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Revised Method Statement for Structural Steel Works of CP-02

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DHAKA MASS RAPID TRANSIT DEVELOPMENT PROJECT
CONSTRUCTION OF CIVIL AND BUILDING WORKS
IN UTTARA DEPOT FOR MRT LINE 6
CONTRACT [Link]-02

METHOD STATEMENT
FOR
STRUCTURAL STEEL WORKS
Document No. ITD-SINOHYDRO JV/CP02/MS/SS001, Rev. 02
SEPTEMBER 2018

Employer
Dhaka Mass Transit Company Limited
(A Government Owned Company)
Level-14, Probashi Kalyan Bhaban
71-72, Old Elephant Road
Eskaton Gardens, Dhaka-1000, Bangladesh

PREPARED BY

M £5 ITD-SINOHYDRO JV

[Link]: ITD-SINOHYDRO JV/CP-02/NKDM/2018-0658_Att2 Date: 24 Sep 2018 97Pages

ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

ITD-SINOHYDRO JV

DHAKA MASS RAPID TRANSIT DEVELOPMENT PROJECT

CONTRACT No. CP-02

DOCUMENT NO : ITD-SINOHYDRO JVICP02/MS/SS001,Rev-02

REVISION :01
TITLE : METHOD STATEMENT FOR STRUTURAL STEEL WORKS
AUTHORISATION
Prepared by: Reviewed by: Approved by:
([Link] Akter) (Mr. Adul Keaverahel) (Mr. ThitinanPanpila)
QC Engine Chief Engineer (Steel Structure) Project Manager
Date: ...... 7 09-201 Date: Beda APD... Date: 288-0. RL Ci |

This Is a controlled document which shall not be copied withóut the permission of
the Document Controller,
Note: A CONTROLLED copy is valid only if stamped “C” in red,

Uncontrolled copies shall NOT be updated or amended.

Please refer to a controlled copy or check for amendments before use.

AMENDMENT/RELEASE RECORD

Revision No. Issue Type Description of Amendment/Release Effective Date

1 [e] For Client Consent & Approval Sep-18

LE of "A" For Acknowledgement & Information & Reference "R" For Internal Review &
Comment

Issuing: "C" For Client Consent & Approval "U" For Internal Using and/or replacing
the existing one,

Document No. Revision Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02 Date 24/09/18 Page 01 of 96

(17) <7 ITD-SINOHYDRO JV

Ref. No.: TID-SINOHYDRO JV/CP-02/NKDM/2018-0658 Attl

Date: 24 Sep 2018

RESPONESES TO ENGINEER’S COMMENTS

Subject: Method Statement for Structural Steel Works of Contract No. CP-02
Engineer’s Letter No.: NKDM-CP-02-CON-2018/0724 Date: 17" Sept 2018
Contractor’s Letter No.: ITD-SINOHYDRO JV/CP-02/NKDM/2018-0581 Date: 3™ Sept 2018

Document
[Link] Comments of Engineer Contractor’s Response
Reference
We will submit WPS before
Include (welding procedure specification
1 Contents 5.6 fabrication and WPS we will
WPS). in place of welding inspection , ,
show on Board in welding area.
This will be modified in the
[Link] | Please include AISC 303. ANSIASSE A- | revised method statement for
2
codes 10.13-2011 structural steel works of
contract [Link]-02
, | In American welding Standard
Mention as “contractor” wherever you write
3 ITP , AWS D1.1 mention welding
“inspector”
Inspector.
4 TP In column acceptance criteria replace word | Fabricator and Contractor for
“Fabricator” and with “CONTRACTOR” steel same meaning.
In 8.1 acceptance criteria add fabricator’s | When the steel members are
5 ITP test record as & when required welding complete we will visual
and Dimension in record.
In 10 at acceptance criteria column replace
Fabricator and Contractor for
the word “inspector” by contractor will ,
6 ITP steel same meaning. Because
issue RFI add after the word “members” to |
. inspector from contractor.
the engineer.
Write A note that: subcontractor is under | Yes subcontractor is under
7 ITP control of contractor (ITD-SINOHYDRO) control of contractor (ITD-
SINOHYDRO JV)
SI No 11.12&13 in the acceptance criteria | We will submit WPS before
replace the word “Erector” and add | Fabrication and Erection.
8 ITP 2™ page | “contractor”. Separate method statement | WPS we will show on Board
in
required to provide against Sl no.11 welding with erection area.

Site Office:

Block I, Sonargaon Janapath Road, Sector-16,

Diabari, Uttara, Dhaka-1230, Bangladesh

Contacts:

Mobile No.: 008801791412432

Email: TtdSinohydroJV(Q [Link] 1
(17) <7 ITD-SINOHYDRO JV

Ref. No.: TID-SINOHYDRO JV/CP-02/NKDM/2018-0658 Attl

Date: 24 Sep 2018

In acceptance criteria add after word

, , , Yes we are accept the quality
“handling” the engineer may reviewed the
9 ITP SI no. 14 “ , , daily basis.
facility but the contractor is required to
maintain the quality daily basis
Add “final inspection sheet” before and | Inspector of Contractor we will
after erection in acceptance criteria replace | complete internal inspection of
10 SI no.19 the word “inspector” by contractor. Add | erection all items with Sub-
checklist before and after erection with all | contractor before issue RFI to
items. Engineer.
5.1 (1) the word “designed drawing”
, , Yes we are accept the replaced.
Page no. 7 of | replaced by construction drawing.
11 a , , 1. Construction drawing.
96 5.1 (11) the word “client” will replace by the
, 2. Engineer.
engineer.
Sentence should be erased (copper, min , o
Yes we input the inside of
12 53.1a 0.2% when copper steel 1s specified). And , Co
chemical composition able.
include inside chemical composition
In all table provide reference no. of ASTM
13 Page 8 of 96 | code. In summary table illegible. All data | Yes we have
completed.
shall be clearly mentioned
Provide in a separate painting details | The method statement of
14 Page 76 of 96 | mentioning each coating details painting procedure will be
submitted independently later.

Site Office:

Block I, Sonargaon Janapath Road, Sector-16,

Diabari, Uttara, Dhaka-1230, Bangladesh

Contacts:

Mobile No.: 008801791412432

Email: ItdSinohydroJV(@[Link] 2
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

CONTENTS
PAGE
1 PURPOSE 4
2 APPLICABLE CODES AND STANDARDS. 4
3 SCOPE OF INSPECTION 4
4 INSPECTION AND TEST PLAN 4
5 PROCEDURE 7
5.1 Shop Drawing 7
5.2 Full size Drawing 7
5.3 Material Inspection 7
53.1 Hot rolled products made from weldable, fine gain in structural steel 7
according to ASTM A36M : 2008
5.3.2 Material that not identified specification shall inspected and 10
acceptance criteria as follows;
5.3.3 Carbon Steel Structural Tubing in Rounds according to ASTM A 53 19
5.3.4 Anchor Bolts in according to ASTM A325 Type 1. 20
5.3.5 Bolts all fasteners used for connecting primary members in according 23
to ASTM A325 Type 3.
5.3.6 Carbon and Alloy Steel Nuts & washers in accordance with ASTM 24
A563 & ASTM F436
5.3.7 Carbon and Alloy Steel Nuts in accordance with ASTM A563M 24
54 Marking & Cutting 25
5.4.1 Marking Inspection 25
5.4.2 Cutting Inspection 25
5.5 Assembly Inspection 26
5.6 Welding Inspection 26
5.6.1 Personnel 27
5.6.2 Preheat and inter pass temperature 27
5.6.3 Point of measurement 27
564 Time of measurement 28
5.6.5 Welding consumable storage and treatment 28
5.6.6 Scope of NDT 30
56.7 Visual Examination 30
56.8 Weld Profiles 30
5.6.9 Radiographic Test 34
5.6.10 Ultrasonic Test 41

Document No. Revision Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02 | Date 24/09/18 Page 2 of Page 96

ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

5.6.11 Dye Penetrant Test 47

5.7 Dimension Inspection 49
5.7.1 Fabrication and Assembly 49
5.7.2 High Strength Bolt 56
5.7.3 Products 64
5.8 Painting Inspection 74
5.9 Packing Inspection 76
5.10 Erection Mark Inspection 77
5.11 Inspection, measuring and test equipment 78
512 Inspection and Test Agency Verification 78
5.13 Tolerances for Erection Activity 79
6 ATTACHMENT 81
6.1 Attachment 1 : Formats 81
6.2 Attachment 2 : Flow Chart 82
1.0 VISUAL INSPECTION REPORT 83
2.0 DIMENSION INSPECTION RECORD 84
3.0 PAINTING INSPECTION RECORD 85
4.0 PACKING INSPECTION RECORD 86
5.0 ULTRASONIC INSPECTION REPORT 87
6.0 DYE PENETRANT TESTING REPORT 88
8.0 RADIOGRAPHIC TESTING REPORT 89
9.0 CALIBRATION RECORD FOR STEEL TAPE 90
10.0 NON-CONFORMANCE REPORT (NCR) 91
11.0 REQUEST FOR INSPECTION OF WORK (RFI) 92
12.0 FINAL INSPECTION RECORD 93
13.0 PRE - SHIPMENT INSPECTION RECORD 94
14.0 INSPECTION APPLICATION 95
15.0 THIS PAGE IS INTENTIONALLY BLANK. 96
Document No. | Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001

No. 02

Date 24/09/18 | Page 3 of 96

ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

1. PURPOSE
This method statement shall be applied to fabrication and erection of Steel
Structural Works for
Dhaka Mass Rapid Transit Development Project. The method statement shall be defined
the

method of quality control from materials receiving until completion of erection

state.

2. APPLICABLE CODES AND STANDARDS

The fabrication and erection Shall Conform to the detail drawings approved Shop
Drawing The Codes anc
standard in accordance with following.

i ) BNBC ( Bangladesh National Building Code : 2010)

ii ) AISC 303 ( Standard Practice for Steel Bulildings and Bridges )

iii ) AWS D1.1 ( Amarican Welding Society )

iv) EN 1435 ( European Standard )

v ) ASTM ( American Standard for Testing and Material )

vi) JIS ( Japanese Industry Standard )

vil) ANSI/ASSE A-10.13-2011( Safety Requirement of Steel Erection)

3. SCOPE OF INSPECTIONS

a) Shop Drawing and Full Size drawing inspection.

b ) Material inspection

¢ } Marking and Cutting inspection

d ) Assembly inspection

e ) Welding inspection

f) Radiographic inspection

g ) Ultrasonic inspection

h ) Dye Penetrant Examination

i) Dimension inspection

j ) Painting inspection

k ) Packing inspection

4. INSPECTION AND TEST PLAN

A document sequentially list for a component , part , type of work , the
examination , inspection
and test activities (hereinafter called as inspections ) referring the necessary
documents to carry
out the operations and evaluate the results and indicating the inspection point of
the company ,
client and other involved Third Parties Inspectors or Testing Agency. The table of
Inspection
and Test Plan for fabrication and erection work is shown below.

Document No. Revision Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001 | No. 02 Date 24/09/18 | Page 4 of 96

INSPECTION AND TEST PLAN

Quality System

Project

Item Description
Location/Area
Project Location

: Dhaka Mass Rapid Transit Development Project.

Method Statement for Strutural Steel Works

CP-02,Block-1,Sonargaon Janapath Road, Sector-16,Diabari,Uttara

Depot,Line - 6,Dhaka.

Document Type
Date

Prepared by
ER Approved

: 1SO9001

: Control Document

: Sept-2018

: Nopphadon Sulaiman, GA Engineer.

: Consultant (NKDM)

No.

Activity

Frequency of
Inspection/Test

Inspection Activity

Document

Subcont:

ITD (ER
SINO

Form
Checklist No.

zceptance Criteria

FABRICATION INSPECTION
Welding Procedure Specification (WPS)

100%
Procedure Qualification Test Record (PQR)

Welder and Welding Operator Test (WQT)

100%

100%

H
H

C a

WPS
PQR. Lab. Test report

WQT. RT-report

1
2
3

Material Verification.

4.1 Material Mill Certificate

4.2 Material Inspection

100%

Material Mill Certificates

Review and certify :he WPS prepared by Fabricator

Witness the test, then review and certify the PQR prepared by

Fabricator. - :
Witness the test, then review and certify the WQT prepared by

Fabricator.

[Review the material mill certificates.

Daily Monitoring

|
w

Material Mill Certificates

Randomly check ths steel member for condition, dimension anc

Filler Metal and Consumables

Filler Metal Certificates

no
Inspection before Welding

ra

Inspection application QA-037

marking in comparison with the related mill certificates.

Review the mill certificates and inspect the storage and handing.
Randomly inspecticn for lay-out, material transfer mark, cutting,

10

Inspection during Welding

Daily Monitoring

Inspection after Welding

8.1 Visual and Dimension Inspection

Welding or Welder Record

Visual and Dimension Record

fit-up, dimension ard workmanship

Randomly inspecticn for welder, welding consumble, applicable

WPS and identification of weld seam.

Visual and dimension check in conjunction with Fabricator's tes:

record.

8.2 UT. For Complete Penetration Butt-Joint

8.3 UT. For Complete Penetration T-Joint

ASNT Level II, UT - Report

ASNT Level

Perform and certify NDE ( UT ) by qualified personnel Level Il.

Perform and certify NDE ( UT ) by qualified personnel Level

8.4 PT. For fillet weld joint

ASNT Level

Perform and certify NDE ( PT ) by qualified personnel Level |

Weld Repair and NDE (UT 8 PT) —

Ke EA

Repair Record. NDE - Report —

Repair procedure s“all ba prepared by Fabricator and submitted

to Engineer for revisw and approval. Any unacceptable defects

Final Inspection
100%

10.1 Visual Inspection

10.2 Completeness Check

10.3 Painting Inspection

10.4 Identification Mark/Part No.

10.5 Shipping Mark
10.6 Manufacturer Data Report

RFI ( QA- 011

Manufacturer Data Report

QA-001

QA-003
QA-004

[Link]-005 and/or QA-006

found by NDE (UT % PT; shall be repaired and re-examined.

Structure parts or members are completely fabricated and ready
for delivery ta job site. Fabricator shall prepare all complete
documents and test reports signed by authorzed person for
review by CSWIP cr CWI inspector level Il on the final
inspection [Link] completion of inspection with acceptable

result, inspector wil issue the "REQUEST FOR INSPECTION

OF WORK FORM (REI)” for that parts and members.

Symbol Legend

Symbol

Legend

H Mandatory Hold Point-Hold Until Approved

Document or Record Required

Symbol
Subcont

Legend
Subcontractor

Witness Point- Optional

Witness Point

Surveillance Point-Random {TP

REI Request for inspection to ER

Subcontract Inspection

Review Point z
Not Applicable

Inspecation

ITD
B=

cswiP
cw

ltalian Thai Cevelopmert PCL

Consultant (NKDM)

Certification Seheme Welding nspector Personnel

Certified Welding Inspector

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

Revision

Page No.

Date 24/09/18 |

Page 5 of 96
INSPECTION AND TEST PLAN

Project

Item Description
Location/Area
Project Location

: Dhaka Mass Rapid Transit Development Project.

: Method Statement for Strutural Steel Works

: Depot,Line - 6, Dhaka.

CP-02,Block-1,Sonargaon Janapath Road,Sector-16,Diabari,Uttara

Quality System
Document Type
Date

Prepared by
ER Approved

: 1ISO9001

: Control Document

: Sept-2018

: Nopphadon Sulaiman, QA Engineer.

: Consultant (NKDM)

No. Activity

Frequency of
Inspection/Test

Inspection Activity

Document

Subcont,

ITD [ER
SINO

Form
Checklist No.

Acceptance Criteria

FIELD INSPECTION Ñ
Welding Procedure Specification (WPS)

Procedure Qualification Test Record (POR)

100%
100%
WPS

R
R

PQR, Lab. test report

Welder and Welding Operator Test (WQT)

100%

Filler Metal and Consumables

100%

WQT, RT-report

| Filler Metal Certificates —_

Structure Parts and Members delivered from

Shop Fabricator

100%

[o
==

Inspection Report

Review and certify the WPS prepared by Erector.—

Witness the test, then review and certify the PQR prepared by
Erector.

Witness the test, then review and certify the WQT prepared by
Erector,

Review and mill certificates and inspect the storage and handing

Prior to start field assembly/welding, check the identification

mark of structure parts and members in conjunction with the
Inspection Report.

Assembly / Welding

[1
=

Welding/Welder Record

Inspection after Welding

17.1 Visual and Dimension Inspection

Randomly inspection for fit-up, dimension, workmanship, welde-,

welding consumable, applicable WPS and identification of weld
seam.

Visual and Dimension Record

17.2 UT For Complete Penetration Butt-Joint

ASNT Level II, UT - Report

17.3 UT For Complete Penetration T-Joint

17.4 PT. For fillet weld joint

ASNT Level Ti, UT - Report

Visual and dimension check in conjunction with Fabricator's tes:

record.

Perform and certify NDE ( UT } by qualified personnel Level

Perform and certify NDE ( UT ) by qualified personnel Level

ASNT Level Il, PT - Report

Perform and certify NDE ( PT ) by qualified personne! Level II.

18 |Weld Repair and NDE (UT & PT)

r ooo
7

Repaír Record, NDE-Report

Eo
=

Final Inspection

H RFI { QA- 011

Manufacturer Data Report

19.1 Visual Inspection

Form QA-001

Repair procedure s1all be prepared by Erector and submitted to

Engineer for review and approval. Any unacceptable defects
found by NDE (UT & PT) shall be repaired and re-examined.

