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Device/PLC Connection Guide

This document provides information about connecting devices and programmable logic controllers (PLCs) to GP and GLC series units from Modicon. It includes details about supported connection types like Modicon Modbus and Modbus Plus, as well as cable diagrams, lists of supported devices, and how to set up the environment for different connection methods. System structure diagrams illustrate example network configurations. Setup parameters for both the GP unit and COM port are specified for the Modicon Modbus connection type.

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Sebastiao Manuel
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0% found this document useful (0 votes)
13 views8 pages

Device/PLC Connection Guide

This document provides information about connecting devices and programmable logic controllers (PLCs) to GP and GLC series units from Modicon. It includes details about supported connection types like Modicon Modbus and Modbus Plus, as well as cable diagrams, lists of supported devices, and how to set up the environment for different connection methods. System structure diagrams illustrate example network configurations. Setup parameters for both the GP unit and COM port are specified for the Modicon Modbus connection type.

Uploaded by

Sebastiao Manuel
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Device/PLC Connection

Manuals

About the Device/PLC Connection Manuals


Prior to reading these manuals and setting up your device, be sure to read the
"Important: Prior to reading the Device/PLC Connection manual" information. Also,
be sure to download the "Preface for Trademark Rights, List of Units Supported, How
to Read Manuals and Documentation Conventions" PDF file. Furthermore, be sure
to keep all manual-related data in a safe, easy-to-find location.
Modicon

6.3 Modicon
With Modicon Modbus Plus protocol units, when the same project
file is used on multiple GP/GLC units, the system may malfunc-
tion. When using multiple GP/GLC units, create and maintain only
one unique project file for each GP/GLC unit.

6.3.1 System Structure

Modicon Modbus (GP Slave)


Host Cable Diagram GP

Modbus Master RS-232C


(Cable Diagram 1) GP Series
RS-422 (Slave)
(Cable Diagram 2)

Modicon Modbus Plus (CPU Direct Connection)


CPU Cable Diagram Unit GP

Modbus Plus Module


QPI-MBP-201 *2
*1 Large Size GPs
(TCP's)
884, 984A, 984B Modbus Plus cable
QPJ-MBP-201 *3
*1 Medium Size GPs
(TCP's)

*1 Product manufactured by Total Control Products, Inc.


(Continued on next page.)

GP-PRO/PBIII for Windows Device/PLC Connection Manual 1


Modicon

(Continued from previous page.)


*2 Connectable large-size GP Series units are listed below.

Series Name Unit


GP70 Series GP-470 Series GP-470E
GP-570 Series GP-570S
GP-570T
GP-57JS
GP-570VM
GP-571 Series GP-571T
GP-675 Series GP-675S
GP-675T
GP-870 Series GP-870VM
GP77 Series GP-477R Series GP477RE
GP-577R Series GP-577RS
GP-577RT
GP2000 Series * GP-2500 Series GP-2500T
GP-2501 Series GP-2501S
GP-2501T
GP-2600 Series GP-2600T
GP-2601 Series GP-2601T
GLC2000 Series* GLC2500 Series GLC2500T
GLC2600 Series GLC2600T
* When using a large-size GP2000/GLC2000 Series unit, a bus conversion
unit (PSL-CONV00) is required.

*3 Connectable medium-size GP/GLC Series units are listed below.

Series Name Unit


GP70 Series GP-270 Series GP-270L
GP-270S
GP-370 Series GP-370S
GP-370T
GP77 Series GP-377R Series GP-377RT
GP2000 Series* GP-2300 Series GP-2300L
GP-2300T
GP-2301 Series GP-2301L
GP-2301S
GP-2301T
GLC2000 Series* GLC2300 Series GLC2300L
GLC2300T

* When using a medium-size GP2000/GLC2000 Series unit, a bus conversion


unit (PSM-CONV00) is required.

6-3 GP-PRO/PBIII for Windows Device/PLC Connection Manual


Modicon

6.3.2 Cable Diagrams

Cable Diagram 1 (RS-232C)

( )

NC

CD CD
ER

Cable Diagram 2 (RS-422)

• When using Digital's RS-422 connector terminal adapter GP070-CN10-0

• When using Digital's RS-422 Cable, GP230-IS11-0

Note: Wiring varies depending on types of master host.

GP-PRO/PBIII for Windows Device/PLC Connection Manual 3


Modicon

Modbus Slave Diagram


The drawing shows how a GP might be connected as a slave device.

Sample Network (Modbus Plus)


Each node has an LED indicator that flashes patterns to show its status on the
network. A simple network consists of two or more nodes connected to a single
section.

6.3.3 Supported Devices

Modicon Modbus (GP Slave) Setup System Area here.

Device Bit Address Word Address Particulars

Output Register --- 40001 ~ 49999 L/H

Modicon Modbus Plus Setup System Area here.

Device Bit Address Word Address Particulars


*1
Output Bit 00001 ~ 08192 ---
*1*2
Input Bit 10001 ~ 18192 ---
L/H
Output Relay --- 40001 ~ 49999
*2
Input Register --- 30001 ~ 39999

*1 Can also specify a word (16 bit data).


*2 Cannot perform data write.

6-3 GP-PRO/PBIII for Windows Device/PLC Connection Manual


Modicon

6.3.4 Environment Setup

Modicon Modbus (GP Slave)


GP Setup COM Port

Baud Rate 19200 bps Baud Rate 19200 bps


Data Length 8 bits Data Length RTU (8 bits)

Stop Bit 1 bit Stop Bit 1 bit


Parity Bit Even Parity Bit EVEN
Data Flow Control ER Data Flow Control ER
Communication Format RS-232C Communication Format RS-232C
(RS-232C) (RS-232C)
Communication Format RS422 Communication Format RS422
(RS-422) (RS-422)
*1
Unit No. 1 Unit No. 1

*1 Unit No. shows the number of the GP itself.

