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manual sumitomo

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69 views52 pages

Appendix

manual sumitomo

Uploaded by

rodrigo loredo
Copyright
© All Rights Reserved
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Selection of an Injection Molding Machine In general, injection molding machines are not designated for some special products, but usually designated for many applications including scores of kinds or products. Therefore, injection molding machines need wide adjustment range and are required to have high reproduciblity. Described below are the hints for selection of an injection molding machine from the point of view of available products. 4, With Regard to Mold Clamping 1.1, Necessary Mold Clamping Force The necessary mold clamping force is the “product" of effective mold internal pressure and total ‘mold internal projection area, The desirable margin is about 20% of the calculated “product.” 1.2 Mold Installation Sizes The following sizes should be checked: (1) Check the height and width of mold for matching with space between tie-bars and with platen size. (2) Check for equality between the mounting hole pitch and platen hole pitch in the case of direct installation. (3) Check for security of a necessary space when the installation jigs are used. (4) Check the ejector rod diameter, pitch and locate ring size for adequacy. (8) Check to see that the thickness of mold isin the range of minimum and maximum limits. (6) Check the mold opening/closing stroke for sufficient margin, 2, With Regard to Injection and Plasticization. 2.1 Injection Capacity The maximum injection capacity shown in injection molding machine catalogues is the value applicable to GPPS (specific gravity 1.05). The maximum injection weight of resin to be used is dependent on specific weight of the resin. In the case of PMMA (s.g. 1.19), for example, it is possible to mold a product of 13% larger in weight ratio For selection of screw diameter, however, it is ideal to set the injection capacity to a value in the range of 20 to 80% of the maximum capacity, also the optimum value being dependent on injection pressure. In the case of the in-line screw, it seems that all of resin at the maximum plasticizing capacity can be used for injection. In practice, however, 3 to 5 mm of cushion will remain under holding pressure and, when no back flow check ring is used, some back flow will occur. Also specific volume of molten resin is larger than that at room temperature (in the case of GPS, for example, 1.01 em’lg at 200°C is 6% larger than 0.95 omg at room temperature). Therefore, actually usable injection capacity is to be estimated as about 90° of maximum injection capacity. 2.2 Injection Pressure Resin pressure caused by hydraulic pressure is not applied to the mold cavity as it is, but is reduced to of original pressure because pressure transmission rate is lowered by cooling. It is also important to take an injection pressure required for assuring necessary injection ‘speed into consideration. Selection of an Injection Molding Machine 2.3 Plasticizing Capacity ‘The value of plasticizing capacity shown in the injection molding machine catalogues is applicable to GPPS, Such a value cannot be used for other resins to decide accurate plasticizing capacity. This is because of differences in pellet shape, resin specific heat, coefficient of friction to heating cylinder and specific gravity. Fig. 1 shows the difference in plasticizing capacity between resins on the same screw. Although plasticizing capacity increases with screw revolution speed, that of highly viscous resins may be limited to a low value by oil motor torque. Plasticizing capacity (kg/h) 8 100 180-200-3830) at ‘Screw revolution speed (tpm) Fig. 1 Difference in Plasticizing Capacity between Resins (Screw dia. 45) In actual estimate, select a proper screw diameter on the basis of value applicable to GPPS so that plasticizing