Road Planing and Reclaiming Tools

Product Catalog
MGT
Tough Tools For Tough Jobs TABLE OF CONTENTS
Sandvik Mineral and Ground Engineering Tools
(MGT) makes a full line of tools and accessories for
the road planing, reclaiming, trenching, longwall WORKING PRINCIPLES
mining and continuous mining industries. Our tools OF TOOLS . . . . . . . . . . . . . . . . . 2
are manufactured in the United States, South Africa,
TIPS GUIDE . . . . . . . . . . . . . . . 6
India and Australia to the highest quality standards,
using the strongest materials and most stringent
BLOCKS . . . . . . . . . . . . . . . . . . 7
manufacturing processes.
We are part of Sandvik Mining and Construction, STANDARD SERIES 19 mm . . . 8
with headquarters in Sandviken, Sweden. Established
in 1862, Sandvik is a high-technology engineering STANDARD PULLER
group and the world’s leading manufacturer of
SERIES 19 mm. . . . . . . . . . . . . . 8
tungsten carbide tools for the construction, mining
STANDARD WASHER
and drilling industries.
SERIES 19 mm. . . . . . . . . . . . . . 9
We take special care in the manufacturing process
to ensure that the cemented tungsten carbide in STANDARD WASHER
Sandvik’s tools will meet our customers’ demanding PULLER SERIES 19 mm . . . . . . 9
needs. The tungsten carbide is processed through a
proprietary method to maximize its strengths and TRISPEC SERIES 19 mm. . . . . 10
brazing properties. A special brazing/heat treatment
TRISPEC SERIES 22 mm. . . . . 11
bonds the tungsten carbide to high-grade alloy steel
to ensure the hardness of the steel – and the superior
STANDARD SERIES 22 mm . . 11
performance of these tools in the field.
You can be confident that Sandvik tools will always ACCESSORIES . . . . . . . . . . . . 12
provide maximum productivity and efficiency – and
that we will back them with the most dedicated
customer and technical support in the industry.
NOTE: This is the 2006 catalog for Sandvik Mineral
and Ground Engineering Tools and all data are
current at time of printing. You may visit our Web
site at [Link] to learn more about
our services and to check for any updates on the
tools and products listed here. Periodic technical
bulletins may be issued with updates.

1
 WORKING PRINCIPLES OF TOOLS
Real World – Real Decisions
A number of conditions can affect how you plan to cut your job, as well as your decision
in selecting which Sandvik tool will do the best job for you. The following is a brief guide
on how to choose the best Sandvik tool for the job – and how to maximize your tool use
and reach your equipment’s maximum efficiency. With this information, you’ll be better
informed on choosing the tools best suited for your crews and jobs.
These are just a few of the common conditions encountered by operators.

Air Temperature
A difference in ambient temperature may affect asphalt cutting conditions and can influence
tools and machine performance by as much as 40%. It may also cause two different wear
characteristics on tools: carbide wear and body wear.

Machine Components
These may contribute to poor machine and tool performance, which may result in
increased wear.
• Worn conveyor cleats
• Slow conveyor speed
• Steep conveyor angle
• Worn drum flighting
• Worn kicker paddles
• Worn block system
• Reduced water spray

Materials And Cut

• Mix design – aggregate and silica content determine abrasive characteristics.
• Surface mix – usually a high carbide wear cut.
• Leveling/base course – commonly an easier cut with more wear on body of tool.
• Asphalt off concrete – high carbide wear and possible tip fracturing due to vertical
loading.
• Traffic compaction – high traffic count, maximum density of material, wheel rutting.
• Concrete – Machine size and weight, as well as strength and size of aggregate,
generally determine the size of the carbide tip.

2
 Drum Wrap Comparison
Shown below are the patterns of a 2-wrap and a 3-wrap drum per revolution. Each of
these reflects a standard 5/8-inch (16mm) spacing.

2-Wrap Drum 3-Wrap Drum

10.8" (26.7 cm)

Tool Path Machine Advance
The longer the continuous contact on the
tool, the more heat is drawn into the
tool and the more wear on the tip.

