Ecoline GTC 150-600
Ecoline GTC 150-600
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
Contents
Gate Valves........................................................................................................................................................ 4
Gate Valves to ANSI/ASME with Bolted Bonnet ...................................................................................................................... 4
ECOLINE GTC 150-600 .......................................................................................................................................................... 4
Main applications........................................................................................................................................................... 4
Fluids handled ................................................................................................................................................................ 4
Operating data............................................................................................................................................................... 4
Valve body materials...................................................................................................................................................... 4
Design details ................................................................................................................................................................. 4
Product benefits ............................................................................................................................................................. 5
Product information ...................................................................................................................................................... 5
Related documents ........................................................................................................................................................ 5
Purchase order specifications ........................................................................................................................................ 5
Pressure/temperature ratings ........................................................................................................................................ 6
Materials ......................................................................................................................................................................... 8
Variants........................................................................................................................................................................... 9
Dimensions and weights.............................................................................................................................................. 10
Installation information............................................................................................................................................... 12
3
Gate Valves
Gate Valves to ANSI/ASME with Bolted Bonnet
Design details
Design
▪ High-temperature hot water ▪ Sealing surfaces made of wear and corrosion resistant
materials
▪ Boiler feed water ▪ Back seat
▪ Hardened back seat bush
Operating data ▪ Outside yoke
Operating properties ▪ Yoke head suitable for mounting electric and pneumatic
actuators (DIN ISO 5210)
Characteristic Value
Nominal pressure Class 150 - 600
Variants
Nominal size [inch] NPS 2 - 24
▪ Limit switch(es)
Max. permissible pressure [bar] 106
Max. permissible pressure [psi] 1500 ▪ Locking device
Min. permissible temperature [°C] ≥0 ▪ Stem protecting tube
7362.11/06-EN
Min. permissible temperature [°F] ≥ 32 ▪ Stem protecting tube with position indicator
Max. permissible temperature [°C] ≤ +649
▪ Drain plug
Max. permissible temperature [°F] ≤ +1200
▪ Hard-faced back seat
Temperatures < 0 °C on request
▪ Pressure relief arrangement
Selection as per pressure/temperature ratings (ð Page 6)
▪ Bypass
▪ Free stem end and top flange to ISO 5210
▪ Gearboxes
▪ Electric actuators
▪ Version in compliance with TA-Luft (German Clean Air Act) Related documents
to VDI 2440 for temperatures up to 400 °C
Information/documents
▪ Non-destructive testing, e.g. radiographic testing
Document Reference number
▪ Inspections to technical codes such as AD2000 or IBR
Operating manual 0570.86
▪ Gate valve to API 600-2015
ECOLINE GLC 150-600 type series 7362.12
▪ NACE standard booklet
▪ Other flanged end designs or butt weld ends to ECOLINE SCC 150-600 type series 7362.13
ASME B16.25 booklet
▪ Stem with burnished shank for long service life and high 2. Class
functional reliability of the gland packing 3. Nominal size
▪ Hard-faced body seat and solid sealing surface of flexible 4. Design pressure
wedge made of wear-resistant and corrosion-proof
materials for reliable sealing and longer service life. 5. Design temperature
▪ Two-piece self-aligning gland follower ensures even 6. Differential pressure
compression of packing rings. 7. Fluid handled
▪ Packing end rings of the graphite gland packing enable 8. Material
higher compressive force by gland follower and prevent
extrusion of middle graphite packing rings. 9. Trim material (API trim number)
▪ Serrated bonnet gasket fully confined to prevent creep, 10. Line connection
for reliable sealing 11. Pipe schedule (for butt weld ends)
(Class 150: flat body/bonnet interface due to square or oval 12. Variants
flange design to comply with limited face-to-face length
specified by design standard). 13. Reference number
▪ Additional safety and blow-out protection by standard
back seat.
▪ Stem nut free from non-ferrous metals, for versatile
application.
▪ Extended maintenance-free service life
– Hard-facing applied to valve disc and seat rings by
deposit welding provides extra wear allowance.
