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MECH 5740 Syllabus: Reliability Engineering

This syllabus provides information for the Design for Reliability Engineering course to be taught in Spring 2022. The instructor is David Bakken and the course will use the textbook "Practical Reliability Engineering". Students will complete a group project, weekly exercises in lieu of a midterm, and a final exam. The project, exercises, and exam make up 20%, 40%, and 30% of the grade respectively. Communication will occur through email, discussion boards, and weekly optional chat sessions. Netiquette and assignment guidelines are also outlined.

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0% found this document useful (0 votes)
16 views7 pages

MECH 5740 Syllabus: Reliability Engineering

This syllabus provides information for the Design for Reliability Engineering course to be taught in Spring 2022. The instructor is David Bakken and the course will use the textbook "Practical Reliability Engineering". Students will complete a group project, weekly exercises in lieu of a midterm, and a final exam. The project, exercises, and exam make up 20%, 40%, and 30% of the grade respectively. Communication will occur through email, discussion boards, and weekly optional chat sessions. Netiquette and assignment guidelines are also outlined.

Uploaded by

Brett Molhan
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Syllabus

Design for Reliability Engineering


MECH 5740-061
Spring 2022

General Course Information

Instructor: David Bakken


Course Chat schedule: Thursdays from 7:30-8:30
E-Mail Address (for use when Blackboard is down): david_bakken@[Link]

Course Description
Design for Reliability Engineering provides a systematic approach to the design
process that is focused on reliability and the physics of failure. It provides the
requirements on how, why, and when to use the wide variety of reliability engineering
tools available in order to achieve the reliability goals of the total design cycle. Topics
include the product design cycle and customer requirements, reliability statistics,
accelerated testing, accelerated reliability growth, industry standard predictive models,
design reliability assessment and reliability data plotting.

Prerequisites for the Course


There are no prerequisites are required, and no previous knowledge of reliability or statistics is
required.

Course Materials:
“Practical Reliability Engineering”, Patrick D. T. O’Connor, Andre Kleyner, John Wiley & Sons, 5th
Edition, 2012. Paperback, IBSN: 978-0-470-97981-5 (paperback).
Other illustrative worksheets to be distributed online by week.

Course Materials “Release” Day


Each "week" of this course typically begins on a Monday (12:00 AM ET), and ends on a Sunday
(11:59 PM ET). The first week will begin on Tuesday (January 18), because of the Martin
Luther King holiday. At the instructor’s discretion, the study material for some weeks may be
released early, to give students more time to absorb/use the material (such as for the project
near the end of the semester). The last week (week 10) will end on Sunday, April 3 (11:59 PM
ET).

The course calendar at the end of this syllabus provides additional details with regards to the
course schedule. Your final exam will be assigned during week 10. You can take your final
exam at any point during that week. More details to follow.
Interaction Guidelines – Communication and Participation

Throughout the course, we will have three ways of exchanging communication and information:
Mail, Discussion Board and Chat, and I encourage you to utilize all three. Mail and Discussion
Board will be available to you continuously. Chat will be a scheduled once per week event.
Details for each follow below.

Mail (My Messages and Mail on the Course Menu): This method of E-mail communication is
preferred (and required) over the use of any private E-mail. The primary use of Mail will be to
ask me question or share information with me that you do not wish to be part of a general
discussion. An example of this would be to let me know if you will be missing a significant
amount of on-line presence (i.e. you can’t participate in the course for a period longer than one
week, or are having trouble keeping up with the material).
If you start with a question or transfer of specific information to me, and it becomes apparent
that it is of general interest to the entire class, either you or I can consider continuing the
discussion on the Discussion Board. I will never transfer anything in Mail to the Discussion
Board without asking you first, and expect that you would afford me the same courtesy.
I will try to answer all mail messages within one business day. If you send me a message on
the morning, and it has a clear-cut answer, I will try to respond within the same day. Messages
that you send to me later in the day may not be answered until the next day.
Interactions on Mail are, of course, not graded in any way.

