[Link].

uk
info@[Link]
1

6
How to use the Procter Risk Assessment Calculator
This Risk Assessment Calculator is designed to assist with carrying out risk assessments. However, it is the user's
responsibility to ensure that risk assessments are carried out in accordance with BS EN ISO 12100:2010 (Safety of machin
General principles for design. Risk assessment and risk reduction). If required, contact Procter Machine Safety for advice o
specialists who can assist with complex risk assessments. The Risk Assessment Calculator is based on Annex B of BS EN
12100, copies of which can be purchased from BSI.

It should be noted that the Machinery Directive 2006/42/EC and the corresponding Supply of Machinery (Safety) Regulatio
1992 stipulate that the machine manufacturer or his representative must ensure that a risk assessment is carried out. In
addition, the Technical File must contain a copy of the risk assessment. It is therefore essential that the risk assessment
process is both carried out and documented adequately. The risk assessment can also assist in preparing the instructions
the machine, as the Machinery Directive requires that information about the residual risks must be included in the instructio

Seven worksheets are provided in this Risk Assessment Calculator: the Welcome page, Instructions (this page), a Look-U
Table, a Summary page, two Machine pages and an Example Machine page. If more than two machines are being assess
copy one of the existing Machine worksheets and rename it as appropriate.

To use this Calculator, start by entering the company information on the Summary page. Then decide how many machines
to be assessed and ensure that there are sufficient worksheets (one per machine). For each machine, enter the machine
details and other data in the table at the top of the worksheet. Then work down the list of hazards and decide which are
applicable to the machine in question. If a hazard is not applicable, mark N/A in the Comments column; the Risk Level colu
will automatically show 'negligible' for these risks. For each applicable hazard, use the Look-Up Table to choose appropria
values for the Likelihood of Occurrence (LO), Frequency of Exposure (FE), Degree of Possible Harm (DPH) and Number o
Persons at risk (NP). In addition to the list of hazards, there is also a list of hazardous situations (tasks) and a list of hazard
events. See BS EN ISO 12100 for more information about these.

The Hazard Rating Number (HRN) is calculated automatically (LO x FE x DPH x NP) and colour-coded (see Look-Up Tabl
addition, the Calculator shows the corresponding Risk Level so that the user can decide if action is required. A risk is
'Negligible' if there is very little risk to health and safety; a risk is 'Low, significant' if hazards exist that require control meas
a risk is 'High' if there are potentially dangerous hazards that require control measures to be implemented urgently; and a r
'Unacceptable' if continued operation in this state is unacceptable.

If action is required, it should be outlined in the first Action column. A further assessment must then be carried out to see th
effect on the HRN and Risk Level of taking the action. If the Risk Level is still too high, additional action can be specified in
second Action column on the far right-hand side, after which a confirmatory assessment should be carried out.

Once the above procedure has been completed for each machine, the user can return to the Summary page and list the
actions required.

Procter Machine Safety - the UK's leading supplier of bespoke and modular machine guarding
Procter Machine Safety 11 Pantglas Industrial Estate, Bedwas, Caerphilly, CF83 8XD, UK
Tel: +44 (0)29 2085 5758
[Link]
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LO (Likelihood of Occurrence) FE (Frequency of Exposure)
0.033 Almost impossible Only in extreme circumstances 0.5 Annually
1 Highly unlikely Though conceivable 1 Monthly
1.5 Unlikely But could occur 1.5 Weekly
2 Possible But unusual 2.5 Daily
5 Even chance Could happen 4 Hourly
8 Probable Not surprising 5 Constantly
10 Likely To be expected
15 Certain No doubt

DPH (Degree of Possible Harm) NP (Number of Persons at risk)

0.1 Scratch or bruise 1 1-2 persons
0.5 Laceration or mild ill-effect 2 3-7 persons
2 Break of minor bone or minor illness (temporary) 4 8-15 persons
4 Break of major bone or major illness (temporary) 8 16-50 persons
6 Loss of one limb, eye, hearing (permanent) 12 50+ persons
10 Loss of two limbs or eyes (permanent)
15 Fatality

Source: Pilz Guide to Machinery Safety, 6th Edition

HRN Risk
0-5 Negligible
5-50 Low, significant
50-500 High
Over 500 Unacceptable
HRN = LO x FE x DPH x NP
Company name:
Company address:

Assessment reference:
Assessment carried out by:
Assessment date:
Assessment checked by:
Assessment approved by:

Machines requiring action

Worksheet reference: Machine reference:
Action required:
Assessment reference:
Type of machine:
Machine location:
Machine description:
Machine manufacturer:
Machine model:
Machine serial number:
Modifications from 'as-supplied':
Energy sources:
Energy source ratings:
Safety measures:
Assessment carried out by:
Assessment date:
Assessment checked by:
Assessment approved by:

Type or group of
Origin
hazard
Mechanical hazards Acceleration/deceleration

Kinetic energy

Angular parts
Approach of a moving element to a
fixed part

Cutting parts

Elastic elements

Falling objects
Gravity

Stored energy

Height from the ground

High pressure
Machinery mobility

Moving elements

Rotating elements

Surface finish (rough or slippery)

