oa eee far ahead by design... excellence in quality and commitment Ce ama usar LIMIT SWITCHES, ANAND SYSTEMS DC are ees entELECTRO-HYDRAULIC THRUSTERS » INTRODUCTION ‘Thruster is an electro hydraulic device, designed to exert a constant force to any mechanism to be operated, ‘The Thruster works on a principle of hydraulics. On supply of electric power, motor driven centrifugal impeller draws the oil from the low pressure end of the chamber to the high pressure upper end. The piston mounted on the same shaft moves to the upper end with full thrust, til its movement is stopped by the stopper shoulder at the end of the stroke. Pressure build up stops when power is discontinued. Radial blade design of the impeller enables it to rotate both In clockwise and anticiockwise direction, Therefore power supply to star connection can be in any R-Y-B phase sequence, > SPECIAL FEATURES: Packaged self contained unit-No external piping and accessories required. Self aligned movement Rated force available for the entire stroke. Compatible for use with any existing or new system, Low power consumption Moving parts being immersed in oll, No frictional losses. Minimum maintenance. > THRUSTER : ST 520 ‘A compact 90watt, 415Volts,50cycles,3phase Electric motor is directly mounted on the top of a piston. The piston is housed in the C.l Tank filed with fluid. The iston moves the fluid from low pressure area to high pressure area. The specially designed impeller which is mounted on the motor shaft produces required fluid pressure. wee | ORAN PLUG, VIEW 'C'> THRUSTER : ST 535 to St13300 ‘This range of thruster has two thrust rods and a common piston .The motor is mounted on the top cover of the tank. A separator plate divides the tank in two partitions-low pressure side and high pressure side, The spacer bushes control the thruster. ‘The models are suitable for large capacity, higher motor ratings and larger thruster forces. > MAINTENANCE 5), Dt 4 L ‘The thruster is designed for long trouble free service and needs no maintenance . The motor bearings are adequately sized ‘and windings are designed to meet the sudden jerks and shocks . Normal maintenance like topping of the cil levels, replacement ofdamaged wom out oilseal and gasketsis required. The terminal box must be cleaned periodically TYPE | Rated [Inpul Dimensions in mm ale Moe |am twas} AJB) Cc) oO; e;rle}H}siKjejm|njelalzls srs20| 18} S41] 90] 349] 51] 159] 19] 25] 19|127| 19] 16] 19] 32 19} 306] 124] 90 | 14] 20 s1535| 34} 51] 150] 444] 51] 171] 22| 29] 14] 19.4] 19] 21] 27] 41 | 25 | 250] 138] 110] 30 | 25 sT546 | 45] 51] 180] 444] 51] 174] 22 | 29| 14] 19.1] 19] 21] 27] 41 | 25 | 250] 138] 110] 30 | 25 81870) 68] 76|200] S08} 76] 216] 25 | 32| 16 |22.2] 25] 24| 29| 48 | 32 | 292] 152] 124] 40 | 4.5 T8110] 114] 76]250| 508} 76] 216] 25 | 32| 16 ]22.2| 25] 24] 29| 48 | 32 | 292] 152] 124] 40 | 4.5 st 13200] 225] 127 | 420] 660] 127| 254] 32 | 38 | 19 |25.4] 29] 27] 43 | 54 | 98 | 381] 152) 127] 55] 9.0 13800] 285] 127 | 680] 660] 127] 254] 32 | 38 | 19 ]25.4] 29 | 27| 43 | 54 | 38 | 381] 152] 127| 55 | 90THRUSTER BRAKES > INTRODUCTION ‘Thruster Brake is a device to retard the speed and to hold the moving machinery when itis stationary. The braking force tothe ‘shoes is applied through the spring by means of leverlrod mechanism. The shoes are moved clear off the drum again through lever farm linkage mechanism by thruster elo» which overcomes spring force. R “Anand Systems" offers a complete range of Electro hydraulic thruster for the total range of thruster brakes. > » CONSTRUCTION ra =) 4. Base/Arms: Rigid welded construction ,with accessible fixing 2 2. Shoes Self-aligning, easily removable high grade cast iron fitted with best {quality fabric linings. Large cooling surface design prevents rubbing on ‘drum when brakes are cleared. 