harmonic filter is standard on all models
tem reliability and efficiency are improved.
• Modular lighter weight power units that can be re-
paired in the field without complete replacement The new power unit consists of a newly designed bus
capacitor, new light weight plastic cooling blocks, new
• Ease of maintenance IGBT gate driver design, new rectifier IGBT module,
• Enhanced protection with the Smart Sensor Sys- and the cooling system is connected to the front of the
tem power unit for reduce service cost.
The new bus capacitor is the core of the power unit.
OptiSpeed compressor drive features The new capacitor is made of a material that is much
The new drive design is currently available in the fol- more robust and has a longer lifetime than bus capaci-
lowing models: HYP490, HYP0490A, and HYP744. tors commonly used in the past. Also, this capacitor
contains all of the hardware required to mount all of
For the first time, the OSCD is offered with a discon- the other parts to the power unit.
nect switch without giving up the ability to detect a
ground fault. The OSCD contains three input current The harmonic filter operation is now part of the input
sensors that will provide the information for the drive to the OSCD. This feature is no longer an option when
logic board to detect a ground fault condition. the OSCD is used with the YMC2 chiller.

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New special plastic cooling blocks were designed for

this OSCD. These plastic cooling blocks provide a
light weight solution by replacing heavy copper or alu-
minum cooling blocks, while providing direct liquid
cooling for the rectifier and inverter IGBTs. They also
provide a method for mounting the IGBT assemblies to
the bus capacitor within the power unit.
The power unit contains all of the items needed for the
output of the OSCD in a highly integrated, but modular
design. The bus capacitor is the core of the assembly.
All of the other items are attached to the bus capaci-
tor. On top of the bus capacitor is the laminated bus
LD30459
structure and the gate driver board. The rectifier and Figure 69 - Black flip dot
inverter assemblies are attached to each side of the bus
capacitor. The rectifier or inverter assemblies can be
replaced in the field.
Ease of maintenance is provided by using the commu-
nications link between the OptiView™ panel and the
OSCD. The cooling pumps and fans can be turned on
from the OptiView™ panel. This provides for a safer
annual coolant changes. The gate driver test is also
started from the OptiView™ panel.
Smart Sensor System (SSS) is a system that assists the
high ambient temperature fault in the detection of rap-
idly rising temperatures.

Smart sensor system LD30459a

Figure 70 - Red flip dot
The smart sensor system provides an early detection of
localized overheating due to loose high power electri-
cal connections, or components that have not raised the A tripped circuit breaker is an indication
ambient temperature of the enclosure to the VSD ambi- of a serious fault condition, and must
ent temperature fault level. When smart sensors detects never be reset without an inspection of
a fault, a signal is sent to the smart sensor board. The the drive by certified technician.
smart sensor board then commands the circuit breaker
to open through the circuit breaker's shunt trip.
OptiSpeed compressor drive details (490
The smart sensor system does not communicate to the
drive logic board. A flip dot on the smart sensor board amp and 744 amp drives)
displays black under normal conditions. If the system An electronic circuit breaker or disconnect switch con-
is triggered, the flip dot displays red, and opens the nects the three phase input power to input fuses and
circuit breaker. The flip dot does not require power to then onto the AC line inductor, and input filter. Three
display. Reapplying power to the chiller resets the flip phase power continues onto the rectifier IGBT’s to the
dot to black, and the reason the circuit breaker opened bus capacitor to the inverter, then onto the output filter
is lost. and the compressor motor.
The following figures show the black flip dot and the
red flip dot in the circled area.

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The AC line inductor provides isolation between the 3 a temperature sensor that provides temperature infor-
phase power source and the input to the drive. The AC mation back to the OSCD logic board. Three Current
line inductor improves the input current waveform so Transformers monitor the output current from the
that it appears more like a sine wave. The input filter OSCD power unit and are used to protect the drive
reduces the effects of the high frequency switching of and motor from overcurrent conditions. Another three
the rectifier and provides the inductance for boosting Current Transformers monitor the input current to the
the bus voltage above the peak of the line voltage. OSCD to provide current limit, and harmonic current
filtering.
The higher bus voltage is required for harmonic current
correction at the input of the OSCD, and to provide the OptiSpeed compressor drive details
correct output voltage for high speed operation of the (0490A amp drive)
compressor motor.
The 0490A amp drive has the same basic function as
The AC to DC rectifier uses several power devices. the 490 amp and 744 amp drives, but the precharge of
Each phase has one or more modules arranged in a the drive is different. 3
parallel connection depending on the amount of input
current required. Each rectifier module contains three The precharge is now completed through a precharge
power devices that are called the Upper, Lower, and and supply contactor, which are control by the drive
Aux. device. All three devices are required to rectify logic board. During the precharge period the drive log-
and boost the three-phase input AC voltage into DC ic board will command the precharge contactor to close
voltage in a modified new three-phase bridge con- for 12 seconds. During this time, the voltage will in-
figuration. The use of the modified new three-phase crease across the bus capacitors, and the current will be
bridge configuration in the rectifier permits pre-charge limited by the precharge resistors. This 12 second pe-
of the DC bus filter capacitors when the chiller enters riod is called the precharge time. After 12 seconds has
the start mode, and provides a fast disconnect from the passed, a small relay will close, and cause the supply
AC line when the chiller enters the stopped mode. This contactor to close. Shortly, after this time the precharge
new bridge configuration also provides the harmonic contactor will open. The drive is now precharged and
filtering without the need of separate power unit, pre- ready to run. All of the precharge faults will remain the
charge circuit, and control board. same as when the Aux. power device is used to pre-
charge the drive.
The DC to AC inverter also uses several power devic-
es. Each phase has one or more modules arranged in a The 0490A amp drive contains only one power assem-
parallel connection depending on the amount of output bly. It is very similar to the assembly used on the 490
current required. Each inverter module contains an Up- amp drive. The power assembly contains one bus ca-
per and Lower device. The Aux. device is not need in pacitor, with six power devices attached to both of the
the inverter. outer faces of the bus capacitor. A pair of power de-
vices share a gate driver board. A power supply board
The permanent magnet motor used on the YMC2 chill- mounted on top of the power assembly provides power
er requires a near sine wave of voltage. Drives can to the gate driver boards.
provide a pulse of voltage at the amplitude of the bus
voltage for a varying period of time. This waveform is Harmonic filter benefits
known as a square wave. This OSCD contains a direct The OptiSpeed Compressor Drive (OSCD) system is
water-cooled output inductor. designed to meet the IEEE Std 519 -1992, IEEE Rec-
A new drive logic board was designed to provide all ommended Practices and Requirements for Harmonic
of the logic required to turn on and turn off all of the Control in Electrical Power Systems. This reduces the
power devices, turn on and off the cooling fans and possibility of causing electrical interference with other
pumps, evaluate data from the input and output current sensitive electronic equipment connected to the same
sensors, evaluate data about the input and output volt- power source, and reduces power loss in the custom-
age, and communicated to the OptiView™ panel. er’s switch gear.