 Sharp edges

Instability

Vacuum

Other
Electrical hazards Arc

Electromagnetic phenomena
Electrostatic phenomena

Live parts

Insufficient distance from live parts

under high voltage

Overload

Parts becoming live under fault

conditions

Short-circuit

Thermal radiation
 Other
Thermal hazards Explosion

Flame

Objects or materials with a high or

low temperature

Radiation from heat sources

Other
Noise hazards Cavitation phenomena

Exhaust system
High-speed gas leak

Manufacturing process (eg

stamping, pressing, grinding)

Moving parts

Scraping surfaces

Unbalanced rotating parts

 Whistling pneumatics

Worn parts

Other
Vibration hazards Cavitation phenomena

Misalignment of moving parts

Mobile equipment
 Scraping surfaces

Unbalanced rotating parts

Vibrating equipment

Worn parts

Other
Radiation hazards Ionising radiation source

Low-frequency electromagnetic
radiation

Optical radiation (infrared, visible

and ultraviolet), including laser

Radio frequency electromagnetic

radiation

Other
Material/substance hazards Aerosol
Biological and microbiological (viral
or bacterial) agent

Combustible

Dust

Explosive

Fibre

Flammable
Fluid

Fume

Gas

Mist

Oxidiser
 Other
Ergonomic hazards Access

Design or location of indicators and

visual display units

Design, location or identification of

control devices

Effort

Flicker, dazzling, shadow,

stroboscopic effect

Local lighting

Mental overload or underload

Posture

Repetitive activity
 Visibility

Other
Hazards associated with the Dust and fog
environment in which the machine
is used

Electromagnetic disturbance

Lighting

Moisture

Pollution

Snow
 Temperature

Water

Wind

Lack of oxygen

Other
Combined hazards eg repetitive activity + effort + high
environmental temperature

Hazardous situations (tasks)

 Phase of machine
Tasks
lifecycle
Transport Lifting
Loading
Packing
Transportation
Unloading
Unpacking
Other tasks
Assembly, installation and Preparations for installation (eg
commissioning foundations, vibration isolators)
Assembly of the machine
Fixing, anchoring
Connection to energy supplies (eg
electricity, compressed air)
Connecting to disposal system (eg
for exhaust gases, waste water)
Adjustment of the machine and its
components
Fencing
Feeding, filling, loading of ancillary
fluids (eg lubricants, adhesives)
Testing
Running the machine without load
Trials with load or maximum load
Demonstration
Other tasks
Setting, teaching, programming Mounting or changing tools, tool-
and/or process changeover setting
Adjustment and setting of protective
devices and other components
Adjustment and setting or verification
of functional parameters of the
machine (eg speed, pressure, force,
travel limits)
Clamping/fastening the workpiece
Feeding, filling, loading of raw
material
Program verification
Functional test, trials
Verification of the final product
Other tasks
Operation Clamping/fastening the workpiece
Feeding, filling, loading of raw
material
Manual loading/unloading
Operating manual controls
Driving the machine
Minor adjustments and setting of
functional parameters of the
machine (eg speed, pressure, force,
travel limits)
 Minor interventions during operation
(eg removing waste material,
eliminating jams, local cleaning)
Restarting the machine after
stopping/interruption
Unclamping/unfastening the
workpiece
Control/inspection
Supervision
Verification of the final product
Other tasks
Cleaning and maintenance Adjustments
Cleaning, disinfection
Dismantling/removal of parts,
components, devices of the machine

Housekeeping
Isolation and energy dissipation
Lubrication
Replacement of tools
Replacement of worn or damaged
parts
Resetting
Removal and disposal of spent fluids

Restoring fluid levels

Verification of parts, components,
devices of the machine
Other tasks
Fault-finding/trouble-shooting Adjustments
Dismantling/removal of parts,
components, devices of the machine

Fault-finding
Isolation and energy dissipation
Recovering from control and
protective devices failure
Recovering from jam
Repairing
Replacement of parts, components,
devices of the machine
Rescue of trapped persons
Resetting
Verification of parts, components,
devices of the machine
Other tasks
Dismantling and disabling Disconnection and energy
dissipation
Dismantling
Removal and disposal of spent fluids

Lifting
Loading
Packing
 Transportation
Unloading
Other tasks

Hazardous events

Origin related to Hazardous event

Shape and/or superficial finishing Contact with rough surfaces

of accessible parts of the machine Contact with sharp edges and
corners, protruding parts
Moving parts of the machine Contact with moving parts
Contact with rotating open ends
Kinetic energy and/or potential Falling or ejection of objects
energy (gravity) of the machine,
parts of the machine, tools and
materials used, processed or
handled
Stability of the machine and/or Loss of stability
parts of the machine
Mechanical stiffness/strength of Deflection or break-up during
parts of the machine, tools, etc operation
Pneumatic and hydraulic Displacement of moving elements
equipment Projection of high-pressure fluids
Uncontrolled movements
Electrical equipment Direct contact
Disruptive discharge
Electric arc
Fire
Indirect contact
Short-circuit
Control system Dropping or ejection of a moving
parts of the machine or of a
workpiece clamped by the machine
Failure to stop moving parts
Machine action resulting from
inhibition (defeating or failure) of
protective devices
Uncontrolled movements (including
speed changes)
Unintended/unexpected start-up
Other hazardous events due to
failure(s) or poor design of the
control system
Materials and substances or Contact with objects with high or low
physical factors (temperature, temperature
noise, vibration, radiation and Emission of a substance that can be
environment) hazardous
Emission of a level of noise that can
be hazardous
 Emission of a level of noise that can
interfere with a speech
communication or with acoustic
signals
Emission of a level of vibration that
can be hazardous
Emission of radiation fields that can
be hazardous
Harsh environmental conditions
Workstation and/or work process Excessive effort
design Human errors/misbehaviour
(unintentional and/or deliberately
induced by the design)
Loss of direct visibility of the working
area
Painful and/or tiring postures
Repetitive handling at high
frequency
Other Other events
Number of operatives:
Number of shifts per week:
Usage (hours per month):
Operating manuals:
Standard operating procedures:
Operatives' training record:
Warning signs:
Raw materials:
Maintenance manual:
Maintenance training record:
Access by untrained visitors:

Potential Initial assessment

Comments
consequences
LO FE DPH NP
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Other
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Other
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Other
Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Other
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Other
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Other
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Other
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Other
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Other
eg dehydration, loss of awareness,
heat stroke
 Initial assessment
Consequences Comments
LO FE DPH NP
 Initial assessment
Consequences Comments
LO FE DPH NP
Initial assessment Re-assessment after taking action
Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
Initial assessment Re-assessment after taking action
Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

Initial assessment Re-assessment after taking action

Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
Action required
Action required
Action required
Assessment reference:
Type of machine:
Machine location:
Machine description:
Machine manufacturer:
Machine model:
Machine serial number:
Modifications from 'as-supplied':
Energy sources:
Energy source ratings:
Safety measures:
Assessment carried out by:
Assessment date:
Assessment checked by:
Assessment approved by:

Type or group of
Origin
hazard
Mechanical hazards Acceleration/deceleration

Kinetic energy

Angular parts
Approach of a moving element to a
fixed part

Cutting parts

Elastic elements

Falling objects
Gravity

Stored energy

Height from the ground

High pressure
Machinery mobility

Moving elements

Rotating elements

Surface finish (rough or slippery)

 Sharp edges

Instability

Vacuum

Other
Electrical hazards Arc

Electromagnetic phenomena
Electrostatic phenomena

Live parts

Insufficient distance from live parts

under high voltage

Overload

Parts becoming live under fault

conditions

Short-circuit

Thermal radiation
 Other
Thermal hazards Explosion

Flame

Objects or materials with a high or

low temperature

Radiation from heat sources

Other
Noise hazards Cavitation phenomena

Exhaust system
High-speed gas leak

Manufacturing process (eg

stamping, pressing, grinding)

Moving parts

Scraping surfaces

Unbalanced rotating parts

 Whistling pneumatics

Worn parts

Other
Vibration hazards Cavitation phenomena

Misalignment of moving parts

Mobile equipment
 Scraping surfaces

Unbalanced rotating parts

Vibrating equipment

Worn parts

Other
Radiation hazards Ionising radiation source

Low-frequency electromagnetic
radiation

Optical radiation (infrared, visible

and ultraviolet), including laser

Radio frequency electromagnetic

radiation

Other
Material/substance hazards Aerosol
Biological and microbiological (viral
or bacterial) agent

Combustible

Dust

Explosive

Fibre

Flammable
Fluid

Fume

Gas

Mist

Oxidiser
 Other
Ergonomic hazards Access

Design or location of indicators and

visual display units

Design, location or identification of

control devices

Effort

Flicker, dazzling, shadow,

stroboscopic effect

Local lighting

Mental overload or underload

Posture

Repetitive activity
 Visibility

Other
Hazards associated with the Dust and fog
environment in which the machine
is used

Electromagnetic disturbance

Lighting

Moisture

Pollution

Snow
 Temperature

Water

Wind

Lack of oxygen

Other
Combined hazards eg repetitive activity + effort + high
environmental temperature

Hazardous situations (tasks)

 Phase of machine
Tasks
lifecycle
Transport Lifting
Loading
Packing
Transportation
Unloading
Unpacking
Other tasks
Assembly, installation and Preparations for installation (eg
commissioning foundations, vibration isolators)
Assembly of the machine
Fixing, anchoring
Connection to energy supplies (eg
electricity, compressed air)
Connecting to disposal system (eg
for exhaust gases, waste water)
Adjustment of the machine and its
components
Fencing
Feeding, filling, loading of ancillary
fluids (eg lubricants, adhesives)
Testing
Running the machine without load
Trials with load or maximum load
Demonstration
Other tasks
Setting, teaching, programming Mounting or changing tools, tool-
and/or process changeover setting
Adjustment and setting of protective
devices and other components
Adjustment and setting or verification
of functional parameters of the
machine (eg speed, pressure, force,
travel limits)
Clamping/fastening the workpiece
Feeding, filling, loading of raw
material
Program verification
Functional test, trials
Verification of the final product
Other tasks
Operation Clamping/fastening the workpiece
Feeding, filling, loading of raw
material
Manual loading/unloading
Operating manual controls
Driving the machine
Minor adjustments and setting of
functional parameters of the
machine (eg speed, pressure, force,
travel limits)
 Minor interventions during operation
(eg removing waste material,
eliminating jams, local cleaning)
Restarting the machine after
stopping/interruption
Unclamping/unfastening the
workpiece
Control/inspection
Supervision
Verification of the final product
Other tasks
Cleaning and maintenance Adjustments
Cleaning, disinfection
Dismantling/removal of parts,
components, devices of the machine

Housekeeping
Isolation and energy dissipation
Lubrication
Replacement of tools
Replacement of worn or damaged
parts
Resetting
Removal and disposal of spent fluids

