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125/150 lb Fire Extinguisher Manual

The document provides instructions for maintaining and recharging a 1.5 kg dry chemical powder fire extinguisher. It outlines how to inspect the extinguisher, perform maintenance including cleaning and replacing parts, and fully recharge it. Maintenance and recharging must be done according to the relevant standards and with approved spare parts to keep the extinguisher in safe and operable condition.

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Stephen Anoff
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0% found this document useful (0 votes)
42 views4 pages

125/150 lb Fire Extinguisher Manual

The document provides instructions for maintaining and recharging a 1.5 kg dry chemical powder fire extinguisher. It outlines how to inspect the extinguisher, perform maintenance including cleaning and replacing parts, and fully recharge it. Maintenance and recharging must be done according to the relevant standards and with approved spare parts to keep the extinguisher in safe and operable condition.

Uploaded by

Stephen Anoff
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FIRE EXTINGUISHER

MAINTENANCE AND RECHARGE


SERVICE MANUAL

MODEL 150
1.5 kg Dry Chemical Powder Fire Extinguisher

*** RECHARGE EXTINGUISHERS IMMEDIATELY AFTER USE ***


All fire extinguishers should be installed and maintained in accordance with the relevant standards (AS
2444 and AS 1851) and the requirements of all authorities that have jurisdiction in relation to fire
extinguishers.

When maintenance is indicated, it should be performed by trained persons using proper equipment. Fire
extinguishers are pressure vessels and must be treated with respect and handled with care. They are
mechanical devices and require periodic maintenance to be sure that they are ready to operate properly
and safely.

Extinguishers should be serviced only with original and genuine spare parts – the use of substitute parts
constitutes the void of any warranty covering the equipment.

TROUBLE SHOOTING GUIDE

Warning : Determine the source of a leak before the extinguisher is depressurized. The extinguisher
must be completely depressurized before any attempt is made to devalve it to correct any
leakage problem. To depressurize hold the extinguisher in an inverted position, hold
discharge hose and squeeze the discharge lever, be careful a small amount of agent will be
discharged. Thoroughly clean all valve parts after depressurizing and valve removal.

Problem Corrective Action


Leak at Collar O-Ring Remove valve assembly, clean wing nut thoroughly and install new
collar O-Ring. Lubricate O-Ring with Visilox V-728.

Leak through Valve Install new valve stem assembly. Check valve seat for scratches or
foreign matter.

Leak around Gauge threads Remove Gauge and reinstall using Teflon tape on Gauge threads.

Defective Gauge Remove defective Gauge and install new Gauge using Teflon tape
on the Guage threads.

Leak in Cylinder Discard and Replace cylinder

Fire Extinguisher Maintenance Recharge and Service Manual Model 150


Matal Consulting
PO Box 340 Oatley NSW 2223 Page 1 of 4
PARTS LIST AND SCHEMATIC DIAGRAM
1.5 Kg ABE Dry Chemical Powder
Model 150 Extinguisher
Parts List
Item Description Part No.
1 Valve Assembly L-01510
2 Hose and Nozzle Assembly L-01520
3 Gauge L-01030
4 Collar O-Ring L-01040
5 Valve Stem Assembly L-01050
6 Spring
7 Downtube

Metal Vehicle Bracket L-01590


Label L-01599
Ring Pin L-04000
ABE Powder L-05025

Fire Extinguisher Maintenance Recharge and Service Manual Model 150


Matal Consulting
PO Box 340 Oatley NSW 2223 Page 2 of 4
INSPECTING THE EXTINGUISHER
This extinguisher should be inspected at regular intervals (Monthly or more often if circumstances dictate)
to insure that it is ready for use. Inspection is a quick check that an extinguisher is available and will
operate. Inspection is completed by seeing that the extinguisher is located in its designated place and
has not been actuated or tampered with, and that there is no obvious physical damage or condition to
prevent operation.