Other sensors and boards are used to convey informa- In addition, the input power factor of the OSCD is
tion back to the OSCD Logic board, and provide safe nearly unity.
operation of the OSCD. Each power module contains

JOHNSON CONTROLS 135

 Form 160.78-O2
Section 3 - VSD operation
Issue date: 05/20/2022

Harmonic filter general information

The Harmonic Filter is no longer an option for this contactors for the harmonic filter of yesterday. The
style of OSCD. The function of the Harmonic Filter is Harmonic Filter does not require its own pre-charge
now integrated into the input of the OSCD. The input time, thus allowing the chiller to start or restart sooner.
rectifier has fast switching transistors instead of SCR’s This is an important benefit to many customers. The
and diodes. The OSCD can now control the input cur- reductions in parts counts will improve the reliability
rent waveform to a near sine wave shape by controlling of the OSCD, and ease of repair.
how the rectifiers are turned on and off. The Harmonic
A line inductor is still needed to limit the rate of change
Filter of the past injected harmonic current into the in-
in the input current. Without the line inductor the input
put of the OSCD to correct the current waveform.
current cannot be properly controlled and harmonic
Since the Harmonic Filter is basically the input to currents would be generated.
the OSCD there is no need for the additional, pre-
charge, power unit, Harmonic Filter logic board, and

Line voltage
isolation board Cooling
fans

Circuit
breaker or
disconnect
switch

Voltage
transient
board

LD16294

Input power
fuses
Figure 71 - Left side of HYP744 drive cabinet

136 JOHNSON CONTROLS

Form 160.78-O2
Section 3 - VSD operation
Issue date: 05/20/2022

Phase B
power unit

Phase C
power unit
Phase A
power unit

Drive logic
board

Output
inductor

Input line
inductor

LD16291

Figure 72 - Right side of HYP744 drive cabinet.

JOHNSON CONTROLS 137

 Form 160.78-O2
Section 3 - VSD operation
Issue date: 05/20/2022

Cooling
fans

Supply
contactor

Precharge
contactor

Line voltage
isolation board

Circuit
breaker or
disconnect
switch

Voltage
transient
board

LD22393

Input power
fuses

Figure 73 - Left side of HYP0490A drive cabinet

138 JOHNSON CONTROLS

Form 160.78-O2
Section 3 - VSD operation
Issue date: 05/20/2022

Auxillary capacitor
Power unit assembly

Drive logic
board

Line
inductor Output
capacitor
assembly

LD22394

Figure 74 - Right side of HYP0490A drive cabinet

JOHNSON CONTROLS 139

 Form 160.78-O2
Section 3 - VSD operation
Issue date: 05/20/2022

LD16293

Figure 75 - Drive logic board

Note: Variable speed drive model HYP744 shown LD16292

Figure 76 - Rectifier side of the power unit

140 JOHNSON CONTROLS

Form 160.78-O2
Section 3 - VSD operation
Issue date: 05/20/2022

LD30738

Callout Description
1 Smart sensor board mounted behind door rail
2 Smart sensors

Note: Variable speed drive model HYP0490 shown, other models are similar.

Figure 77 - Smart sensor system components location

JOHNSON CONTROLS 141

 Form 160.78-O2
Section 3 - VSD operation
Issue date: 05/20/2022

OptiSpeed compressor drive and chiller OptiSpeed compressor drive and chiller
operation (490 amp and 744 amp models) operation (0490A amp model)
When the chiller enters a start command, the OSCD When the chiller enters a start command, the OSCD
is commanded to pre-charge, the Aux. power devices is commanded to pre-charge, the pre-charge contactor
are gradually turned on to slowly charge the DC bus will close and slowly charge the DC Bus capacitors
capacitors. This is called the pre-charge period, which through the pre-charge resistors. This is called the
will last for 12-seconds. After the 12-second time peri- pre-charge period, which will last for 12-seconds. Af-
od has expired, the AUX. power devices are gated fully ter the 12-second time period has expired, the supply
on. The OSCD logic board provides the turn on, and contactor will close and the pre-charge contactor will
turns off commands for the AUX. power devices dur- open. The supply and pre-charge contactors will re-
ing precharge, and during normal running condition. main in this state for the duration of the run cycle. The
After precharge is complete the AUX. power device OSCD logic board provides the commands for the sup-
will remain turned on for the duration of the run cycle. ply and pre-charge contactors.
During normal chiller run conditions the OptiView™ All models of HYP drives will control the motor in the
panel provides a speed command to the OSCD. The same manner for a normal stop command.
speed command must take into account minimum
speed command from the anti-surge control, and the
speed required by the leaving chilled liquid control.
The OSCD logic board will determine the proper turn-
on and turn-off commanded to the IGBT’s to provide
the correct RPM.
When the chiller enters a normal stop command the
OSCD will continue to follow the speed command from
the OptiView™ panel. The OptiView™ panel begins
to unload the chiller. As the load and pressure across
the compressor starts to go down, the output speed of
the OSCD will go down. When the capacity control
devices (PRV or VGD and sometimes hot gas bypass
valve) reaches minimum load position, the OSCD will
start to decelerate the motor to 50 Hz. When 50 Hz is
reached all rectifier and inverter power devices will be
turned off except for the AUX. The OSCD will remain
in a precharge state for 60 seconds, and then the AUX.
is turned off. The DC link capacitors will start to dis-
charge through the bleeder resistors.

142 JOHNSON CONTROLS

Form 160.78-O2
Issue date: 05/20/2022

Section 4 - Printers

A printer can be connected to the control center’s Printers

Microboard to print the following reports. The screen
The following Printers can be used. Printers must be
from which each report can be generated is listed in
equipped with an RS‑232 Serial interface.
parenthesis.
• Okidata –
• Status ‑ Present system parameters (Printer,
Home). Models: 182,182 turbo, 184 turbo
• Setpoints ‑ Present programmed values of all set- Dimensions: 14 in. wide x 10.5 in. deep
points (Printer, Setpoints).
Paper: 8.5 in. wide
• Schedule ‑ Present value of programmed daily
Type: Dot matrix impact
schedule (Printer, Schedule).
Purchase: 800‑OKIDATA
• Sales Order ‑ Information on Sales Order Screen
(Printer, Sales Order). • Weigh‑Tronix –
• History ‑ System parameters at the time of the last Models: 2600, 1220
normal stop, last fault while running and last 10
faults, whether running or not (Printer, History). Dimensions: 2.3 in. wide x 2.8 in. deep
4
• Cycling or Safety Shutdown Initiated Print ‑ Paper: 2.25 in. wide
Snapshot of all system parameters at instant of Type: Dot matrix impact
shutdown. Automatically occurs if printer is con-
nected at time of shutdown. Purchase: USA 800‑982‑6622

• Trend - Prints a snapshot of the existing trend International 707‑527‑5555

screen data or prints new data collected after the • Seiko –
trend print button is pressed.
Printer: DPU414-30B
The printer can be permanently connected to the con-
trol center or connected as required to produce a report. Dimensions: 6.3 in. wide x 6.7 in. deep
If permanently connected, a DATA LOGGING fea- Paper: 4.4 in. wide
ture can produce a Status report automatically, begin-
ning at an Operator selected start time and occurring at Type: Thermal
an Operator selected interval thereafter. Power Supply: PW4007I (required)
The following figures are examples of the different Battery Pak (Ni-Mh): BP4005
print reports. Solid State Starter application print re-
ports shown. Thermal paper: SS112-025A

