Dyeing Process Flowchart:
Start
Batch card receive
Fabric receive and fabric details check
Spreader setting according to dia
Fabric loading
No
Separation
exist
Yes Overlocking
Dyeing Process
Scouring Chemical Acid
Color Leveling Dyeing
Dosing Color steam Color wash
Chemical Final acid Chemical
PH control Fabric Unloading
Reporting
End
Knitting Process Flowchart:
Start
Yarn Supplier
Yarn procurement for knitting
Fail
Yarn Quality
Check
Yarn keep in yarn store
Yarn is demanded by Knitting production plan
Yarn is demanded by Knitting production plan
Yarn Received by Knitting production supervisor
Yarn kept beside some specified knitting m/c
Yarn handling team search the yarn by seeing yarnchart
Yarn handling team bring the yarn and creeling
Yarn is feeded in the knitting machine through feeder guide
Machine run
Pass
Fabric Quality
Fail Machine Stop
Check
Pre-off and machine clean
Machine run upto final counter
Roll unload
End
Padder Process Flowchart:
Start
Batch card receive from dyeing section
Chemical arrangement
Trolley No. Check
Dyed fabric receive
Different color Machine
dyeing Wash
No
Fabric loading
No
Separation
Yes Overlocking
exist
Overfeed Check
Dia adjustment Machine running After dia check
Pickup percentage test
Unloading
Reporting
End
Dryer Process Flowchart:
Start
Batch card receive from dyeing section
Fabric pulling from padding process
Temperature set according to fabric color
Unloading pallet arrangement and clean
Fabric loading according to dia
Overfeed Check
After dia check
Machine running
Shrinkage test
Unloading Moisture check
Reporting
End
Compactor Process Flowchart:
Start
Machine Cleaning
Batch card collect and batch receive
Spreader setting according to dia
Fabric receive
Fabric loading
No
Separation
Yes Overlocking
exist
Dia adjustment
Machine running Fabric quality check
Dia+GSM check
Unloading
Nozzle to nozzle
Reporting compaction check
End
Cutting Process Flowchart:
Start
Fabric receive from Dyeing finishing
Batch card receive
Material handling operator transfer fabric to machine
Operator check fabric lot information according to Batch card
Insert quarter setup according to dia
DPC
Fabric loading to the insert quarter
Dies setup
Program setup
12 pcs body cutting
Quality Check Fail Check the setup
Pass
Machine running
Fabric Unloading Batch card attach
Total body and sleeve weight and production pcs calculation
End
Rib+Piping Process Flowchart:
Start
Batch card receive
Material handling operator transfer fabric to machine
Operator check fabric lot information according to Batch card
Machine setup and fabric load
Fabric cutting controlling
Cut rib and piping wheel making
Make bundles of wheels
Fabric Unloading
Sticker attach & store in rack
Bundle and waste weight measure and check
Supply in sewing line
End
Manual Cutting Process Flowchart:
Start
Fabric receive from Dyeing finishing
Batch card receive
Material handling operator transfer fabric to Spreader
Operator check fabric lot information according to Batch card
Paper laying & Total marker number allocation on paper
Fabric lay number specify according to Fabric type, GSM
Spreader m/c setting if needed according to fabric dia, length
Fabric Loading
Take back the spreader/ join the
Separation Yes
fabric before separation
No
Fabric laying process
Marker setup on the fabric by the style pattern
2 marker body cutting
Recheck previous
Quality Check Fail
process
Pass
Cutting process
Cut panel unload Batch card attach
Total body and sleeve weight and production pcs calculation
End
Spreader Process Flowchart:
Start
Fabric receive from Dyeing finishing
Batch card receive
Material handling operator transfer fabric to Spreader
Operator check fabric lot information according to Batch card
Paper laying & Total marker number allocation on paper
Spreader m/c setting if needed according to fabric dia, length
Fabric laying by spreader according to fabric dia
Fabric Loading
Take back the spreader/ join the
Separation Yes
fabric before separation
No
Fabric laying process
Marker setup on the fabric by the style pattern
2 marker body cutting
Recheck previous
Quality Check Fail
process
Pass
Cutting process
Cut panel unload Batch card attach
Total body and sleeve weight and production pcs calculation
End