3. Tie Rod /Guide Rode Large Section securely fixed in a lug, The tie rod transmits the spring force on the shoes by a simple lever system. 4. Springs: ‘Compression springs are vertically mounted through the guide rods and are held securely between guide plates. One or more springs are used depending upon the brake size and thruster capacity to obtain the desired braking torque. MILL DUTY THRUSTER BRAKES ROLLING DIMENSIONS AND WEIGHTS TORQUE RATINGS Drum ] Thrustor| Thrustor] Braking Brake Type | Diameter] Capacity] Stroke | Torque eum) | (Kgs) | (mm) | (kom) MDT 100-18] 100 | 18 51 6 ttn — mot t6018[ 160 | 18 | 51 9 mor 200-18[ 200 | 18 | si | 20 mT 200-34[ 200 | 34 | 51 | 32 wor 260-48[ 260 | 18 | 51 | 35 wor 250-34[ 250 | 34 | 51 | 42 mor 300-18{ 300 | 18 | 51 [42 wor 300-34[ 300 | 34 | 51 | 62 mT 400-34[ 400 | 34 | 51 | 90 mot 400-46[ 400 | 46 | 51 | 110 mor 400-68[ 400 | 68 | 76 | 170 mor 500-46{ 500 | 46 | 51 | 190 mp7 500-68[ 500 | 68 | 76 | 290 mor s00-114 500 | 114 | 76 | 485. wor 600-68] 600 | 68 | 76 | 350 mor 600-114 600 | 114 7e_| 580DIMENSIONS DETAILS Drums biad | 100 | 160 | 200 }| 250 | 300 | 400 | soo | 600 | 700 800 A 235 | 265 | 360 | 355 | 430 | 503 | ots | 688 | 905 5 | B 165 | 195 | 215 | 240 | 285 | 350 | 410 | 4a0 | ses 635 Ei 70 70 as | 100 | 140 | 180 | 200 | 240 | 280 320 E 150 | 150 | 360 | 320 | 460 | sos | 680 | 765 | 960 | 1060 F - . a - | 105 es | 150 | 150 | 180 205 cS 1oo | 100 | 170 | 170 | 250 | 377 | 380 | 465 | 600 650 h 125 | 125 | 200 | 225 | 27s | ato | 417 | 475 | 550 600 H ais | 415 | 513 | sea | 600 | 630 | 257 | 970 | 1260 | 1400 J 130 | 130 | 180 | 160 | 205 | 236 | 302 | 322 | 335 360 K 1oo | 100 | 125 | 120 | 145 | 180 | 215 | 235 | 245 260 L 405 | 465 | soo | 635 | 7a0 | 955 | 1130 | 1300 | 1650 | 1600 mM 8 8 15 18 20 20 25 25 38 38 lWtBrake Kos) 17 20 a 30 70 ss | 125 | 190 | 210 240 A.C. ELECTRO MAGNETIC BRAKES Brakes are suitable for single phase [Link] up to 440V and are available for > a wide range of drum size. 100mm to 375mm dia, D. C. ELECTRO MAGNETIC BRAKES Brakes are suitable for 220 Volts DC power supply and are available for a wide range of drum size. 100mm to 600mm diaLIMIT SWITCHES > ROTARY LIMIT SWITCH Application:- Rotary geared type limit switches are used on control circuit of reversing drives so as to limit their rotation Imovement to a pre-determined position. Suitable for use on reversing drives ,such as hoists, winches rolling mills various cothermechanisms usedin steel plants such as coke oven feeding systems. nwursuer Construction = expspie, The unitconsists of 1 7 a 2 Castiron/castAluminum main casing with cover, ng -—ahp-| Heavy duty worm Gear drives. © Camshaft © 4. Camnwth Adjustable actuators. © SiverLined Contacts, | o | ‘to as” = my “Technical data: Body Material - Castiron/ Cast Aluminium die cast Contact Material + Double break Silver Cadmium Protection Decree: IES Reated Voltage Insuiation - 500. A. C. Confirming to IS-13847(Part-1)1993 