• Status, see Figure 79 on page 148 Purchase: Jaco Electronics (formally Reptron
acquired by Jaco)
• Setpoints, see Figure 80 on page 150 13710 Reptron Blvd
Tampa, Florida 33626
• Schedule, see Figure 81 on page 152
Phone: 800-800-5441
• Sales Order, see Figure 82 on page 152 [Link]
• History, see Figure 83 on page 153
• Security Log, see Figure 84 on page 155
• Trend, see Figure 85 on page 155
• Custom Screen, see Figure 86 on page 155

JOHNSON CONTROLS 143

 Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

23887A

Okidata Microline 184

23889A
Weigh-Tronix

00085VIP

Seiko DPU-414

Figure 78 - Printers

144 JOHNSON CONTROLS

Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

The control center provides the required formatting Table 15 - Weigh-Tronix

control codes for the printers above when the printer
Microboard Printer Function
is selected on the PRINTER Screen in the instructions
J2-4 pin 2 Tx (data to printer)
below. These codes are transmitted through the serial
interface to the printer to provide a proper print format. DSR
J2-2 pin 5
Different printers require different formatting control (busy signal from printer)
codes. Other printers might provide proper operation J2-9 pin 7 Gnd
when connected to the control center. However, the Cabinet Shield
print format may not be correct or as desired. Proceed
with caution and use the following guidelines if an un- Table 16 - Seiko
listed printer is selected: Microboard Printer Function
J2-4 pin 3 Tx (data to printer)
1. All must be capable of RS‑232 Serial communica-
tions. DSR
J2-2 pin 8
(busy signal from printer)
2. Primary differences between printers involve the J2-9 pin 5 Gnd
formatting control codes required by the printer.
Cabinet Shield
These codes are sent from the control center to
the printer. For example, Weigh­-Tronix printers Hardware required:
require a control code to select 40 column width.
This same code is interpreted by the Okidata Cable
printer as an instruction to print wide characters. 4
#18 AWG stranded 50 ft. maximum length.
In some instances, a printer will ignore a code it
cannot interpret. Connectors
3. The control center requires a busy signal from the Microboard
printer when the printer receive buffer is full. This
• None. Strip 1/4 in. insulation from wire and in-
causes the control center to momentarily termi-
sert into screw terminal block.
nate data transmission until the printer can accept
more data. The busy signal polarity must be as- Printers
serted low when busy.
• Okidata ‑ 25 pin plug DB‑25P or equivalent; Shell
Printer connections DB‑C2‑J9 or equivalent.
Connect the printers to the control center Microboard • Weigh‑Tronix ‑ Same as Okidata. Cable assembly
as follows. Only one printer can be connected at a time. available from Weigh‑Tronix.

Table 14 - Okidata 182, 182 Turbo, 184 Turbo • Seiko ‑ 9‑Pin D‑type Subminiature (DB‑9 pin
male).
Microboard Printer Function
J2-4 pin 3 Tx (data to printer)
DSR
J2-2 pin 11
(busy signal from printer)
J2-9 pin 7 Gnd
Cabinet Shield

JOHNSON CONTROLS 145

 Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

Printer setup Weigh‑Tronix printer

The selected printer must be configured as follows. Re- IMP‑24 Model 2600
fer to manual provided by Printer manufacturer with SW1 ‑ off 1200 Baud*
respective Printer. 2 ‑ on 1200 Baud*

OKIDATA 182, 182 turbo, 184 turbo printer Model 1220

CONTROL BOARD Switch settings: - Configure Menu
Baud= 1200
SW1 ‑ on Unslashed 0
Data Bits = 8
2 ‑ off Unslashed 0
Stop Bits = 1
3 ‑ off Unslashed 0
Hshake = Busy‑Line
4 ‑ off Form Length 11 in.
Cols = 32
5 ‑ on Form Length 11 in.
Invert = No
6 ‑ off Auto Line Feed off
Font = 5 x 8
7 ‑ on 8 bit data
Mag = None
8 ‑ off Enable front panel
- Custom Menu
If equipped with a SUPER SPEED serial Board:
Auto Seq = No
SW1‑1 ‑ on Odd or even parity Zero = 0
1‑2 ‑ on No parity Pound sign = #
1‑3 ‑ on 8 bit data _(Underscore)
1‑4 ‑ on Protocol ready/busy Busy invert = no
1‑5 ‑ on Test select Online/offline = yes
1‑6 ‑ on Print mode Ext Ch Set = no
1‑7 - off SDD(‑) pin 11 Print ready = yes
1‑8 ‑ on SDD(‑) pin 11 Set Clock = Not Used
2‑1 ‑ on 1200 Baud* Reset Seq = Not Used
2‑2 ‑ on 1200 Baud*
2‑3 ‑ off 1200 Baud*
2‑4 ‑ off DSR active
2‑5 ‑ on Buffer threshold 32 bytes
2‑6 ‑ on Busy signal 200ms
2‑7 ‑ on DTR space after power on
2‑8 ‑ Not Used
If equipped with HIGH SPEED serial board:
SW1 ‑ off (‑) Low when busy
2 ‑ off 1200 Baud*
3 ‑ off 1200 Baud*
4 ‑ on 1200 Baud*
5 ‑ Not Used
6 ‑ off no parity
7 ‑ off Pin 20 and pin 11 act as busy line

146 JOHNSON CONTROLS

Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

SEIKO printer Printer Setup

DipSW Access Level Required: OPERATOR
1‑1 = off Input‑Serial
Using the COMMS Screen, the control center must be
configured to transmit data in the same format as the
1‑2 = on Printing speed high
Printer is configured to receive the data. The following
1-3 = on Auto loading ‑ on
values must be entered.
1‑4 = off Auto LF ‑ off
1‑5 = on Setting Command ‑ Enable • Baud Rate ‑ Set as desired. Value selected must be
1‑6 = off Printing density ‑ 100%
the same as Printer configuration above.
1‑7 = on Printing density ‑ 100% • Data Bits ‑ 8
1‑8 = on Printing, density ‑ 100% • Parity ‑ None
DipSW • Stop Bits ‑ 1
2‑1 = on Printing Columns - 40 Printer Type
2‑2 = on User Font Back‑up ‑ on Access Level Required: OPERATOR
2‑3 = on Character Select ‑ normal Using the PRINTER Screen, the actual Printer type
2‑4 = off Zero ‑ slash connected to the control center must be entered. Selec-
2‑5 = on International character set ‑ American tion determines the control codes that are sent to the
2‑6 = on International character set ‑ American Printer. These codes determine such things as lines per 4
2‑7 = on International character set ‑ American inch, character width and general formatting. Available
2‑8 = off International character set ‑American
selections are: Okidata, Weigh‑Tronix and Seiko.

Automatic Data Logging

DipSW
Access Level Required: OPERATOR
3‑1 = on Data length ‑ 8 bits
If automatic data logging is desired, a Status Report
3‑2 = on Parity Setting ‑ no can be automatically printed at a specified interval
3‑3 = on Parity condition ‑ odd beginning at a specified time, using the PRINTER
3‑4 = on Busy control ‑ H/W busy Screen. The interval is programmable over the range of
3‑5 = on Baud rate select ‑ 1200* 1 minute to 1440 minutes in 1 minute increments. The
3‑6 = off Baud rate select ‑ 1200* first print will occur at the programmed START time
3‑7 = on Baud rate select ‑ 1200* and occur at the programmed OUTPUT INTERVAL
3‑8 = off Baud rate select ‑ 1200*
thereafter. The time remaining until the next print is
displayed on the PRINTER Screen.
* Settings shown for 1200 Baud. Other Baud rates can
be selected. Refer to Printer manufacturer’s manual • Automatic Printer Logging ‑ Enables and disables
supplied with Printer. automatic data logging
• Log Start Time ‑ Enter the time the first print is
Control center setup desired.
Chiller ID • Output Interval ‑ Enter the desired interval be-
Access Level Required: OPERATOR tween prints.
Using the COMMS Screen, assign an Identification
number to the chiller. This number will appear at the
top of each report.