Restoring fluid levels

Verification of parts, components,
devices of the machine
Other tasks
Fault-finding/trouble-shooting Adjustments
Dismantling/removal of parts,
components, devices of the machine

Fault-finding
Isolation and energy dissipation
Recovering from control and
protective devices failure
Recovering from jam
Repairing
Replacement of parts, components,
devices of the machine
Rescue of trapped persons
Resetting
Verification of parts, components,
devices of the machine
Other tasks
Dismantling and disabling Disconnection and energy
dissipation
Dismantling
Removal and disposal of spent fluids

Lifting
Loading
Packing
 Transportation
Unloading
Other tasks

Hazardous events

Origin related to Hazardous event

Shape and/or superficial finishing Contact with rough surfaces

of accessible parts of the machine Contact with sharp edges and
corners, protruding parts
Moving parts of the machine Contact with moving parts
Contact with rotating open ends
Kinetic energy and/or potential Falling or ejection of objects
energy (gravity) of the machine,
parts of the machine, tools and
materials used, processed or
handled
Stability of the machine and/or Loss of stability
parts of the machine
Mechanical stiffness/strength of Deflection or break-up during
parts of the machine, tools, etc operation
Pneumatic and hydraulic Displacement of moving elements
equipment Projection of high-pressure fluids
Uncontrolled movements
Electrical equipment Direct contact
Disruptive discharge
Electric arc
Fire
Indirect contact
Short-circuit
Control system Dropping or ejection of a moving
parts of the machine or of a
workpiece clamped by the machine
Failure to stop moving parts
Machine action resulting from
inhibition (defeating or failure) of
protective devices
Uncontrolled movements (including
speed changes)
Unintended/unexpected start-up
Other hazardous events due to
failure(s) or poor design of the
control system
Materials and substances or Contact with objects with high or low
physical factors (temperature, temperature
noise, vibration, radiation and Emission of a substance that can be
environment) hazardous
Emission of a level of noise that can
be hazardous
 Emission of a level of noise that can
interfere with a speech
communication or with acoustic
signals
Emission of a level of vibration that
can be hazardous
Emission of radiation fields that can
be hazardous
Harsh environmental conditions
Workstation and/or work process Excessive effort
design Human errors/misbehaviour
(unintentional and/or deliberately
induced by the design)
Loss of direct visibility of the working
area
Painful and/or tiring postures
Repetitive handling at high
frequency
Other Other events
Number of operatives:
Number of shifts per week:
Usage (hours per month):
Operating manuals:
Standard operating procedures:
Operatives' training record:
Warning signs:
Raw materials:
Maintenance manual:
Maintenance training record:
Access by untrained visitors:

Potential Initial assessment

Comments
consequences
LO FE DPH NP
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over
Being thrown
Crushing
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Other
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Burn
Chemical effects
Effects on medical implants
Electrocution
Falling or being thrown
Fire
Projection of molten particles
Shock
Other
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Burn
Dehydration
Discomfort
Frostbite
Injuries from radiated heat
Scald
Other
Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort
Loss of awareness
Loss of balance
Permanent hearing loss
Stress
Tinnitus
Tiredness
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.

Other
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Discomfort
Low-back disease
Neurological disorder
Osteo-articular disorder
Trauma of the spine
Vascular disorder
Other
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Burn
Damage to eyes and skin
Effects on reproductive capability
Genetic mutation
Headache, insomnia, etc
Other
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Breathing difficulties, suffocation
Cancer
Corrosion
Effects on reproductive capability
Explosion
Fire
Infection
Mutation
Poisoning
Sensitisation
Other
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Discomfort
Fatigue
Musculoskeletal disorder
Stress
Other (eg mechanical, electrical) as
a consequence of human error
Other
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Burn
Slight disease
Slipping or falling
Suffocation
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine
Other
eg dehydration, loss of awareness,
heat stroke
 Initial assessment
Consequences Comments
LO FE DPH NP
 Initial assessment
Consequences Comments
LO FE DPH NP
Initial assessment Re-assessment after taking action
Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
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0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
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0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
Initial assessment Re-assessment after taking action
Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

Initial assessment Re-assessment after taking action

Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
Action required
Action required
Action required
Assessment reference: 0101
Type of machine: Cable re-reeler
Machine location: Building 01, cable section
Machine description: Machine re-reels cable following
marking or measuring operations on
other machines.
Machine manufacturer: CableMagic
Machine model: CM01
Machine serial number: 0000123
Modifications from 'as-supplied': None
Energy sources: Electricity, compressed air

Energy source ratings: 240V AC; 6bar pressure

Safety measures: Emergency stop button connected to

safety relay - isolates power and
operates dump valve.
Assessment carried out by: A. Person
Assessment date: 16 September 2020
Assessment checked by: A. N. Other Person
Assessment approved by: A. Third Person

Type or group of
Origin
hazard
Mechanical hazards Acceleration/deceleration

Kinetic energy
Angular parts

Approach of a moving element to a

fixed part

Cutting parts

Elastic elements
Falling objects

Gravity

Stored energy

Height from the ground

High pressure

Machinery mobility

Moving elements

Rotating elements
Surface finish (rough or slippery)