Structure parts or members are completely fabricated and ready

for Erection. Erector shal! prepare all complete documents and

19.2 Completeness Check

19.4 Identification Mark / Part No.

19.5 Field Test Report

Form [Link]-005 and/or QA-006

Form QA-003
Form CA-004

test reports signed by authorzed person for review by CSWIP or

CWI inspector level Il on the final inspection date. After
completion of inspection with acceptable result, inspector wi

issue the "REQUEST FOR INSPECTION OF WORK FORM

(RE1)” for that parts and members.

Symbol Legend

Symbol

Legend

Symbol

H Mandatory Hold Point-Hold Until Approved

Witness Point- - Optional

Witness Point

D Document or Record Required

x Subcontract Inspection
R Review Point

Subcont
ITD

Legend
Subcontractor o E
Italian Thai Development PEL —

ER

Surveillance Point-Random ITP

Request for inspection to ER

Not Applicable

CsSwIP

I Inspacation

EW

Consultant (NKDM) —_
Certification Scheme Weding inspector Personnel
Certified Welding Inspector

"Document No.
ITD-SINOHYDRO JV/CP02/MS/SS0DO1

No. 02
Revision
| Date 24/08/18

Page No.

Page 6 of 96
ITD-SINOHYDRO JY Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

5. PROCEDURE
5.1 Shop Drawing

i ) All shop drawing shall be checked by Engineer to be in accordance with approved

detailed Construction drawing

ii } Shop drawing shall be submitted for approved to Engineer prior to commencement

of fabrication

5.2 Full size Drawing

i ) The measuring tapes which are used for fabrication shall be calibrated to match
with the master measuring steel tape
as following
a ) Fix the master measuring steel tape ( 30 M ) on the floor with a tension of 10
kgs.

b ) Put the measuring tape to be calibrated parallel with master measuring steel
tape and stretch

c ) When the both points of 30 Meter on the measuring tape being calibrated and
master measuring tape
coincide on then measure the tensile force in the tape being calibrated and use
this value for

fabrication measurement control.

ii ) Inspection of steel marking tape and template.

All dimensions and information of marking tape, template, gauge and shop drawing
(include
shrinkage and extension value) shall be check by Engineer.

5.3 Material Inspection

5.3.1 Hot rolled products made from weldable, fine gain structural steel in
according to ASTM A 36M : 2008.

Grade Designation: For Plate , Shape ,and Bars : Tensile strength in Mpa 400 -
550 , Minimum Yield Point Mpa 250.

a ) Chemical composition: The chemical composition was determined

by ladle analysis that it shall be complied with the value as the following;

Chemical composition:

C (Max.) 0.25 - 0.29 %

Si (Max.) 0.40%
Mn (Max.) 1.20%
P (Max.) 0.04%
S (Max.) 0.05%
Cu (Min.) 0.20%
Document No. Revision | Page No.
ITD-SINOHYDRO JV/CP02/MS/SS001 | No. 02 Date 24/09/18 | Page 7 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

b ) Mechanical properties : The mechanical properties of steel shall comply with

the requirement as the followings;

Notes : a ) Refer to ASTM AG/A6M for speciment orientation under tension test.
b) Yield Point 220 Mpa for 20 mm thickness.

c) For wide flange shapes aver 634 kgs/m , 550 Mpa max. Tensile strength does not
apply
and minimum elongation in 50 mm. long specment of 19 percentage applies.

d) Elongation is not required to be determined for floor plates.

e) For plate wider than 600 mm. elongation requirement is reduced 2 percentage
points.
f} All structural steel shall be manufactured by reputed manufactures only.

Cc ) Dimension tolerance for round bar.

i } Permissible variations for the nominal diameter are also given in table 1.

Table 1 Diameter, permissible variations, cross-section, weight and surface area.

Diameter Cross Surface Diameter Cross ha Surface

Weight] eig

d Section Area d Section) Area

Series| Series Perm. Series | Series Perm.

AV BY Normal A” Bg" Normal

variation em? |Kg/m| cm¥m variation cm? | Kg/m | em%m
a 0.503 | 0.395 251 44 +08 15.2 | 11.9 | 1380
10 0.785 | 0,617 314 45 15.9 | 12.5 | 1410
12 +04 1.13 0.888 377 47 17.3 | 13.6 | 1480
13 1.33 1.04 408 46 18.1 | 14.2 | 1510
14 1.54 1.21 440 | 50 | 19.6 | 15.4 | 1570
16 2.01 1.58 503 53 22.4 | 17.3 | 1670
17 2.27 1.78 534 55 23.8 | 18.7 | 1730
18 2.54 2.00 565 60 28.3 | 22.2 | 1880
19 2.84 2.23 597 63 31.2 | 24.5 | 1980
20 +0.5 3.14 2.47 628 65 33.2 | 26.0 | 2040
21 3.46 2002 660 70 38.5 | 30.2 | 2200
22 3.80 2.98 691 75 44.2 | 34.7 | 2360
23 4.15 3.26 723 80 50.3 | 39.5 | 2510
24 4.52 3.55 754 85 +1.3 56,7 | 44.5 | 2670

Document No. | Revision Page No.

ITD-SINOHYDRO JV/CPO2/MS/SS001 | No. 02 | Date 24/09/18 Page 8 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steet Works

25 4.91 3.85 785 90 63.6 | 49.9 | 2830

26 5.31 4.17 817 95 70.9 | 55.6 | 2980
27 5.73 4.49 848 100 78.5 | 61.7 | 3140
28 6.16 4.83 880 110 +15 95.0 | 74.6 | 3480
30 7.07 5.55 942 120 113 | 88.8 | 3770
+0.6
31 7.55 5.92 974 130 | +2 133 | 104 | 4080
32 8.04 6.31 1010 140 154 | 121 | 4400
34 9.08 7.13 1070 150 177 | 139 | 4710
35 9.62 7.55 1100 160 201 158 | 5030
36 10.2 7.99 1130 170 |+2.5 227 | 178 | 5340
37 10.8 8.44 1160 180 254 | 200 | 5650
38 10.8 11.3 8.90 1190 190 284 | 223 | 5970
40 12.6 9.86 1260 200 314 | 247 | 6280
42 139 | 10.90 | 1320
Note:
1) Series A contains the preferred diameters. Round Steel in diameters of series B
should only be ordered if it
is not possible to use a dimension from series A.
2) Cross-section (D?. pY4 » 0.785. D*

ii ) The difference between the largest and smallest diameter measured in the same
cross-sectional plan, shall not exceed

80% of the permissible total variations for diameter according to table 1(e.g.
maximum 0.8 mm for d=20 mm)

ii ) Round steel shall be straight to within the permissible variations given in

table 2.

Table 2. Permitted Variations in Straightness for Bars

Maximum Permitted Variation in Straightness , mm*

Standard Tolerances 6 mm. in any 1500 mm. or ( length in mm * / 250)

Special Tolerances 3 mm. in any 1500 mm. or ( length in mm / 500 )

A Permitted variations in straighness do not apply to hot - rolled bars if any

subsequent heating operation has
been performed.

5 Round to the nearest whole millimetre.

Document No. Revision Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001 | No. 02 Date 24/09/18 Page 9 of 96

ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

iv ) Permissible length variations shall be within value in table 3

Table 3. Permissible length variations

Diameter Length Length details to be

Type of length
d Range 1 Permissible variation given when ordering
< 70 26000 <12000 [When material is ordered
>70, <120 |>3000 <9000 |by weight, the length may
> 120, <200 |>3000 <6000 |vary between the maximum
Manufacturing length 1) None ?
and minimum dimension
ruated for manufacturing
lengths.
< 70 >6000 < 12000
Fixed length >70, <120 |>3000 <9000 +100? Required fixed length in mm.
2120, <200 | 23000 < 6000
< 70 > 6000 <12000 <1 100
270, <120 |23000 <9000 |Preferred :
Required exact length and required
Exact length > 120, <200 |>3000 <6000 |+50, +25, +10 permissible variation in mm.
+59

Note:

12 Possibility for shorter ar longer lengths shall be agrees at the time of

ordering.
P Round steel can also be supplied in limited manufacturing lengths falling within
a range of length stipulated when
ordering. The difference between the shortest and longest length in this length
must at least 2000 mm(e.g. 6000 to 8000)
» Subject to agreement when ordering, the total ranges for the permissible
variations may be placed entirely on the plus

side, e.g. +200, 0 (instead of + 100) for fixed lengths or +50,0 (instead of + 25)
for exact lengths.

5.3.2 Material that not identified specification shall inspected and acceptance
criteria as follows;

[Link] Steel plate

1) Permissible varlatlon in thickness

Table A1.1 Permissible Variations in thickness for steel plates, 300 mm. and under
in thickness when order to thickness.

NOTE 1---Permissible Variation under specified thickness, 0.3 mm.

NOTE 2---Thickness to be measured at 10 to 20 mm. From the longitudinal edge.

Document No.

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Date 24/09/18

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Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

NOTE 3---For specified thicknesses other than those shown, the next higher
thickness will apply.

NOTE 4---For thickness measured at any location other than that specified in Note
2, the permissible maximum

over tolerance shall be increased by 75 % , rounded to the nearest 0.1 mm.

NOTE 5---Where “...” appears in this table there is no requirement.

Table A1.1 Permissible Variations in thickness for steel plates

Tolerance over specified thickness and widths given in millimeters, mm.

Specified 1200 Over | 1500 1800 | 2100 | 2400 | 2700 | 3000 | 3300 | 3600 | 4200
Thickness and 1200 to to to to to to to to to and
mm. Under 1500 | 1800 2100 | 2400 | 2700 | 3000 | 3300 | 3600 | 4200 | Over
excl. excl. excl excl | excl excl excl | excl | excl
5.0 0.8 08 0.8 0.8 08 | 0.8 0.8 0.9 1.0
5.5 0.8 0.8 0.8 0.8 08 | 0.8 0.8 0.9 1.0
6.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.1
7.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.2 1.4
8.0 0.8 0.8 0.8 0.8 08 | 0.8 0.9 1.0 1.2 | 14
9.0 0.8 0.8 0.8 0.8 0.8 | 0.8 1.0 1.0 1.3 | 15
10.0 0.6 0.8 0.8 0.8 0.8 | 0.8 1.0 1.0 1.3 | 1.5 1.7
11.0 0.8 0.8 0.8 0.8 0.8 | 0.8 1.0 1.0 1.3 | 1.5 1.7
12.0 0.8 0.8 0.8 0.8 0.8 | 0.9 1.0 1.0 1.3 | 1.5 1.8
14.0 0.8 0.8 0.8 0.8 09 | 09 1.0 1.1 1.3 | 15 1.8
16.0 0.8 0.8 0.8 0.8 0.9 | 09 1.0 1.1 1.3 | 1.5 1.8
18.0 0.8 0.8 0.8 0.8 0.9 | 1.0 1.1 1.2 14 | 1.6 2.0
20.0 0.8 0.8 0.8 0.8 0.9 | 1.0 1.2 1.2 1.4 | 1.6 20
22.0 0.8 0.9 0.9 0.9 1.0 | 11 1.3 1.3 1.5 | 1.8 2.0
25.0 0.9 0.9 1.0 1.0 1.0 | 1.2 1.3 1.5 1.5 | 1.8 22
28.0 1.0 1.0 11 1.1 1.1 | 1.3 1.4 1.8 1.8 2 22
30.0 1.1 1.1 1.2 1.2 1.2 | 14 1.5 1.8 1.8 | 21 2.4
32.0 1.2 1.2 1.3 1.3 1.3 | 15 1.6 2.0 20 | 23 2.6
35.0 1.3 1.3 1.4 1.4 14 | 1.6 1.7 2.3 23 | 25 2.8
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Contract No. CP-02

Method Statement for Strutural Steel Works

38.0 1.4 1.4 1.5 1.5 1.5 1.7 1.8 23 23 | 27 3.0

40.0 15 1.5 1.6 1.6 1.6 1.8 2 25 2.5 2.8 3.3
45.0 1.6 1.6 1.7 1.8 1.8 2 23 28 2.8 3 3.5
50.0 1.8 1.8 1.8 2.0 20 | 23 25 3.0 3.0 3.3 3.8
55.0 2.0 2.0 2.0 22 22 | 25 2.8 3.3 33 | 35 3.8
60.0 23 23 23 24 24 28 3 34 34 3.8 4.0
70.0 2.5 2.5 25 2.6 2.6 3) 313) 3.5 36 | 4.0 4.0
80.0 2.8 2.8 28 2.8 2.8 33 e 3.5 38 4.0 4.0
90.0 3.0 3.0 3.0 3.0 3.0 3'5 315 3.5 3.6 4.0 4.4
100.0 3.3 3.3 3.3 3.3 3.5 | 38 3.8 3.8 38 | 44 4.4
110.0 3.5 3.5 3.5 3.5 3.5 3.8 3.8 3.8 3.8 4.4 4.4
120.0 38 3.8 3.8 38 38 | 38 3.8 3.8 38 | 48 4.8
130.0 4.0 4.0 4.0 4.0 4.0 4.0 40 4.0 4.0 5.2 5.2
140.0 4.3 4.3 4.3 43 4.3 43 4.3 4.3 43 56 5.6
150.0 4.5 4.5 4.5 45 4.5 4.5 45 4.5 45 5.6 5.6
160.0 | 4.8 4.8 18 4.8 4.8 4.8 4.8 4.8 4.8 5.6 5.6
180.0 54 54 54 54 54 5.4 5.4 5.4 54 6.3 6.3
200.0 5.8 5.8 6.0 6.0 6.0 6.0 6.0 6.0 6.0 7.0 7.0 |
250.0 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 8.8
300.0 7.5 7.5 9.0 9.0 9.0 | 9.0 9.0 9.0 90 | 90 9.0
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Contract No. CP-02

Method Statement for Strutural Steel Works

ii) Permissible variation in width and length

Table A1.2 Permissible Variations in width and length for shear plate.

Specified Dimensions, mm Variations Over Specified Width and LengthA for

Thicknoss, mm, and Equivalent Masses, kg/m2 Given
10.5 excl 10.5 to16, excl 16 to 25, excl — 25to 50, inclB
78.50 excl 78.50 to | 25.610 | 196,2t0
Length width - —
125.6, excl 196.2, excl 392.5, excl
Width | Length! Width | Length | Width | Length Width | Length
Up To 1500, excl 10 13 11 16 13 19 16 25
to 1500 to 2100, excl | 11 16 13 1 18 | 16 22 19 25
3000 2100 to 2700, excl 13 19 16 22 19 25 25 29
excl 2700 and over 16 22 19 25 22 29 29 32
3000 To 1500, excl 10 19 13 22 16 25 19 29
to 1500 to 2100, excl 13 19 16 22 19 25 22 32
6000 2100 to 2700, exct 14 | 22 18 24 21 29 25 35
excl 2700 and over 16 25 19 29 22 32 29 35
6000 To 1500, excl 10 25 13 29 16 32 19 38
to 1500 to 2100, excl 13 25 16 29 19 32 22 38
9000 2100 to 2700, excl 14 | 25 18 32 22 35 25 38
excl 2700 and over 18 29 22 32 25 35 32 44
9000 To 1800, excl 11 29 13 32 16 35 19 41
to 1500 to 2100, excl 13 32 16 35 19 38 22 41
12000 2100 to 2700, excl | 14 2 BN 19 35 22 38 25 48 1
excl 2700 and over 19 35 2 ] 38 25 a 32 48
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Contract No. CP-02

Method Statement for Strutural Steel Works

12000 To 1500, excl 11 32 13 38 16 41 19 48

to 1500 to 2100, excl 13 35 16 38 19 41 22 48
15000 2100 to 2700, excl 16 35 19 38 22 41 25 48
excl 2700 and over 19 38 22 41 25 44 32 48
15000 To 1500, excl 13 | 44 16 48 19 48 22 57
to 1500 to 2100, excl 16 44 19 48 22 48 25 57
18000 2100 to 2700, excl 16 44 19 48 22 48 29 57
excl 2700 and over 22 44 25 51 29 57 32 64
To 1500, excl 14 51 19 54 22 57 25 70
18000 1500 to 2100, excl 19 51 22 54 25 57 29 70
and over 2100 to 2700, excl 19 51 22 54 25 57 32 70
2700 and over 25 51 29 60 32 64 35 76

Note:

A Permissible variations under specified width and length, 6 mm.

5 Permissible variations in length apply also to Universal Mill plates up to 300 mm

in width for thicknesses

over 50 to 65 mm, inc., except for alloy steel up to 50 mm thick.

iii ) Permissible variation in flatness

Table A1.13 Permissible variations from flatness for carbon steel plates.

NOTE 1---When the longer dimension is under 900 mm, the permissible variation
should not exceed 6 mm.

When the longer dimension is from 900 to 1800 mm, incl., the permissible variation
should not exceed 75 %

of the tabular amount for the specified width, but in no case less than 6 mm.

NOTE 2---These variations apply to plates that have a specified minimum tensile
strength of not more than

400 MPa or comparable chemical composition or hardness. The limits in the table are
increased 5 % for plates

specified to a higher minimum tensile strength or compatible chemistry or hardness.

NOTE 3---This table and these notes cover the permissible variations for flatness
of circular and sketch plates,

based on the maximum dimensions of those plates.

NOTE 4---Where “. . .” appears in this table there is no requirement.

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Method Statement for Strutural Steel Works

Table A1.3 Permissible variations from flatness for carbon steel plates.