JOHNSON CONTROLS 147

 Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

YORK LIVE DATA Refrigerant Level Control

SAMPLE CHILLER ------------------------------------------------------
YMC2-S1055AAS Refrigerant Level = 51.0 %
SKWM-100000 Active Level Setpoint = 50.0 %
YMC2 Chiller ID 1 Level Control State = Zone 1
(c) 2010 Johnson Controls Level Control Valve Command = 7.9 %
Thu 23 Jun 2011 2:22:57 PM
Variable Geometry Diffuser
SYSTEM RUN ------------------------------------------------------
Controls [Link].16.01.307 Active Stall Voltage = 0.29 V
Run Time 0 Days 0 Hr 24 Min 41 Sec Active Stall Voltage Type = Standard
Operating Hours = 2268 Hr Active High Limit = 0.53 V
Number Of Starts = 156 Active Low Limit = 0.48 V
Control Source = Digital Mach Number = 1.24
Run Permissive = True VGD Opening = On
VGD Closing = Off
Evaporator VGD Position = 
25.0% (Gas
------------------------------------------------------ Path A)
Chilled Liquid Pump = Run Maximum VGD Position = 
25.0% (Gas
Chilled Liquid Flow Switch = Closed Path A)
Active LCHLT Setpoint = 42.0 ~F VGD Actuator Mode = Auto
Shutdown Temperature = 40.0 ~F VGD Control State = Probing
Leaving Chilled Liquid Temperature = 42.1 ~F Time Remaining = 0 Sec
Entering Chilled Liquid Temperature = 45.2 ~F VGD Count = 132
Evaporator Pressure = 36.2 psig VGD Time = 0 Days
Evaporator Saturation Temperature = 41.2 ~F 3 Hr 37 Min 19 Sec
Evaporator Refrigerant Temperature = 41.2 ~F Discharge Pressure = 46.3 psig
Evaporator Small Temp Difference = 0.9 ~F
Variable Speed Drive
Condenser ------------------------------------------------------
------------------------------------------------------ VSD Inverter =
Condenser Liquid Pump = Run D.H044.04.01.02.A01
Condenser Liquid Flow Switch = Closed VSD Rectifier =
Leaving Condenser Liquid Temperature = 82.7 ~F D.H044.03.01.02.A01
Entering Condenser Liquid Temperature = 80.4 ~F Motor Run = On
Condenser Pressure = 91.4 psig VSD Fault = On
Condenser Saturation Temperature = 82.8 ~F Input % Full Load Amps = 30.8 %
Condenser Small Temp Difference = 0.1 ~F VSD Output Voltage = 258 V
Drop Leg Refrigerant Temp = 80.9 ~F VSD Frequency Command = 282.82 Hz
Subcooling Temperature = 1.9 ~F VSD Output Frequency = 282.81 Hz
Delta P = 55.2 Psid Max Chiller Frequency = 345.40 Hz
Head Pressure Setpoint = 23.0 Psid Input Power = 70 kW
PID Control Mode = 
Head Input kW Hours = 44456 kWh
Pressure L1 Voltage Total Harmonic Distortion = 9.0 %
Control Valve Command = 0.0 % L2 Voltage Total Harmonic Distortion = 5.0 %
L3 Voltage Total Harmonic Distortion = 5.0 %
Compressor L1 Input Current Total Demand Distortion = 8.0 %
------------------------------------------------------ L2 Input Current Total Demand Distortion = 6.0 %
Discharge Temperature = 107.2 ~F L3 Input Current Total Demand Distortion = 7.0 %
Discharge Superheat = 24.4 ~F Total Input KVA = 79 kVA
Stop Bypass Valve = Off Total Power Factor = 0.89
PRV Opening = 
On(Gas Motor % Full Load Amps = 32.8 %
Path A) VSD Command = Run
PRV Closing = 
Off(Gas VSD Control State = Run
Path A) VSD Inverter State = 
Run Speed
PRV Actuator Mode = 
Auto(Gas Control
Path A) Phase Rotation = ABC
Precharge Active = Off
Surge Precharge Complete = True
------------------------------------------------------ DC Bus Regulating = Off
Surge Count = 0 DC Bus Voltage = 747 V
Delta P / P = 1.52 Input Current Limit = Off
Surge Window Time = 3 Min Cooling System = On
Surge Window Count = 0

Figure 79 - Sample printout (status) Figure 79 - Sample printout (status) (cont’d)

148 JOHNSON CONTROLS

Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

L1 Input Voltage (Peak) = 700 V Path A)

L2 Input Voltage (Peak) = 678 V HGBP Command = 25.0 %
L3 Input Voltage (Peak) = 670 V (only when HGBP enabled)
L1 Input Voltage (RMS) = 482 V HGBP Control Mode = Auto
L2 Input Voltage (RMS) = 481 V (only when HGBP enabled)
L3 Input Voltage (RMS) = 481 V Head Pressure = 0.0 Psid
L1 Input Current (RMS) = 95 A Evaporator Pressure (filtered) = 46.40 psig
L2 Input Current (RMS) = 91 A Condenser Pressure (filtered) = 68.30 psig
L3 Input Current (RMS) = 91 A Leaving Chilled Liquid Temperature(filtered) = 44.80 ~F
Phase A Output Voltage (RMS) = 259 V
Phase B Output Voltage (RMS) = 257 V Magnetic Bearing Controller
Phase C Output Voltage (RMS) = 258 V -----------------------------------------------------
Phase A Output Current (RMS) = 161 A MBC Control Mode = Auto
Phase B Output Current (RMS) = 161 A MBC Command = Rotation
Phase C Output Current (RMS) = 166 A Delevitated Mode = Off
Phase A Rectifier Baseplate Temperature = 108 ~F Levitated Mode = Off
Phase B Rectifier Baseplate Temperature = 103 ~F Rotation Mode = On
Phase C Rectifier Baseplate Temperature = 98 ~F MBC Shutdown = Off
Phase A Inverter Baseplate Temperature = 122 ~F Rotation Allowed = On
Phase B Inverter Baseplate Temperature = 117 ~F MBC Fault = Off
Phase C Inverter Baseplate Temperature = 111 ~F Motor Speed = 282 Hz
Internal Ambient Temperature 1 = 95 ~F V13 Position = 10 ~m
Internal Ambient Temperature 2 = 93 ~F W13 Position = 10 ~m
Test Mode = Disabled V24 Position = 8 ~m
Manual DC Bus = Disabled W24 Position = 8 ~m