Sharp edges

Instability

Vacuum
 Other
Electrical hazards Arc

Electromagnetic phenomena

Electrostatic phenomena

Live parts
Insufficient distance from live parts
under high voltage

Overload

Parts becoming live under fault

conditions

Short-circuit

Thermal radiation
 Other
Thermal hazards Explosion

Flame

Objects or materials with a high or

low temperature

Radiation from heat sources

Other
Noise hazards Cavitation phenomena

Exhaust system

High-speed gas leak

Manufacturing process (eg
stamping, pressing, grinding)

Moving parts

Scraping surfaces

Unbalanced rotating parts

 Whistling pneumatics

Worn parts

Other
Vibration hazards Cavitation phenomena

Misalignment of moving parts

Mobile equipment

Scraping surfaces
 Unbalanced rotating parts

Vibrating equipment

Worn parts

Other
Radiation hazards Ionising radiation source

Low-frequency electromagnetic
radiation

Optical radiation (infrared, visible

and ultraviolet), including laser

Radio frequency electromagnetic

radiation

Other
Material/substance hazards Aerosol
Biological and microbiological (viral
or bacterial) agent

Combustible

Dust

Explosive

Fibre
Flammable

Fluid

Fume

Gas

Mist

Oxidiser
 Other
Ergonomic hazards Access

Design or location of indicators and

visual display units

Design, location or identification of

control devices

Effort

Flicker, dazzling, shadow,

stroboscopic effect

Local lighting

Mental overload or underload

 Posture

Repetitive activity

Visibility

Other
Hazards associated with the Dust and fog
environment in which the machine
is used

Electromagnetic disturbance

Lighting

Moisture

Pollution
 Snow

Temperature

Water

Wind

Lack of oxygen

Other
Combined hazards eg repetitive activity + effort + high
environmental temperature
Hazardous situations (tasks)

Phase of machine
Tasks
lifecycle
Transport Lifting

Loading
Packing
Transportation
Unloading
Unpacking
Other tasks
Assembly, installation and Preparations for installation (eg
commissioning foundations, vibration isolators)
Assembly of the machine
Fixing, anchoring

Connection to energy supplies (eg

electricity, compressed air)

Connecting to disposal system (eg

for exhaust gases, waste water)
Adjustment of the machine and its
components

Fencing
Feeding, filling, loading of ancillary
fluids (eg lubricants, adhesives)
Testing
Running the machine without load
Trials with load or maximum load
Demonstration
Other tasks
Setting, teaching, programming Mounting or changing tools, tool-
and/or process changeover setting
Adjustment and setting of protective
devices and other components
Adjustment and setting or verification
of functional parameters of the
machine (eg speed, pressure, force,
travel limits)
Clamping/fastening the workpiece
Feeding, filling, loading of raw
material
 Program verification
Functional test, trials
Verification of the final product
Other tasks
Operation Clamping/fastening the workpiece
Feeding, filling, loading of raw
material
Manual loading/unloading
Operating manual controls
Driving the machine
Minor adjustments and setting of
functional parameters of the
machine (eg speed, pressure, force,
travel limits)
Minor interventions during operation
(eg removing waste material,
eliminating jams, local cleaning)
Restarting the machine after
stopping/interruption

Unclamping/unfastening the
workpiece
Control/inspection
Supervision
Verification of the final product
Other tasks
Cleaning and maintenance Adjustments
Cleaning, disinfection

Dismantling/removal of parts,
components, devices of the machine
Housekeeping
Isolation and energy dissipation
Lubrication
Replacement of tools
Replacement of worn or damaged
parts
Resetting

Removal and disposal of spent fluids

Restoring fluid levels
Verification of parts, components,
devices of the machine
Other tasks
Fault-finding/trouble-shooting Adjustments

Dismantling/removal of parts,
components, devices of the machine
Fault-finding
Isolation and energy dissipation
Recovering from control and
protective devices failure
 Recovering from jam

Repairing
Replacement of parts, components,
devices of the machine
Rescue of trapped persons
Resetting
Verification of parts, components,
devices of the machine
Other tasks
Dismantling and disabling Disconnection and energy
dissipation

Dismantling

Removal and disposal of spent fluids

Lifting
Loading
Packing
Transportation
Unloading
Other tasks

Hazardous events

Origin related to Hazardous event

Shape and/or superficial finishing Contact with rough surfaces

of accessible parts of the machine Contact with sharp edges and
corners, protruding parts
Moving parts of the machine Contact with moving parts
Contact with rotating open ends
Kinetic energy and/or potential Falling or ejection of objects
energy (gravity) of the machine,
parts of the machine, tools and
materials used, processed or
handled
Stability of the machine and/or Loss of stability
parts of the machine
Mechanical stiffness/strength of Deflection or break-up during
parts of the machine, tools, etc operation
Pneumatic and hydraulic Displacement of moving elements
equipment Projection of high-pressure fluids
Uncontrolled movements
Electrical equipment Direct contact
Disruptive discharge
Electric arc
Fire
Indirect contact
Short-circuit
Control system Dropping or ejection of a moving
parts of the machine or of a
workpiece clamped by the machine
Failure to stop moving parts

Machine action resulting from

inhibition (defeating or failure) of
protective devices
Uncontrolled movements (including
speed changes)
Unintended/unexpected start-up

Other hazardous events due to

failure(s) or poor design of the
control system
Materials and substances or Contact with objects with high or low
physical factors (temperature, temperature
noise, vibration, radiation and Emission of a substance that can be
environment) hazardous
Emission of a level of noise that can
be hazardous
Emission of a level of noise that can
interfere with a speech
communication or with acoustic
signals
Emission of a level of vibration that
can be hazardous
Emission of radiation fields that can
be hazardous
Harsh environmental conditions
Workstation and/or work process Excessive effort
design Human errors/misbehaviour
(unintentional and/or deliberately
induced by the design)
Loss of direct visibility of the working
area
Painful and/or tiring postures
Repetitive handling at high
frequency
Other Other events
Number of operatives: 1
Number of shifts per week: 5
Usage (hours per month): 35
Operating manuals: Yes, as supplied

Standard operating procedures: Yes, adjacent to machine.