MAINTENANCE PROCEEDURE
Fire Extinguishers need to be maintained in accordance with the relevant standards AS 1851.
Maintenance is a thorough check of the extinguisher. It includes a thorough physical examination and
any necessary repair or replacement.
1. Clean Extinguisher to remove dirt, grease or any foreign material. Check to make sure that the
instruction Label is securely fastened and legible. Inspect the cylinder for corrosion, abrasion,
dents or weld damage. If damage is found to cylinder hydrostatic testing of the cylinder should
be carried out to determine if it can continue to be in service or if replacement is necessary.
Note: when cleaning avoid the use of solvents around the face of the pressure gauge. They
could seriously damage the plastic gauge face.
2. Inspect the extinguisher for damaged, missing or substitute parts. Only genuine parts are
approved for use.
3. Weigh extinguisher and compare with weight printed on the label. Recharge extinguisher if
weight does not agree with the weight on the label.
4. Check the date of manufacture on the extinguisher. Extinguisher must be hydrostatically tested
every 5 years to the test pressure indicated on the label.
5. Visually inspect the pressure gauge :
a. If bent, damaged or improper gauge, depressurize and replace.
b. If pressure is low, check for leaks.
c. If over pressurized (overcharged), reduce to correct pressure and check for leaks.
6. Remove hose and nozzle assembly and visually inspect inside valve body. Chemical in the valve
body may indicate that the extinguisher has been partially discharged and should therefore be
recharged. Inspect hose and nozzle for blockage or damage – replace as necessary. Blow air
through nozzle or discharge hole to ensure passage is clear of foreign material.
7. Inspect the valve assembly for corrosion or damage. Replace valve assembly or component
parts as necessary. If valve removal is necessary, complete all steps in the Recharging
Procedure.
8. Install Hose and nozzle assembly.
9. Install ring pin and new tamper seal and record service data on the extinguisher inspection tag.
10. Replace the extinguisher in the proper location. Make sure extinguisher fits the bracket properly
– install new bracket if necessary.

Fire Extinguisher Maintenance Recharge and Service Manual Model 150


Matal Consulting
PO Box 340 Oatley NSW 2223 Page 3 of 4
RECHARGE PROCEDURE
Recharging is the replacement of the extinguishing agent and also includes the expellant.

Warning : A. Before attempting to recharge be sure this extinguisher is completely depressurized.


B. Use a regulated pressure source.
C. Check and calibrate regulator gauge at frequent intervals, the regulator gauge should be
used to determine when the intended charging pressure has been reached, do not use
the extinguisher gauge for this purpose.
D. Never leave an extinguisher connected to a regulator of a high pressure source for an
extended period of time. A defective regulator could cause the cylinder to rupture due to
excessive pressure.

1. Complete the Maintenance Service Procedure Steps 1 to 8.


2. Empty extinguisher of all remaining pressure and extinguishing agent.
3. Remove valve assembly and disassemble by removing downtube, spring and valve stem
assembly. Remove any collar O-Ring from the valve from the cylinder.
4. Thoroughly clean all parts. Blow the valve out with air or nitrogen. Inspect the collar O-Ring,
valve stem, and spring – replace as necessary. Lubricate the collar O-Ring, and small O-Ring on
the valve stem assembly with Visolox V-728. Do not lubricate the valve stem seal. Inspect the
downtube. If it is cracked, deformed or does not have a threaded brass spring retainer – replace.
Inspect downtube O-Ring – replace if necessary.
5. Inspect the interior following the visual inspection standard.
6. Fill extinguisher with 1.5 kg of ABE powder (Part No L-05025).
7. Install valve assembly to the cylinder. Caution – hand tighten valve – over tightening will damage
the valve.
8. Pressurize to 1000kPa with nitrogen.
9. Check for leaks using leak detection fluid or a solution of soapy water.
10. Install hose and nozzle assembly.
11. Install ring pin and new tamper seal. Record recharge date and attach new recharge tag.
12. Weigh assembled extinguisher and confirm that the total weight agrees with the weight indicated
on the extinguisher label. Install the extinguisher in its proper location. Check the bracket for
damage – replace if necessary.

