SVPC Automotive Private Limited
GAUGE R & R STUDY REPORT
Date :- 01.03.2019
Gage Name :- HEIGHT GAUGE Ref Part Name :- WASHER Performed by:-
Gage No. :- C1407300022 Ref Part No. 82232 - 27 A) [Link]
Specifications :- 1.5±0.25 B) [Link]
C) Yuvakanth
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 1.540 1.530 1.490 1.520 1.540 1.530 1.510 1.500 1.480 1.510 1.515
A 2 1.520 1.540 1.480 1.530 1.530 1.520 1.500 1.490 1.490 1.520 1.512
3 1.540 1.530 1.490 1.530 1.530 1.530 1.500 1.490 1.500 1.510 1.515
Xa =
AVERAGE 1.533 1.533 1.487 1.527 1.533 1.527 1.503 1.493 1.490 1.513 1.51
RANGE 0.020 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.020 0.010 0.012
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 1.520 1.520 1.500 1.490 1.520 1.530 1.500 1.530 1.490 1.520 1.51
B 2 1.520 1.510 1.490 1.500 1.520 1.530 1.510 1.530 1.490 1.530 1.51
3 1.510 1.520 1.500 1.490 1.510 1.510 1.500 1.520 1.510 1.5300 1.50777777777778
Xb =
AVERAGE 1.517 1.517 1.497 1.493 1.517 1.523 1.503 1.527 1.497 1.525 1.51
RANGE 0.010 0.010 0.010 0.010 0.010 0.020 0.010 0.010 0.020 0.010 0.012
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 1.490 1.490 1.530 1.530 1.550 1.530 1.510 1.520 1.510 1.520 1.518
C 2 1.490 1.480 1.520 1.530 1.530 1.530 1.520 1.520 1.510 1.520 1.515
3 1.500 1.500 1.530 1.510 1.530 1.520 1.530 1.530 1.490 1.510 1.515
AVERAGE 1.493 1.490 1.527 1.523 1.537 1.527 1.520 1.523 1.503 1.517 Xc = 1.52
RANGE 0.010 0.020 0.010 0.020 0.020 0.010 0.020 0.010 0.020 0.010 0.015
PART AVERAGE 1.4887
1.517 1.515 1.507 1.512 1.530 1.525 1.508 1.515 1.497 1.262 X=
(Xp)
Rp = 0.2683
R = Ra+Rb+Rc/(No. of appraisers) 0.0130000000
R=
Xdiff = ( Max X ) - ( Min X ) 0.0045000000
UCLR = R x D4 0.0425100000
LCLR = R x D3 0.0000000000
*D4 =3.27 for 2 Trails and 2.58 for 3 Trails; D3 = 0 for upto 7 Trails. UCLR reprents the limit of individual R's .
Circle those that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser
and unit as originally used or discard values and re-average and recompute R and the limiting value from the remaining
observations.
From data sheet :-R= 0.0130000000 Xdiff = 0.0045000000 Rp = 0.2683333333
Measurement Unit Analysis % Total Variation (TV)
Repeatability = Equipment Variation(EV)
EV = R x K1 % EV = (EV/TV) x 100
= 0.00768 Trails K1 % EV = 9.0606728
2 0.8862
3 0.5908
Reproducibility = Appraiser Variation(AV)
% AV = (AV/TV) x 100
(Xdiff x K2)2 - (EV2/nr)
AV = n-- No. of Parts % AV = 3.1600869
= 0.0000071754 r -- Number of trails
AV = 0.002679 Appraisers 2 3
K2 0.7071 0.5231
Repeatability & Reporducibility(R&R)
% R&R = (R&R / TV) x 100
(EV)2+ (AV)2 %R&R= 9.06068
R&R=
= 0.00768
Part Variation (PV)
PV = Rp x K3
NDC = (PV / GRR) x 1.41
PV= 0.084418 Parts K3 NDC = 15.497742
2 0.7071
3 0.5231
4 0.4467
Total Variation(TV) 5 0.4030
6 0.3742
7 0.3534
8 0.3375
9 0.3249 % PV = (PV / TV) x 100
= 0.08477 10 0.3146 = 99.588675
TV= R&R2+ PV2
Conclusion :-
Acceptance cretria :- Observation :- Study Result
Less than 10% - Gage system OK
Gauge System
% of R&R More 10%~30% - Acceptable 9.06
Acceptable
More than 30% -- Not OK
NDC More than 5 -- Gage system OK 15.4977420518402 ACCEPTED
The above Gage is Acceptable
SVPC Automotive Private Limited
GAUGE R & R STUDY REPORT
Date :- 01.03.2019