can be finished within the expected time, Making a Choice of Screw Assembly With the molding materials increasingly diversifying and becoming highly functional and the molds and products being made more precisely, it is the trend of recent molding work to require the screw assemblies tor molding machines to be able to exert increasingly large capability in kneading, Plasticizing, and filing process. To meet those requirements, the SGM/SHM series use the "US-III Screws" which has been newly developed on the basis of our long experience in the fiold and theoretical analysis of screw. ‘The following are the features of the US- III screws and instructions on how to make a choice of screw. 1, Features of US-III Screws (1) Meeting the requirement for high injection pressure In the SGM/SHM series, a choice of standard screw causes an injection pressure of 2200 kgt/em* on the small diameter side and about 1800 kgflcm* on the large diameter side. Furthermore, it is possible to choose an undersize screw which produces the larger injection pressure of about 2700 kgtfom® (2) Improved screw dimensions for high-performance molding For the US-II screws, sorew dimensions have been improved through numbers of experiments and theoretical analysis to improve drag flow which largely influences the plasticizing stabilty and plasticizing ability. Also, improved kneading ability largely contributes to uniformity of moiten resin and accuracy of products, (3) Accommodation to wide range of molding materials The US-II screws are avallable in wide range of types and materials to accommodate themselves to molding materials increasingly diversifying, so that the optimum screw just fitting in with the material to be molded can be selected, 2. Making Choice of US-III Screws (1) Avallable screw ‘The SGMISHM series are provided with an SD type screw for standard specification, The SD type screws are versatile enough to fit with wide range of molding materials. A wide variety of special screws other than the SD type screw are also available to get the better accommodation to the characteristic of specific molding material to be used. (2) How to choose a screw In this selection, first make a choice of screw type and the make a choice of screw material and nozzle type. Table 1 will help you select a screw type. Table 2 will be helpful for selecting a screw material and nozzle type. Making a Choice of Screw Assembly Table 1 Selection of Screw Type Resin Serewtype| sp SF PM PVC Polyethylene (PE) ° © 4 x «| Polypropylene (PP) ° © A x & | Povyatyrene (PS) ° e A . > Rigid pobyiny chloride (HPVC) x x x © Soft polyvinyl chloride (LPVC) x x x © | Acrylonitrile styrene (AS) ° ° A x 3 | Acnfonitie-butadene- alyrene ABS) ° ° a x 3 8 | Polymethacrylate (Acrylics) (PMMA) ° ° Aa x | Polycarbonate (PC) ° © | A x | Polyacetal (POM) ° ota x ag Polyamide (Nylon) (PA) oO ° x x re Polyethylene terephthalate (PET) oO ° 4 x EB | Potybutylene terephthalate (PBT) ° ° A x ig |_Mestted PPO (Noryl resin) ° ° 4 x | Polphenyone suiée PPS) ° ° A x & | Plastics magnet, ceramics x x © x Pia al: Features of screw 3 : 3 a5 5 1) 8, | z Legend @: Most suitable (O: Suitable A: Applicable with condition attached X: Unsultable Table 2 Selection of Screw Material and Nozzle Type Seem ‘terial of screw assembly Nozzle specification pean ose Siandard] Wear- | Wear Open | FTC] Neodie ‘and | and ‘ype. | nozzle | valve | Remark: corn loreson (Slane. ‘ype | Pia! rein) hoe | = — O18 z — 01 'S@V 40 NVS| Supsisel_ 2 poop | poo | sv [75,202 ove, 002,597) sa una soueg euninsen oon] on 8 FE SSL sped sions (ond | & ‘rena ure na ise) | \ozz— oa) (ose - 00z)|(osz — 0021] yoy -Aucerion sutyrew wns | esodind 2 | me | vom | [ad ao SN | Teme : a T r 3 fe (o¥z— 002] \ozz — ocai|(oxz — o¢2)| yo| Sunsise| poop | sod | sy [PMzz (52 | 052 | pus seoweysreuese counsee:| =H Bec man poe eo sree ~ out T yeilose = sen] eeisr wb eamenodun mal odin een | pon | oy [ore soes) ove son = san) ee nance ans re k \ al ‘ "eouRis|s| (re 012 012)(012—000| es jeowmin poop oust wuojeoxa| poco | sr |%%,,2 cae a2"| Sands wan Ssoupve oer poe oveevea poo WOH = (coz — oot) loz — oe)|(ozz — oan) ‘a9 joe vet oye sa veo | or [Ome Oe Gee | a san Bvetg I oy a) wows items 29 uo = = {ove — on] (ozz— oanliozz— oon] nea teosee poo 7 (Sagp) smashed wopora| or | 0 gO, 200) | Sacha ome we pen] SASL a wee ‘are | ropes | 2, | ezwz | szmsiz oe Ben | Canepa Samoa omemdan Bows ws Characteristics of Thermoplastic Resin & General Molding Conditions [ suopipuog Bulpjow je10U05 ¥ uIseY onSe|doweUL Jo sonsHa}OeIeyD ® (nosso - woseo 0} 08 — 82,6 «1 oxeaidée axe seumssodue jos pounds Auouio} 241) “(enoge pue 2,092 AUsuLtO) ‘2.08+ pur (9,082 —2,022 Auautio) 3, $2 "(nojea pul) OOF Kets) 2, ozs fe od pins Sues enteiedua ez/e1z ‘perejee | AQuiosse mains eon-ofzzou-vado on UOUM (9 13 02 pu oq aay oy oussojay Gunqeur hq on payaate aq prods auresodaion undo e425 Opes yu Kod ‘Arex fou Jed PUR Ye Jo} Sua aineiedwer sedoig Ywlod mo] seu = Jas oq Phoys zopuyio Gueoy ayo aunjuadsa|sIuavoduoD esAqUICoLOU Dusen SJEUeIEW 1034 (et 9) stuuestogas sour eatin ete 0 yy Abs on Pro slugs ome ado. oN Sameo -epuigp ofe8 0 wouunbe eile onpan 6 adous ao Buiooe ie ten lou pus stains aeadun abut Bea ‘Soulomxe enfoodsas Se OAd BIPH pue Sag Bulsh"vosedueo jo nea ey axe Auigepjou se fom se Aves [CULO 7 SOUTER, -saimeieluo; unuiutu pue wntyreu otespu Soseyvored U seunbiy seoveyedxe ine uo pesea ale onoge eUoNpuce Bupjou eIEUED (I :OvoWoN ‘hued {ose — ozzilioee — ooei|(oce — o0e|(ore — oF) equetoow pus ‘anaysnquioouou eouerssa (saad my et | oe | Povo | pe | oe oe | oe) | ois | one “yemuoys ur fsog sainreadsar you | ops oveuousAog pe mo eT ee xe squadord sues50 | (sesso uerectauen pum snouos | _IWAa) seujodco ae (os: —ozucee—osnioze -os1|oze— 050) oa se cpeatan a ‘Sasan | Seasn | 9© | pee | 2004 | oe 005 010e, 950i0z, 081/027, 950) sad func eats ou sum =| sete tw oh orz — oval{ovz — oc2|(o9z —oezl|(ovz — orz)] eau 10 sjquuouo ‘yo surebe course! ‘oz ‘see eee eae ‘sez ‘ore, poop ‘Atedoud jeaunete poo eam S/T el on | o [cee —se2 coe — ora ooe— ovo — oc] “age wuss 9209 bait - 08 — _ sas ‘soz 08z 08z oR ‘Wo 20 wey “seem ISUIEDE €9UEISIS8! 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Or+OxXM = (UW) T (uogisod maiog) axoxys Buzjonseld AressooeN : 7 ‘suonenb3 > [0 | 0 oo | =o | | wo opm [se [a] = ro | vo | oo wo | emo | a0 wt | oz | we wo | wo | wo | wo | wo | ao | wo oe | we | ue zo | wo | «0 oxo | oo oot | wz | a | ove “eo | eo | zo exo | oo st | cz | oe | use Ey Ey wo | cor | © wt wo ES wo | wo woz | owe wr =o wo wo | 0 wz | se ee 0 =o wi we | oe 1 oo | wo | oe wr we | we es eco | ovo | =o wm [ae we | oe 8 wo | wo | =o wo | oo wt | we | we | we | or wo | ao | 0 wo | oo or [ez |e |e | on wo | wo | oo wo | a ae | ne a | oo xo | wo | we oo we | we we | wr wo | wo | wo wo az [ne | we | ov | xo amu v | coset | saseo | ovens | zusse | usme | starz | szsst | seeot | ossar geoe | vata | sve | cous | ne | cvs fas wef fo felulefelelsl[~lele=l«| «|= | = | = [en How to Calculate Plast uopjsog maiog ayew)xoaddy Bumes 10} pasn axozg Bulzionselg Buneino|ed 40} siue!94j209 How to Calculate Mold Clamping Force Mold clamping force (F) can be calculated as follows. Fegee (PMX Aq) + (@Pm x Ay) Fea PMX Ac ia 1000 . 1000 ie caeas eee (a) y= 2PMX An 1000 Select larger one of (b) and (c) for setting. Where, Fen: Clamping force necessary for 2-plate mold (ton f) Fe : Clamping force necessary for 3-plate mold cavity parting surface (ton f) F, + Clamping force necessary for 3-plate mold runner parting surface (ton f) ‘Ac : Total area of projection of cavity (cm’) ‘Aq + Total area of projection of runner (em) Pm: Mean pressure of resin in cavity (kaf/cm*) Values of Pm Resin Pi (kgHfem) PS, AS 300 ~ 500 PA, PP, PE, ABS 400 — 600 POM, PMMA 600 — 1000 PC Ez 800 — 1200 [NOTES] work. cof moldings. Variation in thickness will be a medium of checking clamping force. assumption that mean resin pressure in runner Is two times as high as