ΞΞΞΞΞΞΞΞΞΞΞΞΞΞΞ

Fire Extinguisher Maintenance Recharge and Service Manual Model 150


Matal Consulting
PO Box 340 Oatley NSW 2223 Page 4 of 4

Common questions

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The pressure gauge indicates whether a fire extinguisher is properly pressurized within the safe operating range. During maintenance, it should be checked for signs of damage or incorrect readings. The pressure gauge should not be used to determine the recharging pressure—instead, a regulator gauge is used for this purpose. Properly checking involves ensuring the gauge is undamaged, reads at the correct pressure level, and is compatible with the extinguisher model .

Using genuine and original spare parts is crucial because it maintains the extinguisher's functional integrity and ensures compliance with safety standards and manufacturer warranties. Substitute parts can lead to malfunction or failure during critical situations, potentially void warranties and expose users to safety risks due to incompatibility or inferior quality .

Leaving a fire extinguisher connected to a high-pressure source for an extended period is dangerous because a defective regulator may cause the cylinder to overpressurize and potentially rupture. This can lead to equipment damage and safety hazards. Timely disconnection ensures the safety of both the equipment and personnel working on the recharge process .

Signs that a fire extinguisher has been partially discharged include visual inspection of the valve body for chemical presence and a decrease in the pressure gauge reading. If these signs are observed, the extinguisher should be emptied completely and recharged to ensure it is fully operational in the event of a fire .

The recharging procedure involves depressurizing the extinguisher, removing and inspecting components, cleaning and reassembling parts, filling the extinguisher with the extinguishing agent, and pressurizing with nitrogen. Precautions include ensuring complete depressurization before recharging, using a calibrated pressure source, and not using the extinguisher gauge to determine filling pressure to prevent rupture. Adhering to these precautions is necessary to avoid overpressurization, which can lead to equipment failure or hazardous situations due to a defective regulator .

The essential steps in the maintenance procedure for fire extinguishers include cleaning the extinguisher to remove dirt and foreign materials, inspecting the cylinder for any corrosion or physical damage, verifying the instructions label is legible, weighing the extinguisher, checking the pressure gauge, and inspecting all components for damage or wear. Each step is important because they ensure the extinguisher is in working order, safe to use, and compliant with relevant standards like AS 1851. Cleaning promotes visibility and ease of use; inspecting for damage ensures structural integrity; weighing verifies that the agent is at full capacity; and checking the pressure gauge ensures the extinguisher is pressurized correctly and ready for operation .

Hydrostatic testing is significant because it assesses the structural integrity of the extinguisher cylinder, ensuring it can safely hold the pressurized extinguishing agent. It is required every five years or when there are signs of physical damage such as dents or corrosion. This testing helps to prevent catastrophic failures, which can occur if a compromised cylinder is under pressure during operation .

Routine inspection ensures that a fire extinguisher is adequately charged, not tampered with, and free from damage, contributing to its readiness in an emergency. Specific actions include verifying the extinguisher's location, checking that it has not been actuated, confirming no obvious damage, and ensuring all components are present and correct. This process acts as a preventive measure, maintaining the extinguisher's reliability .

The parts listed in the schematic diagram serve specific purposes: the valve assembly (Part No. L-01510) controls the release of extinguishing agent; the hose and nozzle assembly (L-01520) direct the agent flow; the gauge (L-01030) indicates pressure level; the collar O-Ring (L-01040) and valve stem assembly (L-01050) ensure seal integrity; the downtube and its components guide the flow of the agent from the cylinder. Each plays a role in ensuring the extinguisher's functionality, safety, and reliability during use .

The troubleshooting guide addresses common leakage problems by identifying specific leakage points such as at the collar O-Ring, through the valve, around the gauge threads, or due to a defective gauge. The recommended actions include cleaning and replacing the collar O-Ring, installing a new valve stem assembly, using Teflon tape on gauge threads, and discarding and replacing the cylinder if it has a leak. These actions are intended to ensure the extinguisher can maintain its pressure and function correctly in an emergency .

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