Permissible Variations from a Flat Surface for Specified Widths, mm RO

900 1200 | 1500 | 1800 | 2100 | 2400 | 2700 | 3000 | 3600 | 4200
Th e Mi Up to to to to to to to to to to and
900 1200 1500 | 1800 | 2100 | 2400 | 2700 | 3000 | 3600 | 4200 | over
excl excl excl | excl | excl excl | excl | excl | excl | excl
To 6, excl To 47.1, excl 14 19 24 32 35 38 41 44 48
6 to 10, excl 47.110 78.5, excl 13 16 19 24 29 32 35 38 41
10 to 12, excl 78.5 to 94.2, excl 13 14 16 16 19 22 25 28 32 48 54
12 10 20, excl 94.2 to 157.0, excl 11 13 14 16 16 19 25 25 29 38 51
20 lo 25, excl 157,0 to 196.2, excl 11 18 14 16 16 16 19 22 25 35] 44
25 to 50, excl 196,2 to 392,5, excl 10 13 13 14 14 16 16 16 18 29 38
50 to 100, excl 392.5 to 785.0, excl 8 10 11 13 13 13 13 14 16 22 29
100 to150, excl 785.0 to 1178, excl 10 11 13 13 14 14 16 19 22 22 25
150 to200, excl 1178 to 1570, excl 11 13 13 16 18 19 22 22 25 25 25
200 t0250, excl 1570 to 1962, excl 13 13 16 18 19 21 22 ' 24 25 25 25
250 t0300, excl 1962 to 2355, excl 13 16 19 21 22 24 25 25 25 25 25
300 to 400, incl 2355 to 3140, incl 16 19 21 22 24 25 25 25 25 25
Note:

A Flatness Variations for Length-The longer dimension specified is considered the

length, and permissible
variation in flatness along the length should not exceed the tabular amount for
specified width in plates up to

4000 mm in length, or in any 4000 mm of longer plates.

B Flatness Variations for Width-The flatness variations across the width should not
exceed the tabular amount for

the specified width.

iv } Permissible variation in camber:

Table A1.4 Permissible camber * for sheared plates and gas cut rectangular plates
all thickness.

Maximum permissible camber, mm = length in millimeters / 500

Note A camber as if relates to plates is the horizontal edge curvature in the

length, measured over the entire

length of the plate in the flat position.

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Method Statement for Strutural Steel Works

[Link] Steel angle

i ) Permissible variation in cross section for angle.

Table A1.5 Permissible variation in cross section for angle (L shape)

Note — Where “...” appears in this table there is no requirement.

A, Flange Width, or iT j0utcf Variations from Thickness for Thickness

Length of Leg, mm. Square, per Given, Over and Under, mm.
Norminal Size ¥ , mm.
Over Under mm of
5 and Under | Over 5 to 10 Over 10
theoretical theoretical
25 and under 1 1 0.0265 0.2 0.2
Over 25 to 50, incl. 1 1 0.026 9) 0.2 02 0.3
Qver 50 to 75, excl. 2 2 0.026 * 0.3 0.4 0.4
75 to 100, incl. 3 2 0.026"
Over 100 to 150, incl. 3 3 0.026)
Over 150 5 3 0.026 ®

A) For unequal angles, longer leg determines classification.

50.026 mm/mm = 1-1/2* The tolerance shall be rounded to the nearest millimeter
after calculation.

ii ) Permissible variations in length for angle.

Table A1.6 Permissible variations in length for angle

Note — Where”...” appears in this table there is no requirement.

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Contract No. CP-02

Method Statement for Strutural Steel Works

Table A1.6 Permissible variations in length for angle

Variations from Specified Length for Lengths Given, mm

aon 1.5 to 3 m,excl, 3 to 6m, excl. 6 to 8m, incl, 9 to 12m, incl | 12 to 15m incl
ik e a Qver 20 m,
Over | Under Over | Under | Over |Under| Over | Under | Over |Under| Over | Under |
Over | Under
Under 75 16 0 25 0 38 0 51 0 64 0 64 0
75 and Over 13 6 13 6 13 6 19 6 25 6 29 6 32 6

Note:

* Greatest cross-sectional dimension.

iii ) Permissible variations in Straightness for angle.

Table A1.7 Permissible variations in Straightness for angle.

Variable Nominal Size *), mm. Permissible Variation, mm.

Camber Under 75 4 x number of meters of total length
75 and over 2 x number of meters of total length

Note:

A Greatest cross-sectional dimension

5.3.3 Square tube and Rectangular tube hollow section in according to ASTM A500
Grade B

i } Out side dimensions.

The specified dimensions measured across the flats at positions at least 50 mm from
either end of the tubing and

including allowance for convexity or concavity shall not exist the plus and minus
tolerances, show in table 3.

Table 3 Outside Dimension Tolerances for Square and Rectangular Structural Tubing

Outside Large Flat Dimension

in (mm)

Large Flat Dimansion

Tolerance, 2 plus

And minus. In (mm

2% (63.5) or under
Qver 5 % (139.7)

Over 2% to 3 % (63.5 to 88.9), incl.

Over 3 % to 5% (88.9 ta 139.7), incl.

0.020 (0.51)
0.025 (0.64)
0.030 (0.76)

0.01 times large flat dimension

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No. 02 Date 24/09/18

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Contract No. CP-02

Method Statement for Strutural Steel Works

Note:

A Tolerances include allowance for convexity or concavity. For rectangular tubing

having a ratio of outside large to
small flat dimension less than 1.5, and for square tubing. The tolerance on small
flat dimension shall be identical to
the large flat dimension tolerance. For rectangular tubing having a ratio of
outside large to small flat dimension

greater than 3.0, the tolerance on small flat dimension shall be 2.0 times the
large flat dimension tolerance.

ii ) Wall thickness

The minimum wall thickness at any point of measurement on the tubing shall be not
mare than 10 % less than
nominal wall thickness specified. The maximum wall thickness, excluding the weld
seam of welded tubing, shall

be not more than 10 % greater than the nominal wall thickness specified. The wall
thickness on square and
rectangular tubing is to be measured at the center of flat.

iii ) Length

Structural tubing is normally produced in random mill lengths (1.5 m), in multiple
length, and in specified mill lengths.
The length tolerance shall be according to table 4.

Table 4 Specified mill length tolerances for structural steel.

22 ft (6.7 m } And Under Over 22 to 44 ft (6.7 m to 13.4 m ) , incl

Over Under Over Under
Length tolerance for specified % Y % Ya
Mill length, in. (mm) (12.7) (6.4) (19.0) (6.4)

iv) Straightness
The permissible variation for straightness of structural tubing shall be 10.4 mm
times the number of meters of

total length divided by 5.

v ) Squareness of sides.

For square or rectangular structural tubing, adjacent sides may deviate from 90° by
a tolerance of + 2 * max.

vi ) Radius of corners

For square or rectangular structural tubing, the radius of any outside corner of
the section shall not exceed three
times the specified wall thickness.

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Contract No. CP-02

Method Statement for Strutural Steel Works

vii ) Twist
The tolerances for twist or variation with respect to axial alignment of the
section, for square and rectangular stru-

ctural tubing, shall be shown in table 5. Twist measurements are not to be taken
within 50 mm of both ends of the

tube.
Table 5 Twist tolerance for square and rectangular structural tubing.
Maximum Twist in the First 3 ft ( 1 mm ) and in each additional 3 ft
Specified Dimension of Longest Side, in.(mm)

In mm
1% (38.1) and under 0.05 1,39
Over 1 % to 2% (38.1 to 63.5), incl 0.062 1.72
Over 2 % to 4 (63.5 to 101.6), incl 0.075 2.09
Over 4 to 6 (101.6 to 152.4), incl 0.087 2.42
Over 6 to 8 (152.4 to 203.2), incl 0.1 2.78
Over 8 (203) 0.112 3.11

5.3.3 Carbon Steel Structural Tubing in Rounds according to ASTM A 53

a)Chemical Composition: for maximum wall thickness < = 15.88 mm. and maximum
periphery of 1626 mm.

of product analysis

Carbon (Max.) 0.30%

Manganese (Max.) 1.20%
Phosphorus (Max.) 0.05%
Sulphur (Max.) 0.045%
Copper (Max.) 0.40%
Nickel (Max) 0.40%
Chromium ( Max ) 0.40%
Molybdenum (Max) 0.15%
Vanadium 0.08%

b ) Mechanical properties

Tensile strength 330 (Mpa) (min)

Yield strength 205 (Mpa) (min)
Elongation at fracture, (Lo=5.65VS,) 23% (min)

Note ; For thickness < 40 mm. minimum elongation on gauge length.

Impact properties minimum aver. of energy (J) 27

10 x10 mm Speciment at 20 degree C

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Contract No. CP-02

Method Statement for Strutural Steel Works

Cc) Dimensional Tolerance

Round Structural Tubing

Outside dimention ( 38mm and under +0.4 mm)
+1%)

+125% Any Point shall be not more than under

Outside dimention ( 50mm and over

Thickness (T)
The minimum wil thickness on innspection shall
conform to the requirement in Table X 2.4 ASTM A53.
5.3.4 Anchor Bolts in according to ASTM A325 Type 1.
a)Chemical composition of Anchor Bolts Shall have a heat analysis conforming to the
requiresments

specified use in Table 1

TABLE 1 Chemical Requirements for Type 1 Bolts

Carbon Steel

Element
Heat Product
Analysis Analysis

Carbon 0.30-0.52 0.28-0.55

Manganese, min 0.60 0.57

Phosphorus, max 0.040 0.048

Sulfur, max 0.050 0.058

Silicon 0.15-0.30 0.13-0.32

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Contract No. CP-02

Method Statement for Strutural Steel Works

5.3.5 Bolts all fasteners used for connecting primary members in according to ASTM
A325 Type 3.

a)Chemical composition of Bolts Shall have a conforming to the requiresments Table

-2

{ily As25-10

TABLE 2 Chemical Reguirements for Type 3 Heavy Hex Structural Botts”

Composttion, a
Type 3 Balls”
Etoment A a c D E F

Carbon:

Heat analysis 0.33-0.40 0,360.48 015-025 0.15025 020-0.25 0200.25

Protfust analysis 0.310.942 0.28-0.50 0.14-026 0.14-0.28 0.18-0.27 0.18-0.28

Manganeso:

Heal anal 0.90-1.20 0.70-090 0.80-1.35 0.40-1.20 0.60-1.00 0.00-1.20

Product analysis 0.86-1.24 0.67-0.93 0.76-1.39 0.36-1.24 0.56-1.04 0.86-124

Phosphorus!

Heal analysis 0.096 max 9.086-0.12 0,095 max 0.035 max 0.036 mar 0.035 max

Product anatyaig 0.340 max 0.080.125 0.040 man 0.040 max 0,040 max. 0.040 max
Sulfur:

Heal analysis 0.046 max 0.040 max 0.040 max 0.040 max 0.040 max 00410 maz

Product analyals 0.045 max 0.045 max 0.045 max 0,045 max 0.045 max 0.045 max
Silicon:

Heal analysis 0.15-0.35 0.30-0.50 0.15-0.36 026-050 0.15-0.35 0.15-0.45

Product analysis 0.13037 0250.55 0.13-037 0200.55 9.13-0.37 0130.37

Copper.

Heal analysis 0.25-DAS 0.20-0.40 0.20-0.50 0.30-C.50 ©.30-0.80 020-040

Product analysis 022-048 017-043 017-053 0.27-0.63 0.27-0.63 017-043

Nickel:

Heat analysis 0.25-045 0.50-0,80 0250.50 0.50-0.80 0.30-0.60 0.20-0.40

Product anatysis 0220.48 0.470.834 022-053 047-0683 0.27-0.83 017-DA3

Clwamiva:

Heat analysis 0450.65 0.50-0.76 0.30-0.50 0.801 00 0 800.90 0.450.658

Product analysis 0.42-0.88 0.47-0.83 0.27-0.53 0.845-1.08 0.55-0.86 042008

Vanadium:

Haal analysis O hal 0.020 min a 5 a

Produci analysis bd " 0.010 min a 5 at

Molybdenum:

Heal analysis e 0.08 max O 0.10 max LJ a

Product analysis E 0.07 max 5 0.11 maz o O

Titanium:

Meal analysis o fn 5 905 max 5 O

Product analysis e 2 0.08 max e 0

“AA, B,C, D, E, and F are classos ol matedal used for Type 3 bolts. Selection of a
class shall be at the oplion of the bolt manufacturer,

9 These elements are not specified os required,

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Contract No. CP-02

Method Statement for Strutural Steel Works

b) Mechanical properties of Bolts Shall Conform to hardness specified in Table 3

TABLE 3 Hardness Requirements for Bolts

Bolt Nominal
Size Length
in, in, Brinell Rockwell C
LA
Min Max Min Max
Ye to 1,incl Less than 253 319 25 34
2D
20 and 5 319 _ 34
over
isto 1%, Less than 223 286 19 30
incl 3D
3D and =F 286 a 30
over

D = Nominal diameter or thread size.

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Contract No. CP-02

Method Statement for Strutural Steel Works

c) Mechanical properties of Bolts A Shall Conform to Table -4

TABLE 4 Tensile Load Requirements for Bolts Tested Full-Size

Prat Loan Alternative

= . Length Proof
Gol Sere, Trends gar Measure Load? Yield
inah, and Senas Stress Area,” Tensile Load,” ment Strengih
Designation In? min, 1bt Method Method
Column 1 Column 2 Column 3 Column 4 Column 5
E — 13 UNC 0.142 17 050 12 050 13 050
38-11 UNC 0.226 27 100 19 200 20 800
-10 UNC 0.334 40 100 28 400 30 700
A -9 UNC 0.462 55 450 39 250 42 500
1-8 UNC 0.606 72 700 51 500 55 750
1% —7 UNC 0.763 80 100 56 450 61 800
1% —7 UNC 0.969 101 700 71 700 78 500
138 —6 UNC 1.155 121 300 85 450 93 550
tz —6 UNC 1.405 147 500 104 000 113 800

“ The stress area is calculated as follows:

As - 0.7854 [D (0.9743/m

where

As = stress area, in.”,

D = nominal bolt size, and

rn = threads per inch

9 Loads tabulated are based on the following:

Bolt Size, in. Column 3 Column 4 Column 5

Ye to 1, incl 120 000 psi 85 000 psi 92 000 psi
114 to 11% , incl 105 000 psi 74 000 psi 81 000 psi
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Contract No. CP-02

Method Statement for Strutural Steel Works

5.3.6 Carbon and Alloy Steel Nuts & washers in accordance with ASTM A563 & ASTM
F436
Nuts shall conform to ASTM A536 grade DH3 with ASTM F436 washers for primary member

Nuts shall conform to ASTM A536 grade H with ASTM F436 washers for secondary member

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Contract No. CP-02

Method Statement for Strutural Steel Works

5.4 Marking 8 Cutting

5.4.1 Marking Inspection

Before cutting process, the materials shall be inspected as follows :

1)Before carrying out marking, check physical, dimension and material type for
conforming correct
material being delivered.

2) Identified piece mark according to the cutting plan documents.

3) Heat or lot number of materials and recorded for traceability purpose.

4) For all steel materials, on the surface shall be identified for mark cutting
line and recheck with
template but in assembly state the steel materials.

5) For automatic cutting machine, the marking can be identified after cutting, but
shall be matched

between heat or lot number of materials and the cutting plan document before.

5.4.2 Cutting Inspection

1) joint preparation for structure assembly shall be in accordance with cutting

plan; unless otherwise
instructed.

2) Severance cuts shall be produced without defects. Otherwise, any material in the
vicinity of the cut
which has been damaged shall be removed by suitable process such as planing,
milling, grinding,
and/or filing.

3) The roughness of all thermal cut surfaces shall be no greater than 25 mm. for
material up to 102 mm.
thick and 50 mm. for material 102 mm. to 203 mm. thick, with the following
exception : the ends of
members not subject to calculated stress at the end shall not exceed a surface
roughness value of 50
mm.

4) Shear cuts or punched notches in members over 16 mm. in thickness, which are
subject to

tensile stress, the cut faces shall be worked down such as planing, milling,
grinding, and/or filing.

5) Gas notch/imperfection on joint or adjacent surface result from the thermal

cutting are to be repaired
or re-cut.

6) Repairing by grinding when the imperfection did not deep over 1 mm., otherwise
repairing by welding
and grinding.

7) Beveling edges shall be inspected to ensure that each dimension and orientatión
are correct and
suitable for doing the consequence fabrication processes by bevel gauge and
template.

8) Pipe beveling edges shall be inspected the points which enough to prove the
curreclness, such as for
T, K or Y-joints shall be inspected at least 2 points of each zone, e.g. heel zone,
toe zone, side zone,
and transition zone.

9) Length of parts shall be inspected with allowable deviation plus zero and minus
according to a

specified joint root opening deviation which indicate in the approved welding
procedures.

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Contract No. CP-02

Method Statement for Strutural Steel Works

5.5 Assembly Inspection

1) Fit - up dimension / location references shall be referenced to shop drawing.

2) QC Inspector is to coordinate with production on fit - up completion status and

to perform
inspection, trace-ablity and dimension verification.

3) In addition to inspection on the fit -up joints, QC inspector must verify

dimension for overall
assembly before commencing welding. Any deviation must be rectified before welding.
Dimension
taken commencing welding. Any deviation must be rectified before welding. Dimension
taken
before welding shall be record and kept for post -welding dimension verification.

4) Fit -up inspection status must be indicated adjacent to the joint being
inspected, and to

indicate date, appropriate weld symbol where particular weld size is required.

5) Joint tolerances shall be within the specified allowances given in applicable

specification
and or Weding Procedure Specification ( WPS).

6) Dimension shall be within the allowable dimension tolerance specified.