Operatives' training record: Yes, held in HR file.
Warning signs: One, relating to pinch hazard.
Raw materials: Electrical cable up to 3mm diameter.
Maintenance manual: Yes, held in maintenance dept (last
serviced 3 months ago).
Maintenance training record: Maintenance manager trained during
installation of machine.
Access by untrained visitors: None

Potential Initial assessment

Comments
consequences
LO FE DPH NP
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over
Being thrown
Crushing Rotating cable reel (approx 5kg, card 1 5 0.5 1
or plastic flanges, no sharp edges)
could become detached.
Cutting or severing
Drawing-in or trapping
Entanglement
Friction or abrasion
Impact
Injection
Shearing
Slipping, tripping or falling
Stabbing or puncturing
Suffocation
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping Pneumatic-actuated (10mm cylinder) 8 5 2 1
'dancing arm' could trap hand or
finger
Entanglement N/A
Friction or abrasion N/A
Impact Pneumatic-actuated (10mm cylinder) 8 5 2 1
'dancing arm' could strike hand or
finger
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing Escaping compressed air could 0.033 5 15 1
enter the blood stream
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing Rotating cable reel (approx 5kg, card 1 5 0.5 1
or plastic flanges, no sharp edges)
could become detached.
Cutting or severing Rotating cable reel (card or plastic 0.033 5 0.5 1
flanges, no sharp edges, up to 100
rpm, max 250mm dia).
Drawing-in or trapping Nip point where cable is wound onto 8 5 2 1
reel
Entanglement Exposed end of shaft on which cable 1.5 5 0.5 1
reel is mounted
Friction or abrasion Rotating cable reel (card or plastic 8 5 0.5 1
flanges, no sharp edges, up to 100
rpm, max 250mm dia).
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion Potential for inadequately finished 0.033 5 0.1 1
cast, machined and other surfaces
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing Potential for inadequately finished 0.5 5 0.1 1
cast, machined and other edges
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact Snagged cable could cause re-reeler 0.033 5 0.5 1
to tip over

Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Being run over N/A
Being thrown N/A
Crushing N/A
Cutting or severing N/A
Drawing-in or trapping N/A
Entanglement N/A
Friction or abrasion N/A
Impact N/A
Injection N/A
Shearing N/A
Slipping, tripping or falling N/A
Stabbing or puncturing N/A
Suffocation N/A
Other N/A
Burn N/A
Chemical effects N/A
Effects on medical implants N/A
Electrocution N/A
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock N/A
Burn N/A
Chemical effects N/A
Effects on medical implants Potential for stray EMI 0.033 5 15 2

Electrocution N/A
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock N/A
Burn N/A
Chemical effects N/A
Effects on medical implants N/A
Electrocution N/A
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock 2 5 0.1 1

Static charge could build up where

cable passes over pulleys
Burn 0.033 5 0.5 1
All electrical components contained
within earthed metal machine casing
Chemical effects N/A
Effects on medical implants N/A
Electrocution 0.033 5 15 1
All electrical components contained
within earthed metal machine casing
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock 0.033 5 0.5 1
All electrical components contained
within earthed metal machine casing
Burn N/A
Chemical effects N/A
Effects on medical implants N/A
Electrocution N/A
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock N/A
Burn Motor control incorporates overload 0.033 5 0.5 1
protection
Chemical effects N/A
Effects on medical implants N/A
Electrocution N/A
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock N/A
Burn 0.033 5 0.5 1
All electrical components contained
within earthed metal machine casing
Chemical effects N/A
Effects on medical implants N/A
Electrocution 0.033 5 15 1
All electrical components contained
within earthed metal machine casing
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock 0.033 5 0.5 1
All electrical components contained
within earthed metal machine casing
Burn 0.033 5 0.5 1
All electrical components contained
within earthed metal machine casing
Chemical effects N/A
Effects on medical implants N/A
Electrocution 0.033 5 15 1
All electrical components contained
within earthed metal machine casing
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock 0.033 5 0.5 1
All electrical components contained
within earthed metal machine casing
Burn N/A
Chemical effects N/A
Effects on medical implants N/A
Electrocution N/A
Falling or being thrown N/A
Fire N/A
Projection of molten particles N/A
Shock N/A
Other N/A
Burn N/A
Dehydration N/A
Discomfort N/A
Frostbite N/A
Injuries from radiated heat N/A
Scald N/A
Burn N/A
Dehydration N/A
Discomfort N/A
Frostbite N/A
Injuries from radiated heat N/A
Scald N/A
Burn N/A
Dehydration N/A
Discomfort N/A
Frostbite N/A
Injuries from radiated heat N/A
Scald N/A
Burn N/A
Dehydration N/A
Discomfort N/A
Frostbite N/A
Injuries from radiated heat N/A
Scald N/A
Other N/A
Discomfort N/A
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical) N/A
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort N/A
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical) N/A
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort N/A
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical) N/A
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort N/A
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical) N/A
as a consequence of an interference
with speech communication or with
acoustic signals.