Discussion Board (Discussion Board on the Course Menu): Discussion Board is for
questions and information that is of general interest to the entire class. The Discussion Board
will be divided into “Forums”, and one of the “Forums” will be “Questions”. To add a question,
click Discussion Board on the course menu, and click on the “Questions” forum, and click “Add
Thread”. Put your question summary in the subject line of the new thread, and explain it further
in the text of the message. Please note that questions posted that are of general interest to the
class will most likely get responses from the rest of the class. I encourage you to post such
questions or information, and to respond to the posts of others. Sometimes, these discussions
will not require a response from me, but I may add responses to help “steer” the discussion, if
needed.
I will try to answer all Discussion Board threads that require a response from me in the same
time frame as that of Mail: within one business day, with early postings being answered the
same day.
Participation on Discussion Board is generally voluntary, with one notable exception: There will
be an assigned project, where the main output work product will be a Word Document (posted
as an assignment), and the Discussion Board will be the means by which you present the
project to the class (and possibly defend it – don’t worry about that – In the classroom version of
this course, these presentations have been informative to all, and fun!). As part of the project,
your participation, both in presenting your project, and in asking others questions about theirs,
will be required and graded. See the Assignment Guidelines for more details.

Chat (Chat on the Course Menu): There will be a one-hour chat scheduled each week, on
Thursdays from 7:30 to 8:30 pm. Participation in Chat is entirely voluntary, but is a chance with
real-time communication with me, and with other students. Please consider it. Chat
participation, of course, does not affect your grade. For those who miss a chat, the chats will be
recorded each week.

Netiquette
Netiquette stands for Network Etiquette. It refers to proper behavior while interacting online. The
golden rule of netiquette is essentially to treat people as you would want to be treated. Please
be polite and considerate. Think about whether your comment could cause hurt feelings. Be
careful about how your words can come across because misunderstandings can be common
online. Feel free to use emoticons to show your tone.

Assignment Guidelines

How You Will Be Graded


Your final course grade will be based on the following:
Requirement % Total Grade
Project Word Document 20%
Project Discussion Board (own
5%
project)
Project Discussion Board (other’s
5%
projects)
Exercises 40%
Final 30%
Total: 100%

Your final course letter grade will be determined as follows:

[Numeric Grade: Letter Grade:


98-100 A+
94-97 A
90-93 A-
87-89 B+
84-86 B
80-83 B-
77-79 C+
70-76 C
0-69 F

Note: Letter grade percent groupings may be adjusted to reflect the actual distribution of class
scores.
Course Work Elements

The work products of the course (on which your grades will be based, are the following:

Project:
We will be using Blackboard's “Assignment drop box” tool to submit the project. You will access
the link to the project from within weekly folder in which the project is assigned. The link will
become available during the week that the project is assigned, and will be available until the
cutoff date (1 week after the due date). Your project itself (a PowerPoint document with notes
pages, or Word document) is worth 20% of your total grade. The project will be assigned the
first week of class, and will be due by midnight on March 20.
In addition, you will have the opportunity (requirement) to “present” your project via the
Discussion Board by reading a review and answering questions posed by other class members
(taken from a pre-determined group, usually of three class members, including yourself). Your
responses to this discussion will be worth 5% of your total grade.
Conversely, you will have the opportunity (requirement) to review other class members’ projects
(taken from the same pre-determined group). Your review and questions directed toward the
other projects in your group is worth 5% of your total grade.
Note that each class member will review only the other projects in his/her group, and will have
only other class members in the group reviewing his/her project. With a usual group size of
three, the reviews and responses are usually two each.
The project presentation posting is due by Tuesday, March 22. The review period begins on
March 22, and will end at midnight on March 27.

Exercises:
In lieu of a midterm exam, there will be 8 sets of exercises, assigned the beginning of each
week (weeks 1-8), that will be due by midnight on Sunday the following week (i.e. you will have
almost two weeks to complete each assignment, giving you time the first week to absorb the
lecture material). We will be using Blackboard's “Assignment drop box” tool to submit all
exercises. You will access the link to the exercises from within each weekly folder in which an
exercise is assigned. The link will become available during the week that the exercise is
assigned, and will be available until the cutoff date (1 week after the due date).
The exercises will consist of a combination of chapter end problems from the textbook and other
assigned problems on Word documents and Excel spreadsheets.
Your exercises are worth 40% of your total grade (5% each).