Thermal Test Current - 10 Amps. Gear Ratios - 1:48,1: No. of contacts: ~ 6 maximum Drive - Worm Drive ‘Cam setting + adjustable Cable Enties = 3/4" Conduit Contacis + Normally open / Normaly close > LEVER TYPE LIMIT SWITCH :- Limit switches are used for heavy duty E.0.7 Cranes Wagon Shunting devices. Elevators, Material handling systems etc. to prevent over travel ortraverse. Technical data: Body Material ~ Powder coated aluminium die cast Protection Degree = IPSS Confirming to IS-13947(Part-1)1993, ‘Mounting position ~ Floor Cable Entries = 2,314” Conduit No. of contacts - 2/314 Contacts = double break Silver Cadmium Wire Connection ~ Screw terminal Rated Voltage Insulation _ 500 V. A. C. _— a ‘Thermal Test Current. 10 Amps. acuneniawaront Optional ~ 720! hour sreaceen usasiv uss RlolF Rl olF tens x|x [x [ale a xix [x x> WEIGHT OPERATED LIMIT SWITCH Limit switches are used to prevent over hoist motion with weight. Counterweight is provided. which lifts the wire rope to prevent over hoist position. | i I Lae — ! POSITION OF WIRE 8 DEADWEIGHT 1 x 2 x TECHNICAL CHARACTERISTICS CONTINUOUS CURRENT =: ADAMPS. RATING AT 500 VAC [Link] CONTACTS: 2(INO. 1NC)2NOorNC MODE OF OPERATION 5 1WAY SELF RESETTING Contact No. | Normal | Operated 7 x 10,3HOLES: > GRAB DIFFERENTIAL LIMIT SWITCHES Application :- The grab differential limit switch is driven by holding and closing winches and are used in auxiliary circuits for single lever grab control. It is used for opening closing and hoisting function of the motor at required preset position, It operates irrespective of the height of the grab, at the highest & lowest arab positions. Mode of Operation :- The switches N5,N6 are Limit switches for the highest and lowest grab positions .The "garb Closed “and "Grab open’ limit positions are monitored by the switches N1 and N4,whares N2 and N3 initiate the switching operations for single lever grab control Accessories ;- A special wrench is needed to release the locking nut when adjusting the cam discs. This Wrench is included with the switch.WIRE / PUNCHEDS STAINLESS STEEL GRID RESISTORS > INTRODUCTION Resistors are supplied for both AC & DC requirements. The basic types of resistors are stainless steel wire and punched lee! .Suitable for current rating 10 to 800 amps. Multiple paths are used for system having higher ratings. > STAINLESS STEEL WIRE GRID RESISTORS ‘These resistors consist of stainless steel wires or strip form of grids. The standard modules with current rating from 7 ‘Amps to 400 Amps Single or multiples options are available, > PUNCHED STEEL GRID RESISTORS Punched grid resistors consist of grids punched from sheet of corrosion resistant nickel chromium alloy sheet steels. The punched steel grids are very robust with no effect of jerks, shocks or vibration. Ideal for heavy duly operating conditions like stee! mill application. Available in current rating 8 Amps to 800 amps. ‘Technical data / Features : Enclosed = Sheet Stee! duly gahanised / painted Mounting position = Floor Protection Degree = IP-14/1P-21/1P-23/1P-33 Current rating ([Link]) continuous - 7 - 400 Amps Current rating ([Link]) continuous - 7 - 800 Amps Cooling = Air/oll cooled Temperature rise = 22506 / 25006 / 37506 Cable enty = Bottom Rated Current Rating for various duly factors (Amps) Value | Grid Type Ohms 25% ED| 40% ED] 60% ED |100% ED) 0.010 PS 10 390 325 280 234 0.022 | PS 22 265 | 220 | 190 | 158 0032 | PS32 220 | 182 | 163 | 131 0.046 | PS46 105 | 151 | 130 | ‘10 0.068 PS 68 152 126 110 90 100 [| pPsi00 | 125 | 103 88 74 0.150 PS 150 101 84 72 61 0.220 | PS 220 83 70 59 50 0.300 | PS 300 82 59 50 43 0.460 | PS 460 58 48 40 35. 