– Integral seating surface
Product information
Pressure/temperature ratings
Permissible operating pressure [bar] (to ASME B16.34)
Class Material [°C]
-29 to 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816
38
150 A216 WCB 1) 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 - - - - - - - - - -
300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 22,1 15,9 9,3 5,9 - - - - - - - - - -
600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 44,1 31,7 19,0 11,7 - - - - - - - - - -
150 A217 WC6 2)3)4) 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4 5) 1,4 5) - - - - - - - -
300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - -
600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - -
150 A217 WC9 2)3)4) 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4 5) 1,4 5) - - - - - - - -
300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - -
600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - -
150 A217 C5 3)4) 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4 5) 1,4 5) 1,4 5) 1,0 5) - - - - - -
300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 25,9 19,0 13,8 10,0 6,9 4,1 2,4 - - - - - -
600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 51,4 37,9 27,6 20,0 13,8 8,6 4,8 - - - - - -
150 A217 C12 3)4) 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4 5) 1,4 5) 1,4 5) 1,4 5) - - - - - -
300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 25,9 17,6 11,7 7,9 5,2 3,4 - - - - - -
600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 34,8 23,8 15,5 10,3 7,2 - - - - - -
150 A352 LCB 6) 18,3 17,6 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - -
300 47,9 45,5 44,1 42,4 40,3 37,9 36,9 - - - - - - - - - - - - - - - - -
600 96,2 91,0 87,9 84,8 81,0 76,2 73,4 - - - - - - - - - - - - - - - - -
150 A352 LCC 6) 20,0 17,9 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - -
300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 - - - - - - - - - - - - - - - - -
600 103,4 103,4 100,3 96,6 91,7 83,4 81,0 - - - - - - - - - - - - - - - - -
150 A351 CF8 7) 19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,0 5)
300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8
600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9
150 A351 CF8M 7) 19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,4 5) 1,0 5)
300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8
600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9
150 A351 CF8 7) 275 230 205 190 170 140 125 110 95 80 65 50 35 20 20 5) 20 5) 20 5) 20 5) 20 5) 20 5) 20 5) 20 5) 20 5) 15 5)
300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40
600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85
1) Permissible but not recommended for prolonged use above 427 °C (800 °F).
2) Cannot be used for temperatures above 593 °C (1100 °F).
3) Use normalised and tempered material only.
4) The deliberate addition of any element not listed in ASTM A217, table 1, is prohibited. Exception: Ca or Mn may be added
for deoxidation.
5) For butt weld end valves only. Flanged end ratings terminate at 538 °C (1000 °F).
6) Cannot be used for temperatures above 343 °C (650 °F).
7) At temperatures over 538 °C (1000 °F), use only when carbon content is 0.04 % or higher.
Test pressure
Test Test medium Class 150 Class 300 Class 600
[bar] [psi] [bar] [psi] [bar] [psi]
Shell Water 32 450 78 1125 153 2225
Leak test (back seat) 23 315 56 815 112 1630
Leak test (seat) 8)9) 23 315 56 815 112 1630
Leak test (seat) Air 4-7 60-100 4-7 60-100 4-7 60-100
7362.11/06-EN
8) Leak test (seat) with water is optional, only performed if specified by purchaser.
9) The test pressure applied corresponds to the permissible differential pressure if the differential pressure is lower than the
full rated pressure (see Installation information). It must be approved by the customer in advance.