4
Manual Cooling = Disabled Z12 Position = 3 ~m
V1 = 2.164 A
Motor Monitoring V2 = 1.835 A
----------------------------------------------------- V3 = 0.533 A
Motor Temperature 1 = 66 ~F V4 = 0.831 A
Motor Temperature 2 = 66 ~F W1 = 1.913 A
Motor Temperature 3 = 66 ~F W2 = 1.803 A
Motor Temperature 4 = 66 ~F W3 = 0.800 A
Motor Temperature 5 = 66 ~F W4 = 0.800 A
Motor Temperature 6 = 66 ~F Z1 = 1.066 A
Average Winding Temperature = 66.0 ~F Z2 = 1.427 A
Rotor Elongation = 22 ~m
Capacity Control Motor Housing Temperature = 49.5 ~F
----------------------------------------------------- Landing Counter = 1
Control State = Inactive VW13 Vibration = 6 ~m
Load Limit = Inactive VW24 Vibration = 5 ~m
VSD Frequency Command = 0.00 Hz Z12 Vibration = 0 ~m
VSD Output Frequency = 0.00 Hz Z1 Temperature = 109 ~F
VSD Control Mode = Auto Z2 Temperature = 72 ~F
Active Anti-Surge Minimum Frequency = 0.00 Hz MBC Amplifier Temp = 97 ~F
Anti-Surge Minimum Frequency = 0.00 Hz MBC Converter Temp = 111 ~F
Anti-Surge Transient Offset = 0.00 Hz MBC Operation Time = 40 Days
VGD Command = 
25.0% (Gas MBC Rotation Time = 39 Days
Path B) Number of Events = 100
PRV Command = 
25.0% (Gas Number of ESD Snapshots = 2
Path A) Number of Deceleration Snapshots = 2
VGD Position = 
25.0% (Gas AVR = Off
Path B) ABS = On
PRV Position = 
25.0% (Gas
Path A)
VGD Control Mode = 
Auto (Gas
Path B)
PRV Control Mode = 
Auto (Gas
Path A)
Active Minimum PRV Position = 
25.0% (Gas

Figure 79 - Sample printout (status) (cont’d) Figure 79 - Sample printout (status) (cont’d)

JOHNSON CONTROLS 149

 Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

Evaporator
YORK SETPOINTS -----------------------------------------------------
SAMPLE CHILLER Leaving Chilled Local Setpoint = 42.0 ~F
YMC2-S-0703AA Leaving Chilled ISN Setpoint = 42.0 ~F
SGWM-100000 Leaving Chilled Modem Setpoint = 45.0 ~F
YMC2 Chiller ID 1 Leaving Chilled Analog Setpoint = 42.0 ~F
(c) 2010 Johnson Controls Leaving Chilled Digital Setpoint = 42.0 ~F
Tue 28 Jun 2011 7:59:24 AM Remote Range = 10.0 ~F
Restart Offset = 2.0 ~F
Software Versions Restart Temperature = 44.0 ~F
------------------------------------------------------ Shutdown Offset = 4.0 ~F
Controls = Shutdown Temperature = 38.0 ~F
[Link].16.01.307 Brine Low Evaporator Cutout = 25.0 psig
CC = 3.05 Smart Freeze = Off
BIOS = [Link].00.02 Refrigerant = Enabled
Kernel = 1.21
GP = 1.09 Condenser
GUI = 0.44 -----------------------------------------------------
SIO = 1.25 High Pressure Warning Threshold = 162.5 psig
GPIC = 0.13.e.8 Head Pressure Setpoint = 23.0 psig
Ext I/O = [Link].01.00 (when HPC is Enable)
VSD Inverter = Type = 0-10V
[Link].04.01.02 (when HPC is Enable)
VSD Rectifier = PID Output = Direct
[Link].03.01.02 (when HPC is Enable)
VSD Modbus = 04.01 Surge
-----------------------------------------------------
System Information Surge Sensitivity = 0.3
------------------------------------------------------ Shutdown = Enabled
Data Display Mode = English Count Limit = 15
System Language = English Count Window = 3 Min
Date Format = DD MMM YYYY
Control Source = ISN Refrigerant Level Control
Remote Analog Input Range = 0-10 Volts -----------------------------------------------------
Line Voltage = 460V Refrigerant Level Setpoint = 50.0 %
Line Frequency = 60Hz Startup Position = 45.0 %
Chilled Liquid Pump Operation = Standard Startup Delay = 0 Min
Head Pressure Control = Disabled Ramp Time = 1 Min
Hot Gas Bypass = Enabled Zone Transition Delta = 5.0 %
Flow Switch Input = J14 Zone Transition Time = 10 Sec
Power Failure Restart = Auto Level Control Zone 1 Proportional = 0.50
Clock = Enabled Level Control Zone 1 Integral = 1.00
Level Control Zone 1 Derivative = 0.00
Jumper Settings Level Control Zone 2 Proportional = 0.70
----------------------------------------------------- Level Control Zone 2 Integral = 2.50
Liquid Type = Water Level Control Zone 2 Derivative = 0.00
Refrigerant Selection = R-134a
Variable Geometry Diffuser
Printer Setup -----------------------------------------------------
----------------------------------------------------- PRV VGD Inhibit = 100 %
Automatic Printer Logging = Disabled PRV Offset = 3 %
Log Start Time = 12:00 AM Surge React Time = 5 Sec
Output Interval = 60 Min Surge Wait Time = 0.5 Min
Printer Type = Okidata Probe Wait Time = 0.5 Min
Baud = 9600 Baud Open Pulse = 5 Sec
Data Bits = 8 Bits High Limit = 0.50 V
Parity = None Low Limit = 0.45 V
Stop Bits = 1 Bit Broadband Threshold = 0.18 V
100% VGD Voltage = 3.21 V
COM 2 Setup 0% VGD Voltage = 2.03 V
------------------------------------------------------ VGD Calibrated = True
Baud = 38400 Baud
Data Bits = 8 Bits
Parity = None
Stop Bits = 2 Bits

Figure 80 - Sample printout (setpoints) (cont'd)

Figure 80 - Sample printout (setpoints)

150 JOHNSON CONTROLS

Form 160.78-O2
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Issue date: 05/20/2022

Variable Speed Drive VGD Output Gain = 

1.0 (Gas
----------------------------------------------------- Path B)
Local Input Current Limit = 100 % PRV Output Gain = 
1.0 (Gas
Remote ISN Input Current Limit = 30 % Path A)
Remote Analog Input Current Limit = 100 % HGBP Output Gain = 1.0
Remote Digital Input Current Limit = 100 % Minimum PRV Position = 
5.0% (Gas
Remote Modem Input Current Limit = 100 % Path A)
Pulldown Demand Limit = 100 % Min Frequency Multiplier
Pulldown Demand Time = 0 Min Min Frequency Offset
Input Job Full Load Amps = 185 A Min Freq Rate – HGBP Closed ([Link].16.01.213 only)
Rated Motor Voltage = 507V Min Freq Rate – HGBP Open ([Link].16.01.213 only)
Maximum Motor Current = 505 A Min Freq Rate Maximum – 10.00 Hx/Sec ([Link].16.02.213
Output Current Rating = 525 A and later)
Stator Resistance = 90 Min Freq Rate Minimum – 0.10 Hx/Sec ([Link].16.02.213
Stator Inductance = 6 and later)
Rotor Resistance = 90 Min Frequency Admin Multiplier
Rotor Inductance = 0 Min Frequency Mid Position = 40.0 %
Magnetizing Inductance = 0 Min Frequency Coefficient a1 = 1.440
Poles = 2 Min Frequency Coefficient a2 = 1.315
Motor Back-EMF Constant = 3276 Min Frequency Coefficient a3 = 1.305
Motor Power Factor = 0 Min Frequency Coefficient b1 = 0.525
DC Bus Voltage Setpoint = 750 V Min Frequency Coefficient b2 = 0.497
Operation Mode = Voltage Min Frequency Coefficient b3 = 0.495
Soft Shutdown Frequency = 50.00 Hz Transient Time Delay = 2.5
Flux Command = 0 Transient Deadb Band = 0.010