that in cavity, () The above-mentioned calculation method is only for the purpose of determining the ‘initial condition. Mold clamping force must be corrected so as to match the actual results of molding (i) Mold clamping force does not only affect occurrence of flash, but also affects thickness and weight (ii) To simply calculation, the above-mentioned equations (a), (b) and (c) are based on the Consideration to be Given to Purging Purging is a process of purging melt from the heating cylinder. Depending on the state of molding machine, the property of material used, and the purpose of purging, the following matters should be taken into careful consideration (1) When molding operation is interrupted Thermal deterioration and thermal decomposition of hot melt remaining in the heating cylinder progresses with time. To prevent this, itis necessary to replace the deteriorated material with fresh one before thermal decomposition results. It is also necessary to purge the material reduced in viscosity or deteriorated by heat with fresh one prior to the start of molding, In such a case, perform purging of about 5 to 10 shots, though the optimurn number of purging shots depends on the discharge (metering) quantity per shot. (2) When material is changed (from material type A to type B) (A) In the case where the allowable setting range of heating cylinder temperature for material A overlaps with that for material B, purging can be made at overlapping temperatures, Example: Replacing material type A (allowable heating cylinder temperature setting range 180 ~ 210°C ) with material type B (allowable heating cylinder temperature setting range 180 ~ 250°C). [Material replacing procedure] 1. Close the hopper. Purge the material type A completely from the heating cylinder at a heating cylinder temperature (about 200°C ) which the allowable temperature ranges of both material types A and B cover in common, 2. Take back material type A remaining in the hopper. Blow the material (dust) adhering to the inside of hopper and material feeding port off with compressed air. 3. At a heating cylinder temperature of about 200°C , pour in material type B and carry out purging. 4, After material in the heating cylinder is replaced by material type B completely, change the heating cylinder temperature to a molding temperature suited to material type B. ee (8) When the allowable setting range of heating cylinder temperature for material A does not overlap with that for material B Example: Replacing material type A (allowable heating cylinder temperature setting range 290 ~ 320°C) with material type B (allowable heating cylinder temperature setting range 190 ~ 250°C). [Material replacing procedure] 1. Close the hopper. Purge the material ype A completely from the heating cylinder at a heating cylinder temperature (about 300°C ). 2, Take back material type A remaining in the hopper. Blow the material (dust) adhering to the inside of hopper and material feeding port off with compressed air. 3, At a heating cylinder temperature of about 300 °C , pour in material type C. (allowable heating cylinder temperature setting range 190 ~ 300°C ) which covers both the allowable heating cylinder temperature setting range of material type A and that of ‘material type B, and carry out purging until material in the heating cylinder Is replaced ‘completely by material type C. Perform steps 1 and 2. Change the heating cylinder temperature to a material type B molding temperature (about 230°C). 