Modicon Modbus Plus

GP Setup COM Port

Baud Rate --- --- ---


Data Length --- --- ---
Stop Bit --- --- ---
Parity Bit --- --- ---
Data Flow Control --- --- ---
Communication Format
--- --- ---
(RS-232C)
Communication Format
--- --- ---
(RS-422)
Unit No. --- --- ---
*1
Station Address 1 --- ---
*2
Route Selection 1 Station Address 2

* 1 Set the station address with the Dip Switch for Modbus Plus module (QPI-MBP-
201/QPJ-MBP-201).
* 2 Route Selection can be made via the GP-PRO/PBIII System Settings area's “Op-
tion” menu.

GP-PRO/PBIII for Windows Device/PLC Connection Manual 5


Modicon

! • Operation Environment settings cannot be set using the GP’s


Important OFFLINE mode. Be sure to use the GP-PRO/PBIII [System Setup]
area to do this.
• E and K-tags cannot use the "Indirect" Setting.
• After the H-tag starts ( is triggered ), data cannot be read ( out ).
• After the S-tag starts ( is triggered ), data cannot be read ( out ).
• The Trend graph's group data display's PLC device designation
cannot be made.
• For GP70 Series, the data backup feature cannot be used, (only
with Modbus PLUS ).
• D-Script 's Memory Copy and Offset Address features cannot be
used.
• The Logging and Filing Data features cannot be used.
• 2-Way Driver can access to only LS Area.
• LS Area (Read Area) Restrictions
Unable to write records in the Read Area that exceed the bound-
ary of 1024 and 41 words.

Modbus Plus Adapter Module


The following drawing illustrates the Modbus Plus Adapter I/O module on a GP270
display.

Network
Nine-pin Switches shown in '0' position. Indicator
D-Connector Toward circuit board. LED
Modbus Plus Modbus Plus
Female Connector Node Address
Switch

6-3 GP-PRO/PBIII for Windows Device/PLC Connection Manual


Modicon

Station Address Switches


Station Address Switch Positions
1 2 3 4 5 6
(1) (2) (4) (8) (16) (32)
1 0 0 0 0 0 0
2 1 0 0 0 0 0
26 1 0 0 1 1 0
32 1 1 1 1 1 0
64 1 1 1 1 1 1

Note: Add one to switch a desired address setting. Switch down=ON=0.

Route Strings
Route strings are added to a variable name to locate the PLC address, which
may be at the end of a chain. Each point on the link must be defined in order to
arrive at the selected processor. For example, a route might be 60, 20, and 1,
which would appear at the end of the variable name as 4100_60.20.1. If you
define Route A as 60.20.1, then the variable name can be 4100_A. There are
26 route menus, designated A through Z.
The above setting can be made via the GP-PRO/PBIII System Settings area's
"Option" menu.

GP-PRO/PBIII for Windows Device/PLC Connection Manual 7

Common questions

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Certain GP/GLC units cannot set operation environment settings using the GP's OFFLINE mode and must use the GP-PRO/PBIII [System Setup] area instead. Also, tags like E and K cannot use the 'Indirect' setting, and features such as 'Memory Copy and Offset Address' in D-Script are restricted. Additionally, data in the LS Area cannot exceed 1024 and 41 words .

In a Modicon Modbus network, each node should have an LED indicator that flashes patterns showing its network status. The network consists of two or more nodes connected to a single section, and each node's status aids troubleshooting. Proper setup and understanding of the system structure are essential for efficient functioning .

When using the Modicon devices with RS-232C and RS-422 formats, the wiring varies depending on the master host types. For RS-422 connectors, specific adapter cables like Digital’s GP070-CN10-0 are necessary, while RS-422 cabling relies on GP230-IS11-0. Compatible cables must be selected to prevent connectivity issues .

Unit type plays a critical role in project file management for Modicon Modbus Plus protocols. Large GP2000/GLC2000 Series units require a bus conversion unit, while unique project files are necessary for each GP/GLC unit to prevent malfunctions. Proper identification and management are vital for system integrity .

GP/GLC Series units under Modbus Plus protocols face challenges such as inability to write records in a Read Area beyond a boundary of 1024 and 41 words, restrictions on indirect settings for E and K-tags, and data cannot be read out once certain tags are triggered. These limitations require careful planning and execution to mitigate potential operational disruptions .

The communication format, whether RS-232C or RS-422, significantly impacts data flow control in GP/GLC units, as each format requires distinct settings. For instance, both RS-232C and RS-422 use 'ER' data flow control, demanding careful setup to ensure successful data exchange and system stability .

The Modbus Plus Node Address Switch positions are crucial for setting the station address, with a switch position correlating to specific address settings. For example, adding one to switch a desired address setting may alter communication paths, which must be configured for each node to ensure correct routing in the network. This setting can be adjusted via the GP-PRO/PBIII System Settings .

Modicon Modbus Plus protocol units require creating and maintaining only one unique project file for each GP/GLC unit when the same project is used on multiple GP/GLC units. Otherwise, the system may malfunction .

The route string is appended to a variable name to locate the PLC address at the end of a connection chain. Each link point must be defined to reach the selected processor. Route strings like '60, 20, 1' are used to define paths, which can be made via the GP-PRO/PBIII System Settings area's 'Option' menu .

Route selection in the GP-PRO/PBIII system is critical for defining valid paths to reach target PLC addresses within a Modbus Plus environment. It enables the configuration of unique paths across nodes, requiring detailed attention to specific route menus and modular configuration to ensure precise communication and function execution .

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