4
Current Kp = 0 Transient Max Change = 0.25
Current Ki = 0 Max VGD Knee PRV = 5.0% (Gas
Current Anti-Windup = 0 Path A)
Flux Kp = 0 Max VGD Knee VGD = 5.0% (Gas
Flux Ki = 0 Path A)
Flux Anti-Windup = 0 Max VGD Coefficient A = 
5.0 (Gas
Speed Kp = 0 Path A)
Speed Ki = 0 Max VGD Coefficient B = 
5.0 (Gas
Speed Anti-Windup = 0 Path A)
SW Fault Mask 1 = 0 Evaporator Pressure Load Limit Threshold
SW Fault Mask 2 = 0 Evaporator Pressure Load Limit Delta
SW Fault Mask 3 = 0 Evaporator Pressure Max Override Threshold
Evaporator Pressure Max Override Delta
Motor Monitoring Condenser Pressure Load Limit Threshold
----------------------------------------------------- Condenser Pressure Load Limit Delta
Motor Temperature 1 = Enabled Condenser Pressure Max Override Threshold
Motor Temperature 2 = Enabled Condenser Pressure Max Override Delta
Motor Temperature 3 = Enabled Input Current Load Limit Threshold
Motor Temperature 4 = Enabled Input Current Load Limit Delta
Motor Temperature 5 = Enabled Input Current Max Override Threshold
Motor Temperature 6 = Enabled Input Current Max Override Delta
Motor Current Load Limit Threshold
Capacity Control Motor Current Load Limit Delta
----------------------------------------------------- Motor Current Override Threshold
VSD Start Frequency = 172.70 Hz Motor Current Max Override Threshold
VSD Soft Shutdown Ramp Rate = 20 Hz/Sec Motor Current Max Override Delta
PRV Start Position = 30.0 % LCHLT Max Override Delta
PRV Shutdown Position = 10.0 %
HGBP Start Position = 0.0 %
LCHLT Setpoint Ramp Rate = 0.1 ~F/S
LCHLT Setpoint Start Offset = 10.0 ~F
Figure 80 - Sample printout (setpoints) (cont'd)
Temperature Control Kp = 5.0
Temperature Control Ti = 25.0
Temperature Control Td = 0.0
Temperature Control Max Loading Delta = 1.0
Temperature Control Max Unloading Delta = 1.0
VSD Output Gain = 0.5

Figure 80 - Sample printout (setpoints) (cont'd)

JOHNSON CONTROLS 151

 Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

YORK SCHEDULE YORK SALES ORDER

CHILLER ID 3 YMC2 ¬CHILLER ID 1
(c) 2010 Johnson Controls
© 1997 - 1999 YORK INTERNATIONAL CORPORATION
Mon 01 Nov 2010 9:25:18 AM
MON 29 MAR 1999 1 27 PM
Order Information
SCHEDULE = OFF -----------------------------------------------------
Commissioning Date =
STANDARD SCHEDULE Job Name = YORK Building 36
Chiller 1
--------------------------------------------------------------------------------- System Model = YMC2xxxxxx
SUN START = OFF STOP = OFF
YORK Order Number
Unit Serial Number
MON START = 8:00 AM STOP = 5:00 PM
Compressor Model
TUE START = 8:00 AM STOP = 5:00 PM Evaporator Model
Condenser Model
WED START = 8:00 AM STOP = 5:00 PM VSD Model

THU START = 8:00 AM STOP = 5:00 PM Nameplate Information

-----------------------------------------------------
FRI START = 8:00 AM STOP = 5:00 PM
Capacity (Tons)
Refrigerant
SAT START = OFF STOP = OFF
Refrig Weight (lbs)
EXCEPTION DAYS RPM
Input kW
--------------------------------------------------------------------------------- Voltage
02 APR 1999 START = OFF STOP = OFF Phases
Frequency
13 APR 1999 START = 8:00 AM STOP = 10:00 PM Input Job FLA
Min Circuit Ampacity

Design Conditions - Evaporator

Figure 81 - Sample printout (schedule) -----------------------------------------------------
Pressure Drop (ft)
Flow (GPM)
Leaving Temperature (°F)
Entering Temperature (°F)
Fouling Factor
Liquid Type
Brine Percent

Design Conditions - Condenser

-----------------------------------------------------
Pressure Drop (ft)
Flow (GPM)
Leaving Temperature (°F)
Entering Temperature (°F)
Fouling Factor
Liquid Type
Brine Percent

Sales Order Setup

-----------------------------------------------------
-----
Finish Panel Setup = No

Figure 82 - Sample printout (sales order)

152 JOHNSON CONTROLS

Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

Surge
YORK HISTORY 1 ------------------------------------------------------
SAMPLE CHILLER Surge Count = 0
YMC2-S1301AA Delta P / P = 1.52
SCXM-100000 Surge Window Time = 3 Min
YMC2 Chiller ID 1 Surge Window Count = 0
(c) 2010 Johnson Controls
Tue 07 Jun 2011 9:24:29 AM Refrigerant Level Control
-----------------------------------------------------
SYSTEM RUN Refrigerant Level = 51.0 %
VSD - PHASE A INPUT GATE DRIVER Active Level Setpoint = 50.0 %
Level Control State = Zone 1
Controls C.E38.16.00.012 Level Control Valve Command = 7.9 %
Run Time 1 Days 23 Hr 3 Min 14 Sec
Variable Geometry Diffuser
Operating Hours = 960 Hr -----------------------------------------------------
Number Of Starts = 307 Active Stall Voltage = 0.29 V
Control Source = Analog Active Stall Voltage Type = Standard
Run Permissive = True Active High Limit = 0.53 V
Active Low Limit = 0.48 V
Evaporator Mach Number = 1.24
------------------------------------------------------ VGD Opening = On
Chilled Liquid Pump = Run VGD Closing = Off
Chilled Liquid Flow Switch = Closed VGD Position = 
25.0 %
Active LCHLT Setpoint = 42.0 ~F (Gas Path
Shutdown Temperature = 40.0 ~F
Leaving Chilled Liquid Temperature = 42.1 ~F Maximum VGD Position
A)
= 
25.0 %
4
Entering Chilled Liquid Temperature = 45.2 ~F (Gas Path
Evaporator Pressure = 36.2 psig A)
Evaporator Saturation Temperature = 41.2 ~F VGD Actuator Mode = Auto
Evaporator Refrigerant Temperature = 41.2 ~F VGD Control State = Probing
Evaporator Small Temp Difference = 0.9 ~F Time Remaining = 0 Sec
VGD Count = 132
Condenser VGD Time = 0 Days 3
------------------------------------------------------ Hr 37 Min 19 Sec
Condenser Liquid Pump = Run Discharge Pressure = 46.3 psig
Condenser Liquid Flow Switch = Closed
Leaving Condenser Liquid Temperature = 82.7 ~F Variable Speed Drive
Entering Condenser Liquid Temperature = 80.4 ~F -----------------------------------------------------
Condenser Pressure = 91.4 psig VSD Inverter =
Condenser Saturation Temperature = 82.8 ~F D.H044.04.01.02.A01
Condenser Small Temp Difference = 0.1 ~F VSD Rectifier =
Drop Leg Refrigerant Temp = 80.9 ~F D.H044.03.01.02.A01
Subcooling Temperature = 1.9 ~F Motor Run = On
Delta P = 55.2 Psid VSD Fault = On
Head Pressure Setpoint = 23.0 Psid Input % Full Load Amps = 30.8 %
PID Control Mode =|Head VSD Output Voltage = 258 V
Pressure VSD Frequency Command = 282.82 Hz
Control Valve Command = 0.0 % VSD Output Frequency = 282.81 Hz
Max Chiller Frequency = 345.40 Hz
Compressor Input Power = 70 kW
------------------------------------------------------ Input kW Hours = 44456 kWh
Discharge Temperature = 107.2 ~F L1 Voltage Total Harmonic Distortion = 9.0 %
Discharge Superheat = 24.4 ~F L2 Voltage Total Harmonic Distortion = 5.0 %
Stop Bypass Valve = Off L3 Voltage Total Harmonic Distortion = 5.0 %
PRV Opening = 
On (Gas L1 Input Current Total Demand Distortion = 8.0 %
Path A) L2 Input Current Total Demand Distortion = 6.0 %
PRV Closing = 
Off (Gas L3 Input Current Total Demand Distortion = 7.0 %
Path A) Total Input KVA = 79 kVA
PRV Actuator Mode = 
Auto (Gas Total Power Factor = 0.89
Path A) Motor % Full Load Amps = 32.8 %
VSD Command = Run
VSD Control State = Run