6. Atthe heating cylinder temperature of about 230°C , pour in material type B and perform purging unti material type C in the heating cylinder is replaced by material type B completely. * Selection of material type C Usually polyethylene (PE) or general polystyrene (GPPS) is used. itis important for saving of molding material and purging time to make proper selection not only by ‘considering the allowable temperature setting ranges for material types A and B, but also by taking melt viscosity at a set temperature into consideration, (8) In the case of corrosive material ‘When using corrosive material such as polyvinyl chloride (PVC), the cylinder and screw would be corroded if cylinder temperature is lowered while corrosive material being left behind in the heating cylinder, To prevent this, purge the corrosive material at a low temperature (about 150°C ) In the foregoing procedure using a material exclusive for purging use or a regenerated transparent acrylic resin (PMMA). Then, expel the purging material from the cylinder by the succeeding purging operation using polyethylene or polystyrene. (4) Checking the degree of substitution During purging process, check the expelled material for changes in transparency, appearance, color tone, etc. Insufficient substitution of material is suspected as far as thin threadiike stripes are ‘found in the material injected from the nozzie. When such stripes disappear, it may be roughly judged that substitution of material has been complete, a ie INJ. PRESSURE-HYD. PRESSURE SGM-C110 INJ. PRESSURE-HYO. PRESSURE TABLE (SET VALUES) et ee, SGM-C160 INJ, PRESSURE-HYD. PRESSURE TABLE (SET VALUES) Tike eh 1 te 4 SGM-C250 IML PRESSURE-HYD. PRESSURE TABLE gi ee oe redo nen. SGM~-~C360 INJ. PRESSURE-HYD. PRESSURE TABLE (SET VALUES) i pe, fe iS INJ. PRESSURE-HYD. PRESSURE SGM-C450 NJ. PRESSURE-HYO. PRESSURE TABLE (SET VALUES! SCREW BACK PRESSURE [ke!/em on HE We Woe Ten Ho Te rc, a oe SGM-C560 INJ. PRESSURE-HYO. PRESSURE TABLE (SET VALUES) 1 ON PRESSURE (ket/cm WA Be We Ton TTe Te I ts ies 178 seit ee reas, SGM-C900 NJ, PRESSURE-HYD. PRESSURE TABLE (SET VALUES) SCREW BACK PRESSURE (tet/eatl = sof oo a SGM-C1250 INJ. PRESSURE-HYO. PRESSURE TABLE (GET VALUES) INJ. PRESSURE-HYD. PRESSURE SGM-C1700 IN. PRESSURE-HYD. PRESSURE TABLE (SET VALUES) oCoao ae BO Oe To T2010 Th rs SGM-C2500 NJ. PRESSURE-HYD. PRESSURE. TABLE (SET VALUES) in 8 Sumitomo Injection Molding Machine 8 CONTENTS fi SERIES | | cienecrovioomctne cemey | Delivery preparation notice -- SG5OM SG75M_ SG100M sc125M ‘Schematic of utilities, etc. to be SG180M SG260M_ Sa350M propared by customer - General Layout examination and flooring work « Preparation of electric wiring «+++++ +++ Noise prevention +++ Electric wire connection «++ Direction of rotation of motor FloorfElectricity INSTRUCTION MANUAL. Cooling water plumbing Water piping connection Air plumbing Air piping connection Preparation of nitrogen gas : Charging Accumulator with nitrogen gas. -- (Guide to Preparations for Installation) Water/Aly Nitrogen gas Carrying the molding machine in or out - Adjustment of level pads Adjustment of foundation bolts « Measurement of level (Measuring the horizontal) - Installation Preparation of hydraulic oll -- Preparation of lubricating oil - Preparation of grease - . Moliiatstesrose Take-out robot! Molding material feeder Precaution for cable installation to take-out robot tenes Peripheral Equipment Preparation of purging resin acral Checkup of accessories + Notes to Users Read this Instruction Guide before operating your machine. Don’ throw this booklet away after a single reading, keep it for future reference, For more details of operational instructions, refer to the Instruction Manual delivered with each SGM machine. INTRODUCTION ‘A Guide to Preparations for installation has been prepared to guide customers of SGM series machines in a general preparation so that the foundation work, machine installation, and trial running can be performed smoothly without waste ‘The customers are requested to follow the instructions in preparatory processes which are arranged in due ‘order in this booklet. Manuals Attached to SGM Series Mac! ‘The INSTRUCTION MANUAL provides overall explanation of the SGM SERIES. Since its contents are classified by functions, the Instruction Manval is useful forthe reader having the necessity of referring to it for any function ofthe machine. It is not always recommended to read the nstruction