Advance Rate = 90 FPM (27.4 MPM)

Drum Diameter = 48" (114.3 cm)
Drum Speed = 100 RPM

Top of Pavement

6.0" (152mm)
Depth of Cut 3.0" (76mm)
Top of Pavement Peak
1.5" (38mm)
5/8" (16mm)
Continuous Contact
Valley
Continuous Contact

3
 WORKING PRINCIPLES OF TOOLS
Tool Wear Characteristics
Point Of Impact Drag (POID) / Surface Area Of Tip In The Cut

For Maximum Productivity, Use Tools Until Stage Four Of Wear

0.394” [10mm] 0.394” [10mm] 0.443” [11mm] 0.584” [15mm] 0.700 [18mm]

TIP SIZE 29

N EW TOOL STAGE 1 STAGE 2 STAGE 3 STAGE 4

0.433” [11mm] 0.433” [11mm] 0.433” [11mm] 0.634” [16mm] 0.744 [19mm]

TIP SIZE 68

N EW TOOL STAGE 1 STAGE 2 STAGE 3 STAGE 4

0.472” [12mm] 0.472” [12mm] 0.472” [12mm] 0.499” [13mm] 0.787” [20mm]

TIP SIZE 27

N EW TOOL STAGE 1 STAGE 2 STAGE 3 STAGE 4

4
 Tools Engaged And Tip Wear
These charts show the change in the total surface area of tips engaged as wear occurs. Tip
wear relates to the depth of cut and speed at which the machine is operating, as indicated
below. This information will help you choose the right tip for your cutting conditions.

NP29 Surface Area of Tips in the Cut

New tool Stage 1 Stage 2 Stage 3 Stage 4
Speed Tools in.2 cm.2 in.2 cm.2 in.2 cm.2 in.2 cm.2 in.2 cm.2
Depth of Cut FPM MPM Engaged 0.12 0.8 0.12 0.8 0.15 1.0 0.27 1.7 0.38 2.5 *
1.5" (3.8 cm) 30 9.1 11 1.34 8.7 1.34 8.7 1.70 10.9 2.95 19.0 4.23 27.3
1.5" (3.8 cm) 60 18.3 13 1.58 10.2 1.58 10.2 2.00 12.9 3.48 22.5 5.00 32.3
1.5" (3.8 cm) 120 36.6 17 2.07 13.4 2.07 13.4 2.62 16.9 4.55 29.4 6.54 42.2
TIP SIZE 29 3" (7.6 cm) 30 9.1 15 1.83 11.8 1.83 11.8 2.31 14.9 4.02 25.9 5.77 37.2
Cutting Dia.: 46” (1.2m) 3" (7.6 cm) 60 18.3 16 1.95 12.6 1.95 12.6 2.47 15.9 4.29 27.7 6.16 39.7
Drum Speed: 100 rpm 3" (7.6 cm) 120 36.6 20 2.44 15.7 2.44 15.7 3.08 19.9 5.36 34.6 7.70 49.7
Number of tools: 153 6" (15.2 cm) 30 9.1 20 2.44 15.7 2.44 15.7 3.08 19.9 5.36 34.6 7.70 49.7
6" (15.2 cm) 60 18.3 22 2.68 17.3 2.68 17.3 3.39 21.9 5.89 38.0 8.47 54.6
6" (15.2 cm) 120 36.6 26 3.17 20.5 3.17 20.5 4.01 25.9 6.96 44.9 10.01 64.6
12" (30.5 mm) 30 9.1 28 3.41 22.0 3.41 22.0 4.32 27.8 7.50 48.4 10.78 69.5
12" (30.5 mm) 60 18.3 30 3.66 23.6 3.66 23.6 4.62 29.8 8.04 51.8 11.55 74.5