Figure 83 - Sample printout (history) (cont'd)

Figure 83 - Sample printout (history)

JOHNSON CONTROLS 153

 Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

VSD Inverter State = 

Run Speed PRV Position = 
25.0% (Gas
Control Path A)
Phase Rotation = ABC VGD Control Mode = 
Auto (Gas
Precharge Active = Off Path B)
Precharge Complete = True PRV Control Mode = 
Auto (Gas
DC Bus Regulating = Off Path A)
DC Bus Voltage = 747 V Active Minimum PRV Position = 
25.0% (Gas
Input Current Limit = Off Path A)
Cooling System = On HGBP Command = 25.0%
L1 Input Voltage (Peak) = 700 V (only when HGBP enabled)
L2 Input Voltage (Peak) = 678 V HGBP Control Mode = Auto
L3 Input Voltage (Peak) = 670 V (only when HGBP enabled)
L1 Input Voltage (RMS) = 482 V Head Pressure = 0.0 Psid
L2 Input Voltage (RMS) = 481 V Evaporator Pressure (filtered) = 46.40 psig
L3 Input Voltage (RMS) = 481 V Condenser Pressure (filtered) = 68.30 psig
L1 Input Current (RMS) = 95 A Leaving Chilled Liquid Temperature = 44.80 ~F
L2 Input Current (RMS) = 91 A (filtered)
L3 Input Current (RMS) = 91 A
Phase A Output Voltage (RMS) = 259 V Magnetic Bearing Controller
Phase B Output Voltage (RMS) = 257 V -----------------------------------------------------
Phase C Output Voltage (RMS) = 258 V MBC Control Mode = Auto
Phase A Output Current (RMS) = 161 A MBC Command = Rotation
Phase B Output Current (RMS) = 161 A Delevitated Mode = Off
Phase C Output Current (RMS) = 166 A Levitated Mode = Off
Phase A Rectifier Baseplate Temperature = 108 ~F Rotation Mode = On
Phase B Rectifier Baseplate Temperature = 103 ~F MBC Shutdown = Off
Phase C Rectifier Baseplate Temperature = 98 ~F Rotation Allowed = On
Phase A Inverter Baseplate Temperature = 122 ~F MBC Fault = Off
Phase B Inverter Baseplate Temperature = 117 ~F Motor Speed = 282 Hz
Phase C Inverter Baseplate Temperature = 111 ~F V13 Position = 10 ~m
Internal Ambient Temperature 1 = 95 ~F W13 Position = 10 ~m
Internal Ambient Temperature 2 = 93 ~F V24 Position = 8 ~m
Test Mode = Disabled W24 Position = 8 ~m
Manual DC Bus = Disabled Z12 Position = 3 ~m
Manual Cooling = Disabled V1 = 2.164 A
V2 = 1.835 A
Motor Monitoring V3 = 0.533 A
----------------------------------------------------- V4 = 0.831 A
Motor Temperature 1 = 66 ~F W1 = 1.913 A
Motor Temperature 2 = 66 ~F W2 = 1.803 A
Motor Temperature 3 = 66 ~F W3 = 0.800 A
Motor Temperature 4 = 66 ~F W4 = 0.800 A
Motor Temperature 5 = 66 ~F Z1 = 1.066 A
Motor Temperature 6 = 66 ~F Z2 = 1.427 A
Average Winding Temperature = 66.0 ~F Rotor Elongation = 22 ~m
Motor Housing Temperature = 49.5 ~F
Capacity Control Landing Counter = 1
----------------------------------------------------- VW13 Vibration = 6 ~m
Control State = Inactive VW24 Vibration = 5 ~m
Load Limit = Inactive Z12 Vibration = 0 ~m
VSD Frequency Command = 0.00 Hz Z1 Temperature = 109 ~F
VSD Output Frequency = 0.00 Hz Z2 Temperature = 72 ~F
VSD Control Mode = Auto MBC Amplifier Temp = 97 ~F
Active Anti-Surge Minimum Frequency = 0.00 Hz MBC Converter Temp = 111 ~F
Anti-Surge Minimum Frequency = 0.00 Hz MBC Operation Time = 40 Days
Anti-Surge Transient Offset = 0.00 Hz MBC Rotation Time = 39 Days
VGD Command = 
25.0% (Gas Number of Events = 100
Path B) Number of ESD Snapshots = 2
PRV Command = 
25.0% (Gas Number of Deceleration Snapshots = 2
Path A) AVR = Off
VGD Position = 
25.0% (Gas ABS = On
Path B)

Figure 83 – Sample printout (history) (cont’d) Figure 83 – Sample printout (history) (cont’d)

154 JOHNSON CONTROLS

Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

YORK SETPOINT CHANGE LOG YORK TREND

CHILLER ID 0 CHILLER ID 163
(c) 1997 – 2001 YORK INTERNATIONAL CORPORATION
Fri 05 Oct 2001 4:48:04 PM © 1997 – 2000 YORK INTERNATIONAL CORPORATION

MON 09 OCT 2000 3:33:47 PM

Log Entry 1 Evaporator - Leaving Chilled Local
Setpoint DATA 1: LEAVING CHILLED LIQUID TEMPERATURE
---------------------------------------------------------------------------------
DATA 2: RETURN CHILLED LIQUID TEMPERATURE
Date = 05 Oct 2001
Time = 4:23:49 PM DATA 3: EVAPORATOR PRESSURE

