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ArcFlash Example1

This document describes an arc flash exercise involving adding primary protection to two transformers (Systems 1 and 2) to coordinate with existing secondary protection and reduce incident energy levels. The tasks are to: 1) Add a fuse to the primary of System 1's transformer and check coordination in time-current curves. 2) Add a high voltage circuit breaker, current transformer, and overcurrent relay to the primary of System 2's transformer and enter settings. 3) Check the incident energy levels and fault clearing times after making the primary additions to both systems.
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0% found this document useful (0 votes)
27 views5 pages

ArcFlash Example1

This document describes an arc flash exercise involving adding primary protection to two transformers (Systems 1 and 2) to coordinate with existing secondary protection and reduce incident energy levels. The tasks are to: 1) Add a fuse to the primary of System 1's transformer and check coordination in time-current curves. 2) Add a high voltage circuit breaker, current transformer, and overcurrent relay to the primary of System 2's transformer and enter settings. 3) Check the incident energy levels and fault clearing times after making the primary additions to both systems.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Arc Flash Exercise 1

Purpose & Description


Add transformer primary side protection to Systems 1 and 2 and try to coordinate it with the secondary side
protection. The settings of the transformer primary side protection should limit the incident energy to a Category
2 level (based on NFPA 70E 2004 definitions) for a fault at the transformer secondary bus and the line side of the
main secondary circuit breakers.

System1 and System2 are almost identical, each without transformer primary side protection. There are four TCC
views included in the project, which allow you to see the current protective device settings for the secondary
protective devices.

Add the primary protective devices to the one-line diagram and after to the corresponding TCCs. After adding the
devices, compare and adjust their settings with respect to the 4.16 kV secondary side PDs. Please adjust the
settings as you feel necessary while trying to reduce incident energy. You may also plot the primary protection by
itself if needed, or you can use the TCC 2nd axis feature to show a second axis plotted on the primary side base
kV (plot kV = 12).

Setup
 Load the project file named “AF-Example1”. (The solution to this example is located in a directory
called “Solution2”. Open the solution project only to compare against your exercise once completed.)
 Utilize the Library from C:\ETAP xxx\lib (xxx= ETAP version currently being used)

Procedure
Step1
Open study case “AF MV”. Take a look at the Info page and the AF Method pages.

1.1 Why has the option “Symm. 1.5 to 4 Cycle” been selected? (Clue: Look at the faulted bus’ nominal kV)

____________________________________________________________________________________

1.2 What is the incident energy limit for Level B based on NFPA 70E 2012? (Clue: Go to the SC Study Case/AF
Data page/ “Edit/Approve PPE” button under the PPE Requirements section.)

_____________________________________________________________________________________

Step2
 Select study case called “AF MV”, run AF and name the report “AF MV”.
 Observe the arc flash results displayed on the one-line diagram (OLD)
 Double click on Bus A and then Bus2. Navigate to the Arc Flash page of each.
 Open the Arc Flash Analysis report as well, and answer the following questions:

2.1 What is the total arcing current for a fault at Bus A?


2.2 What is the total incident energy for a fault at Bus A?
2.3 What is the arcing current contribution passing through Main CBA?
2.4 What is the ID of the source protective device? What is the FCT?
2.5 What is the arcing current contribution seen on transformer T2’s primary winding?

ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 1 of 5


Arc Flash Exercise 1

Step3
Add a fuse for the transformer primary winding protective devices in System1.

The fuse can be of any type within the ETAP library and it is strongly suggested that you try different types. Run
the AF calculation and check the TCCs to see if your solution is acceptable.

Suggested Solution for System1:


Insert a fuse into the transformer primary with the following ratings.

1. Standard = ANSI
2. Manufacturer = Southern States
3. Model = BPA-PF
4. Slow Speed
5. Interrupting current = 10 kA
6. Size = 100A (100 Amp continuous current)

3.1 What is the Incident energy released for a fault at line side of Main CBA?
(Clue: Go to the SC Display Options and select Source PDs under the Arc Fault Location)

3.2 What is the Fault Clearing Time for a fault at line side of Main CBA?
(Clue: Go to the SC Display Options and select FCT under the Arc-Flash section)

(See next page for TCC view of T2 in system1)


ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 2 of 5
Arc Flash Exercise 1

ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 3 of 5


Arc Flash Exercise 1
Step4
Add a High Voltage Circuit Breaker for the transformer primary winding protective devices in System2.