Final Exam:
Your final exam will be taken online, and will be completely self-graded by Blackboard. That is,
as soon as you submit your exam, your grade will be calculated, and you will be able to see
your grade immediately, but will not be able to see the correct answers until after the availability
period of the exam. You be able to exit the exam, saving your answers, and re-enter the exam,
submitting only when you have finished it. The exam consists of a combination of Calculated
Numeric, Multiple Choice, Multiple Answer, Ordering and True/False questions. There will also
be a sample test, where you can see more detail about the types of questions on the actual final
exam.
The exam will be released on Monday morning, March 28, and will be due by midnight, Sunday
evening, April 3. Your final exam is worth 30% of your total grade.
Make Up Policy

Make-ups for exercises:


Exercises are due on the exercise due date. Two points will be deducted from the exercise
grade for each day that it is late. The cutoff date for each exercise is 1 week after the due date,
and exercises will no longer be accepted after that cutoff date. A grade of 0 will be assigned if
the exercise is not submitted by the cutoff date.

Make-ups for project:


The project is due on the due date! Discussion Board posts for critique and response (defense)
will be taken starting on the Monday following the project due date, and will be accepted for a
period of one week following the project due date

Make-ups for final exam:


There will be no make-up for the final exam, unless prior arrangements have been made with
the instructor.

In cases of emergency, requests for make up work may be discussed with the instructor (via
email) and will be handled on an individual basis.

Student Disability Services

UMass Lowell Online students requiring academic accommodations should contact Student
Disability Services for assistance.

Course Calendar

The course calendar begins on the next page.


Course Calendar

Week Dates Topic(s) Required Reading Assignment Date Due Date


(Textbook) Note: Assigned
Note: Use textbook Assignment
readings as details will be
reference for topics given in weekly
discussed in course folders
lectures only
(and/or use index).
Read chapters
selectively!
What is CH 1 Term Project Jan 18 Mar 20
Jan reliability? Exercise 1 Jan 18 Jan 30
18-
1 Why is it
Jan
23 important?
First concepts
Reliability CH 2 (to page 43) Exercise 2 Jan 24 Feb 6
tasks,
Jan programs.
24- Introduction to
2
Jan reliability
30 probability,
math and
distributions.
Binomial, CH2 (page 44 to Exercise 3 Jan 31 Feb 13
Jan
Poisson, MTBF end)
3 31-
test confidence Section 14.6
Feb 6
limits

Feb Reliability Data CH 3 Exercise 4 Feb 7 Feb 20


7- Plotting CH 5
4
Feb Load-Strength
13 Interference
Reliability CH 6 Exercise 5 Feb 14 Feb 27
Feb Predictions,
14-
5 Block
Feb
20 Diagrams,
Redundancy
Design for CH 7 Exercise 6 Feb 21 Mar 6
Reliability
Feb process,
21- FMECA, Fault
6
Feb tree analysis,
27 Quality
function
deployment,
Maintainability
Prediction
Mechanical CH 8 Exercise 7 Feb 28 Mar 20
Reliability CH 9
Feb Design
7 28-
Mar 6 Electrical
Reliability
Design
Mar Spring Spring Spring Spring Spring
7- Break Break Break Break Break
Mar
13
Reliability CH 14 Projects due! Jan 18 Mar 20
Testing
(Growth, Exercise 8 Mar 14 Mar 27
Mar MIL781) Project Jan 18 Mar 22
14- Reliability
8 presentation on
Mar Growth Plotting WK 9
20
Discussion
Board

ESS, Halt/Hass, CH 12 Project Defense Jan 18 Mar 27


Mar CH 15 and other
FRACAS
21- project Reviews
9
Mar on WK 9
27 Discussion
Board
Mar Final Exam Mar 28 Apr 3
10 28-
Apr 3

Common questions

Powered by AI

The project component in the course MECH 5740-061 is significant as it serves as a major conduit for experiential learning, requiring students to synthesize principles of reliability engineering into a coherent work product. Worth 20% of the total grade, the project necessitates independent research, problem-solving, and practical application of theoretical concepts. It also fosters peer-to-peer learning and critical feedback through required presentations and reviews on the Discussion Board. This process of creating, presenting, and defending a project results in enhanced understanding and retention of reliability engineering principles, impacting student confidence and competence in the field .