NP68 Surface Area of Tips in the Cut

New tool Stage 1 Stage 2 Stage 3 Stage 4
Speed Tools in.2 cm.2 in.2 cm.2 in.2 cm.2 in.2 cm.2 in.2 cm.2
Depth of Cut FPM MPM Engaged 0.15 1.0 0.15 1.0 0.15 1.0 0.32 2.0 0.43 2.8 *
1.5" (3.8 cm) 30 9.1 11 1.62 10.5 1.62 10.5 1.62 10.5 3.47 22.4 4.78 30.9
1.5" (3.8 cm) 60 18.3 13 1.91 12.4 1.91 12.4 1.91 12.4 4.10 26.5 5.65 36.5
1.5" (3.8 cm) 120 36.6 17 2.50 16.2 2.50 16.2 2.50 16.2 5.37 34.6 7.39 47.7
TIP SIZE 68 3" (7.6 cm) 30 9.1 15 2.21 14.3 2.21 14.3 2.21 14.3 4.74 30.6 6.52 42.1
Cutting Dia.: 46” (1.2m) 3" (7.6 cm) 60 18.3 16 2.36 15.2 2.36 15.2 2.36 15.2 5.05 32.6 6.96 44.9
Drum Speed: 100 rpm 3" (7.6 cm) 120 36.6 20 2.95 19.0 2.95 19.0 2.95 19.0 6.31 40.7 8.69 56.1
Number of tools: 153 6" (15.2 cm) 30 9.1 20 2.95 19.0 2.95 19.0 2.95 19.0 6.31 40.7 8.69 56.1
6" (15.2 cm) 60 18.3 22 3.24 20.9 3.24 20.9 3.24 20.9 6.95 44.8 9.56 61.7
6" (15.2 cm) 120 36.6 26 3.83 24.7 3.83 24.7 3.83 24.7 8.21 53.0 11.30 72.9
12" (30.5 mm) 30 9.1 28 4.12 26.6 4.12 26.6 4.12 26.6 8.84 57.0 12.17 78.5
12" (30.5 mm) 60 18.3 30 4.42 28.5 4.42 28.5 4.42 28.5 9.47 61.1 13.04 84.1

NP27 Surface Area of Tips in the Cut

New tool Stage 1 Stage 2 Stage 3 Stage 4
Speed Tools in.2 cm.2 in.2 cm.2 in.2 cm.2 in.2 cm.2 in.2 cm.2
Depth of Cut FPM MPM Engaged 0.17 1.1 0.17 1.1 0.17 1.1 0.20 1.3 0.49 3.1 *
1.5" (3.8 cm) 30 9.1 11 1.92 12.4 1.92 12.4 1.92 12.4 2.15 13.9 5.35 34.5
1.5" (3.8 cm) 60 18.3 13 2.27 14.7 2.27 14.7 2.27 14.7 2.54 16.4 6.32 40.8
1.5" (3.8 cm) 120 36.6 17 2.97 19.2 2.97 19.2 2.97 19.2 3.32 21.4 8.27 53.4
TIP SIZE 27 3" (7.6 cm) 30 9.1 15 2.62 16.9 2.62 16.9 2.62 16.9 2.93 18.9 7.30 47.1
Cutting Dia.: 46” (1.2m) 3" (7.6 cm) 60 18.3 16 2.80 18.1 2.80 18.1 2.80 18.1 3.13 20.2 7.78 50.2
Drum Speed: 100 rpm 3" (7.6 cm) 120 36.6 20 3.50 22.6 3.50 22.6 3.50 22.6 3.91 25.2 9.73 62.8
Number of tools: 153 6" (15.2 cm) 30 9.1 20 3.50 22.6 3.50 22.6 3.50 22.6 3.91 25.2 9.73 62.8
6" (15.2 cm) 60 18.3 22 3.85 24.8 3.85 24.8 3.85 24.8 4.30 27.8 10.70 69.0
6" (15.2 cm) 120 36.6 26 4.55 29.4 4.55 29.4 4.55 29.4 5.08 32.8 12.65 81.6
12" (30.5 mm) 30 9.1 28 4.90 31.6 4.90 31.6 4.90 31.6 5.48 35.3 13.62 87.9
12" (30.5 mm) 60 18.3 30 5.25 33.9 5.25 33.9 5.25 33.9 5.87 37.9 14.59 94.2

* Surface area of one tip in the cut

5
 TIPS GUIDE
The following is a guide to Sandvik Mining and Construction’s tips for road planing and
reclaiming tools. The last two digits of the part number indicate which tip is used for a
particular tool. Tip applications and capabilities are described below.

