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Valve Clearance Inspection Guide

Valve clearances should be checked when the engine is cold and adjusted if outside the standard value of 0.4mm. Piston number 1 or 6 should be at the top-dead-center of its compression stroke when checking clearances. Clearances are measured using a feeler gauge that can move in the gap but not loosely. The rocker arm adjusting screw lock nut should be tightened to 34 N·m.

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0% found this document useful (0 votes)
169 views1 page

Valve Clearance Inspection Guide

Valve clearances should be checked when the engine is cold and adjusted if outside the standard value of 0.4mm. Piston number 1 or 6 should be at the top-dead-center of its compression stroke when checking clearances. Clearances are measured using a feeler gauge that can move in the gap but not loosely. The rocker arm adjusting screw lock nut should be tightened to 34 N·m.

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Jasm Liu
Copyright
© All Rights Reserved
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ON-VEHICLE INSPECTION AND ADJUSTMENT

2. Inspecting and Adjusting Valve Clearances


Service standards Unit: mm
Location Maintenance item Standard value Limit Remedy
- Valve clearance (when cold) 0.4 - Adjust

O Tightening torques Unit: N · m {kgf · m}


Location Parts to be tightened Tightening torque Remarks
2, 6 Rocker arm adjusting screw lock nut 34 {3.5} -

Valve clearances should be checked and adjusted when the engine is cold.

!<Without flywheel PTO> I [Inspection]


• Bring piston No. 1 or piston No. 6 to the top-dead-centre (TDC) position
of its compression stroke. To do this, crank the engine until the "1.6"
1 6
mark [Link] on the flywheel is aligned with the pointer A in the fly­
wheel housing inspection window. (If the engine has a flywheel PTO,
align the pointer A with the "O" markinscribed on the torsional damper.)
NOTE
Pistons whose push rods are not pushing up their rockers are at
top-dead-centre (TDC) of their compression strokes.

oz- o�- o
l11nl1111f11ttl I

• When piston No. 1 or piston No. 6 is at the TDC position of its compres­
sion stroke, measure the clearance 8 of every valve marked "O" in the
following table.

Piston No. 1 2 3 4 5 6
Valve arrangement In. Ex. In. Ex. In. Ex. In. Ex. In. Ex. In. Ex.
No. 1 piston at TDC of com-
pression stroke 0 0 0 X X 0 0 X X 0 X X

No. 6 piston at TDC of com-


pression stroke
X X X 0 0 X X 0 0 X 0 0

NOTE
To measure the clearance, insert a feeler gauge 1. The gauge
should be able to move in the gap, albeit not loosely. Accurate
measurements cannot be taken if the gauge moves loosely in the
gap.

11-10

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