Discomfort 1 5 0.5 4

Only source of significant noise is

gearmotor
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.
N/A
Discomfort N/A
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.
N/A
Discomfort Only low noise from out-of-balance 0.033 5 0.5 4
cable drum
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.
N/A
Discomfort Potential for leaks from pneumatic 0.033 5 0.5 4
components
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.
N/A
Discomfort Gearmotor and bearings are lightly 0.033 5 0.5 4
stressed, so unlikely to wear
Loss of awareness N/A
Loss of balance N/A
Permanent hearing loss N/A
Stress N/A
Tinnitus N/A
Tiredness N/A
Other (eg mechanical or electrical)
as a consequence of an interference
with speech communication or with
acoustic signals.
N/A
Other N/A
Discomfort N/A
Low-back disease N/A
Neurological disorder N/A
Osteo-articular disorder N/A
Trauma of the spine N/A
Vascular disorder N/A
Discomfort N/A
Low-back disease N/A
Neurological disorder N/A
Osteo-articular disorder N/A
Trauma of the spine N/A
Vascular disorder N/A
Discomfort N/A
Low-back disease N/A
Neurological disorder N/A
Osteo-articular disorder N/A
Trauma of the spine N/A
Vascular disorder N/A
Discomfort N/A
Low-back disease N/A
Neurological disorder N/A
Osteo-articular disorder N/A
Trauma of the spine N/A
Vascular disorder N/A
Discomfort No human contact with machine 0.033 0 0.5 0
while it is running
Low-back disease N/A
Neurological disorder N/A
Osteo-articular disorder N/A
Trauma of the spine N/A
Vascular disorder N/A
Discomfort No human contact with machine 0.033 0 0.5 0
while it is running
Low-back disease N/A
Neurological disorder N/A
Osteo-articular disorder N/A
Trauma of the spine N/A
Vascular disorder N/A
Discomfort Gearmotor and bearings are lightly 0.033 5 0.5 4
stressed, so unlikely to wear
Low-back disease N/A
Neurological disorder N/A
Osteo-articular disorder N/A
Trauma of the spine N/A
Vascular disorder N/A
Other N/A
Burn N/A
Damage to eyes and skin N/A
Effects on reproductive capability N/A
Genetic mutation N/A
Headache, insomnia, etc N/A
Burn N/A
Damage to eyes and skin N/A
Effects on reproductive capability N/A
Genetic mutation N/A
Headache, insomnia, etc N/A
Burn N/A
Damage to eyes and skin N/A
Effects on reproductive capability N/A
Genetic mutation N/A
Headache, insomnia, etc N/A
Burn N/A
Damage to eyes and skin N/A
Effects on reproductive capability N/A
Genetic mutation N/A
Headache, insomnia, etc N/A
Other N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Breathing difficulties, suffocation N/A
Cancer N/A
Corrosion N/A
Effects on reproductive capability N/A
Explosion N/A
Fire N/A
Infection N/A
Mutation N/A
Poisoning N/A
Sensitisation N/A
Other N/A
Discomfort N/A
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort Illuminated on/off switch and 0.033 5 0.5 1
pneumatic pressure gauge well
placed for easy visibility
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort Illuminated on/off switch and 0.033 5 0.5 1
pneumatic regulator well placed for
easy accessibility
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort Full cable reel max 5kg so minimal 0.033 5 0.5 1
effort required
Fatigue Full cable reel max 5kg so minimal 0.033 5 0.5 1
effort required
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort N/A
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort N/A
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort N/A
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort N/A
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort N/A
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Discomfort N/A
Fatigue N/A
Musculoskeletal disorder N/A
Stress N/A
Other (eg mechanical, electrical) as
a consequence of human error N/A
Other N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Burn N/A
Slight disease N/A
Slipping or falling N/A
Suffocation N/A
Any other as a consequence of the
effect caused by the sources of the
hazards on the machine or parts of
the machine N/A
Other N/A
eg dehydration, loss of awareness,
heat stroke N/A
N/A
N/A
N/A
N/A
 N/A
N/A

Initial assessment
Consequences Comments
LO FE DPH NP
Check if safe for one person to lift 0.033 0.5 2 1
Discomfort, musculoskeletal disorder machine unassisted
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A Supplied fully assembled
Potential injury during drilling of Use good working practices 0.033 0.5 6 1
holes
Potential for electric shock and injury Standard mains lead supplied with 0.033 0.5 15 1
from compressed air machine; use good working
practices when connecting to air
supply
N/A

Impact from dancing arm Supply machine with regulator 0.033 0.5 2 1
turned down to minimum; include
warning in instructions

N/A

N/A
N/A
N/A
N/A
N/A
N/A

N/A

N/A

N/A
N/A

N/A
N/A
N/A
N/A
N/A
Cable reel could work loose Ensure clamp nut is tight 1 5 0.5 1

N/A
N/A Max cable drum weight is 5kg
N/A
N/A

N/A

N/A

N/A
Machine could restart unexpectedly Ensure machine is switched off 2 5 2 1
if dancing arm moved from bottom before removing cable drum
position
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
All components specified to last the
N/A lifetime of the machine
N/A