7) For field assembly shall be checked :

a) Set structural frames accuracy to lines and elevations indicated.

b) Level and plumb individual members of structure within tolerance or as specified

on the drawings.
d) Alignment and adjust various members forming a part of a complete frame or
structure before
permanently fastening.

5.6 Welding Inspection

Visual inspection must be conducted before NDE all welds shall be performed by
welders
and welding operators qualification.

1) QC inspector shall coordinate with welding foreman to confirm the completion

status of weld.

2) Welding foreman shall be responsible to check all completed welds are acceptably
completed and ready for inspection before confirming the status with QC inspector.

3) Welder shall clean all completed welds and remove weld spatters on adjacent area
ready for
visual inspection. Welder ID, date and time of weld completion are to be indicated
adjacent to
the weld.
4) QC inspector shall visual check/verify the overall weld condition, this includs
weld surface
appearance, dimension. Result of inspection and date of acceptance to be indicated
adjacent to the
weld.

5) The normally performed on weld in the as weld condition.

6) Performance of direct inspection, the access shall be sufficient to place the
eye within
600 mm. of the surface to be examine and at an angle not less than approximately 30
degree.

7) Acceptance standard shall be evaluated according to the following criteria

American Welding Soceity
AWS D1.1 2010.

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Contract No. CP-02

Method Statement for Strutural Steel Works

5.6.1 PERSONNEL

Personnel who carry out examination in accordance with American Welding Soceity /
European
standard should:

a) be familiar with relevant standards, rules and specification

b) be informed about the welding procedure to be used

€) have good vision in accordance with the requirement of AWS D1.1/EN 473 or
equivalent.

5.6.2 PREHEAT AND INTER-PASS TEMPERATURE

a) Minimum preheat and inter-pass temperature shall be accordance with welding

procedure
specification requirement. And no welding shall be performed when the ambient
temperature is lower
than 12 degree C

b) The inter-pass temperature shall be measured using temperature indicator

crayons, surface
thermometer or thermocouples.

Cc) The inter-pass temperature shall not exceeding the WPS requirement. H after any
pass, the
interpass temperature is exceeded, the working shall be cooled in air to a
temperature below that limit.

d) The heat input, length of weld and sequence of weld shall be controlled to
prevent distortions.

5.6.3 POINT OF MEASUREMENT

The temperature measurement shall normally be made on the surface of working piece
facing the
welder, at a distance of A =4 xt, but not more than 30 mm, from the longitudinal
edge of the groove
(see figure 1) this shall apply for work piece thickness t not exceeding 50 mm. In
the weld area. In case
of larger or verying thickness may be advisable to measure the inter-pass
temperature directly on the
bead.

A =4 x t( max. 30 mm.)

Figure 1. Distance between point of measurement and weld for work piece thickness t
not exceeding
50mm.

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

5.6.4 TIME OF MEASUREMENT

The preheating temperature and inter-pass temperature shall be measured in the weld
area before
passage of the arc so that the result of measurement is not falsified by the heat
of welding. When the
material is steel the normal distance between the point of measurement and the arc
shall be 50 to
200mm. (see figure 2). If a preheat maintenance temperature is specified,this shall
be measured after
passage of the arc and before welding of the next bead or, in case of interruptions
to work, in such a
manner that the highest and/or lowest temperature is determined.

Point of measurement
of preheat temperature and
interpass temperature

50 to 200
>500

| ZA |
rd
Am

Figure 2 Point of measurement of preheat temperature and interpass temperature

5.6.5 WELDING CONSUMABLE STORAGE AND TREATMENT

[Link] RECEIVING INSPECTION

a) All welding consumables shall be received in accordance with the procedure.

During inspection,
the quantity batch number, size and type shall be check against the manifest and
purchase order.
b) During off -loading, the consumables are to be inspected for damage; any packing
condition
suspected to have been damaged.

c) shall review product certificates/test record compliance to standard/

specification requirement
and the consumable certificates are supplied correctly base on purchase orders.

[Link] WELDING CONSUMABLE TREATMENT

Welding consumable after removing form its original package are to be immediately
protected and
treated in accordance with this procedure. The respective baking temperature and
holding timing shall
be monitored and recorded.

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Contract No. CP-02

Method Statement for Strutural Steel Works

[Link].1 Carbon Steel and Low Alloy Electrodes

a) Baking Requirement

All new low hydrogen electrodes immediately after opening from the original package
shall be transfer
into the baking oven. The respective treating temperatures and holding times shall
be as per table A

Table A Drying and Holding Temperature Requirement for Carbon & Low Alloy Steels

AWS BRAND / BAKING HOLDING PERMISSIBLE

SPEC. CLASS TEMP. °C TEMP, °C EXPOSURE LIMIT
AWS A5.1 E 7018 300°C - 350°C 120 °C min 4 Hour
1 Hour 1 Hour

[Link].2 FCAW Cored and Solid Wire

The following handling and storage control shall be complied to limit moisture
pickup into wire.

a) Once FCAW wire is removed from its initial packaging, it is to be installed into
the "WIRE
FEEDER"

b) FCAW wire found to be contaminated with water or to have heavily rusted are to
be discarded.
c) All FCAW wire are to be protected from the weather and stored in accordance with
manufac-
turer's recommendations.

[Link].3 SAW Wire

a) All SAW wire immediately opening from its original package are to be installed
into the wire

feed unit ready for used. SAW wire feed units should be protected when not in use
or after
each shift.
b) All partial use filler wire mounted on the wire feed unit shall be wrapped with
plastics

or any equivalent protection after each shift.

ce) Before resuming welding work, the partially used wire spool shall be firstly
consumed

in the welding activity. When SAW found to have rust formation or contaminated, it
is to be
discarded.

d) All wire shall be protected from the weather and stored in accordance with
manufacturer's
recommendations.

€) The identification at the inner part of the spool shall not be removed until the
wire
is fully consumed.

[Link].4 SAW Flux

a) Drying oven

New SAW flux once opened from the packages are to be kept in a portable "Drying
Oven"
held at 260 0C minimum temperature for at least one (1) hour before use.

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutura! Steel Works

b) Holding

New flux transferred from "Drying Oven" shall be contained in the "Holding Oven" at
each SAW station.
Flux in the portable "Holding Oven" is ready for transferring into "Flux Hopper" on
the wire feed
units. At the end shift, SAW operators shall collect the remaining fluxes in the
"Holding Oven" at each
SAW station and "Flux Hopper" on wire feed unit. The remaining flux is to kept in
to a "Baking Oven"
for recondition.

c) Flux Reclamation

SAW flux that has not been melted during the welding operation may be reused after,
recovery by
vacuuming catch pans, sweeping, or other means. The welding fabricator shall have
have a
system for collection unmelted flux, adding new flux,and welding with the mixture
of there two, such
that the flux coposition and particle size distribution at the weld puddle are
relativety contant.

5.6.6 SCOPE OF NDT

a) RT ( Radiographic Test)
i ) Complete butt joint splices
All complete butt joint splices 100 % ( Where joint configuration ) if prohibits
the
use of radiography that joint shall be use 100 % ultrasonic examination
compensated.
ii ) Build up H - Shape member
: Flange butt joint welds 100 %
: Web butt joint welds 25 % of total length by random
iii ) Beam connection parts : 100 % one out of every 10 beam
b) UT ( Ultrasonic Test)
1) 100 % Complete joint penetration in butt joint and T - Joint and testing of 5 %
of
welds as per ASTM E164
c) PT ( Dye Penetration Test)
i) Fillet weld : 5 % of total length
All NDE shall be executed in complied with AWS latest edition
5.6.7 VISUAL EXAMINATION
All weld shall be visually inspected and shall be acceptable if the criteria of
Table 5.6.7
are satisfied
5.6.8 Weld Profiles ( Accorddance AWS D 1.1: 2010 Paragraph 5.24)
All welds, except as otherwise allowed below, shall be free from cracks, overlaps,
and
the unacceptable profile discontinuities exhibited in Figure 5.6.8
[Link] Fillet Weld.
The faces of fillet welds may be slightly convex, flat, or slightly concave as show
in
Figure 5.6.8 Figure 5.6.8 (C) show typically unacceptable fillet weld profiles
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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

[Link] Exception for Intermittent Fillet Weld.

Except for undercut, as allowed by the code, the profile requirement of Figure
5.6.8
shall not apply to the ends of intermittent fillet weld outside their effective
length.

Table 5.6.7 Visual Inspection Acceptance Criteria ( see 5.6.7)

Statically Cyclically

Loaded Loaded Tubular

Nontubular | Nontubular | Connections
Discontinuity Category and Inspection Criteria Connections | Connections | (Atl
Loads)
I) Crack Prohibition o
11) Crac gl 4 x x x

Any crack shad] be anacceptable, regardless of size or location.

(2) Weld/Base-Metal Fusion

Thorough fusion shall exist between adjacent layers of weld metal and between weld
met X Xx Xx
and base metal.

13) Crater Cross Section

Alt caters shall be filled to provide the specified weld size, except for the ends
of Xx Xx xX
inteemitient Miel welds outside of their effective leagih.
(4) Weld Profiles

Weld profiles shall be in conformance with 5.24 5.6.8

(5) Time of Inspection

Visual inspection of welds in all steels may begin immediately after the completed
welds
have cooled to ambient temperature. Acceptance criteria for ASTM A 514, A 517, and
xX xX xX
A 709 Grade 108) and 100 W steels shall be based on visual inspection performed not
less
than 48 hours after completion af the weld.
(6) Undersized Welds
The size of a fillet weld in any continuous weld may be less than tie specified
nominal
size (L) without correction by the following amounts (U):

L. U

specified nominal weld size. in. [mm] atlowable decrease from |, ia, [num]
= 3/16 ES] < 1/16 12] Xx xX xX
1/4 [6] s 3/32 12.5)
> 5/16 [S] < 178 13]

In all cases. the undersize portion of the weld shall not exceed 10% af the weld
length.
On web-to-flange welds on girders, Underrun shall be prohibited at the ends for a
length
equal to twice the width of the flange.

(7) Undercut

(A) For material Tess than 1 in. {25 mm] thick, undercut shall not exceed 1/32 in.
{1 mm},
with the following exception: undercut shall not exceed 1/16 ín. [2 mm] for any Xx
accumulated length up to 2 in. [50 mar) in any 12 in. {300 mm}. For material equal
to or
greater than 1 in. thick, undercat shall oot exceed 1/16 in. [2 mm] for any length
of weld.
(B) In primary members, undercut shall he ao more than 0.01 in. [0.25 mm] deep when
the weld is transverse to tensile stress under amy design loading condition.
Undercut shall Xx X
be no more than 1/32 in. [1 mm] deep for all other cases.

(8) Porosity

(A) CIP groove welds in buit joints transverse to the direction of compuied tensile
stress
shatl have no visible piping porosity. For alf other groove welds and for filled
welds, the
sum of the visible piping porosity 1/32 in. [I mm] or greater in diameter shall not
exceed
37% in. [10 may in any linear inch of weld and shall not exceed 3/4 in. [20 mm] in
any 12 in.
[300 mun] length of weld,

(B) The frequency of pipisig porosity in fillet welds shall not exceed one in each
4 in.

[100 sim] of weld length and the mraximura diameter shall ul eacead 3/32 ia, [2.5
mimi. me
Exception: for fiflet welds connecting stiffeners to web, the sum of the diameters
of x xX
piping porosity shall nol exceed 3/8 in. [10 mm] in any linear inch of weld and
shall not
exceed 3/4 in. [20 mun] in any 12 in. [300 mum] length of weld.

{C) CIP groove welds in batt joints transverse to the direction of computed teasile
stress
shaft have no piping porosity. For all other groove welds, the frequency of piping
porosity

shall not exceed one in 4 in. [E00 nim} of length and the maximum diameter shall
not x =
exceed ¥32 in. [2.5 mm].
General Nate: An “X" indicates applicabifity for the connection type; a shaded area
indicates non-applicability.

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

[Link] Convexity.
Except at outside welds in corner joints, the convexity C of a weld or individual
surface
bead shall not exceed the values given in Figure 5.6.8

[Link] Groove or Butt Weld.

Groove welds shall be made with minimum face reinforcement unless otherwise
specified.
In the case coener joints, face reinforcement shall not exceed 1/8 in. (3 mm.) in
hinght.
All welds shall have a gradual transition to the plane of the base - metal surfaces
with
transition areas free from undercut except as allowed by this code. Figure 5.6.8
(D)
shows typically acceptable groove weld profiles in butt joints. Figure 5.6.8 ( E)
shows
typically unacceptable groove weld profiles in butt joints.

[Link].1 Flush Surfaces.

Butt welds required to be flush shall be finished so at to not reduce the

thicknesses of
the thinner base metal or welds metal by more than 1/32 in ( 1 mm.) or 5% of the
material thickness, witchever is less. Remaining reinforcement shall not exceed
1/32in
(1mm. ) in hight. However, all reinforcement shall be removed where the welds forms
part of a faying or contact surface. All reinforcement shall blend smoothly into
the plate
surfaces with transition areas free from undercut.

[Link].2 Finish Methods and Values.

Chipping and gouging may be used provided these are followed by grinding. Where
surface finishing is required, roughness values ( see ASME B46.1) shall not exceed
250 microinches ( 6.3 micrometers ) Surface finished to values of over 125
microinches
(3.2 micrometers ) through 250 microinches shall be finished parallel to the
direction of
primary stress. Surfaces finished to values of 125 microinches or less may be
finished
in any direction.

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Dhaka Mass Rapid Transit Development Project.

ITD-SINOHYDRO JV
Contract No. CP-02

Method Statement for Strutural Steel Works

Acceptable and Unacceptable Weld Profiles ( see 5.6.8)

c «
Nu
P w
TA >
WwW
SIZE
| UNE
Do —C
ts 1) Lama (Nole 1)

(3) ACCEPTABLE FILLET WELD PROFILES

(A) DESIRABLE FILLET WELD PROFILES

Note 1, Convexity, G, of a weld or individual surface bead with dimension W shall
not exceed the value of the following table:

WIDTH OF WELD FACE OH

INDIVIDUAL SURFACE BEAL, W MAX CONVEXITY, C

Yi < 5/16 in, [8 mm] 1/18 in. {2 mm}

W > 5/16 in, [8 mm} TOW < $ in. [25 mm] 1/8 in. [3 mm)
Wo iin, [28 mm] 3/18 in, (5 mm?

RS

[sz Nan Esa! Eu “TE

OVERLAP UNDERSIZE INCOMPLETE

\
|-- size

UNDERSIZE — EXCESSIVE — EXCESSIVE

WELD CONVEXITY — UNDERCUT WELD FUSION
{C) UNACCEPTABLE FILLET WELD PROFILES A {Note 2)

mi 2) A
a un : i Pa

T™ /

t A (Note 2)
BUTT JOINT (TRANSITION)—

BUTT JOINT—
EQUAL THICKNESS PLATE UNEQUAL THICKNESS PLATE

Note 2, Reinforcement R shall not exceed 1/8 in, [3 mm] (see 5.24.4),
(D) ACCEPTABLE GROOVE WELD PROFILE IN BUTT JOINT
PA

pr pias
£ N £
“——

EXCESSIVE WELD ENDERFILL EXCESSIVE OVERLAP

UNDERCUT

REINFORCEMENT
(E) UNACCEPTABLE GROOVE WELD PROFILES IN BUTT JOINTS

Figure 5.6.8 Acceptable and Unacceptable Weld Profiles ( see 5.6.8)

Revision Page No.

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No. 02 | Date 24/09/18 | Page 33 of 96

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

5.6.9 RADIOGRAPHIC TEST

a) Radiographic test Shall be performed as per ASTM E94 , Butt weld testing of 5 %
of welds

i) Complete butt joint splices

All complete butt joint splices 100 % (Where joint configuration ) if prohibits the
use
of radiography that joint shall be use 100 % ultrasonic examination compensated.
ii ) Build up H - Shape member
; Flange butt joint welds 100 %
: Web butt joint welds 25 % of total length by random
iii } Beam connection parts : 100 % one out of every 10 beam
b) protection of personal form ionizing radiation. Safety precautions used against
ionizing
radiation. Shall be in accordance with Safety manual, which complies with
Bangladesh law.
c) Surface preparation.
Check and record welders Id. on radiographic records. All visible surfaces within
area
of radiograph will be inspected by [Link] will not be carried out
until clean, clear of surface defects and debris. Where irregularities will cause
difficulty
interpreting quality they shall be repaired and ground smooth within whole area to
be
filmed extensions outside area will be also be repaired.
d) Radiation Sources and film to be used.
1. Sources. r- Ray (Iridium 192)
2. Film.
Brand name $ Type.
KODAK AA OR Equivalent.
SIZE 35" x 8",3.5"x 17", OR 45" x 8",45"x 17"
3. Intensifying Screen lead foil screen.
4. Penetrameters. ( Image Quality Indicators )

Wire Type. Penetrameters shall be chosen in accordance with table 6.5 (AWS D1.1)

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Table 6.5
Wir Wire IQ! Requirements »6.17.1)
Nominal Nominal ¡eS ue i Tu Side”
Material Thickness! Material Thickness! Maximum Wire Diameter Maximum Wire Diameter
Range. in. Range, mm in mm in. mm
Upto 0.25 incl. Up to ding, 0.010 0,25 0.008 070
Over 0.25 to 0.375 Over 6 to 10 0013 0.33 0.010 0.25
Over 0,375 10 0.625 Over 10 ta 16 0.016 04t 0.013 0.33
Over 0,625 100.75 Qver 16 to 20 0.020 Ost 0.016 0.41
Over 0.75 10 1.50 Over 20 ta 38 0.025 0.63 0.020 0.51
Over 1.50 t0 2.00 Over 38 to 50 0.032 0.8t 0.025 0.63
Over 2.00 to 2.50 Over 50 ta 65 0.040 1.07 0.032 0.81
Over 2.50 to 4.00 Over 65 to 100 0.050 1.27 0.040 1.02
Over 4.00 10 6.00 Over 100 to 150 0.063 1.60 0.050 127
Over 6.00 to 8.00 Over 150 to 200 0.100 2.54 =e 0.063 1.60

Roles:

1. Single-wall radiographic thickness (for tubulars).

2. Applicable to tubular sinictures only.

5. Radiographic technique.

5.1 Single wall exposure / Single wall view. ( SWE /SWV )

5.2 The minimum practicable film to object distance shall be use.

6. Film density.

7. Identification Markers

minimum 2.0.

maximum 4.0.

