DUTY / CASE
CONDITIONS Information highlighted in BLUE are required entries
Material Pumped Values Highlighted in GREEN are calculated values
P.T=Pumping Temperature (C) 20
Q=Flowrate (m3/h) Qwater Design 11.0 Normal 0 11
Density (kg/m3) ɣwater 1585 e water
u=Viscosity (cP) viscoisity µ 0.64 Pvp*=Vapour Pressure (mbar) 131
Vessel Press (barA) Suction 1 Discharge 1
Ctrl Vlv Loss (bar) 0.00 [Link] (bar) 0
Orifice (mm) 1000
Pipe (Material) CS Schedule 40 40 means schedule 40 in nominal diameter
Nominal Size (ins) Suction 2 Discharge 1.5
d,Actual ID (mm) Actual diameter at : Suction 52.5 Discharge 40.89 See notes for Actual pipe diameters
* At Pumping Temperature
SUCTION FITTINGS & VALVES
TYPE K nominal size inches :NB " No. HEAD(m)
* Plug Valve 0.46 2 3 2.76
* 90 deg Elbow 0.76 2 4 6.08
FRICTION HEAD LOSS ON SUCTION * Std T Side 1.52 2 1 3.04
V:Fluid Velocity (m/s) = 1.413 V m/sec=Q/Asuction=354Q/D2 * 2 0
Re:Reynolds No. = 1.837E+05 Renold number=eVD/µ * 2 0
f:Friction Factor = Re<2100 or >2100 eq. 0.021 - See notes for Calculation Method Total Suct. Val&Fit Eq. Lengths (m) 11.88
hLs:Pressure Drop - m fluid / 100m eq. length = Darcy hL 4.095 (=f.L/D.V2/2g)=5100 f. V2/Dmm
* Length of Suct. straight pipe (m) 8
Total Friction Head loss (including 15% safety factor) = 0.936 (=hLsxLsuctionx1.15) (m) Total Equivalent Suct. length (m) hLs 19.88
DISCHARGE FITTINGS & VALVES
FRICTION HEAD LOSS ON DISCHARGE TYPE K nominal size inches :NB " No. HEAD(m)
V:Fluid Velocity (m/s) = 2.329 * Plug Valve 0.46 1.5 4 2.76
Re:Reynolds No. = 2.358E+05 * 90 deg Elbow 0.76 1.5 20 22.8
f:Friction Factor = Re<2100 or >2100 eq. 0.022 - See notes for Calculation Method * Std T S-Thru 0.52 1.5 4 3.12
hLd:Pressure Drop - m fluid / 100m eq. length = 14.835 * Flowmeter 0.46 1.5 1 0.69
* 1.5 0
Total Friction Head loss (including 15% safety factor) = 18.830 (=hLdxLsuctionx1.15) (m) Total Disch. Val&Fit Eq. Lengths (m) 29.37
* Length of Disch. straight pipe (m) 81
Total Equivalent Disch. length (m) hLd 110.37
SUCTION & DISCHARGE HEADS SUCTION DISCHARGE
Vessel Pressure m 6.435 6.435 SYSTEM POWER
Liq. Level (above pump +; below -) m 2.000 H suction * overall Efficiency(note 0.6 (<1) Eo=Ep×Em
Static Head (above pump+ ;below -) m 3.000 H Discharge Estimated Power= 1.66957602436199 (KW) Pm=ɣQHa/Eo
Total Fric. Head Loss(plus Vel Head)m -1.038 19.106 H suction+v2/2g and H discharge+v2/2g
Control Valve (see notes 1 and 2) m 0.000 0.000 valve loss bar x100000/(9.81xewater) NOTES
Orifice (see note 2 and 3) m 0.000 0.000
Equipment (see note 2) m 0.000 0.000 equipment loss bar x100000/(9.81xewater) [Link] control valve loss to be 70% to 100%
Suc. Head Sum,metres of Fluid,abs. 7.397 sum of piping plus equipment friction loss for initial
Dis. Head Sum,metres of Fluid,abs. 28.541 sum calculation. Consult instrument engineer for
final selection.
DYNAMIC HEAD
Discharge Head Sum 28.54 m total discharge head with losses [Link] suction side values to be input negatively,
Suction Head Sum -7.40 m total suction head with losess and discharge side values to be input positively
TDH=Total Dynamic Head Ha 21.14 m TDH=total discharge head +total suction head
[Link] valves and orifices not normally used
NPSH in pump suction.
Suction Head Sum 7.40 m total suction head
Pvp -0.84 m (-vapor pressure pvp*10.2/e water) [Link] combined efficiency of pump and drive.
NPSH Available 6.55 m total suction head+pvp
CENTRIFUGAL PUMP CALCULATION SHEET
Notes and Assumptions
DATA ENTRY
Information highlighted in BLUE are required entries
Values Highlighted in GREEN are calculated values
ACTUAL PIPE DIAMETERS
Nominal Actual Inside Diameter
Pipe Size Schedule 40 Schedule 80 PTFE Lined
In In mm In mm In mm
1 1.049 26.64 0.957 24.31 0.78 19.81
1.5 1.610 40.89 1.500 38.10 1.31 33.27
2 2.067 52.50 1.939 49.25 1.82 46.23
3 3.068 77.92 2.900 73.66 2.80 71.12
4 4.026 102.26 3.826 97.18 3.76 95.50
5 5.047 128.19 4.810 122.17 - -
6 6.065 154.05 5.761 146.33 - -
8 7.981 202.72 7.625 193.68 - -
10 10.020 254.51 9.564 242.93 - -
EQUIVALENT LENGTHS Enter type and factor for
each Valve or Fitting followed by the Number.
Factors for Valves (open) and Fittings
Gate 0.34 Diaphr 4.27 Swing Chk 3.35
Globe 8.54 Plug Valve 0.4690 l.r. or WEld ell0.52
wye 4.27 90 std Elb. 0.76 Std Tee(side out) 1.52
Angle 4.27 45 std Elb. 0.4
FRICTION HEAD LOSS CALCULATIONS
Reynolds No. = Fluid Velocity x Fluid Density x Actual Diameter
Fluid Viscosity
If Re > 2100 (Formula taken from Std T2.3 Std 5, Approximate Moody Formula)
Friction Factor = 0.0055 x [ 1 + ( 20,000 x Pipe Roughness + 1000000 )]^0.33
[ Pipe Diameter Reynolds No. )]
or
If Re < 2100
Friction Factor = 64
Reynolds No.
Pressure Drop = 5100 x Friction Factor x Velocity^2
Diameter
Type of Pipe Pipe Roughness (mm)
Drawn Tubing (Copper, Glass, Stainless Stee 0.0015
Commercial Steel Pipe 0.046
Asphalt Dipped Cast Iron Pipe 0.122
Galvinised Iron Pipe 0.152
Bare Cast Iron Pipe 0.26
Concrete Pipe 0.3 - 3.0
Riveted Steel Pipe 0.9 - 9.0