0.720 PS 720 aT 39 33 28 1.000 | PS1000| 40 33 28 24 1,500 PS 1500 32 a7 23 19 2500 | PS2500| 25 24 18 15 4,500 PS 4500 15 13 1DIMENSION DETAILS OF STAINLESS STEEL WIRE TYPE RESISTANCE BOXES Cable entry ‘mounting channel 75-60 to be arranged by customer ‘rom bottom =] Ci 8.16 i ie Installation / Dimensional detail of Stainless Steel Grid Type resistance boxes Unit Size Unit Size 430 381 355 Slt 650 600 574 SB1 880 830 810 180 430 381 355 SL2 650 600 574 SB2 880 830 810 360) Ss3 430 381 355 SL3 650 600 874 SBS 880 830 810 540) ss4 430 381 355 SL4 ul. 650 600 574 SB4 880 830 810 720) ss5 430 381 355 SL5 650 600 874 SBS 880 830 810 900] ssé 430 381 355 SLE 650 600 574 SBE 880 830 810 1080}MASTER / CAM CONTROLLERS > INTRODUCTION Master controller are used for remote operation of the equipment like €. 0. T cranes & roling mills drives etc. The enclosure of the controller confirms to I. P §4 degrees of protection, making it dust proof. it has up to 6 notches either side with maximum 24 contacis as per desired sequence, Controller are provided with spring & Dead man’s handle arrangement, They are compact up to [Link]. Suitable for Hoist-Grab ,Cross Travel Long Travel. Up to 16 contacts per motion with spring return arrangement is provided. > SALIENT FEATURES 1, Long Life :-Millons of operations are possible without significant wear to melamine cams and contacts which are rated for 40amps at 500 V A.C. 2. Simple Maintenance:- Maintenance is simplified through the use of individual interchangeable contact blocks. Contact tips can be easily inspected without removing the block or disturbing connections. When contacts are worn, only fixed ‘and moving contacts can be replaced by removing only one screw. The remaining contact blocks and circuits are undisturbed. 3, Wide Electrical Clearance:- The design of contact block provides generous electrical creepage and clearance, preventing arcing between contact blocks or to ground. Heavy duty terminal screws are located for convenience and ease of wiring. Technical Data : Body Material Sheet Stee! / Aluminium Die cast Protection Degree = Pag /1P-S4 Confirming to 1S-13947(Part-1)1993, ‘Mounting position = Horizontal / Vertical Contact Material = Silver Cadmium Rated Voltage Insulation - 500 A.C. Thermal Test Current 10. Amps. Cable entries = 2X20 6 2x260 standard Conduit Frequency of operation - 1000 switching per hour, Contacts = Single / double break No. of contacts = [Link] No. of steps. = 7-0-7 maximum Optional = Spring retum / deadman's handle arrangement180 (08%) L_C_IGaBLE ENTRY No of _|Noof Gable Entries Type [A | 8 |S | P contacts} oia20 dia 25 small [170 | 220] 90] 70 8 1 1 25] 140/140] te | 2 2 435 | 140 | 140 | 24 2 2 say No. of | No. of | No of Size L D | cams | cable | entries dia OPENINGS FOR: 20 20 CABLE ENTRY A 135 | 105 6 2 2 B 195 [ 165 | 12 2 4 c_| 245 [215 | 18 2 4 D_ | 305 | 265 | 24 2 6OUR RANGE’ INCLUDES A.C. ELECTRO MAGNETIC BRAKES r D. C. ELECTRO MAGNETIC BRAKES Poy st01] bf) Ueda M (GEARED COUPLINGS CURRENT COLLECTORS EY DRUMS CABLE TROLLEYS. MASTER / CAM CONTROLLERS SOC eg Ou Re a Ae Cao SCR UL Cee ae Ree OP Poa eee eed eC Eu oun)