Manual thoroughly atthe start Such an effort will result in laborious but fruitless work. Easy and natural way of making the most of Instruction Manual is to Keep it close the machine so that you are able to make reference to it as occasion demands. In the course of setting. a program for the machine, refer to the Instruction Manual without sparing yourself for any functions which you have not yet mastered. Through such a way of practicing referring tothe Instruction Manual for functions at need, you willbe easily and naturally able to master the SGM SERIES. SCHEMA OF FLOW TO MACHINE DELIVERY Cini ianaon Pennines a Speciation and requirements for production Start of preparations for taking deliviey WE Secure the space of instalation form the floor ad uly consrcton work: Flor, lec nny. water spp compel ene I Prepare the moid, molding material, peripheral equip Completion of manufacturing ‘ment, and ohernecesites (Completion of shipping preperation) : : ‘Natice of aeceytanee installation. and salon schedule | Anolceleobepven obit tls ida arrlctsnits meatselcnrs eee Completion of trial run and instructing operators TW Machine functions check hat perton guidance ist, ‘A complete set of documents Peso ee inspection cericate ce ao hlpment noticesSpare pats list lon of acceptance prance notice DELIVERY PREPARATION NOTICE Matters to be Confirmed by Customer Before Taking Delivery ‘The customer is requested to make sure of the following at least 10 days precedent to the date of carrying in the ‘machine to the customer's factory. Should any matter be left unfinished when the machine is carried in, it would retard the as-scheduled installation of the machine. (Check (\/) the items which have been completed and inform SHI of the result of confirmation at least 10 days precedent to the date of carrying in the machine to the place of erection.) 1 1. The postion and direction of installation ofthe molding machine and the aisles through which the machine isto be carid in. (page @) 2. Flatness of the concrete floor on which the level pads are placed. (page @) 3. Inthe case of porcelain-tile floor, the tile must be stripped off at level-pad positions to expose the concrete surface, (page @) 1 4. Completion of the primary power supply line and grounding work. (The switch board and grounding pole in the customer's factory must be connected to the power supply unit on the rolding machine.) (page @) 125. Completion ofthe cooling water plumbing. (Plumbing must be extended to a fixed position close by the molding machine and its end provided with a robber hose for coupling othe machine.) (ase ©) 1 6. Completion of the compressed-air plumbing. (Plumbing must be extended to a fixed position close by the molding machine.) (page @) Be sure to complete the whole work above precedent to the date of carrying in the machine. Should any work be left unfinished when the machine is carried in, it would retard the as-scheduled machine installation and operation guidance made by SHI's representatives and, therefore, an extra expense may be charged up to the customer. ‘Note that the following consumables should be supplied by the customer. 7. Preparation of nitrogen gas. (page @) 8, Preparation of hydraulic oil. (page @) 9, Preparation of lubricating oil. (page @ ) 10. Preparation of grease. (page @ ) 11, Preparation of material for purging use. (page @) oooo00 SCEHMATIC OF UTILITIES, ETC. TO BE PREPARED BY CUSTOMER SG50M, SG75M Mold (page @) Hopper (page @) Locating ring (page @)) ‘Hopper dries/Hlopper loader Nozzle (Refer to “Nozzle - needle « heater list") ‘Molding material (page @)) Grease ‘Take-out robot (page @) ‘Material drier Electric wiring (page @) Lubricating oil Joint circuit to take-out robot (page @) (page @) Compressed air plumbing (page ‘Auxiliary plug socket a eee cee) (page @) Nitrogen gas Hydraulic oil (page @ ) (page © ) Cooling water plumbing (page ®) Level pad (page @) ‘Water plumbing to mold temper- Foundation bolt (page @) ature