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VTC205 Truck Scale Calibration Procedure

This document provides a factory test procedure for the VTC205 truck scale. It outlines 11 steps to test the load cells, terminal, accuracy of zero setting, weighing accuracy, and repeatability. The tests are developed based on Chinese and international metrology standards. They include shift testing, terminal calibration, accuracy tests at various load points, and filling out a test report to record the data.
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0% found this document useful (0 votes)
37 views4 pages

VTC205 Truck Scale Calibration Procedure

This document provides a factory test procedure for the VTC205 truck scale. It outlines 11 steps to test the load cells, terminal, accuracy of zero setting, weighing accuracy, and repeatability. The tests are developed based on Chinese and international metrology standards. They include shift testing, terminal calibration, accuracy tests at various load points, and filling out a test report to record the data.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

VTC205 truck scale METTLER TOLEDO

For XXX project VTC205 Truck Scale Factory Test Procedure

VTC205 Truck Scale Factory Test Procedure

This factory test procedure is only used for VTC205 truck scale. This factory test procedure is
developed from MT's internal manufacturing/process/inspection documents, and this factory
test procedure will comply with JJG539-97 (Chinese national standard for Metrology calibration
procedure), which was developed from OIML R76-1 (International recommendation for Non-
automatic weighing instruments).
1. PDX Load cell installation and cable connection. Please check the wiring and ensure that
all connections are fine and no loose or broken wiring exists.
2. Home run cable connection. Please check the wiring and ensure that the connections are
fine and no loose or broken wiring exists.
3. Terminal preparation. Please power-up IND570/IND780 Terminal. Please make sure that
Terminal works fine.
4. Test 1: Shift testing (Eccentricity test)
The indications of different positions of a load shall meet the maximum permissible
errors. The test process should comply with MTCT internal process document
(Q/MT28GT16-2015A). After the test, please take the data and fill the data into the
following test report.
5. Test 2: Terminal calibration
IND570/IND780 PDX Terminal provides a programmable calibration test sequence that
can contain up to 25 individual steps. The calibration test is designed to lead the tester
through a set of predetermined steps and compare the terminal calibration with known
test weights. The test process should comply with MTCT internal process document
(Q/MT28GT16-2015A). After the test, please take the data and fill the data into the
following test report.
6. Test 3: Accuracy of Zero Setting
After zero setting the effect of zero deviation on the result of the weighing shall not
more than 0.25e. The test process should comply with MTCT internal process document
(Q/MT28GT16-2015A). After the test, please take the data and fill this data into the
following test report.
7. Test 4: Weighing accuracy test
This test is used to establish the weighing performance of the instrument at several load
points. When loading and unloading, the weights of the load shall be progressively
increased and decreased. The test process should comply with MTCT internal process
document (Q/MT28GT16-2015A). After the test, please take the data and fill this data
into the following test report.
8. Test 5: Repeatability test
The difference between the results of several weighing of the same load shall not be
greater than the absolute value of the maximum permissible error of the instrument for
that load.
This test procedure has been designed to check if the instrument will give a consistent
result for the same weight when it is applied a number of times in approximately the
same position on the load receptor. For the result to be considered consistent the
difference between successive readings for the same test load must be no greater than
the absolute value of the MPE for that test load. The test process should comply with
MTCT internal process document (Q/MT28GT16-2015A). After the test, please take the
data and fill this data into the following test report.
9. When the test is done, please power-off the terminal, disconnect the cabling, and
remove the Load cell from weighbridge.
10. The load cells need to be packed into the carton. The Terminal also needs to be packed
into the carton.
11. Clean the test site.
Notes:
1. Test sequence may be adjusted according to actual production status.
2. The test data need to be filled into the following test report.
梅特勒-托利多(常州)测量技术有限公司
METTLER TOLEDO(Changzhou)Measurement Technology Ltd.
出厂测试-车辆衡计量性能检定记录表
Factory test - Digital Indicating Scale Inspection Report
出 厂 编 号 型号 VTC205 最大/最小称量
Product S/N Q01466-6LS Model concrete Max./Min 60000/400
truck scale
仪 表 型 号 仪 表 编 号 分 度 值 e
Indicator Model
TerminalBOM TerminalSN 20
Indicator S/N Interval(kg)
传感器型号 秤 体 规 格
42904884 0×0×0
LC Model Scale Size
接线盒编号 孔:
J-Box S/N Holes
传感器编号 ① 7284420002 ③ 7284423083 ⑤ 7284425814 7 7284424650
○ ○
9

LC S/N ② 7284420522 ④ 7284421367 ⑥ 7284424442 8 7284423106


○ ○
10

置零装置误差:Zero Error:
加载误 卸载误
称 称量点 差 Unloading 偏载测试(禁止零跟踪)
量 Weight Point Loading
Error(kg) Shift Test(AZM Prohibited)
准 Error(kg)
确 20e 位置 误差 位置 误差
性 400kg / / 偏 Position Error(kg) Position Error(kg)

定 500e 10000kg 0 0 载 ① 2 ② 0

2000e 30000kg 6 0 ③ -2 ④ 0
Accuracy Test

Weight:
Shift Testing

50%Max 40000kg 12 14 ⑤ -2 ⑥ 0
4000e ⑦ 2 ⑧ -2
Max ⑨ ⑩
60000kg 20 ○11 ○
12

高加载重量/高加载读数:20000/304551 零点系数:104896
Record
Parameters


Span Parameter: Zero Parameter:
数 传感器
偏载系数 ① 1.00240 ③ 1.00230 ⑤ 1.00110 ⑦ 1.00240 ○
9 ○
11

LC Shift

Constants ②1.00110 ④ 1.00220 ⑥ 1.00250 ⑧ 1.00230 ○
10 ○
12

包装发运点检 检查结果 操作者 不合格原因及整改措施 复检人


Package and Transport Result Operator Cause and correction Reviewer

装箱资料齐全、标识正确、粘贴端正 合格
The full packing document, correct mark PASS 王涛 刘品品
唛头标识符合合同要求 合格 Wang Tao Liu Pinpin
The mark is accordance with requirement PASS
安装检查 外观检查 检定结果判定
合格/PASS 合格/PASS 合格/PASS
Installation Appearance Inspection Result

交验结果 First Inspection Result PASS


检 定 员 : 王涛 审核员: 周谷鸣 年 月 日
2015 11 12
Operator Luo Guodong Approved by Zhou Guming Y M D

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