N/A
N/A

N/A
N/A
N/A
Hazards from electrical and Ensure machine is isolated from 2 0.5 15 1
pneumatic energy energy supplies before dismantling

N/A
N/A

N/A
Machine could restart unexpectedly Ensure machine is isolated from 2 1 2 1
energy supplies before attempting to
clear jam
Hazards from electrical and Ensure machine is isolated from 2 0.5 15 1
pneumatic energy energy supplies before dismantling

Hazards from electrical and Ensure machine is isolated from 2 0.5 15 1

pneumatic energy energy supplies before dismantling
N/A
N/A
N/A

N/A
Hazards from electrical and Ensure machine is isolated from 2 0.5 15 1
pneumatic energy energy supplies before dismantling

N/A

N/A
Check if safe for one person to lift 0.033 0.5 2 1
Discomfort, musculoskeletal disorder machine unassisted
N/A
N/A
N/A
N/A
N/A

Initial assessment
Consequences Comments
LO FE DPH NP
See above

See above
See above
N/A

Crushing or impact from cable drum

if it works loose See above

See above

N/A
See above
See above
See above
 See above
See above
N/A
N/A
N/A
See above

Crushing or impact from cable drum

if it works loose See above
Machine could fail to stop if control 0.033 5 2 1
circuit is faulty

N/A

N/A
Machine could start unexpectedly if
control circuit is faulty

N/A

N/A

N/A

See above

See above

See above

N/A
N/A
N/A

N/A

N/A
N/A

N/A
N/A
Initial assessment Re-assessment after taking action
Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
2.5 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
80 High Fit interlocked 0.033 5 2 1 0.33 Negligible
guarding

0 Negligible 0 Negligible
0 Negligible 0 Negligible
80 High Fit interlocked 0.033 5 2 1 0.33 Negligible
guarding

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
2.475 Negligible Include warning in 0.033 5 15 1 2.475 Negligible
instructions
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
2.5 Negligible None 0 Negligible

0.0825 Negligible None 0 Negligible

80 High Fit interlocked 0.033 5 2 1 0.33 Negligible

guarding
3.75 Negligible None 0 Negligible
 20 Low, significant Fit interlocked 0.033 5 2 1 0.33 Negligible
guarding

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.0165 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.25 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.0825 Negligible Ensure instructions 0 Negligible
refer to secure
anchoring
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
4.95 Negligible Use proven 0 Negligible
components and best-
practice design
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
1 Negligible Use best-practice 0 Negligible
design (material
choice for pulleys);
include warning in
instructions
0.0825 Negligible Use best-practice 0 Negligible
design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
2.475 Negligible Use best-practice 0 Negligible
design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.0825 Negligible Use best-practice 0 Negligible
design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.0825 Negligible Use best-practice 0 Negligible
design
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.0825 Negligible Use best-practice 0 Negligible
design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
2.475 Negligible Use best-practice 0 Negligible
design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.0825 Negligible Use best-practice 0 Negligible
design

0.0825 Negligible Use best-practice 0 Negligible

design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
2.475 Negligible Use best-practice 0 Negligible
design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.0825 Negligible Use best-practice 0 Negligible
design

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

10 Low, significant Use sound meter to 0.033 5 0.5 4 0.33 Negligible

check noise levels. If
excessive, enclosure
gearmotor
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.33 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.33 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.33 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0.33 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.0825 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.0825 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.0825 Negligible None 0 Negligible

0.0825 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible

Initial assessment Re-assessment after taking action

Action required

HRN Risk level LO FE DPH NP HRN Risk level

0.033 Negligible Ergonomic 0 Negligible
assessment
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible None 0 Negligible

0.099 Negligible Use good working 0 Negligible
practices
0.2475 Negligible Use good working 0 Negligible
practices

0 Negligible 0 Negligible

0.033 Negligible Supply machine with 0 Negligible

regulator turned down
to minimum; include
warning in instructions

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
2.5 Negligible None 0 Negligible
0 Negligible 0 Negligible

0 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

20 Low, significant Install interlocked 0.033 5 2 1 0.33 Negligible

guarding

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible None 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
15 Low, significant Warnings on machine 0.033 0.5 15 1 0.2475 Negligible
and in instructions;
competence of
technician
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 4 Negligible Warnings on machine 0 Negligible
and in instructions

15 Low, significant Warnings on machine 0.033 0.5 15 1 0.2475 Negligible

and in instructions;
competence of
technician
15 Low, significant Warnings on machine 0.033 0.5 15 1 0.2475 Negligible
and in instructions;
0 Negligible competence of 0 Negligible
0 Negligible technician 0 Negligible

0 Negligible 0 Negligible
15 Low, significant Warnings on machine 0.033 0.5 15 1 0.2475 Negligible
and in instructions;
competence of
technician
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.033 Negligible Ergonomic 0 Negligible

assessment
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

Initial assessment Re-assessment after taking action

Action required

HRN Risk level LO FE DPH NP HRN Risk level

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0.33 Negligible Design control circuits 0 Negligible

to appropriate
standards
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible

0 Negligible 0 Negligible
0 Negligible 0 Negligible

0 Negligible 0 Negligible
Action required
None

None
None

None
None
None
Action required
None

None
None

None

None

Action required