regulator (page (®) SCEHMATIC OF UTILITIES, ETC. TO BE PREPARED BY CUSTOMER SG100M ~ SG350M Mold (page @) Hopper (page @) Locating ring (page @) Hopper drier/Hopper loader Nozzle (Refer to “Nozzle «needle «heater list”) Molding material (page @) ‘Take-out robot (page @)) Material drier Grease bee ce oa ] le 1 fe Electric wising I al r (pase @) Lubricating oil Joint circuit to take-out robot (rage ®) (age ©) ‘Auxiliary plug socket Nitrogen g@5 gm, pressed air plumbing (page @) (page @) (page © ) Cooling water plumbing (page ®) Level pad (page @) Hydraulic oil ‘Water plumbing to mold Foundation bolt (page @) (page @) —_—_ temperature regulator (pase ®) LAYOUT EXAMINATION AND FLOORING WORK ETM ‘When making @ layout for a newly installed machine, be sure to secure the aisle necessary for transportation of molding material and molded products and the machine peripheral space necessary for molding work by making reference to the dimeational rawing (general assembly), writen on Leaflet of the molding machine and the dimensional drawings of the peripheral equipment. ‘When planning a new factory, consider in advance how adaptable iti othe factors of future changes. 2. Concrete Floor Work For concrete floor work, itis necessary to refer to the weight of melding machine, machine dimensional drawing (general assembly), machine foundation load-ciseibution drawing, written on Leaflet (Foundation plan), ee. It it also necessary to examine the weight of peripheral equipment (take-out robot, hopper drier, etc.) to be mounted on the machine. On the basis of those data, consult your building contactor or foundation consultants fo construct the foundation solid enough to keep the high accuracy of the molding machine for long time on the ground having sol bearing power strong enough to bear the weight of the machine In the ease of porcclaintle lor, stipped off the tile at level-pad positions with reference to the foundation plan to expose the concrete surface, Also, repair roughness of concrete surface on which evel pads ave tobe placed Geuekene tars ‘To fit in withthe installation of a molding machine using the level pads supplied by SHI, finish the Keep within 10mm Foundation and concrete floor ‘Secure flat conceete surface on construction work ‘which level pads ae to be placed. al th mache ne ay deci device ‘how utr sey ‘ Sasrintengrtenpane |} maiag nascent fom be oe edo fh i Refer “Leaflet”, “General assembly” and "Foundation plan” PREPARATION OF ELECTRIC WIRING ‘When connecting the shop power source othe machine primary power supply, make cara of the msn breaker capacity (power suplyeapaciy), primary-cicut wire size, and in-machie wire sie. Aso refer lo the “Leaflet” or ataced the "Foundation plan” and the "Elemenay diagram (2) Using those data, complete the wiring which connacs the earth leskage beaker onthe switchboard inthe shop tothe rain breaker onthe ‘molding machine andthe wri which connects the ground terminal onthe mechie othe earth plein the hop. [ences Each machine main power capacity is next table. It's frequency have to be SOH. or 60H. Vcine Sue [Wain Breee pny | Mudie Sie | Mam Brae Cipsty | Machine Soe | — Man Beaker opcy 'SOSOM 125A SG125M mA |_S0350M 2008 'SO7SM 158 scisom_[ 2254 ‘ScioaM 200A, SG260M 350A, “This capacity has possibly to dive nex aur equipments - MEH." Onion Pir mens meee) ‘We recommend you shou use moe thn over net ale wir sas for machine seting. Maie"" | Primary rutwirsize | Sian sre ate Sraesee conaton So sice ‘S0s0M Gimnt (AWG) Ms Tama? (6AWO) or more Ms 'SO75M S0mn*_ (i AWG) MB 4mm? (6 AWG) ormore MB 'sc100M_| 60mn?_@AWG) MB 14mm (6 AWG) or more MB $G125M_| 100mm’ _(@0 AWG) MB Mmm (6 AWO) ormore MB '$6160M | 100mm? _(40 AWG) MB 4mm? (6 AWO) or mere Me 'S6260M_| 150 mm? (300 MCM) M2 22mm? G AWG) er more MB 'S0350M | 200 ma?