Materials
1
920.3 166.2
920.4
961
902.2
636
544 2
166.1 300
920.2
452
900
560
3
465
461
458
920.1
411
902.1
450
200
515
361
100
Fig. 1: ① Yoke (14 to 24-inch valves, Class 150, 14 to 24-inch valves, Class 300) ② Bearing (6 to 24-inch valves, Class 600) ③
Lantern ring (optional)
Parts list
Part Description Material
No. A216 WCB A217 WC6 A217 WC9 A217 C5 A217 C12 A352 LCB A352 LCC A351 CF8 A351 CF8M
100 Body A216 WCB A217 WC6 A217 WC9 A217 C5 A217 C12 A352 LCB A352 LCC A351 CF8 A351 CF8M
166.1 Yoke A216 WCB A217 WC6 A217 WC9 A217 C5 A217 C12 A352 LCB A352 LCC A351 CF8 A351 CF8M
166.2 Yoke A216 WCB A217 WC6 A217 WC9 A217 C5 A217 C12 A352 LCB A352 LCC A351 CF8 A351 CF8M
361 Flexible wedge A216 WCB A217 WC6 A217 WC9 A217 C5 A217 C12 A352 LCB A352 LCC A351 CF8 A351 CF8M
515 Seat ring A105 A182 F11 A182 F22 A182 F5 A182 F9 A182 LF2 A350 LF2 A182 F304 A182 F316
200 Stem See "Trim materials" table
450 Back seat bush See "Trim materials" table
452 Gland follower A216 WCB A217 WC6 A217 WC6 A217 WC6 A217 WC6 A216 WCB A216 WCB A351 CF8 A351 CF8
544 Threaded bush A439 D-2 A439 D-2 A439 D-2 A439 D-2 A439 D-2 A439 D-2 A439 D-2 A439 D-2 A439 D-2
902.1 Stud A193 B7 A193 B16 A193 B16 A193 B16 A193 B16 A320 L7 A320 L7 A193 B8 A193 B8
7362.11/06-EN
920.1 Nut A194 2 H A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 8 A194 Gr. 8
461 Gland packing Graphite
411 Joint ring Graphite + stainless steel Graphite + stainless
steel
900 Eyebolt A307 B A193 B16 A193 B16 A193 B16 A193 B16 A320 L7 A320 L7 A193 B8 A193 B8
920.2 Nut A194 2 H A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 7 A194 Gr. 8 A194 Gr. 8
560 Pin Carbon steel Stainless steel
961 Handwheel Nodular cast iron or malleable cast iron
920.3 Handwheel nut Carbon steel Stainless steel
300 Bearing Steel
458 Lantern ring 13Cr 13Cr 13Cr 13Cr 13Cr 304 304 304 316
Trim materials
Part No. Description Trim 1 Trim 2 Trim 5 Trim 8 Trim 10
13 % chrome steel 304 / 304 Stellite / Stellite Stellite / 13 % 316 / 316
(Cr) / 13 % chrome chrome steel (Cr)
steel (Cr)
361 Flexible wedge 10) 13 % chrome steel (Cr) 304 stainless steel Stellite 13 % chrome steel 316 stainless steel
(Cr)
515 Seat ring 10) 13 % chrome steel (Cr) 304 stainless steel Stellite Stellite 316 stainless steel
200 Stem 13 % chrome steel (Cr) 304 stainless steel 13 % chrome steel 13 % chrome steel 316 stainless steel
(Cr) (Cr)
450 Back seat bush 13 % chrome steel (Cr) 304 stainless steel 13 % chrome steel 13 % chrome steel 316 stainless steel
(Cr) (Cr)
465 Lower gland section 13 % chrome steel (Cr) 304 stainless steel 13 % chrome steel 13 % chrome steel 316 stainless steel
(Cr) (Cr)
Variants
10) The trim material indicated for the flexible wedge and seat ring refers to the seating surfaces, not to the base material.
ØB 1) 37,5° ± 2,5°
K
ØM
ØL
C
A1
D 2)
ØH
C
ØJ
ØI
ØB
FxØG
E
A
2 1/2 241 241 254 465 385 23,9 2 8 22,4 104,8 149,2 190 45
3 282 282 254 496 408 27,0 2 8 22,4 127,0 168,3 210 45
4 305 305 254 618 502 30,2 2 8 22,4 157,2 200,0 255 65
5 381 381 356 720 576 33,4 2 8 22,0 185,7 235,0 280 101
6 403 403 356 831 665 35,0 2 12 22,4 215,9 269,9 320 135
8 419 419 457 1022 797 39,7 2 12 25,4 269,9 330,2 380 220
10 457 457 508 1237 970 46,1 2 16 28,4 323,8 387,4 445 375
11) Open
12) Closed
Installation information
Flow may pass a gate valve in either direction. High-pressure
valves with pressure relief arrangement are unidirectional,
however.
14) Handwheel diameters not applicable for valves with manual gearboxes
15) For the suitable gearbox model contact the TSS engineer of the KSB company.