Tip – 01
Machines: Utility trenching and reclaiming
Conditions: Used in varying conditions
Features: The full cap carbide is used where penetration is not a factor.
This tip gives excellent body protection in all types of conditions.

Tip – 38
Machines: Small, medium and large machines
Conditions: Asphalt and concrete
Features: The 38 cap carbide has excellent shock-resistant characteristics.

Tip – 26
Machines: Small and medium machines
Conditions: Asphalt
Features: The 26 cap carbide has a narrow tip for excellent penetration,
increasing productivity of small to medium machines.

Tip – 29
Machines: Small, medium and large machines
Conditions: Asphalt and asphalt-off concrete
Features: The 29 cap carbide maximizes penetration with a full radius
base that reduces fracturing and high-impact cuts.

Tip – 68
Machines: Medium and large machines
Conditions: Asphalt and asphalt-off concrete
Features: The 68 cap carbide provides excellent penetration when
maintaining high machine speeds and in tough cutting conditions.

Tip – 27
Machines: Medium and large machines
Conditions: Asphalt and concrete
Features: The 27 cap carbide has a valve seat braze joint for increased shear
characteristics. The large long tip provides excellent performance
in extreme conditions.

Actual Size

6
 BLOCKS
Sandvik Mining and Construction has durable yet serviceable blocks for specific
applications and for particular tools.

SBH-43 SB-48
1.626” [41.3mm]
B3AH-1943-4500 0.786” [19.9mm] B4BA-1948-5000
base
0.786” [19.9mm] Heavy-duty block to 50° Block features locator pins
hold Sandvik standard for easy alignment. The
series tools solidly in 1.850” [46.9mm] “V”-shaped front reduces
45° position while providing wear by channeling material
a free-rotating, self- away from the face. For use
sharpening action. 1.000” [25.4mm]
with Sandvik standard
series tools. Use M8D-0003
base with SB-48 block.

1.375” [34.9mm]
SB-43 SB-53
B3AA-1943-4500 B3AJ-1953-4500
.785” [19.9mm]

.0786” [19.9mm] Standard block to hold 1.750” [44.45mm] Block is .393 inches
Sandvik standard series 45° (10 mm) taller than standard
tools solidly in position for additional clearance
45°
while providing 2.09” [53.1mm]
when needed. For use
a free-rotating, self- with sleeved, band or
sharpening action. externally-retained tools.

1.626” [41.3mm]
HB-43 HB-53
B3BH-2243-4500 B3BJ-2253-4500
0.885” [22.5mm] 0.885” [22.5mm]

Heavy-duty block to 1.750” [44.5mm] Block is .393 inches (10

hold Sandvik’s standard 45˚
mm) taller than standard
series tools solidly in 2.088” [53.0mm] for additional clearance
45°
position while providing when needed. For use
a free-rotating, self- with sleeved or externally-
sharpening action. retained tools.

0.885” [22.5mm]
B4BA-2292-4500 0.885” [22.5mm]
B4BJ-2246-4500
B4BA-2292-4500 B4BJ-2246-4500
45°

High-rise block for use Block is 2 inches taller than

on reclaimers. B4BA-2292-4500 and is
ideal for use on 34-inch-
3.625” [92.1mm] 5.75” [146.0mm] diameter drums on
reclaimers.
45°

3.595” [91.3mm] 4.000” [101.6mm]

7
 STANDARD SERIES SHIPPING INFORMATION
Pieces Boxes Pieces

K1LA-19 Per Box

60
Per Pallet Per Pallet

60 3600

1.5" (38.1mm)
Additional tip information on page six.
FEATURES:
– Full collar provides S-01 0.638” [16.2mm]
S-27 0.788" [20.0mm]

block protection K1LA-1945-01XX 0.672” [17.1mm] K1LA-1946-27XX 0.918" [23.3mm]

– Long retainer ensures 1.790”

[45.5mm]
1.927"
[49.0mm]

secure tool retention

S-29 0.706" [17.9mm]

S-38 0.700" [17.8mm]

K1LA-1948-29XX 0.682" [17.3mm] K1LA-1946-38XX 0.595" [15.1mm]