For facilitating identification of examined welds and radiography, alphabetical

lead

letter and numerals 'are used to be affixed on the film. Locations and indications
of

identifications on the film are shown ‘as details in attached [Link] effective

area mark is 1" (25 mm.) distance from the edge.

Note :

| Document No.

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| ITD-SINOHYDRO JV/CPO2/MS/SS001

No. 02

Revision

these marks and identification shall be changed per client's requirement.

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Contract No. CP-02

Method Statement for Strutural Steel Works

Identification Mark

1 2 3 4 5
a 9
i
10
8 6 7 8

1. Client.

2. Project Name.

3. Structure Name.

4. Film Number. ( Repair Mark "R1 , R2 , if required )

5. Welder Number.

6. Thickness in mm.

7. Date of RT. Performance ( shooting )

8. Arrow which indicate effective area, ( Effective area is 15" for film length
17")
9. Penetrameters ( IQ!)

10. Film direction.

8. Radiographs of repair welding shall be marked with the letter "R"

9. Film processing

Film are developed in manually and processed accordance to the direction of the
manufacture.

10. Acceptance criteria

The standard of acceptability for welds shall be as per AWS D1.1

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L L |
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

Following discontinuities are unacceptable ( E = Weld size)

10.1 Crack

10.2 Elongated Discontinuities exceeding the maxmimum size of Figure [Link]

10.3 Discontinuities closer than the minimum clearance allowance of Figure [Link]
10.4 Rounded discontinuities greater than maximum size of E/3 , not to exceed 1/4
in.
(6 mm.) However , when the be 3/8 in. (10 mm.) the maximum thickness in greater
than
2 in. ( 50 mm.) the maximum rounded indication may to 3/32 in. (2 mm.) to an
acceptable
clearance of this type of discontinuity greater than or equar elongated rounded
disco-
ntinuity or an edge or end of an intersecting weld shall be three times the
greatest
dimension of the discontinuities being considered.

10.5 Isolated discontinuities such as a cluster of rounded indication, having a sum

of their.
greatest dimension exceeding the maximum single discontinuity size permitted in
Figure.[Link] The minimum clearance to another cluster or an elongated or rounded
discontinuity or to an edge or end of an intersecting weld shall be three times the
greatest dimension of the discontinuities being considered.

10.6 The Sum of individual discontinuites each having a greater dimension of less
than 3/32 in.( 2 mm.) shall not exceed 2E/3 or 3/8 in. ( 10 mm.), whichever is less

in any linear 1 in. (25 mm.) of weld. This requirment is independent of (2) ,
(3),and (4) above.
10.7 In-line discontinuities , where the sum of the greatest dimensions exceeds E
in
any length of 6E , When the length of the weld being examined is less than BE, the

permissible sum of the greatest dimension shall be Proportionally less.

Remark : Elongated discontinuity is one in which its length exceeds three times
three
times its width. Rounded discontinuity is one in which its length is three times
its
width or less and may have tails. Figure [Link] and Figure [Link] illustrate the
application of the requirement in 10 (2) to (7) above

11. Report

The results on the radiograph examination shall be recorded or the report form, and
shall be
Submitted to inspector with the radiographs. Radiographic qualified interpretor
shall

interpret and accept or reject radiographs prior to submission.

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

1-1/8 OR GREATER

3/4 MAX

>

34

E —WELD SIZE, in.

3/8 bo
> Pos

18

a 1/4 1/2

30 OR GREATER

3/4 1 1-1:4
C IN INCHES

1-1/2

t-3/4

2 2-144

20 MAX

25

22

16

20

p=
ef
e

E —WELD SIZE, mm

General Notes:

20 25 32
C IN MILLIMETERS

40
¢ To determine tha mesdmum size of discontinuity allowed In any Joint or weld siza,
project E horizontally to B.
« To determine the minimum e sarance allowed between edges of discomtnultias of any
size greater than or equal to 3/32 In. [2.5 mm),

project B vertically to C.
+ Ses Legend on page 225 for definitions.

50 57

Figure [Link] --Weld Quality Requirements for Elongated Discontinuities as

Determined by RT for Statically Loaded Nontubular Structures :

Document No. |

ITD-SINOHYDRO JV/CP02/MS/SS001 |
| _ |

Revision

No. 02

Date 24/09/18

Page No.
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Document No.
ITD-SINOHYDRO JV/CP02/MS/SS001 |

No. 02

Revision

Date 24/09/18

Page No.
Page 39 of 96

|
|

083 in. [2 mm] 083 In 2 mm)

083 in. [2 mm] 042 in_[1 mm] EACH TOTAL TOTAL

Fas o ; =e

| | -187 In. [4 mm) | 167 in [4 mm)

-167 in. [4 mm] -083 tn. [2 mm] EACH TOTAL TOTAL

ITD-SINOHYDRO JV

| 250 In. [6 mm] | -250 in ¿6 rim;

-250 In-[6 mm) | 25 18.18 mm] EACH TOTAL TOTAL

D
A
[] Bo . a ,

a La ~- .

a €

| 333 in. |8 mm) | -333 in. (9 mm]

Method Statement for Strutural Steel Works

112] o a ry be E

333 In [9 mm] | 167 in_]4 mm] EACH TOTAL TOTAL

12 | at - e a

| 375 in.[10 mm] | -375 in. [10 mm]

500 In. [12 mm] | 250 In. [6 mm? EACH TOTAL TOTAL

34
120]

a E
(E) > A

(5) RANDOM SCATTER

(1) ELONGATED (3) ROUNDED (4) CLUSTER

(Note 1)

TYPICAL WELD Note:

CROSS SECTION 1. Independent of (1) and (2) May also de in combination wills (1) or
(3) even though net shown.

Fimre 6.2— Maximum Acceptable RT Images per [Link] (see [Link] and 6,12.3.2)
Figure. [Link] Acceptance criteria

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

| ITD-

SINOHYDRO JV/CP02/MS/SS001 |

No. 02 Date 24/09/18

Page 40 of 96

Document No.

Revision

x3 x2 Xa xt X4 X5

AMON dO ENS

2-1/4 in. L dei 21/4 In. | 34 Je 21/48. | [>

(67 mm] [20 mm [57 mm) [20 mm] (87 mm)

Genera Notes:

e C—Minimim elesranos alowed between edges of discontinuities 3/32 in. [2.5mm] or

lager (par Figura 6.8). Langer of adjacent discontnuities shall cover.

+ X1—Larestperissible elongated decontinuity for 1:18 in: [30 ni] jeint thickness
(sae Figura 6.61

+ X2—Multiple discontinuities within a length alowed by Figure 6.6 may be handled

as asingle discontinuity.

+ X3-X4—Aounded:Iypa disconfnuily less han 3/22 in. [2.5 mm.

+ X5—Poundadypa disconinuifies ina duster. Such a duster having a maximum of 3/4

in. [20 mm) for all peresin the duster shal ba treated as reculting tha sama
claaranos asa

34.11. eng discontinuity of Figure 6.8.

+ Interpretation: Rounded and elongata"! diemntinuifias shall ha arcantahla a
ehoyn. All are within the size limits and he minimum deavance dlowed between
dissontnuitas or te

end of aweld jánt.

Figure [Link] —For RT of Tubular Joints 1-1/8 in. [30 mm] and Greater,
Typical of Random Acceptahle Discontinuities (see [Link] and [Link]

Method Statement for Strutural Steel Works

Contract No. CP-02

ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

5.6.10 ULTRASONIC TEST

a) OBJECTIVE

ITD-SINOHYDRO JV has established this NDE procedure providing general conditions

and
specific instructions for the NDE personnel performing examination on the materials
& welds

of structural member that required in compliance with AWS D.1.1. ITD-SINOHYDRO JV

will apply this NDE procedure on the production and fabrication of welded steel
structural
member for the project after obtaining approval.

b) SCOPE

This Ultrasonic Test shall be performed follow 100% Complete joint penetration(CJP)
in butt joint and
T-Joint for testing of weld 5%.

c) REFERENCE DOCUMENT

This Ultrasonic Test procedure is procedure for inspection the imperfection of

weldment of
steel structures by using Alternative Techniques of Annex K of ANSI / AWS D1.1
ii ) Project Specifications
a) Applicable Project specifications and relevant information such as weld joint
geometry, material thickness and welding process used shall be provided prior to
commencement of the project and examination/
iii ) Written Practice and Recommended Practice for NDE Certification
a) ASNT Recommended Practice SNT-TC-1A (current code accepted edition)

d) NDE PERSONNEL QUALIFICATION

i) Personnel conducting Ultrasonic Test in accordance with this procedure shall be

qualified
to NDE Level II in Ultrasonic Testing Method. However, NDE level | personnel shall
be
qualified calibrations, specific tests and specific evaluations and record test
results in acco-
rdance with specific written instructions under the direct supervision from NDE
Level Il.

ii ) All NDE personnel shall be given annual vision examination for near and far
vision
acuity and capable of reading Jaeger Number 1 or equivalent letters at not less
than 30 cm. and

20/40 or better with one or both eyes, either corrected or natural.

¡li ) All NDE personnel shall be certified in accordance with meets the ASNT
Recommended
Practice
SNT-TC-1A current code accepted edition and/or by the applicable code.
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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

e ) EQUIPMENT AND MATERIALS

i ) Ultrasonic Flaw Detector
"A" scan pulse-echo system equipment such as Panametric Epoch III/IV, Krautkramer
USK
7D/25M, Sonatest D-50 or equivalent approved equipment which meets the requirements
of Clause 6.22 of AWS D.1.1.
ii ) Search Unit
a) Longitudinal Wave ( Straight Beam ) Probe
Frequency Range
Beam Angle
Tranducer Size
Brand
b) Shear Wave ( Angle Beam) Probe
Frequency Range : 2.0 MHz - 2.25 MHz

Beam Angle : 45 deg., 60 deg., 70 deg.

Tranducer Size : 20 mm. x 22 mm., 15.8 mm. x 15.8 mm.
Brand : Krautkramer, Panametric

iii ) Reference / Calibration Block

a) International Institute of Welding Ultrasonic Reference Block Type-1 (IW V1)
b) Miniature Angle Beam ( Rompas ) Block (IW V2)
c) Resolution Reference Block
d) Distance and Sensitivity Block
iv) Couplant

Cellulose Paste ( Wall Paper Paste ), Glycerin, Oil

| Document No. Revision Page No.

| ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02 | Date 24/09/18 Page 42 of 96

ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

f) CALIBRATION FOR EQUIPMENT QUALIFICATION

QUALIFICATION REFERENCE PROCEDURE

FREQUENCY REMARK
CHECK BLOCK REFERENCE
Horizontal IW Block Clause 6.30.1 Every 40 hours of use Each intermediate
reflection
Linearity of AWS D1.1 Each of the Change in shall be within 2% of screen
distance ranges used width
Gain Control DS Block Clause 6.30.2 Every 2 months Determine Acceptable dB
of AWS D1.1 range within 2dB Window
Internal IW Block Clause 6.30.3 Every 40 hours of use Free of any indication in
Reflection of AWS D1.1 screen area beyond 12 mm.
SP and above reference
level height
Calibration of {IW Block Clause 6.29.21 Every 8 hours of use Determine contact face
is flat,

Angle beam

Search Unit

&[Link]

of AWS D1.1

sound entry point is correct,

and the beam angle is within
the permitted tolerance range

of +2 deg.

If during any check it is determined that testing equipment is not functioning

properly, all of the welds that have

been tested since the last valid calibration check shall be reexamined.

g ) CALIBRATION FOR TESTING

i) All calibrations and testing shall be made with the reject ( clipping or
suppression)

control turn off.

ii ) Calibration for sensitivity and horizontal sweep ( distance ) shall be

performed just prior

to and the location of examination of each weld.

ii ) Recalibrated shall be done in the following condition as a minimum :

a)after each 30 minutes maximum time interval of use

b ) when examination personnel are changed

c)when power supply, search unit, coaxial cables are changed

d) power outage ( failure )

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

Revision

No. 02

Date 24/09/18

Page No.
Page 43 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

h) ALL APPLICABLE SURFACE PREPARATION

i) Contact surfaces area minimum of one half skip-distance from edge of the weld on
both
sides shall be smooth and free of irregularity such as spatter, dirt, rust, grease,
cil (other than
that used as a couplant ), any other roughness that will interfere with the free
movement

of the search unit or would prevent the transmission of ultrasonic vibrations.

ii ) Weld surface shall also be adequately smooth to prevent interference with the
interpretation

of the examination.

i} EXAMINATION

i) Probe Selection

Selection of the angle beam probes (degree) for full examination coverage shall be
dependent on
material thickness, angle of weld preparation, anticipated type of defect, etc.
Table 6.7 of

AWS D.1.1 shall be followed for each thickness, weld type and configuration.

ii) Test Range

When selection test range (time base range/horizontal sweep ) for straight beam
scanning,
a minimum of two Back Wall Echoes (BWEs ) should be shown across the screen. When
Selecting
test ranges for angle beam scanning, the horizontal sweep shall be made either 125
mm.
or 250 mm. Scale on the display, whichever is appropriate. However, the test rang
of
400 mm. or 500 mm. shall also be used if the joint configuration or thickness
prevents the .
full examination of the weld

iii ) Examination Coverage and Scanning Method

The parent and weld volume shall be examined by moving the probe over the
examination
surface by passing sound through the entire volume of weld and HAZ in two crossing
direction, whenever practical. All examination shall be done by manual scanning.
Scanning

as shown in Fig 6.24 of AWS D.1.1 or combination of those patterns could be applied
to
achieve the entire coverage of weld volume and to detect both longitudinal and
transverse
discontinuities. Scanning on the flush surface along the direction parallel to the
weld axis
shall be used if the welds are ground flush. Scanning on the base metal direction
along
the lines 15 deg from the weld axis shall be done if the weld reinforcement is not
ground

flush.

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Cantract No. CP-02

Method Statement for Strutural Steel Works

a) Straight Beam Scanning :

A scan shall be used to verify the thickness and to check the integrity of the
material
prior to angle beam shear wave examination. The straight beam probe shall also be
used for examine tee weld where accessible with particular emphasis paid to fusion
weld defects and to determine the presence of laminar tearing.
b) Angle Beam Scanning :
All butt joint welds shall be scanned from each side of the weld axis. Corner and
T joint weld shall be primarily scanned from the one side of the weld axis only.
The testing
angle and scanning procedure for angle beam scanning shall be in conformance with
the Table 6.7 of AWS D.1.1. Wherever possible, all examination shall be made from
Face
A and Leg 1 unless otherwise specified in the Table 6.7. Root area of single groove
weld joint with backing, the test shall be in Leg |, where feasible, with Face A.
Examination in
Leg Il or lil will only be used when testing weld area made inaccessible by an
unground weld
surface, or interference with other parts of the weldment or necessary to cover the
entire
weld volume. Where the thickness or geometry prevents scanning of complete weld
area or HAZ in leg | and Il, a maximum of Leg lll shall be used. Where the
restricted
access in encountered, the weld shall be examined in such a manner to give maximum
coverage possible and restriction noted on report. Detailed scanning shall be
reflected
on each specific procedure/technique sheets.
j ) Sensitivity
a) Straight Beam Scan
First back wall echo shall be set at 50 to 75% Full Screen Height. Scanning shall
be
performed at a gain setting of at least two times the primary reference level.
b) Angle Beam Scan
Echo from 1.5 mm. Diameter side drill hole ( S.D.H.) of IW Reference Block V1 shall
be set to attain a horizontal reference line height indication at 80% Full Screen
Height.
This dB reading shall be used as Reference Level. Scanning shall be done at
scanning level
prescribed in Table 6.2/6.3 of AWS D.1.1
k ) EVALUATION OF INDICATIONS
i) Each weld discontinuity shall be evaluated on the basis of its indication rating
and its
length in conformance with Table 6.2 of AWS D.1.1 for statically loaded structures
or Table 6.3
of AWS D.1.1 for cyclically loaded structures whichever is applicable. Indication
Rating, d,
shall be determined by using the following formula ;
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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

d=a-b-c (where a = indication level, b = reference level, c = attenuation factor)

ii ) When discontinuity indication appears on the screen, maximum attainable
indication from
discontinuity shall be adjusted to produce a horizontal reference level trace
deflection on the
display. The dB reading shall be used as an "Indication Level"
iii ) Attenuation factor shall be attained by subtracting 25 mm. from the sound
path distance
and multiplying the remainder by 2. This factor shall be rounded out to nearest dB.

iv) Discontinuity size evaluation shall be as per Clause 6.31 of AWS D.1.1.