Gage Name :- VERNIER CALIPER Ref Part Name :- WASHER Performed by:-
Gage No. :- 10547314 Ref Part No. 82232 - 27 A) [Link]
Specifications :- ø14.1±0.05 B) [Link]
C) Yuvakanth
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 14.120 14.100 14.120 14.090 14.080 14.100 14.120 14.130 14.120 14.090 14.107
A 2 14.110 14.110 14.110 14.090 14.090 14.090 14.110 14.130 14.110 14.090 14.104
3 14.120 14.090 14.100 14.110 14.100 14.090 14.120 14.110 14.130 14.100 14.107
Xa =
AVERAGE 14.117 14.100 14.110 14.097 14.090 14.093 14.117 14.123 14.120 14.093 14.11
RANGE 0.010 0.020 0.020 0.020 0.020 0.010 0.010 0.020 0.020 0.010 0.016
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 14.100 14.090 14.090 14.110 14.130 14.090 14.110 14.120 14.090 14.100 14.10
B 2 14.090 14.090 14.090 14.130 14.120 14.080 14.120 14.120 14.090 14.110 14.10
3 14.090 14.110 14.090 14.110 14.120 14.100 14.120 14.100 14.090 14.110 14.104
Xb =
AVERAGE 14.093 14.097 14.090 14.117 14.123 14.090 14.117 14.113 14.090 14.105 14.10
RANGE 0.010 0.020 0.000 0.020 0.010 0.020 0.010 0.020 0.000 0.010 0.012
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 14.090 14.120 14.090 14.080 14.130 14.100 14.090 14.120 14.090 14.090 14.1
C 2 14.090 14.100 14.090 14.110 14.120 14.120 14.090 14.080 14.090 14.090 14.098
3 14.110 14.120 14.110 14.090 14.080 14.090 14.110 14.120 14.110 14.090 14.1044444444444
AVERAGE 14.097 14.113 14.097 14.093 14.110 14.103 14.097 14.107 14.097 14.090 Xc = 14.10
RANGE 0.020 0.020 0.020 0.030 0.050 0.030 0.020 0.040 0.020 0.000 0.0249999999999996
PART AVERAGE 13.8692
14.105 14.105 14.100 14.098 14.107 14.095 14.112 14.117 14.105 11.748 X=
(Xp)
Rp = 2.3683
R = Ra+Rb+Rc/(No. of appraisers) 0.0176666667
R=
Xdiff = ( Max X ) - ( Min X ) 0.0056666667
UCLR = R x D4 0.0577700000
LCLR = R x D3 0.0000000000
*D4 =3.27 for 2 Trails and 2.58 for 3 Trails; D3 = 0 for upto 7 Trails. UCLR reprents the limit of individual R's .
Circle those that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser
and unit as originally used or discard values and re-average and recompute R and the limiting value from the remaining
observations.
From data sheet :-R= 0.0176666667 Xdiff = 0.0056666667 Rp = 2.3683333333
Measurement Unit Analysis % Total Variation (TV)
Repeatability = Equipment Variation(EV)
EV = R x K1 % EV = (EV/TV) x 100
= 0.010437467 Trails K1 % EV = 1.4007188
2 0.8862
3 0.5908
Reproducibility = Appraiser Variation(AV)
% AV = (AV/TV) x 100
(Xdiff x K2)2 - (EV2/nr)
AV = n-- No. of Parts % AV = 0.4370961
= 0.0000106082 r -- Number of trails
AV = 0.003257025 Appraisers 2 3
K2 0.7071 0.5231
Repeatability & Reporducibility(R&R)
% R&R = (R&R / TV) x 100
(EV)2+ (AV)2 %R&R= 1.400719
R&R=
= 0.010437
Part Variation (PV)
PV = Rp x K3
NDC = (PV / GRR) x 1.41
PV= 0.745077667 Parts K3 NDC = 100.65268
2 0.7071
3 0.5231
4 0.4467
Total Variation(TV) 5 0.4030
6 0.3742
7 0.3534
8 0.3375
9 0.3249 % PV = (PV / TV) x 100
= 0.74515 10 0.3146 = 99.990189
TV= R&R2+ PV2
Conclusion :-
Acceptance cretria :- Observation :- Study Result
Less than 10% - Gage system OK
Gauge System
% of R&R More 10%~30% - Acceptable 1.40
Acceptable
More than 30% -- Not OK
NDC More than 5 -- Gage system OK 100.652677603196 ACCEPTED
The above Gage is Acceptable
Checked by :- [Link] Approved by :- [Link] Guruparan