Suggested Solution for System2:


Add a HVCB, Current transformer and Overcurrent Relay into the transformer primary. Enter the CT turn ratio
and interlock the relay and HVCB.

1. CT turn ratio = 200/5


2. 5 cycle HVCB cycle breaker with CPT = 3 cycles.
3. OCR device manufacturer, model and settings see image below:

4.1 What is the Incident energy released for a fault at line side of Main CB1?

4.2 What is the Fault Clearing Time for a fault at line side of Main CB1?

(See next page for TCC view for T1 in system2)


ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 4 of 5
Arc Flash Exercise 1

ETAP Workshop Notes ©1996-2013 ETAP/Operation Technology, Inc. Page 5 of 5

Common questions

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Selecting a CT turn ratio of 200/5 for the high voltage circuit breaker is significant because it determines the scaling of current measurements for the relay system, impacting its sensing accuracy and operational reliability. This ratio ensures that the relay operates correctly under expected load and fault conditions, effectively triggering the breaker to clear faults with minimal delay, thus enhancing overall protection and reducing incident energy levels in the system .

The 'Symm. 1.5 to 4 Cycle' option is selected for fault calculations because it reflects the duration of the fault for which symmetrical components are significant at the nominal voltage of the faulted bus. This setting is crucial for accurately determining the fault current levels that influence both the protective device coordination and the calculation of incident energy levels in the system .

Limiting incident energy to a Category 2 level can be challenging due to the need for precise coordination between primary and secondary protective devices. Potential challenges include miscoordination leading to higher incident energies, inability to sufficiently reduce arcing currents, and equipment constraints like inadequate breaker capacities. These can be addressed by carefully selecting and setting protection devices, using simulation tools like ETAP to model scenarios, and consulting standards like NFPA 70E for guidelines on safe exposure levels .

The ETAP workshop suggests optimizing the settings of protective devices by comparing and adjusting their settings relative to the secondary side protective devices and running multiple simulations to find the configuration that limits incident energy most effectively. This aims to achieve enhanced coordination, reduced fault clearing times, and lower incident energy levels, thereby improving safety and equipment protection .

The purpose of adding transformer primary side protection in Systems 1 and 2 is to coordinate it with the secondary side protection to limit the incident energy to a Category 2 level. This is based on NFPA 70E 2004 definitions, which focus on electrical safety in the workplace, specifying the maximum allowable incident energy exposure to prevent burns and other injuries .

Adding fuses and high voltage circuit breakers at the transformer primary side can significantly influence the calculated incident energy and fault clearing time. Fuses, based on their type and interrupting current, can offer faster protection by clearing the fault quickly, thereby reducing the incident energy. High-voltage circuit breakers, when coordinated with overcurrent relays and CTs, can also achieve desired fault clearing times, which directly affects incident energy values. By adjusting these settings and types of devices, the protection scheme can be optimized for safety .

Using the TCC 2nd axis feature while plotting primary side protection offers several advantages. It allows for a clear visualization of protection coordination by representing secondary and primary side settings on different bases, such as a primary side base kV. This can help in accurately assessing the overlap and coordination of different protective devices settings, and identifying areas where adjustments might be necessary to optimize system protection .

The insertion of a specific type of fuse such as the Southern States BPA-PF can reduce the incident energy by quickly interrupting fault currents, thus lowering the energy released during a fault event. The fuse's characteristics, such as its interrupting current capacity and response time, directly impact the incident energy levels and can significantly improve system safety by ensuring rapid disconnection under fault conditions .

Fault clearing time (FCT) is critical in arc flash safety as it determines how quickly a fault can be isolated and cleared from the system, directly affecting the amount of energy released. Shorter FCTs result in lower incident energy, reducing the risk of injury during an arc flash event. Consequently, adjusting protective device settings to minimize the FCT is essential for enhancing personnel safety and maintaining equipment integrity .

Incident energy for a fault at the line side of a main circuit breaker is calculated by assessing the current-carrying capacity, protective device settings, fault clearing time, and system configuration at the fault location. Factors like the impedance of protective devices, the response time of breakers or fuses, and the calculated arcing current significantly influence the incident energy levels. Accurate modeling using software like ETAP helps in understanding these parameters and predicting the incident energy more reliably .

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