1) ACCEPTANCE CRITERIA
i JAWS Section 6, Para 6.13.1 and Table 6.2 for the Welds of Statically Loaded Non-
tubular
ii ) AWS Section 6,Para 6.13.2 and Table 6.3 for the Welds of Cyclically Loaded
Non-tubular

m ) RECORD / REPORTING
Written reports shall be completed on the approved form and shall include all
relevant information
such basic calibration and reference blocks, probes (frequency and angle ),
couplant, materials,
surface condition, material and thickness of component, ID and location of weld or
volume
examined, location of each recorded indication, ID and level of UT personnel, date
and
time of examination, surface from which examination is [Link] report shall
be submitted
to the designated personnel as soon as possible after inspection is completed. Onty
rejectable
discontinuities need to be recorded on the report except for the case of Fracture
Critical
structure, indication rating up to 6dB more sensitive than rejectable shall be
recorded. Each
rejectable discontinuity shall be marked on the weld directly over the
discontinuity for its
entire length. The depth and each indication rating shall also be noted on nearby
base
metal. Repaired area shall be noted on the report and the results of the re-
examination for
the repaired area shall be recorded and indicated as indication number with R1,
R2,..,Rn
on the new line on the original report or report number with R number for
additional report.
All the effectiveness of the examination shall be noted on the report. These
reports shall
be accompanied by a sketch or drawing

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

5.6.11 DYE PENETRANT TEST

a) SCOPE

Dye penetrant testing to be used for inspection the discontinuities that are open
to the surface of
nonporuse non magnatic materials and welding (both ferrous and non-ferrous) in
accardance
with [Link] resultant of Acceptance and Rejection criteria shall be
accordance with
AWS.D1.1.

i ) Filletweld : 5 % of total length

b ) EQUIPMENT AND MATERIALS

Material to be used are as follows and the name of manufacturer is in the bracket.

Cleaner / Remove SKC-S or Equivalent (MagnaFlux Division of ITW Ltd.)

Penetrant SKL-SP1 or Equivalent (MagnaFlux Division of ITW Ltd.)
Developer SKD-S2 or Equivalent (MagnaFlux Division of {TW Ltd.)

c ) TESTING PROCEDURE

i ) Surface Preparation.
All area to be tested shall be clean and [Link] surface shall be free of any rust
scale, welding flux,
greese,paint,etc. That might interfere with penetration. This clean will be
accomplished by grinding

or wire brushing. The final cleaning shall be used with cleaning solvent SKC-S.

ii ) Dwell time & temperature

The length of time the penetrant shall be at least ten (10) minutes or as qualified
by demonstration
for temperature rang from 10 C to 52 C, as per manufacturer's recommendations.
ii) Remove the Excess Penetrant.

After the penetration time has elapsed, refmove the excess penstrant from the
surface being
tested by wiping with clean material or cloth and then spray the cleaning agent on
the

cloth and wiping again untill most traces of penetrant have been removed.

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

Iv ) Apply the Developer.

A wet developer shall be applied in a thin, even coating by spraying as soon as

possible the surface
is dride by normal evaporation after penetrant [Link] to applying the wet
developer to the surface, the
developer must thorughly agitater. Avoid lopping and running developer to prevent
masking indications.
Observe. The surface during the application of the developer to detect the type of
indications which bleed
excessively.

d ) ACCEPTANCE CRITERIA
The standard of acceptability shall be in accordance with AWS D1.1 2010 Section 6
Part C.

e ) RECORD AND REPORT

The results of Dye penetrant testing shall be recorded on the report form, and
shall be submitted to

inspector or supervisor.

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

5.7 DIMENSION INSPECTION.

Dimension of each steel structure component shall be inspected according to the

approved drawing at the before and after of

welding or machine and completion. The method and measured point of dimension
inspection shall be carried out as follows : -

5.7.1 Fabrication and Assembly

Term Drawing Control allowance

Limit allowance

Measuring

Measuring method
instrument

(1) Clearance of

T joint (filletweld )"e™ [] E

© e s 2mm.
1 i

e<3mm.
When" e " is over 2 mm.

add the size of" e "

Clearance

gauge

(2) Clearance of

Lap joint "e"

—— u e<2mm.

e<3mm.
When "e "is over 2 mm.

add the size of "e"

Clearance

gauge

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02

Revision

Date 24/09/18

Page No.
Page 49 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

Measuring .
Term Drawing Control allowance Limit allowance Measuring method
instrument

(3) Misalign ment of t<15 mm. t<15 mm. Steel

butt joint ENA | | es1mm. es1.5mm. protractor

wo
t > 15 mm. t > 15 mm. Steel scale
= LD) est/15 andes2mm. e s/10 andes 3 mm. Clearance

gauge

Clearance gauge

Weld gauge

(4) Root gap Manual arc welding Manual arc welding Clearance
back chipping " e" PE 0<es< 25mm. 0 < es 4 mm.| gauge
aH Automatic submerged Automatic submerged
De arc welding arc welding 7 |
+ 0 <es1mm. 0 <es2mm.
Semi-automatic gas-shielded Semi-automatic
arc welding gas-shielded arc welding

0 <e<2mm. 0 <e<3mm.

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ITD-SINOHYDRO JY Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Measuring
Term Drawing

instrument

Control allowance Limit allowance Measuring method

(5) Root gap ( with Manual arc welding , Manual arc welding , Limit gauge

backing strip ) [Ee Semi-automatic gas-shielded Semi-automatic gas-shielded

"Aa" a+ña | aec welding and Semi-automatic |arc welding and Semi-auto

EN

self-shielded matic self-shielded y

A Aa 3 -2 mm. Aa 3 -3mm.
Submerged arc welding Submerged arc welding

-2 mm.< Aa £ +2 mm. -3mm.s Aa $ +3 mm.

(6) Root face Manual arc welding , Manual arc welding , Convex rule
"Aa" Semi-automatic gas-shielded Semi-automatic gas-shielded
self-shielded self-shielded
Without backing strip Without backing strip
Aa< 2 mm. Aa< 3 MM.
With backing strip With backing strip

Aa< 1 mm. ña <2 mm.

Automatic submerged Automatic submerged

arc welding Aa< 1 mm.|arc welding Aa <2 mm.

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Dhaka Mass Rapid Transit Development Project.

ITD-SINOHYDRO JV
Contract No. CP-02

Method Statement for Strutural Steel Works

Measuring .
Measuring method

Term Drawing Control allowance Limit allowance .

instrument

Ao 2-250 Aa > So Weld gauge

—

Bevel gauge Xx

(7) Bevel angle

"Ag"

Limit gauge

Aa > —50 Au > -100

(8) Bevel angle

"Aa" 0, +4
E
——

Ax > 50

Aa > 2.50

Paye No.

Revision
Page 52 of 96

Document No.
Date 24/09/18

ITD-SINOHYDRO JV/CP02/MS/SS001

| No. 02
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strut

ural Steel Works

Term

Drawing

Control allowance

Limit allowance

Measuring

instrument

Measuring method

(9) Roughness

of gas-cutting surface

Within bevel 200S

Free edge 100S

Within beve! 200S

Free edge 1008S

Comparision with model

Usually , visual check is sufficient

(10) Notch depth

of gas-cut

surface "d ”

00 88

Within bevel ds2 mm.

Free edge d<0.5 mm.

Within bevel d<1 mm.

Free edge ds1 mm.

Weld gauge

Usually , visual check is sufficient

(11) Squarencess
of gas-cut edge " e

t<20 mm. es1 mm.

t>20 mm. e<t20

t£20 mm.

es2 mm.

t>20mm. e<t/10

Steel
protractor
Clearance

gauge

Weld gauge

Document No.

ITD-SINOHYDRO JYV/CP02/MS/SS001

No. 02

Revision

Date 24/09/18

Page No.

Page 53 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for

Strutural Steel Works

Term

Measuring

Drawing Control allowance Limit allowance .

instrument

Measuring method

(12) Dislocation of

connection

( Diaphragm
and flange
misaligmnent )

Beal

t.>t2 t.>t2 Convex

Diaphragm

e<2 t1/5 and e<3 mm. e<t 1/5 and esd mm.| rule

>

sa Time

FE

==

e DO
+

e
Column
4

tT, < 12 ty<t2 Clearance

|
e<t 1/6 and e<4 mm. est 1/4 and e<5 mm.|gauge

Measuring

For the diaphragms of a box column , etc .,

marking-off needs to be done beforehand, so

that the diaphragm position can be confirmed

from the surface

Measuring jig

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

Revision

No. 02 | Date 24/09/18

Page No.

Page 54 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Stee! Works

Measuring .
Tem Drawing Control allowance Limit allowance . Measuring method
instrument

(13) Iregularity of e<2 mm. 8<3 MM. Steel protractor e

the edges of =e
welded assemblies Convex rule "Y

"e" e He —

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

5.7.2 High Strength Bolt

Tem Drawing Control allowance

Limit allowance

Measuring

instrument

Measuring method

(1) Offset of holes -1 mm.s AL £ +1 mm.

from the center

"AL"

-1.5 mm.< AL < +1.5 mm.

Convex rule

Steel scale

O—-E1-—0
u : x

Base line

(2) Difference of -1 mm. AP1 < +1 mm.

hole pitch" AP” -2 mm.< AP2 < +2 mm.

-1.5 mm. AP1 < +1.5 mm.

-3 mM.S AP2 < +3 MM.

Convex rule

Steel scale

(3) Misalignment

of holes " e"

e<1.5 mm.

Convex rule
Square rule
Clearance gauge

Through gauge
Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02

Revision

| Date 24/09/18

Page No.
Page 56 of 96
Dhaka Mass Rapid Transit Development Project.

ITD-SINOHYDRO JV
Contract No. CP-02

Method Statement for Strutural Steel Works

Measuring
Term Drawing Control allowance Limit allowance Measuring method
instrument

(4) Gap in high e<1 mm. es1 mm. Clearance —

strength bolt joint " e” m ! gauge pj

After temporary tightening

able

(5) Distances of Aa > -2 mM. Aa (2 -3 mm. Convex rule

hold from end and edge Aa z= -2 mm. Aa, 2 -3mm.

"Aa" | and the minimum end and Steel scale

] edge distances specified in

"The Design and Execution

ey +

Guideline for High Strength

a+Aa Bolt Joining” shall be satisfied.

Document No. Revision Page No.

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Welding

Term Drawing

Control allowance

Limit allowance

Measuring

instrument

Measuring method

(1) Size of fillet weld

"TAS" vn Du
LS

Sv

0<AS<058

and AS < 5 mm.

OSAS<0.8S

and AS < 8 mm.

Weld gauge

Limit gauge

AUDE (O

(2) Height of AR

reinforcement

of weld in fillet E

welding =

0sAa<04S

and Aa £ 4 mm.

0sAa<0.6S

and Aa <6 mm.

Weld gauge

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

No. 02

Revision

Date 24/09/18

Page No.
Page 58 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term Drawing

Measuring

Control allowance Limit allowance

instrument

Measuring method

(3) Height of

B
reinforcement En
of completely
¡ata
B
butt weld joint <7
Wh

B< 16 mm. B<15 mm. Weld gauge

0.5 mm. sh £3 mm. 0.5 mm. <h £5 mm.
15mm. <B < 25 mm. 15 mm. <B < 25 mm. Limit gauge
0.5mm. <h $ 4mm. 0.5 mm. <h < 6 mM.

25 mm. <B 25 mm. <B

0.5 mm. <h < (4/25)B mm. 0.5 mm. <h = (6/25)B mm.

Gauge

Gauge

(4) Size of a
<
reinforcing r

fillet weld of

4
completely pe

=i
penetrated
weld T joint

"AS"

PO [or
penetrated
p=
B
174]
wy
<

O SAS £7 mm. O <AS < 10 mm. Weld gauge

Limit gauge

Guaug,
i= Gauge

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

Revision

No. 02 Date 24/09/18

Page No.

Page 59 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term

Drawing

Control allowance

Limit allowance

Measuring

instrument

Measuring method

(5) Undercut

[+]

Completely penetrated
welding

e<0.3 mm.
Front fillet welding

e<0.3 mm.
Side fillet welding

e<0.3 mm.

Completely penetrated

welding

Front fillet welding

Side fillet welding

es0.5 mm.

e<0.5 mm.

e<0.5 mm.

Undercut

gauge
(6) Misalignment
of butt joint

"a"

te15 mm.

es1 mm.
t> 15 mm.

est / 15.

and e<2 mm.

t<15 mm.

t> 15 mm.

e<1.5 mm.

est/ 10.

and e<3 mm.

Steel
Protractor
Steel scale
Clearance
gauge

Weld gauge

Gauge

Document No.

NTD-SINOHYDRO JVÍCPO2/MS/SS001

Revision

No. 02

Date 24/09/18

Page No.

Page 60 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term Drawing

Control allowance

Limit allowance

Measuring

instrument

Measuring method

(7) Dislocation of
connection DIET
( Diaphragm and
flange misalign

ment) "e"

Beam

and e <3 mm.

and e <4 mm.

ty 2t2

ty <t2

Convex rule
es2t1/5.
and es4 mm. Clearance
gauge
est1/4.|Measuring jig

and e£5 mm.

For the diaphragms of bax column, etc.,

marking - off needs to be done beforehand,
so that diaphragm position can be confirmed

from the surface

Measuring jig

Clearance gauge

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001
No. 02

Revision

Date 24/09/18

Page No.
Page 61 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term Drawing

Control allowance

Limit allowance

Measuring

instrument

Measuring method

(8) Imgularity
of bead surface " e"

'g
“a
7

ww
Be

ST
£

b-b cross scetion

TONITE E5013 8-8

The difference of bead

unevenness " e, " and" e, "

shall be within 2.5 mm. over

the entire weld length or bead

width " es " shall be within 5 mm.

over the entire weld length of

150 mm.

The difference of bead

unevenness " e, "and " e; "
shall be within 4.0 mm. over
the entire weld length or bead
width " e; " shall be within 7
mm. over entire weld length of

150 mm.
Steel scale

Weld Gauge

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

Revision

Page No.

No. 02

“Date 24/09/18

Page 62 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term Drawing Control allowance

Limit allowance

Measuring

instrument

Measuring method

(9) Pits | The number of pits in a joint of

1 m. or less in length shall be

two at most. For a joint of over

PCE CEC
er

1 m. the number of pits shall be

a maximum of two per meter of

the most closed joint

The number of pits on a joint

of 1 m. or less in length shall
be three at most. For a joint of
over 1 m. the number of pits
shall be a maximum of three
per meter of the most closed

joint

(10) Finished -1.5 mm. SAL £ + 1.5 mM.

height and inclination
after stud welding

AL,q

-2 mm. SAL < +2 mm.

7 g<3o

Steel scale

Li

it gauge

Convex rule

When a stud is inclined, the length shall be

measured at the center of axis.

E
E
E
E

Document No.

Page No.

ITD-SINOHYDRO JVICPO2/MS/SS001 No. 02

Date 24/09/18

Page 63 of 98
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

5.7.3 Products

Measuring
Tem Drawing Control allowance Limit allowance Measuring method
instrument

(1) Beam -3 mm. SAL < +3 mm. -5 mm. SAL £ + 5 mm. JIS Class 1

length steel tape

"AL" I & measure 1) A beam of 10 m. or more in length shall be measure, in

principle, by applying a tension of 5 kgf. A beam of less

L+AL Steel than 10 m. may be measured manually.

Protractor
Square
Hole

center-to-
t 2 ) The measuring point shall, in principle, between the first
center hale centers at bolth ends of flange or web.

measuring jig

Document No. Revision Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001 | No, 02 Date 24/09/18 | Page 64 of 96

ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

A E Measuring
Tem Drawing Control allowance Limit allowance .
instrument

Measuring method

(2) Column L<10m. L<10m. JIS Class 1

High strength bolt joint

L+AL

length
"AL"

-3 mm. SAL £ + 3 MM. -5 mm. SAL £ + 5 mm. [steel tape

L 3 10m. L? 10m. measure

Ml M1 a -4 mm. <DL < +4 mm.A -6 mm. SAL < + 6 mm. | Steel

Protractor

LI Square
L+AL

» [ 1 center-to-
0 (i center

Weld joint measuring jig

Hole

1) A beam of more than10 m. in length shall be measure,

in principle, by applying a tension of 5 kgf. A beam of less
than 10 m. may te measured manually.

2 ) The length of a column shall be measured on an

optional, by placing a steel measure along the flange. The
measuring position shall be between the first hole — centers
for bolt joining and between end planes for weld joint. The
column base side of the first section shall be the bottom of
the base.

3 ) For a hight strength bolt joining, for 2 metal touch

column the measuring position shall be between the column
head and column base end planes.

Document No. Revision

ITD-SINOHYDRO JVICPO2/MS/SS001 No. 02 : Date 24/09/18

Page No.

Page 65 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No, CP-02

Method Statement for Strutural Steel Works

Term Drawing

Control allowance

Limit allowance

Measuring

instrument

Measuring method

(3) Story
height " AL"

High strength bolt joint

LAL, LAL; L+AL, Li+AL

HAL, LatAL3L,+AL, Ly+ALy

Weld
joining

-3 mm. SAL < + 3 mm.

-5 mm. SAL £ +5 mm.

JIS Class 1
steel tape
measure
Steel
protractor
Square
Hole
center-to-
center

measuring jig

1 ) Ali planes with connection shall be measured

2) The story height from a column base to the

connection shall be measured from the bottom of the
base plate, the hole center of the column base

( height strenght bolt joining ) or the end plane of the

column base ( weld joining ) to the upper plane of the
upper flange of the connection end.
3) A general story height shall be between the upper
planes of the upper flange of the connection.

4)The story height from the uppermost connection to the

column head shall be measured from the upper plane
of the upper flange of the connection end to first hole
center of the column head ( bolt joining ), and to the

material end ( weld joming )

Document No.