1.902" 1.815"
[48.3mm] [46.1mm]

S-68 0.745" [18.9mm]

K1LA-1949-68XX 0.735" [18.7mm]

1.934"
[49.1mm]

0.765" (19.4mm) Actual Size

STANDARD PULLER SERIES SHIPPING INFORMATION

Pieces Boxes Pieces

K1MA-19 Per Box

60
Per Pallet Per Pallet

60 3600

1.5" (38.1mm)
Additional tip information on page six.
FEATURES:
– Puller groove for easy SP-01 0.638" [16.2mm]
SP-26 0.637" [16.2mm]

tool installation and K1MA-1945-01XX 0.672" [17.1mm] K1MA-1945-26XX 0.602" [15.3mm]

removal 1.790" 1.874"

[47.6mm]
[45.5mm]

– Full collar provides

block protection
– Long retainer ensures
secure tool retention
SP-27 0.788" [20.0mm]
SP-38 0.700" [17.8mm]

K1MA-1946-27XX 0.918" [23.3mm] K1MA-1946-38XX 0.595" [15.1mm]

1.927" 1.815"
[49.0mm] [46.1mm]

SP-29 0.706" [17.9mm]

SP-68 0.745" [18.9mm]

K1MA-1948-29XX 0.682" [17.3mm] K1MA-1949-68XX 0.735" [18.7mm]

1.902" 1.934"
[48.3mm] [49.1mm]

0.765" (19.4mm) Actual Size

8
STANDARD WASHER SERIES SHIPPING INFORMATION
Pieces Boxes Pieces

K6LW-19
Per Box Per Pallet Per Pallet

45 60 2700

1.750" (44.5mm) Additional tip information on page six.

FEATURES:
– Heavy body and collar SW-26 0.637 [16.2mm] SW-27 0.788" [20.0mm]

extend tool life and K6LW-1950-26XX 0.602 [15.3mm] K6LW-1950-27XX 0.918" [23.3mm]

provide block protection 1.970"

1.971"
[50.1mm] [50.0mm]

– Full sleeve retainer

and washer maintain
maximum block bore
and seat protection
SW-29 0.706" [17.9mm] SW-38 0.700 [17.8mm]

K6LW-1951-29XX 0.682" [17.3mm] K6LW-1949-38XX 0.595 [15.1mm]

2.010" 1.929"
[51.0mm] [49.0mm]

SW-68 0.745" [18.9mm]

K6LW-1952-68XX 0.735" [18.7mm]

2.047"
[52.0mm]

0.764" (19.4mm) Actual Size

STANDARD WASHER PULLER SERIES SHIPPING INFORMATION

Pieces Boxes Pieces

K6MW-19
Per Box Per Pallet Per Pallet

45 60 2700

1.750" (44.5mm) Additional tip information on page six.

FEATURES:
– Puller groove for easy SWP-26 0.637" [16.2mm]
SWP-27 0.788" [20.0mm]

tool installation and K6MW-1950-26XX 0.602" [15.3mm] K6MW-1950-27XX 0.918" [23.3mm]

removal 1.971" 1.970"

[50.1mm] [50.0mm]
– Heavy body and collar
extend tool life and
provide block
protection
– Full sleeve retainer SWP-29 0.706" [17.9mm] SWP-38 0.700" [17.8mm]

and washer maintain K6MW-1951-29XX 0.682" [17.3mm] K6MW-1949-38XX 0.595" [15.1mm]

maximum block bore 2.010" 1.930"

and seat protection [51.0mm] [49.0mm]

SWP-68 0.745" [18.9mm]

K6MW-1952-68XX 0.735" [18.7mm]

2.047"
[52.0mm]

0.764" (19.4mm) Actual Size

9
 TRISPEC SERIES SHIPPING INFORMATION
Pieces Boxes Pieces

K6MT-19
Per Box Per Pallet Per Pallet

45 60 2700

1.750" (44.5mm) Additional tip information on page six.