DATA 4: LEAVING CONDENSER LIQUID TEMPERATURE

Access Level = Service
DATA 5: RETURN CONDENSER LIQUID TEMPERATURE
User Id = 4268
Old Value = 46.5 ~F DATA 6: CONDENSER PRESSURE
New Value = 48.0 ~F
TIME DATA 1 DATA 2 DATA 3 DATA 4 DATA 5 DATA 6
Log Entry 2 Condenser - High Pressure Warning 3:33:47 PM 45.5 °F 55.0 °F 39.0 PSIG 95.0 °F 85.0 °F 120.0 PSIG
Threshold
3:33:48 PM 45.5 °F 55.0 °F 39.0 PSIG 95.0 °F 85.0 °F 120.0 PSIG
---------------------------------------------------------------------------------
Date = 05 Oct 2001 3:33:49 PM 45.5 °F 55.0 °F 39.0 PSIG 95.0 °F 85.0 °F 120.0 PSIG
Time = 1:36:12 PM
3:33:50 PM 45.5 °F 55.0 °F 39.0 PSIG 95.0 °F 85.3 °F 120.1 PSIG
Access Level = Service
User Id = 4268 3:33:51 PM 45.5 °F 55.2 °F 39.1 PSIG 95.1 °F 85.4 °F 120.2 PSIG
Old Value = 162.5 Psig
New Value = 225.0 Psig
4
Log Entry 3 Condenser - Drop Leg
--------------------------------------------------------------------------------- Figure 85 - Sample printout (trend data new or
Date = 05 Oct 2001
existing points)
Time = 1:36:02 PM
Access Level = Service
User Id = 4268
Old Value = Disabled
New Value = Enabled

Log Entry 4 Evaporator - Refrigerant

---------------------------------------------------------------------------------
Date = 05 Oct 2001
Time = 1:35:48 PM
Access Level = Service
User Id = 4268
Old Value = Disabled
New Value = Enabled

YORK CUSTOM VIEW

CHILLER ID 0
(c) 1997 – 2001 YORK INTERNATIONAL CORPORATION
Figure 84 - Sample printout (security log report) Mon 21 Jun 1999 1:28:25 PM

Leaving Chilled Liquid Temperature = 45.0 ~F

Return Chilled Liquid Temperature = 55.0 ~F
Leaving Condenser Liquid Temperature = 95.0 ~F
Return Condenser Liquid Temperature = 85.0 ~F
Evaporator Saturation Temperature = 41.0 ~F
Condenser Saturation Temperature = 78.5 ~F
Evaporator Pressure = 70.0 Psig
Condenser Pressure = 140.0
Psig
Oil Pressure = 45.0 Psid
% Full Load Amps = 50 %

Figure 86 - Sample printout (custom screen report)

JOHNSON CONTROLS 155

 Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

Downloading system prints to a laptop c. A Capture Text Filebox will be displayed.

Verify location and file name.
Downloading system histories to a file is another use-
ful method to capture system operating conditions. The d. Select Start.
following instructions are used to establish communi- 4. Press the Print Screen button on the appropriate
cation between the OptiView™ control panel and a screen to be captured. The HyperTerminal will
laptop computer. display the printed information and the informa-
1. Connect the laptop computer to the OptiView™ tion will be recorded as a .txt file.
as described below. When the print file has been recorded, select
Transfer from the toolbar and capture from the
Laptop OptiView
drop down menu and select Stop. This will stop
(RS-232 serial port) (Com 1)
the transfer and allow access to the capture file.
PIN Desc Connector Terminal
2 RX to J2 4 (TXD1) The following additional RS232 connections, are used to
wire up serial devices for desktop and laptop computers.
4 DTR to J2 2 (DSR1)
5 GND to J2 9 GND RS-232 PIN assignments
(DB25 PC Signal set)
2. On OptiView™ Printer Screen, select “PC”. This (older desktops only)
will allow faster data download than the printer
Pin 1 Protective Ground
selections. SETTINGS should match “h. Port
Pin 2 Transmit Data
settings” see below.
Pin 3 Received Data
3. Setup HyperTerminal Pin 4 Request To Send
Pin 5 Clear To Send
d. Go to START menu
Pin 6 Data Set Ready
e. Select All Programs Pin 7 Signal Ground
f. Select Accessories Pin 8
Received line Signal Detector
(Data Carrier Detect)
g. Select Communications
Pin 20 Data Terminal Ready
h. Select HyperTerminal Pin 22 Ring Indicator
i. In the box displayed, it requires a name and
The connector on the PC has Male pins, therefore the
icon for the connection. Select a name that
mating cable needs to terminate in a DB25/F (Female
is descriptive and select an icon. Select OK.
pin) connector.
j. In the box labeled Connect using the select
com port that will connect to the YMC2 unit. RS-232 PIN assignments
This port is usually labelled Com 1. Select (DB9 PC signal set)
OK. (most laptops)
Received line Signal Detector
k. Port settings: Pin 1
(Data Carrier Detect)
Bits per second 57600 Pin 2 Received Data
Data bits 8 Pin 3 Transmit Data
Parity None Pin 4 Data Terminal Ready
Stop Bits 1 Pin 5 Signal Ground
Flow control None Pin 6 Data Set Ready
Set HyperTerminal to capture a file. Pin 7 Request To Send
a. Select Transfer from toolbar Pin 8 Clear To Send
Pin 9 Ring Indicator
b. Select Capture Text from the drop down
menu. The connector on the PC has male pins; therefore, the
mating cable needs to terminate DB9/F (female pin)
connector.

156 JOHNSON CONTROLS

Form 160.78-O2
Section 4 - Printers
Issue date: 05/20/2022

R G
TX1 RX1
RS-232
J2
COM 1 GND 9
TX
MICRO 4 HYPERTERMINAL
DSR 2

GTX
7
COM 4B GRX
8 E-LINK
8
9

Figure 87 - Communications block diagram LD14492

JOHNSON CONTROLS 157

 Form 160.78-O2
Issue date: 05/20/2022

NOTES

158 JOHNSON CONTROLS

Form 160.78-O2
Issue date: 05/20/2022

The following factors can be used to convert from

English to the most common SI metric values.

Table 17 - SI metric conversion

Measurement Multiply English unit By factor To obtain metric unit

Tons refrigerant effect
Capacity 3.516 Kilowatts (kW)
(ton)
Power Horsepower 0.7457 Kilowatts (kW)

Flow Rate Gallons / minute (gpm) 0.0631 Liters / second (l/s)

Feet (ft) 0.3048 Meters (m)

Length
Inches (in.) 25.4 Millimeters (mm)

Weight Pounds (lb) 0.4536 Kilograms (kg)

Velocity Feet / second (fps) 0.3048 Meters / second (m/s)

Feet of water (ft) 2.989 Kilopascals (kPa)

Pressure Drop
Pounds / square inch (psi) 6.895 Kilopascals (kPa)

Temperature Distance
To convert degrees Fahrenheit (°F) to degrees Celsius The Magnetic Bearing Control positions are given in
(°C), subtract 32° and multiply by 5/9 or 0.5556. micrometers, designated by µm = millimeter/1000.
Example: (45.0°F - 32°) x 0.5556 = 7.22°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range

JOHNSON CONTROLS 159

5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 1-800-524-1330 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2022 [Link] ALL RIGHTS RESERVED
Form 160.78-O2 (522)
Issue Date: May 20, 2022
Supersedes: 160.78-O2 (821)