The combination of assessment types employed in MECH 5740-061 is highly effective in measuring student understanding. Exercises offer frequent, formative assessment opportunities that help students master core concepts incrementally and receive timely feedback. Projects require the application of theoretical knowledge in practical scenarios, demanding comprehensive understanding and the ability to synthesize information creatively. The final exam serves as a summative assessment, checking the overall retention and integration of course material. This blend ensures a holistic evaluation, assessing both practical skills and theoretical knowledge, crucial for a thorough understanding of reliability engineering .

The course structure of MECH 5740-061 promotes student engagement through weekly scheduled chat sessions, voluntary Discussion Board participation, and required collaborative activities like project presentations and critiques. Students are also encouraged to take initiative in their learning through varied assignments such as exercises and a final project, where they apply theoretical knowledge to practical scenarios. This multi-channel communication allows for diverse interactions, fostering a supportive learning environment that enhances student understanding of reliability engineering concepts .

The MECH 5740-061 course calendar is strategically structured to maximize learning by pacing the introduction of complex topics and aligning them with corresponding assignments. Each week, beginning Monday, focuses on specific reliability engineering concepts reinforced by assigned readings and exercises, providing a systematic and incremental learning approach. The separation of discussion-focused and exercise-focused weeks helps manage cognitive load by allowing students to process information deeply through varied instructional methods. In addition, the provision for early release of study materials in certain weeks caters to different learning paces, thus aiding in the absorption of challenging content .

MECH 5740-061 employs several strategies to ensure accessibility and accommodate diverse learning needs. These include the use of Blackboard's Assignment drop box for easy submission of projects and exercises, ensuring materials are available online anytime. There is a clear makeup policy for assignments and individual considerations for missed deadlines due to emergencies, reflecting sensitivity to diverse situations. Additionally, integration with Student Disability Services encourages students requiring specific accommodations to seek support, thereby fostering an inclusive learning environment where all students can succeed .

The assessment strategy for MECH 5740-061 is designed to evaluate not only the students' understanding of reliability engineering principles but also their ability to apply these principles in practical scenarios. This is evident through the grading breakdown, where exercises constitute 40% and the project elements (Word Document and Discussion Board participation) make up 30% of the total grade. The exercises encourage students to engage with problems similar to those found in real-world reliability scenarios. The project requires students to demonstrate comprehension by actively applying concepts in developing reliability solutions and engaging with peer feedback. This strategy reflects an emphasis on both knowledge acquisition and practical application, essential for mastery of reliability engineering .

The key components of the design process in reliability engineering include understanding the product design cycle, customer requirements, reliability statistics, and using industry-standard predictive models. These components aid in identifying potential failure modes early in the design phase. Reliability statistics help quantify the likelihood of failures, while predictive models are employed to forecast reliability outcomes under various conditions. Accelerated testing methods assess product longevity and expedite reliability growth, ensuring that design modifications can enhance product robustness. Altogether, these components contribute to achieving the reliability goals by ensuring comprehensive reliability assessment, thereby improving the total design cycle .

Accelerated testing is a crucial tool in reliability engineering used to predict a product's lifespan by applying stress conditions beyond normal usage to expedite failure occurrence. This testing method allows engineers to quickly gather reliability data, identify weaknesses, and implement design improvements before market release. It is particularly beneficial in contexts where time-to-market is critical, such as in the electronics and automotive industries, where fast-paced innovation cycles demand efficient reliability assessments. Moreover, accelerated testing is instrumental in satisfying regulatory and warranty requirements, reducing long-term costs associated with potential failures .

Netiquette is crucial in an online collaborative course like MECH 5740-061 because it ensures respectful and constructive communication among students and faculty. Following netiquette guidelines like treating others as one wishes to be treated and being mindful of one's tone and language helps facilitate a positive learning environment. Neglecting netiquette can lead to misunderstandings, hurt feelings, and a toxic online atmosphere that undermines collaborative learning. Poor online interaction can disrupt group dynamics, discourage participation, and ultimately impede the educational outcomes envisioned for the course .

Discussion Board participation in MECH 5740-061 serves as a platform for reflecting on academic integrity by promoting transparency and accountability in student interactions. By requiring students to share, discuss, and defend their ideas publicly, the course minimizes opportunities for plagiarism and unauthorized collaboration. This openness encourages original thought, as students know their peers and instructors will critically evaluate their contributions. Furthermore, the visibility of posts demands adherence to ethical academic practices, thus reinforcing the importance of academic integrity within the course framework .

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