FEATURES:
– Puller groove for easy ST-27 0.788" [20.0mm] ST-29 0.706" [17.9mm]

tool installation and K6MT-1952-27XX 0.918" [23.3mm] K6MT-1951-29XX 0.682" [17.3mm]

removal 2.047" 2.010"

[52.0mm] [51.0mm]

– Strategically placed
carbide ring prevents
body wear, maximizing
carbide tip use
– Carbide ring also adds ST-68 0.745" [18.91mm]

greater block protection K6MT-1952-68XX 0.735" [18.66mm]

if tip is lost 2.047"

[52.0mm]

– Full sleeve retainer and

washer maintain
maximum block bore
and seat protection

0.764" (19.4mm) Actual Size

TriSpec™ Tool Wear Chart

Tool use is maximized using the TriSpec series of tools as shown below.
For full value, TriSpec can be used until stage four of wear.

New Tool Stage 1 Stage 2 Stage 3 Stage 4

10
TRISPEC SERIES SHIPPING INFORMATION
Pieces Boxes Pieces

K6MT-22 Per Box

45
Per Pallet Per Pallet

60 2700

1.735" (44.1mm)
Additional tip information on page six.
FEATURES:
– Puller groove for easy HT-27 0.786" [20.0mm]
HT-68 0.745" [18.9mm]

tool installation and K6MT-2250-27XX 0.918" [23.3mm] K6MT-2250-68XX 0.735" [18.7mm]

removal 1.985"
1.985" [50.4mm]
[50.4mm]
– Strategically placed
carbide ring prevents
body wear, maximizing
carbide tip use
– Carbide ring also adds HT-83 0.700" [17.8mm]

greater block protection K6MT-2248-83XX

0.807" [20.5mm]

if tip is lost 1.900"

[48.3mm]

– Full sleeve retainer

and washer maintain
maximum block bore
and seat protection

0.878" (22.3mm)
Actual Size

STANDARD SERIES SHIPPING INFORMATION

Pieces Boxes Pieces

K1LA-22 Per Box

50
Per Pallet Per Pallet

45 2250

1.48" (37.6mm) Additional tip information on page six.

FEATURES:
– Full collar provides H-01 0.638" [16.2mm] H-27 0.786" [20.0mm]

block protection K1LA-2246-01XX

0.672" [17.1mm]
K1LA-2247-27XX 0.918" [23.3mm]

– Long retainer for secure 1.626"

[41.3mm]
1.910"
[48.5mm]

tool retention

H-38 0.700" [17.8mm]

H-83 0.700" [17.8mm]

K1LA-2249-38XX 0.595"[15.1mm] K1LA-2249-83XX 0.807" [20.5mm]

1.910" 1.933"
[48.5mm] [49.1mm]

Tips below apply to tools not shown here.

HP-83 0.700 [17.8mm]
HWP-83 0.700 [17.8mm]

K1MA-2249-83XX K6MW-2250-83XX 0.807 [20.5mm]

0.807 [20.5mm]
SHIPPING INFORMATION
1.933" Pieces Boxes Pieces 1.878"
[49.1mm] Per Box Per Pallet Per Pallet [48mm]

45 60 2700

0.875" (22.3mm) Actual Size

11
 ACCESSORIES
Sandvik Mining and Construction provides punches and pullers to assist with
tool and machine maintenance.

M8T-0004
Curved Knock-out Punch
Tool remover with carbide tip for extended life.

M8T-0012
Air-Hammer Punch
For removal of conical tools from blocks. Hardened tip provides
long life. Fits light-duty air-hammer guns with 3/8-inch chucks.

M8T-0013
Air-Hammer Punch
For removal of conical tools from blocks. Hardened tip provides
long life. Fits heavy-duty air-hammer guns with 1/2-inch chucks.

M8T-0003-19
M8T-0003-22
Pullers
For removal of tools with puller grooves. Use shank
diameter to specify puller tool size required.
M8T-0003-19 = 19mm shank diameter
M8T-0003-22 = 22mm shank diameter

12
 Global
Sandvik Mining and Construction
SE-811 81 Sandviken, Sweden
Phone +46 26 26 20 00 • Fax +46 26 26 23 00

North America
Sandvik Mining and Construction
345 Patton Dr. SW Atlanta GA 30336
Phone: 1-800-868-6657 • Fax: 1-800-220-5224
[Link]

HR-13151 © 2006