SVPC Automotive Private Limited
GAUGE R & R STUDY REPORT
Date :- 01.03.2019
Gage Name :- VERNIER CALIPER Ref Part Name :- WASHER Performed by:-
Gage No. :- 10547314 Ref Part No. 82232 - 27 A) [Link]
Specifications :- 32 ± 0.5 B) [Link]
C) Yuvakanth
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 32.10 32.20 32.20 32.10 32.20 32.30 32.10 32.30 32.10 32.20 32.18
A 2 32.20 32.20 32.10 32.10 32.20 32.20 32.20 32.20 32.20 32.30 32.19
3 32.10 32.20 32.20 32.10 32.10 32.20 32.20 32.20 32.10 32.30 32.17
AVERAGE 32.13 32.20 32.17 32.10 32.17 32.23 32.17 32.23 32.13 32.27 32.18
RANGE 0.10 0.00 0.10 0.00 0.10 0.10 0.10 0.10 0.10 0.10 0.079999999999999
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 32.200 32.200 32.100 32.200 32.200 32.200 32.200 32.200 32.100 32.100 32.17
B 2 32.200 32.300 32.200 32.200 32.100 32.200 32.200 32.200 32.100 32.200 32.19
3 32.200 32.100 32.200 32.200 32.200 32.200 32.300 32.100 32.100 32.200 32.18
Xb =
AVERAGE 32.20 32.20 32.17 32.20 32.17 32.20 32.23 32.17 32.10 32.15 32.18
RANGE 0.00 0.20 0.10 0.00 0.10 0.00 0.10 0.10 0.00 0.10 0.070
PART
APPRAISER TRIAL NO. AVERAGE
1 2 3 4 5 6 7 8 9 10
1 32.20 32.10 32.20 32.10 32.20 32.20 32.20 32.10 32.10 32.10 32.15
C 2 32.10 32.20 32.20 32.20 32.20 32.20 32.20 32.20 32.20 32.20 32.19
3 32.10 32.20 32.20 32.20 32.10 32.10 32.20 32.10 32.20 32.20 32.1555555555556
AVERAGE 32.13 32.17 32.20 32.17 32.17 32.17 32.20 32.13 32.17 32.15 Xc = 32.17
RANGE 0.10 0.10 0.00 0.10 0.10 0.10 0.00 0.10 0.10 0.10 0.0800000000000011
PART AVERAGE 31.6317
32.15 32.17 32.18 32.15 32.17 32.20 32.20 32.17 32.12 26.82 X=
(Xp)
Rp = 5.3833
R = Ra+Rb+Rc/(No. of appraisers) R = 0.0766666667
Xdiff = ( Max X ) - ( Min X ) 0.0150000000
UCLR = R x D4 0.2507000000
LCLR = R x D3 0.0000000000
*D4 =3.27 for 2 Trails and 2.58 for 3 Trails; D3 = 0 for upto 7 Trails. UCLR reprents the limit of individual R's .
Circle those that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser
and unit as originally used or discard values and re-average and recompute R and the limiting value from the remaining
observations.
From data sheet :-R= 0.0766666667 Xdiff = 0.0150000000 Rp = 5.3833333333
Measurement Unit Analysis % Total Variation (TV)
Repeatability = Equipment Variation(EV)
EV = R x K1 % EV = (EV/TV) x 100
= 0.045294667 Trails K1 % EV = 2.67351
2 0.8862
3 0.5908
Reproducibility = Appraiser Variation(AV)
% AV = (AV/TV) x 100
(Xdiff x K2)2 - (EV2/nr)
AV = n-- No. of Parts % AV = 0.1858814
= 0.0000099175 r -- Number of trails
AV = 0.003149206 Appraisers 2 3
K2 0.7071 0.5231
Repeatability & Reporducibility(R&R)
% R&R = (R&R / TV) x 100
(EV)2+ (AV)2 %R&R= 2.6735
R&R=
= 0.04529
Part Variation (PV)
PV = Rp x K3
NDC = (PV / GRR) x 1.41
PV= 1.693596667 Parts K3 NDC = 52.720804
2 0.7071
3 0.5231
4 0.4467
Total Variation(TV) 5 0.4030
6 0.3742
7 0.3534
8 0.3375
9 0.3249 % PV = (PV / TV) x 100
= 1.69420 10 0.3146 = 99.964255
TV= R&R2+ PV2
Conclusion :-
Acceptance cretria :- Observation :- Study Result
Less than 10% - Gage system OK
Gauge System
% of R&R More 10%~30% - Acceptable 2.67
Acceptable
More than 30% -- Not OK
NDC More than 5 -- Gage system OK 52.7208039818973 ACCEPTED
The above Gage is Acceptable
Checked by :- [Link] Approved by :- [Link] Guruparan