Revision

Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001

No. 02

| Date 24/09/18

Page 66 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract Na. CP-02

Method Statement for Strutural Steel Works

. Co Measuring
Term Drawing Control allowance Limit allowance .
instrument

Measuring method

(4) Curvature le <1/100 and e < 10 mm. e<1.5 1/100 and e < 15mm. Piano wire

of beam or string

"e" Level
ee —-—

A
Convex rule

Steel scale

1 ) Curvature may be judged by visual check. If neces-

sary, measurement shall be done in bolt depth and
width directions of beam

2) For measuring curvature in the depth direction, piano

wire or string shall be streghed over a certain distance
from the flange ends of a member laid horizontally,
and measurment shall be made at the center using

a steel scale. Curvature of beam in the width direction

shall be measured in the same manner, with the
member positioned vertically.

Beam depth direction : Beam width direction :

member positioned member positioned vertically

hanzontallv

«A =] al A= ™

iano wire or string Piano wire or string

Document No. Revision

Page No.

ITD-SINOHYDRO JVICPO2/MS/SS001 No. 02 Date 24/09/18

Page 67 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term

Drawing

Control al

lowance Limit allowance

Measuring

instrument

Measuring method

(5) Curvature
of column

e<L/1500 and e <5 mm.

e<L/1000 and es 8 mm.

Piano wire
or string
Level
Convex rule

Steel scale

1) Measurement shall be made in the direction of X and

Y axes

2) A paino wire or string shall be stretched over

a certain distance between the flange planes of

the column head and column base, and measurement

shall be made at the column center using a steel scale
3) Measurement shall be made at the center position of
the column using a level, with the column head and

column base as the base points.

oO a

(6) Depth
vag

H+AH
=

HY+H HY+H
-
HY+H HY+H

Document No.

H < 800 mm.

-2 mm.

H 800 mm.
>

-3 mm.

H < 800 mm.

SAH < +2 mm. -3 MM. SAH < + 3 mM,

H 800 mm.

SAHS +3 mM. > -4 mm. SAH S + 4 mm.

JIS Class 1
steel tape
measure
Convex rule

Steel scale

Mane wire grsirino e=h-a

1) The distance between flange backs shall be

measured at the web at bolt ends.

2) For a square cross section, the distance between
triangle-marked positions facing each other of a flange

and a web shall be measured

ITD-SINOHYDRO JV/CP02/MS/SS001

Revision

No. 02

| Date 24/09/18

Page No.

Page 68 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term

Drawing

Control allowance

Limit allowance

Measuring

instrument

Measuring method

(7) Width
EE

B+ AB

-2 mm. SAB < +2 mm.

-3 mm, SAB < + 3 mm.

Convex rule
Steel
Protractor

Steel scale

Measurement shall be made at bolt ends and

changed portions of a cross section

(8) Squareness of
box

Joint

e < H/100 and e <3 mm.

General portion

e <2H/100 and e <4 mm.

Joint

General portion

e <3H/100 and e< 6 mm.

e $ 3H/100 and e $ 5 mm.

Square
Clearance
gauge
Steel

Protractor

As shown in the drawing place

a steel protractor with the web
as the base, and the clearance
between the flange and the

scale shall be measured using

a clearance gauge

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

Revision

Page No.

No. 02

Date 24/09/18

Page 69 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term Drawing Control allowance

Limit allowance

Measuring

instrument

Measuring method

(9) Squareness of Joint

e<b/100 and e < 1.5 mm.

= |
General portion
e <2b/100 and e £2 mm.

H-shape section

Joint

General portion

e <3b/100 and e <3 mm.

e < 3b/100 and e <2.5 mm.

Square
Clearance
gauge
Steel
protractor

Jig

Plance a jig with the web as the web as the base, and
measure the clearance between the flange and the jig

using a clearance gauge

Clearance
gauge

(10) Dislocation of es2 mm.

web center

e
e<3 mm.

Convex rule
Calipers

Steel scale

Mark off the center lines

of web thickness and

flange width, and mea-

Mark off the

center line center line
of flange of web

width thickness

Mark off sure the dislocation

using calipers or con -

vex rule.

Document No.

ITD-SINOHYDRO JV/CPO2/MS/SS001 No. 02

Revision

Date 24/09/18

Page No.
Page 70 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

, i Measuring )
Term Drawing Control allowance Limit allowance . Measuring method
instrument

(11) Curvature el < H/150 and el <4 mm. el 3 H/150 and e1 <6 mm. Steel scale Place
the steel scale on the web
of web : Clearance face, and measure the clearance
Flange Stiffener

"e" e2 < B/150 and e2< 4 mm. e2 < B/150 and e2 <6 mm. gauge between the web and the
steel

Lu Steel scale using a clearance gauge

—]

a E I= (However, the above is However, the above is

L e=b-a

B not applicable fort < 6 not applicable for t < 6

(12) Angle of Square Place a square on the

connection e1,e2< 1/300 and e1,e2< 14200 and Clearance flang surface away from

e gauge the weld bead of a

el, e2<3 mm. el, e2<5 mm. |Piano wire connection bottom end,

e324 mm. e3<6 mm. or string and measure "a " and

Steel

" b "show in the drawing

Protractor using a clearance gauge

Convex rule Clearance g;=| a-b |

Document No. | Revision Page No.

ITD-SINOHYDRO JVICPOZ/MS/SSO01 | No. 02 Date 24/09/18 Page 71 of 96

ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Term Drawing Control allowance

Limit allowance

Measuring !
, Measuring method
instrument

(13) Length of -3 mm. SAL < + 3 mm.

connection

"AL"

L+AL

-5 mm. SAL < +5 mm.

Convex rule Place the steel scale on

Steel scale the web face, and

Jig measure the distance

Hole between the web and
center-to- the first hole center of
center mea- the connection tip.

suring jig

(14) Tortion of 5<6 H/1000 and 8< 5 mm.

column

"3"

8< 9 H/1000 and 5< 8 mm.

Piumb bob Lay a column on the

Convex rule inspection stand and fix

Steel scale plumb bobs at both ends

of the column,and

Inspection stand
A-A B-B Measure torsion amount

UN / using a convex rule.

Li The difference between

V 7 torsion amount at each

end is the eventual
torsion amount

Document No.

Revision

Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001 | No. 02

Date 24/09/18

Page 72 of 9%
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

Measuring
Term Drawing Control allowance Limit allowance Measuring method
instrument

(15) Mating e< 1.54/1000 e<2.5H/1000 Square rule Place a square rule on a member
face, and measure

surface Clearance the clearance between the mating surface and the

gauge square using a clearance gauge.

H
E
= Steel
square
scale

(16) Crimp and e<2 mm. e<3 mm. Steel scale Place a steel scale on the lower face a
base plate and
ruggedness Clearance measure the clearance between the base plate and the

of base plate gauge steel scale using a clearance gauge.

woo

S t

Document No. Revision Page No.

| ITD-SINOHYDRO JV/CPO2/MS/SS001 No. 02 Date 24/09/18 Page 73 of 96

ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

5.8 Painting Inspection
During the production of a construction, inspection should be carried out at
critica! stages as the following;

a) Inspection of surface preparation

i } Cleaning and Surface Preparation

Before blast cleaning , visible deposits of oil or grease shall be removed by any
of the methods
specified in SSPC-SP1 or other agreed upon methods.

Mill scale, rust, weld slag and other deposit shall be removed by grit blast or
shot blast. The grade
of surface preparation shall be the SSPC-SP10 " near-white blast cleaning After
blast cleaning,
dust or surface shall be removed with dried compressed air. SSPC-SP1, solvent
cleaning is a
method for removing all visible oil, grease, soil, drawing and cutting compounds
and other soluble
contaminants from the surface. The intention is to carry out the solvent cleaning
prior to application
of paint and conjunction with surface preparation method specified for the removal
of rust, mil!
scale or old paint. The recommended procedure is to remove heavy oil or grease
first by scraper
and then remaining oil and grease by the most suitable [Link]-SP10, " NEAR-
WHITE
BLAST CLEANING " , and other soluble contaminants from the surface. The intention
is to carry
out the solvent cleaning prior to application of paint and conjunction with surface
preparation
method specified for the removal of rust, mill scale or old paint. The recommended
procedure is
to remove heavy oil or grease first by scraper and then remaining suitable methods.

it ) Inspection of surface preparation and cleanliness

a) All surfaces should be inspected after surface preparation complete to ensure

compliance with
the specification. The surface preparation grade before coating shall be according
to SSPC-SP10
or SA 2.5

b) Cleanliness after surface preparation is also very important. Residual trace of

abrasive must
be blown or swept from the surface prior to application coating.

c) After blast cleaning has been finished that it shall be apply coating
immediately within 4 hours.

b) Environmental and Surface temperature.

i)Before stating and during execution painting work, care shall be taken that the
work is not affec-
ted by any outside influences that could lead to reduction in the quality of
coating. Painting work
shall be take place in an area separated or or protected from the work of other
process (blast
cleaning, welding etc.). If adverse weather condition occur during application, the
work shall be

stopped and the freshly coated are protected as far as practical.

Document No. | Revision Page No.

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ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

ii ) During of painting application the condition shall be accordance as follow;

a) Surface temperature: between 10° C to 50° C and above dew point temperature at
least 3°C
b) Relative humidity (%RH): not exceeds 85 %

¢) Or conforming Manufacturer Instruction Data.

c ) Painting System

Paints to be used for shop coat of fabricated steel under the preview of this
contract shall conform
to the AISC 303- ready mixed paint, self - curing inorganic zinc silicate primer
coat asper

fllowing details.

[Link]

All steel surfaces shall be provided with self-curing inoranic zinc silicate primer
coat

( solid by volume min 60%) of minimum 75 micron dry film thickness(DFT) applied
over blast
cleaned surface to near white metal conforming to SA 2.5 finish of Swedish Standard
SIS-05-5900.
The Primer coat shall be applied in shop immediately after blast cleaning by
Airless spray technique.
[Link] coat

Primer coat shall be followed with the application of intermediate coat of

polyamide cured pigmented
titanium dioxide (TiO2) or micaceous iron qxide (MIO) epoxy based paint( solid by
volume

minimum 60% ) of minimum 75Microns DFT. This coat shall be applied in shop after an
interval of
minimum overnight by Airless spray technique.

[Link] coat

Intermediate coat shall be followed with the application of Finsh Coat of Polyamide
Cured colour
pigmented Epoxy based paint ( solid by volume minimum 60%) of minium 75 micron
[Link] coat
shall be applied after an interval of minimum overnight before erection by Airless
spray.

Colour and shade of coat shall be as approved by Airless [Link] and shed of
coat shall be as
approved the Engineer.

[Link] coat

Finish coat shall be followd with the application of Final Finish coat of
polyurethane based colour
pigmented paint ( solid by volume minimum 40% of minimum 25 micron DFT. This coat
shall be
applied within 7 days of Finish coat application by brush and/or [Link] and
shade shall be

approved the Engineer.

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

[Link] coil

All cold roil formed sections shall be manufactured from per galvanised coils
having minimum

Gl coating of 250 GSM.

[Link] Secondary member.

All other members like sag rod rafter bracing, flange bracing, etc secondary
members shall have

folloing painting specification. Surface cleaning: By mechanical wire brush

cleaning.

Primer : Two shop Coat of zinc Phusphale grey primer (2X25 micron DFT )

Finish coat: One shop coat and site coat of synthetic emamel paint ( 2X35 micron
DFT)

d ) Inspection after application coating

Another critical stage that needs to be following up is when the application has
been finished.

i ) Appearance: Each coat shall be homogeneous, free from runs, sags, misses,
pinhole, wrinkling,

gloss variations, cissing, particle inclusion, dry over spray and blisters.

Note: Do not apply election marks, symbols, or painted notes to exposed surfaces.

ii ) Coating the structural steel shall be excepted area as the following;

a) Members to be cased in concrete.

b) Surfaces to receive spayed fireproofing.

c) Surfaces to receive stud shear connections.

b) Contract surfaces of welded or high strength bolt connections.

iii } Dry film thickness:

a) Inspection of dry film thickness shall be according to SSPC PA 2. The SSPC-PA 2

states that

when using magnetic gage, five separate spot measurements should be made over every
9 square

meters in area. Each spot measurement consists of an average of three-gage reading

next to one

another. The average of the five spot measurements must within the specified
thickness, while

single spot measurements are permitted to be 80% of the specified thickness. The
single gage

reading, however, making up the spot measurement, can underrun by a greater amount.

Dry film thickness instruments fall in to two basic categories: magnetic pull-off,
fixed probe.

Each of two categories is addressed separately.

b) Specified dry film thickness of each coat shall be as follows;

Preparation
Primer coat
Intermediate coat

Finish coat

Document No.

ITD-SINOHYDRO JY/CP02/MS/SS001

Revision

No. 02

1Coat
1Coat
1Coat
1Coat

Total

Date 24/09/18

75 Microns
75 Microns
75 Microns

25 Microns

250 Microns

Page No.
Page 76 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

e ) Inspection record

The inspection record shall contain information follows;

a) Surface preparation grade/profile
b) Abrasive/Grit used

¢) Inspection equipment
d) Ambient temperatures, surface temperature, %RH, dew point temperature and
weather condition.

e) Date of applied coating and date of inspection

f) Dry film thickness and average dry film thickness for each coat.
5.9 Packing Inspection
Prior shipment, the inspection for packing shall be as follows.
1) Product appearance
2) Packing list check
e Quantity
e Description
- Style of packing is suitable
- Protection condition
- Fixing or bundling condition
- Inner packing condition is correct
e Weight (Gross)
5.10 Erection Mark Inspection
Erection inspection shall compose of as follows :
1. Fabricated products receiving inspection
2. Anchorage survey data verification
3. Weld joint fit-up inspection
4. Welding electrode baking verification
5. Visual inspection for weld
6. Non-destructive examination for weld
7. Bolt Tightening Inspection
8. Dimension inspection
9. Painting inspection
a) Anchorage survey data verification
i) Anchorage survey data shall be certified by a registered professional engineer.

Document No. Revision Page No.

| |
ITD-SINOHYDRO JV/CP02/MS/SS001 | No. 02 | Date 24/09/18 Page 77 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

b ) Fabricated products receiving inspection
i) Before delivery to site, the Erector QC engineer shall verified the fabricated
inspection reports

of the products and signed off for agreement to transportation.

ii) After unloading at site, the fabricated products shall be inspected for the
appearance, piece
mark with quantity compare with the delivery order and the some important dimension
value
compare with the fabricated reports.

iii) The inspection data shall be recorded.

c ) Dimension inspection

i) Dimension inspection shall be executed when the sun shine does not effect to the
product
geometry.

if) Others dimension as defined in 5.7

5.11 Inspection, measuring and test equipment

a) Dry film thickness gauge (DFT) calibration.

Dry film thickness gauge must have to calibration before to make use or check for
certain value.
The calibration shall be performing by compare of value from measurement and
standard value
that it identifies on standard film thickness. Method of calibration as follows;

1. Selection standard film thickness, which closely require thickness value to

calibration.

2. If the require thickness value is between two standard film thickness, both
standard film thickness
shall be selected to comply.

3. Put the standard film thickness on the pillow plate and then measure thickness
by DFT gauge.
4. Adjust measurement for correctly value and then to use it for works.

5. Re-calibration every time, if the thickness measured to change.

6. The standards film thickness shall be arranged to external certified institute

and can traceable

to national or international standard.

5.12 Inspection and Testing Agency Verification

All inspection activities which directly effect to the quality of the products
shall be verified and
certified by an approved inspection and testing agency before delivery to the
customer.
a) Scope
The test agency shall have scope of verification as follows :
i) Pre-fabrication state
- Welding procedure approval test
Document No. [ Revision Page No.

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

- Welder and welding operator qualification

- Material receiving inspection
ii) Fabrication state
- Non-destructive testing of weldment
- Dimension inspection
- Painting inspection

b ) Frequency of Verification

i} The test agency shall verify all of the inspection reports and sign off.

ii) The test agency shall random inspect for confirmation if their found the
objective evidence

which may be a cause of the product quality lacking.

5.13 Tolerances for Erection Activity

(1) The maximum deviation for line and shall be + 3.0mm for any part of the
structure including for

location of column centers. See Figure A-1.

(2) The maximum deviation from plumb for columns shall be +3.0mm in 10.0m height
subject to a
maximum of + 6.0mm in a total height of 30.0m. See Figure B-1.

Legend: L- Columa lo Column centre Length

L+3.0mm L+3.0mm
Cp 3

q — 8

Figure A-1; Typical column

centre length deviation.

Document No. Revision

~

ITD-SINOHYDRO JV/CPO2/MS/SS001 No. 02

L<10.0 mt 4+3.0mm, :
Ls 300 m+6.0mm. |

Legeod: L- Coburad tight

= | Fctual upright
+

Design upright
olumn centre

olumn centre

Figure B-1: Typical Column

plumb deviations.

Page No.
Date 24/09/18 Page 79 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

(3) The deviation at the center of the upper chord number from vertical plane
running through the center
of the bottom chord shall not be more than 1/1500 of span but in no case more than
10.0mm. See figure
C-1. The lateral displacement of top chord at center of span form vertical plane
running through center of
supports shall not be more than 1/250 of the depth of truss but in no case more
than [Link] figure
C-2.

|
. =
1/350, or + 1/250
-—— i ae. 20, ore EA — >

\
7 7%
77d

ure C1: Typical Upper chord ll c 4H —¥- Sir

Lower chord deviations. | |

LegesdtL- Distance between upper chord bete chord contre IH]

C-2: Figure: Typical lateral

displacement at top chord

Document No. Revision Page No.