_(400 MGM) Miz 22 mat GAWG) or more MB “Eran nly a 200V power suply> Afeonate wire sin depends 0 he prise cael caps of hee sirge-core PV wires (IV wir) whish a enleed in coi Kept a Ambient a epertre 40° ‘hewie ie nove determi oa he bss of osm of oud caret wich lows dough the min ase. fis ec to fed aaa aa oe Desphetl enpment lo the mld machine oe nese a wie sz wil e ec. eveliagscution of power tap mast be witin ho he rate veliag the poverty termina (min weak) on he machine sie, ‘emake cnet dus eave oy preecve creat sgn erpten fas ow, Serceimtrpton halt ected one-jle ne a preven fel sa of he mace. Inte cae where raqun seve teopons cf hudba ae exp is eernde povidone shop power uc ve fom Inerpion Referto "Leaflet", “Foundation plan” and “Elementary diagram (1) NOISE PREVENTION Peron Eiri u cia @ Following the your country standard. Centralize the grounding wires from the take-out robot, hopper drier, mold temperature regulator, etc. to the main grounding terminal on the molding machine. This equals the potential of the molding machine and al peripheral equipment, effectively increasing safety and reducing noise For the molding machine provided with an auxiliary plug socket, that socket is connected to the grounding terminal on the machine with a line corresponding to the grounding wire mentioned above, so that ground- ing of peripheral equipment can be facilitated by utilizing that socket Hopper drier Molding machine srounding ermal Beutipment ong independent pounding Mold temperature puator z ‘The power source for a molding machine should be separated from that for other noise generative equipment (commutator motors, arc welders, clec- tric spark machines, thyristor phase-converters, etc.) under no circumstances the grounding line for a molding machine shovld be used in common with the said equipment. Independent grounding of the molding machine is recommended in such a case. ‘The independent grounding ensures the noise- free, stable operation of the molding machine. Primary sige sounding line Earth pole (Ground termine «< Example only in Japan > NOISE PREVENTION Sieencens Pee borne Some of peripheral equipment are provided with relays D scents When a relay or a solenoid is cut off, a counter lectromotive force of 200 to 3000 volts will be generated cross its coil Resulting induction current occurring ina peripheral eleccical device may cause eroneous operation. ‘The protec the molding machine from being affected, it will be effective to fit a surge absorber to each coil of relays and solenoids for peripheral equipment. {Recommended surge absorber) @ For 24 VDC circuit: 10E6 Diode (made by Nippon Inter Co.) @ For under 250 VAC circuit: 281201 (12002, 0.1 1 F) Spark Killer (CR) (made by Okaya Seisakusho) It is recommended that a customer who purchates some peripheral equipment includes a surge absorber in the purchase specification for that equipment. In the ease where the peripheral equipment has already been purchased, it is recommended to add a surge absorber to the purchased equipment Since all parts in the contol cabinet of the molding machine are arranged by taking noise prevention into consideration, customers are kept from fiting any additional celay andior solenoid in the control cabinet freely. I cis necessary to fit such additional relays, etc, consult SH. | Noise ‘Adding surge absorber {osoleoid eo iad af 3 Strong electrostaic noises are also generated by the product cary-out conveyor and molding material feeding conveyor (especially of the pneumatic type one using ‘compressed ar to carry material in aplastic tube) Be sue to ground such conveyors completely Attention should be paid to minimize the length of the resin conveyor tube and to keep the tube as far as possible apart from the eateol unit ofthe molding machine Peumatic materia feeding tbe ‘Adéing surge absorber Noise ierelay cot A A a x It ic is necessary to install a molding machine near some ‘equipment generating strong electromagnetic field (high-frequency eater, electic spark machine, or are ‘welder), be sure to cover the equipment with a grounded metallic shield.

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