ITD-SINOHYDRO IVICPO2IMSISS001 No. 02 | Date 24/09/18 Page 80 of 96

ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

6.0 ATTACHMENT

6.1 Attachment 1: Formats

FORM NAME FORM NO.

1 VISUAL INSPECTION RECORD QA-001
2 DIMENSION INSPECTION RECORD QA-002
3 PAINTING INSPECTION RECORD QA-003
4 PACKING INSPECTION RECORD QA-004
5 ULTRASONIC INSPECTION REPORT QA-005
6 DYE PENETRANT TESTING REPORT QA-006
7 RADIOGRAPHIC TESTING REPORT QA-008
8 CALIBRATION RECORD FOR STEEL TAPE QA-009
9 NON-CONFORMANCE REPORT (NCR) QA-010
10 REQUEST FOR INSPECTION OF WORKS FORM (RFI) QA-011
11 FINAL INSPECTION RECORD QA-046
12 PRE - SHIPMENT INSPECTION RECORD QA-017
13 INSPECTION APPLICATION QA-037

Document No. Revision Page No.

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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

peo

Method Statement for Strutural Steel Works

6.2 Attachment 2: FLOW CHART FOR INSPECTION SYSTEM

[ Recivine
[ Reciving ]

Mill Sheet
Material List
Quatity

r- ButtWeld ~~ |------

ACC,

Dimension
Visual
NDT

- i

Shop Drawing

<>

Full Size Dwy.

Design Dwg. Of contruction

Fabrication Procedure
Welding Procedure

NDT Procedure

Fabrication Procedure
Welding Procedure
Dimension

Template , Marking Tape

Material Control Sheet

Cutting plan , Memberlist
Mill Sheet

Dimension

Record ( Internal )

Visual
Dimension
NDT ( Lamination )

Record ( Internal )
qee > Forming , Drilling

>

Dimension , Orientation
Gap , Offset , Beveling
Storng Back

Distortion Protection
Record

Fabrication Procedure
Visual

Dimension

Record

Welding
Procedure

\
1
During Welding 3 y
1
|
í

Document No.
ITD-SINOHYDRO JVICPO2/MS/SS001

Welding

Visual Check

Dimension & Finishing

NDT. Procedure
Record & Report

Surface
Preparation
Visual
Appearance
Visual
Appearance Complete and submit
Environmental —P| "pry to inspection
Dry Film p
Thickness
Record
Marking ,Packing
Transportation
[Erection Mark
Packing Procedure

Fit-up and Welding

Painting ———»|
Record
Complete and submit
REI for inspection

a E

Page No.
Page 82 of 96

| Revision il
No. 02 — Date 24/09/18 |
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

Project: VISUAL INSPECTION REPORT ( FORM QA-001 ISSUE : 5) Report No. :

Structure : Drawing No.: Rev.: 0 Page of

Ref. ITP / Task No. :

Joint Date of Welder Electrode Inspected By MSBPL

Piece Mark Process Result
No. Welding No. Type Name Date

Remark : Visual Inspection ; As per Structural Welding Code AWS D1.1 : 2010 Table
6.1 Visual inspection acceptance criteria, Figure 5.4 Acceptable and unacceptable
weld profiles.

Authorization QC. Certify by QC. Verify by Verify by

Signed :

Name :

Date :

Document No. Revision Page No.

ITD-SINOHYDRO JV/CPO2/MS/SS001 No. 02 Date 24/09/18

Page 83 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Project :

DIMENSION INSPECTION RECORD ( FORM QA-002 ISSUE : 4)

Report No. :

Structure :

Page of

Ref. ITP / Task No. :

Surface Temp.

EQ. ID. No. :

Piece Mark:

Drawing No.:

Rev.: 0

Inspected by :

Date. :

See Attached Drawing :

Dimension

Point Measured A

G|H| I

Result

DWG. Designed Value

Actual Value

[] Acc.

Deviation

Tolerance

LJ Rej.
Authorization

QC. Certify by

QC. Verify by

Verify by

Signed :

Name :

Date :

Document No.

ITD-SINOHYDRO JV/CP02/MS/SS001

No. 02

Revision

Date 24/09/18

Page No.

Page 84 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

QUALITY CONTROL

PAINTING INSPECTION RECORD

(FORM QA - 003)

PROJECT : REPORT No. :

CLIENT :
PIECE MARK...
SPECIFIED
SURFACE PREPARATION : DRY FILM THICKNESS (MIN.)
ABRASIVE USE : 1st Microns
SURFACE PROFILE : 2nd Microns
PAINT MATERIAL MANUFACTURE : 3rd Microns
TOTAL Microns
MEASURED POINT
NUMBER ENVIRONMENTAL CONDITION DRY FILM THICKNESS (MICRONS) AVERAGE
OF COAT 1 2 3 4 5 6 7 8 DFT.
1 st Amb. Temp. Surface Temp. |% R.H. a
Date Applied b
/ Dew Point Weather Cond. © MICRON
Date Tested d
LA % R.H.
2 nd Amb. Temp. Surface Temp a
Date Applied b
{ml Dew Point Weather Cond. — |% R.H. c MICRON
Date Tested d
1 7
3rd Amb. Temp. Surface Temp. — |% R.H. a
Date Applied b
11 Dew Point Weather Cond. c MICRON
Date Tested d
1
QC INSPECTOR: QC ENGINEER : CLIENT :
Document No. Revision Page No. -
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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

QUALITY CONTROL
PACKING INSPECTION RECORD

( FORM QA-004)

CUSTOMER

PROJECT NAME

NAME OF COMPONENT

INSPECTION ITEMS

No. CHECKING ITEMS

1 Style of packaging is suitable
2 Protecting condition for steel fabrication are correct
3 Fixing or bundling condition of product are correct
4 Packaging inner condition are correct
5 Code marks are correct
6 Shipping marks are correct
7
No. OF CHECKING ITEMS 's [Check
Package No. > of e s
Package 213l4|5|li8e|7|a|sg|10 ame [Date
7 Mark mean checked and accepted = Mark mean not applicable
QC Foreman : QC Engineer : Client 's
Date : Date : Date :
| - Document No. © Revision NT Page No. "

ITD-SINOHYDRO JV/CP02/MS/SS001 | — No.02 + | Date 24/09/18

Page 86 of 96

|
—
|
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Report No. QUALITY CONTROL Page No.

ULTRASONIC TESTING REPORT
(FORM QA -005)
CLIENT :
PROJECT: EE a = | DATE OF TEST:

PROCEDURE NO. /NDE REF :

EQUIPMENT & MATERIALS .....

UT EQUIP TYPE : BRAND

MODEL : : SERIAL NO. LU
PROBE NO. BRAND PR. ANGLJACTUAL ANG FREQ. SIZE [OTHER
TEST 8 CAL. BLOCK: COUPLANT :
CABLELENGTH: — a © | CABLE CONNECTORS:
PART IDENTIFICATION & INFORMATION ....
[Link]. NO. : DESCRIPTION/FORM :
MATERIAL: THICKNESS : —
ATTENTUATION : i J JOINT TYPE : N
SURFACE CONDITION : E WELD PROCESS :
CALIBRATION INFORMATION .....
REFERENCE LEVEL : SENSITIVITY :
TEST RANCE : ñ | SCANNING LEVEL: Bl
TECHNIQUE: EVALUATION LEVEL : En
EVALUATION .... ACCEPTANCE CRITERIA :
LD IDENTIFICATION DECIBELS DISCONTINUITY SIZELOCATION JUDGEMET REMARK
JOINT/WELD WELD INDICATION PROBE FROM LEG IL RL AF IR LenaTHpweuLAsT FROM DEPTH |
AGCEPT| REJECT | (UNIT:MM

NUMBER | LENGTH NUMBER ANGLE

a Cc

d DISTANCH —X v

ABBREVIATION1L : Indication Level

RL : Reference Level

AF : Attenuation Factor IR : Indication Rating

AUTHORIZATION INSPECTED BY : WITNESSED BY : APPROVED BY :

SIGNED :
NAME: — rn e
DATE: — e. E
' Document No. | Ts Revision _ Page No BN
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ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

QUALITY CONTROL

DYE PENETRANT TESTING REPORT

(FORM QA-006)

PROCEDURE No. /NDE REF.:

Report No. : DYE PENETRANT TESTING REPORT Page No. :

CLIENT :
PROJECT : DATE OF TEST:

STATE OF EXAMINATION :

[J PREPARED EDGE [ JAS WELD

[1 AFTER PWHT

[] AFTER HYDROTEST [] other

SURFACE PREPARATION : [] GRINDING[_] MACHINING [] BRUSHING [JOTHER
PT MATERIAL : TYPE : BRAND : TIME : OTHER :
PENETRANT :
REMOVER :
DEVELOPER :
ISO. DWG. NO. LINE/SPOOL NO.
MATERIAL : THICKNESS. MM. [NOMINAL PIPE DIA. IN
EVALUATION : ACCEPTANCE CRITERIA :
WELD IDENTIFICATION WELD INTERPR JUDGEMENT REMARK
ETATION
JOINT / WELD NWELDER NO. LENGTH ACCEPT |REJECT
LOCATION AND NOTE :
NUSCEMENT ] ACCEPTABLE [7] UNACCEPTABLE[ [PENDING ( SEE RELATED REPORT )
INSPECTED BY : QC ENGINEER CE
[] witness [1] REvIEWED
SIGNED :
DATE :
| Document No, a es Revision | Page No. a
i ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02 Date 24/09/18 Page 88 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

QUALITY CONTROL

(FORM QA - 008)

RADIOGRAPHIC TESTING REPORT

RECORD NO. PAGE :

CLIENT :
PROJECT - DATE OF TEST :
CONDITION OF TEST PROCEDURES
PROCEDURE NO. 001 - RGP EXPOSURE MIN | TO SOURCE DISTANCE MM
X-R(max. kvp) TIME TYPE OF
RADIANT SOURCE — | Y-R(Ir-192) RENETRAMETER
SOURCE RANGE Ci [FILM TYPE FUJI 100 FILM AUTO -
PROCES
SOURCE SIZE MM SIZE 89x432 MM SING MANUAL /
TUBE VOLTAGE KVP | INTENSIFYING FRONT 0.125 MM [MATERIAL Cis
TUBE CURRENT mA | SCREEN BACK 0.125 MM [THICKNESS MM
RADIOGRAPHIC FILM EVALUATION ACCEPTANCE CRITERIA :
TYPE OF DEFECTS ACCEPT|REJECT
WELD NO. FILM NO. CLASS | GRAND
NO. SIZE OF DEFECT
ABBREVIATIONS B: SLAG INCLUSIONS INSPECTED BY :
NAD : NON APPEARANCE DEFECT C : LACK OF FUSION DATE:
SF : SURFACE FLAW D : INCOMPLETE PENETRATION APPROVED BY -
A : GAS CAVITIES E:CRACK F:UNDERCUT DATE :
un — Document No. E nr Revision " | Page No. a
i ITD-SINOHYDRO JV/CP02/MS/SS001 | No.02 | Date 24/09/18 | Page 89of 96
Dhaka Mass Rapid Transit Development Project.

ITD-SINOHYDRO JV
Contract No. CP-02

Method Statement for Strutural Steel Works

QUALITY CONTROL Record No.

CALIBRATION RECORD FOR STEEL TAPE Sheet No.
(FORM QA-009)

Master Measuring Standard Calibrate Measuring Tape

Brand Name Brand Name

Serial No b

Serial No -
Total Lengths :

Total Lengths :

Date Environment Humid Tension Load Length Calibrated Reviewed

Remark

% (Kgf) 1M | 2M | 3M | 4M | SM | EM | 7M | 8M by by

Temp Cc

Document No. Revision Page No.

© ITD-SINOHYDRO JV/CPO2/MS/SS001 No. 02 Date 24/09/18 Page 90 of 96

ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

Non-Conformance Report (NCR-QA-010)

Work Area : Type of Structure Zone

NCR No. _ "o. Date : Form rev. 01
PART A: NON CONFORMANCE DETAILS

Details of non-conformity

Cause of non-conformity

Cause code

(Tick the applicable cause)

Design

Drawings

Method statements

Survey/alignment

Workmanship

Operator/equipment

Action propose :

E Supervision
Reported by : = . Fabrication
Site/QC Engineer Date : Erection
PART B: CORRECTION ON THIS NON-CONFORMANCE (DISPOSITION OF NCR)
Cl Reject/replace O Re-work O Repair a Useasitis C Others

Site Engineer

Project/Section Manager

Employer's Representative

Date : Date : ur (If required)

PARTC: CORRECTIVE AND PREVENTIVE MEASURE FOR IMPROVEMENT
Site Engineer E QC Engineer
Date: —— Date:
PARTD: FOLLOW UP AND CLOSE OUT
Refer to Work Inspection Request No.
Prepared by : i _ Agreed/Approved by : =
Site Engineer QC Engineer Project/Section Manager
Date: oa or Date: Date:
Agreed/Close out by : nl Agreed by :
QC Manager Employer's Representative
Date : (If required)
Document No. ' e Revision - e | Page No. NL ol
ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02 | Date 24/09/18 | Page 91 of 96
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

REQUEST FOR INSPECTION OF WORKS (QA-011)

REQUEST FOR INSPECTION (RFI) No:-

To the Engineer : _ d e Date:

Location : ( ) Will be Ready for you inspection
(Jon
Description of Work : _ ( at U Prior to
( Yon at hrs

Labour and plant to be used :

Signed for the Contractor Received by

for the Engineer Date

Time
Filled in by Inspector The above work was inspection and permission was given/not
given to proceed with next operation.
The following remedial works were required
Contractor informed verbally to Mr. on at hrs

Remedial works inspected and permission give to proceed with next operation

on at hrs

as supervised

by

Signed

Date Time

Verbal or writted permission by the Engineer or his staff shall in no way relieve
the Contractor of his responsibilities under the Contractor.

*Tobe completed if applicable

Document No. Revision

ITD-SINOHYDRO JV/CPO2/MS/SS001 |

Page No.
— Page 92 of 96

Date 24/09/18 |
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

FINAL INSPECTION RECORD ( FORM QA-046, ISSUE : 4)

Project : Report No. :
Structure : Page of
Ref. ITP / Task No. :
No. Inspection Item
1 Appearance of product.
2 Completion of inspection before this step.
3 Piece mark of product are correct.
No. of Inspection Item/Result Inspected
Piece Mark Quantity
1 2 3 4 5 By Date
Result A = Accepted, R = Rejected , N/A = Not Applicable
Authorization QC. Certify by QC. Verify by Verify by
Name :
Date :
Document No. | Revision Page No. |

ITD-SINOHYDRO JV/CP02/MS/SS001 |

1 |
No. 02 Date 24/09/18 Page 93 of 96 |
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project.
Contract No. CP-02

Method Statement for Strutural Steel Works

PRE - SHIPMENT INSPECTION RECORD

(FORM QA-017 , ISSUE: 1)

CUSTOMER

PROJECT NAME

NAME OF COMPONENT

INSPECTION ITEMS

No. Inspection Items

1 Style of packing is suitable
2 Protecting condition for opening ends or machined face of product Is correct
3 Fixing or bunding condition of product is correct
4 Inner packing condition is correct
5 Stencil marks are correct
6 Shipping marks are correct
7 Contract symbol color is correct
8 Products quantity and type are correct
9 Completion of inspection before this step.
10 Piece mark of product are correct.
Package No. Style of No. Of Checking Items Inspected by| Inspected
Package 1 2 3 4 5 6 7 8 9 10 Name Date
Result : A = Accepted , R = Rejected , N/A = Not Applicable
QC. Certify by : QC. Verify by : Verified by :
Date 4 Date - Date
Document No. | Revision — Page No.
ITD-SINOHYDRO JV/CP02/MS/SS001 | No. 02 | Date 24/09/18 Page 94 of 96
ITD-SINOHYDRO JV

Dhaka Mass Rapid Transit Development Project.

Contract No, CP-02

Method Statement for Strutural Steel Works

INSPECTION APPLICATION

(FORM QA - 037)

Project Application No. :

Date : Date:
From Inspection Location -
Time : Time:
Inspection Item ( Please Mark Only One Type )
O Mat. Receive J visual [1] Finishing [1] Painting(DFT)
1 Marking [| Dimension 1 wart 1 Packing Check
Ol Fit- Up [1 w~DEPTUT) [1 Blasting [] Pressure Test( )
[I] Co. Ordinate [a Assembly [irface Preparation (Sa2. Others
Pim. & Othe Blasting/ Painting
item Piece Mark No. Drawing No. | Qty. last/Prim{ — 2" 34 4"
Result Result | Result Result Result
Acc.| Rej. AccjRej.[Acc]Rej| Acc. | Rej. | Acc. Rei.
Dim & Other Blast / Primer Painting 2™ Painting 3 Painting 4"
PD PD PD PD PD
Date: Date: Date: Date: Date:
QC Inspector QC Inspector QC Inspector QC Inspector QC Inspector
Date: Date: Date: Date: Date:
Time: Time: Time: Time: Time:
| Document No. Revision Page No.
| .
| ITD-SINOHYDRO JV/CP02/MS/SS001 No. 02 Date 24/09/18 Page 95 of 96
Italian Thai Development Public Company Limited Dhaka Mass Rapid Transit
Development Project.

Contract No. CP-02

Method Statement for Strutural Steel Works

This page is intentionally blank.

Document No. Revision | Page No.

ITD-SINOHYDRO JV/CP02/MS/SS001 | No. 02 | Date 24/09/18 | Page 96 of 96